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TECHNICAL MANUAL

TA C - 4 0 4 E l e c t r o n i c C o n t r o l F a m i l y S p e c i f i c a t i o n s

TA C - 4 0 4

PRESSURE

COMPRES
POWER
IMPEDANCE
TIMER

AIR
CON. AUTO
OFF
FILTER REMOTE

S TA R T
STOP
1 2 3 SLEEP
D A I LY

MODE FA N SWEEP

WIRELESS DIGITAL REMOTE CONTROLLER


WIRELESS DIGITAL REMOTE CONTROLLER
TAC-404

Index:
® Abbreviations that may be used throughout this document.
® Introduction.
® General Information.
® TAC-404 Main System Features.
® TAC-404 Basic Structure.
∑ Display Assembly 4-DIP Switches.
∑ Backup Memory.
∑ Power Failure.
∑ Communication Failure.
® System Indication (& Maintenance) Lamps.
® Display Assembly 3-Position Slide Switch.
® TAC-490 Remote Controller.
∑ TAC-490 Item Definition.
∑ TAC-490 Performance.
∑ TAC-490 Environmental Conditions.
∑ TAC-490 First Powering / Power Recover (after memory content lost).
∑ TAC-490 R/C Operational Functions Description:
fi General.
fi Off Mode.
fi On Mode.
fi On/Off Button.
fi Up/Down Rocker.
fi Select Button.
fi Changing The Fan Speed.
fi Controlling Sweep Operation.
fi Changing Energy Mode.
fi Changing A/C Operation Mode.
fi Buttons Under The Front Sliding Cover:
∑ Setting Timer Periods.
∑ Clearing a Programmed Timer Period.
∑ Delayed On/Off (D.O.O).
∑ Room Button.
∑ Sense Here Button.
∑ Digital Clock Setting Button.
∑ Changing A/C ID Code.
∑ Display Reset & Test.
∑ Quick DIP Switches Resetting:
∑ Seven-Position DIP Switch.
∑ Remote Controller Seven-Position DIP Switches (Partial) Code List.
∑ Setting the R/C DIP Switches to Their Special System Characteristics.

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TAC-404

® System General Operation Description:


∑ Operating in Cool Mode:
∑ Operating in Heat Mode:
® Main Operation Modes - Flow Charts.
∑ Cool Mode - Main Flow Chart.
∑ Heat Mode - Main Flow Chart.
∑ Dry Mode - Main Flow Chart.
∑ Fan Only Mode - Main Flow Chart.
∑ Sleep - Cool & Dry Modes.
∑ Sleep - Heat Mode.
∑ Heat Mode - De-Ice Flow Chart.
∑ Pressure Fault.
∑ Filter Check.
∑ TH-1 & TH-2 Thermistors Test.
® TH-1 & TH-2/3 Temperature to Resistance Conversion Table.
® Routines Detailed Functional Description:
∑ Cool Mode:
∑ Run Loop:
∑ Rest Loop:
∑ Pressure Release Routine (Cool Mode):
∑ Full Compressor Start-Up Routine (Cool Mode):
∑ Change Mode Routine (Cool Mode):
∑ Indoor Fan Routine (Cool Mode):
∑ Compressor Off Routine (Cool Mode):
∑ Indoor Anti-Ice Routine (Cool Mode):
∑ Night State Routine (Cool Mode):
∑ Controlling Outdoor Fan Motor (Cool Mode):
∑ Low Pressure (LOP) Routine (Cool Mode):
∑ Over Pressure (OVP) Routine (Cool Mode):
∑ Sleep Routine (Cool Mode):
∑ Conditioning Routine - General(Auto Heat/Cool Mode):
∑ Auto-Energy Routine (Cool Mode):
∑ Heat Mode:
∑ Run Loop:
∑ Rest Loop:
∑ Pressure Release Routine (Heat Mode):
∑ Full Compressor Start-Up Routine (Heat Mode):
∑ Change Mode Routine (Heat Mode):
∑ Indoor Fan Routine (Cool Mode):
∑ Compressor Off Routine (Heat Mode):
∑ Outdoor Ice Check Routine (Heat Mode):
∑ Outdoor Fan Routine (Heat Mode):
∑ Low Pressure (LOP) Routine (Heat Mode):
∑ Over Pressure (OVP) Routine (Heat Mode):
∑ Sleep Routine (Heat Mode):
∑ Conditioning Routine (Switching From The Heat To Cool Mode):

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TAC-404

∑ Energy Change Routine (Heat Mode):


∑ Auto-Energy Routine (Heat Mode):
∑ De-Ice Routine (Heat Mode):
∑ Dry Mode Routine:
∑ Filter Check Routine:
∑ TH-1 & TH-2 Thermistors Check (Disconnection Or Short Circuit):
® Line Low Voltage Protection.
® Line Over Voltage Protection.
® TAC-404 Electrical Characteristics.
® TAC-404 Advantages.
® Replacing ATEC-220 with TAC-404.
® TAC-404 Components Cat. Nos.
® Indicator Lamps Troubleshooting.
® General Troubleshooting Chart
® TAC-444 Block Diagram.
® TAC-404 Field Connection.
® ATEC-220 Versus TAC-404 Air Conditioner Model Names.

® Bill Of Materials (BOM) - TAC-444 (Main).


® PCB Placement - TAC-444 (Main).
® Bill Of Materials (BOM) - TAC-440 (Indoor TAC-400).
® PCB Placement - TAC-440.
® Bill Of Materials (BOM) - TAC-420 (Outdoor TAC-400).
® PCB Placement - TAC-420.
® Bill Of Materials (BOM) - TAC-460TF (TNL-S9-15).
® Bill Of Materials (BOM) - TAC-460TF IR Detector (TNL-S9-15).
® PCB Placement - TAC-460TF (with IR Detector).
® Bill Of Materials (BOM) - TAC-460TN (TNL-S20-50).
® PCB Placement - TAC-460TN.
® Bill Of Materials (BOM) - TAC-460GF (GFL-S150-500).
® PCB Placement - TAC-460GF.
® Bill Of Materials (BOM) - TAC-460AN (ANL-S35-90).
® PCB Placement - TAC-460AN.
® Bill Of Materials (BOM) - TAC-490 (Remote Controller).

3
TAC-404

Abbreviations that may be used throughout this document:

A/C = Air Conditioner. OF = Outdoor Fan (motor).


A/D = Analogue to Digital Converter. OVP = Over Pressure.
B.O.M= Bill Of Materials. PCB = Printed Circuit Board.
C.O.C. = Certificate of Compliance. PRR = Pressure Release Routine.
DIP = Dual in Line Package. R/C = Remote Controller.
D.O.O. = Delayed On / Off (Quick Delay). RFI = Radio Frequency Interference
DUT = Device Under Test. .RTC = Real Time Clock.
EEPROM = Electrical Erasable Programmable R/V = Reverse Video.
Read Only Memory. S.P = Set Point.
E.F.T. = Electrical Fast Transient. TH-1 = Thermistor (sensor) no. 1
E.S.D = Electrical Static Discharge. (intake/return air).
gr. = gram. TH-2 = Thermistor (sensor) no. 2
IAW = In Accordance With. (evaporator/indoor coil).
ID = Identification. TH-3 = Thermistor (sensor) no. 3
IF = Indoor fan (motor). (condenser/outdoor coil).
IR = Infra Red. TADIRAN = TADIRAN Appliances Ltd.
LCD = Liquid Crystal Display. TBD = To Be Defined.
LOP = Low Pressure. ROM = Read Only Memory.
mCU = Microcontroller unit.

flag = internal (software) flag.

Please note that due to the fact that this Manual is used also for Tadiran internal use, in the
Routines Detailed Functional Description may appear names of software parameters, timers, flags
etc. that not relevant for the wide use - please disregard those names.

Edited by:

Alex LIBERMAN
Technical Support
International Marketing

4
TAC-404

TAC-404 Electronic Control Family Specifications

The TAC-404 is a highly sophisticated, modern controller designed to operate using the latest
technologies. The TAC-404 enlarges the air conditioner operation abilities.

General:
The name of the product will be changed, by adding the character ‘S’ to the model name or
adding the character ‘S’ on separate label, for example:
GFL-250H will become GFL-S250H (as you can see in Tables 2A & 2B: ATEC-220 versus
TAC-404 air conditioner 50Hz and 60Hz model names).
For the TAC-400 two models are available: ANC-65 & ANC-88 (both three phase models).

Please be advised to the two main technical issues:

For Installation:
The interconnecting cable/port has an additional control wire to accommodate the medium
outdoor fan speed (new).

For Service:
Please note that the ATEC-220 Electronic Control is interchangeable with the TAC-404
Electronic Control (as a complete system, for TFE, TNL, GFL, ANL and GNL models).
The TAC-490 Remote Controller is adapted to control all three Tadiran Electronic Controls
(ATEC-220, TAC-404 and TAC-400 models) and can be programmed for various operations.

Important Note: for most of the new TAC-404 models, comparing to the previous ATEC
models (for example: TFE-11 comparing to TNL-S11), many parts were changed (except the
electronic), such as: indoor fan motor, outdoor fan motor etc.
In some cases, the Refrigeration Cycle was changed also.

Note: All the enclosed specifications, explanations, drawing, schemes etc. are the same for TAC-
400 (ANC models) unless mentioned otherwise.

Specifications and performance data are subject to change without notice.

5
TAC-404

TAC-404 Main System Features

1. Five operating modes (Cooling, Heating, Fan, Dry and Auto).


2. Three indoor fan speeds (Low, High and Turbo) + Auto speed mode.
3. Night state (low outdoor noise).
4. Sweep control (for all TNL-S and GFL-S models).
5. Quick restart (only for heat pump models).
6. Indoor anti-ice control (in cooling mode).
7. Outdoor de-icing control (in heating mode).
8. Low & High pressure protection.
9. Low & High voltage protection.
10. Remote Controller low battery (low) indicator.

6
TAC-404

New Features (TAC-404 only):

11. Enlarged temperature control (SP = Set Point) range from 12∞C to 32∞C (54∞F to 90∞F).

12. Three outdoor fan speeds (Low, Medium and High). The additional speed allows lower
noise levels down to 45 dB/A and also allows better capacity continuity.
13. In cooling mode: TAC-404 enable operation at low outdoor temperature, down to

10∞C/50°F, instead of 20∞C/68°F and at high outdoor temperature, up to 52∞C/126°F, using

500mm diameter fan blade that supply 2400 cfm at outdoor fan motor High speed.

14. In heating mode: TAC-404 enable operation at high outdoor temperature, up to 24∞C/75°F,

instead of 15∞C/59°F and at low outdoor temperature, down to -8∞C/18°F (for Rotary

Compressors) or down to -14∞C/7°F (for Reciprocating and Scroll compressors). For efficient

heating capacity at very low outdoor temperatures, you should use 'HDE' configuration
(auxiliary indoor heater).
15. Real time 24 hours clock.
16. Timer with 3 time zones, in a 24-hour period, including daily mode.
17. Sleep mode with timer.
18. Temperature control (and sense) at specific (local) place (near to the user) - Auto Sense.
19. Room Immunity display.
20. High resistance to RFI & EMI.
21. Automatic recovery system (EEPROM memory) using electronic memory instead of using
backup battery.
22. Low & High pressure indication.
23. Low & High voltage indication.
24. Unique electronic automatic test equipment - TE-2000 accessory.
25. Possibility to control at once up to 1024 air conditioners by a PC - TAC-700.

7
TAC-404

TAC-404 Basic Structure:

The TAC-404 is composed of 3 main units:

1. TAC-460 - Display Assy. - the system “brain”, including the electronic control software
(specially shaped for each model).
2. TAC-444 - Electronic Control power box - a relay unit which provides an interface
between the software in the Display Assy. and the air-conditioner loads (indoor fan
motor, outdoor an motor, sweep motor, reverse valve, compressor, TH-1, TH-2, TH-3
and heating element).
The TAC-444 is controlled by the TAC-460.
3. TAC-490 Remote Controller.

TAC-444 “reads” the 3 thermistors (TH-1, TH-2 & TH-3), using an 8-bit A/D converter that
converts the thermistor outputs to digital data. Thermistors accuracy is 1%.

The TAC-400 (ANC) is composed of 4 main units.

1. TAC-440 - Indoor Electronic Control.


2. TAC-420 - Outdoor Electronic Control.
3. TAC-460 - Display Assy (looks like the ANL-S Display Assy but with different software).
4. TAC-490 Remote Controller.

Display Assy DIP Switches (Jumpers):


4 DIP switches located on the TAC-460 Display Assy.

DIP switch no. 1 indicates whether the unit is high wall/ceiling or floor installation. When the
switch is OFF (up), the unit is floor installation, and when the switch is ON (down), the unit is
high wall/ceiling installation.
DIP switch no. 2 indicates the compressor type. When the switch is OFF (up), the compressor
is of the reciprocating type, and when the switch is ON (down), the compressor is a rotary type.
DIP switch no. 3 sets the air conditioner to Heat Pump/Cooling Only mode.
When the switch is OFF (up), the unit is Heating & Cooling, and when the switch is ON
(down), the unit is Cooling Only (effective from TAC-460 software version V1.51 only).
DIP switch no. 4 is for future use only (Not Connected).

DIP Switches, factory set (values in parenthesis are for 60Hz models):
Model DIP SW. 1 DIP SW. 2 DIP SW. 3 DIP SW. 4
COOL HEAT
TNL-S9-15 (1211-1215) ON ON ON OFF OFF
TNL-S20 ON ON ON OFF OFF
TNL-S25-35 (2025-2035) ON OFF ON OFF OFF
GFL-S150 (1515) OFF ON ON OFF OFF
GFL-S200-500 (2020-2050) OFF OFF ON OFF OFF
The DIP Switches set activated just after the unit is powered On (power on reset).

8
TAC-404

Backup Memory:
Programmable memory, EEPROM type saves programmed settings after a power failure
(recovering to the last settings).
This is pure Electronic Memory (no use with backup battery - much more reliable).

Power Failure:
1. If the power failure is shorter then 20 msec., TAC-404 is not affected.
2. If the power failure is longer then 20 msec., TAC-404 stops all air conditioner operations for
the next 20 sec. After power recovery, TAC-404 recovers using the Pressure Release Routine
using the last operation settings. If the software version is V1.51 or higher and the A/C is
programmed to 'COOLING ONLY' (by TAC-460 DIP Switch 3), then the TAC-404 will
enter to 5 minutes delay.

Communication Failure:
In case of a communication failure (longer then 1 sec.), TAC-404 stops all air conditioner
operations and after 10 sec. if the failure continues, the POWER led flashes.
When communication recovers, all air conditioner operations recover using the Pressure Release
Routine.
If the software version is V1.51 or higher and the A/C is programmed to 'COOLING ONLY',
then the TAC-404 will enter to 5 minutes delay.

System Indicator Lamps:


POWER (red) - Lights up when the air conditioner is connected to the power supply and
ready to receive commands from the remote controller.
Flashes when there is any failure with the power supply.
AIR CON (green) - Lights up when the air conditioner is ON.
Flashes when de-icing takes place.
FILTER (red) - Lights up after A/C 250 hours of operation
(indicates that the filter requires cleaning).
TIMER (yellow) - Lights up when air conditioner has been programmed for timer operation.

Service and Maintenance Indicator Lamps:

COMPRES. (green) - Lights up when the compressor is working.


Turns Off during the first 5 minutes of a thermostat stop.
Flashes when the minimum halt time (5 minutes) has passed and there
is no thermostat demand.

PRESSURE (red) - Lights up when there is a Low Pressure problem in the cooling system.
Flashes when there is a High Pressure problem in the cooling system.

IMPEDANCE (red) - Lights up when there is a problem with the ignition/impedance.

See also: "Indicator Lamps Troubleshooting".

9
TAC-404

Display Assembly 3-Position Slide Switch:

The TAC-460 Display Assy. includes a 3-position slide switch. This switch operates according
to the following table:

Switch Status Function


OFF ∑ Shuts A/C (air conditioner) OFF.
∑ Clear all fail flags after 2 seconds, turns off Filter indicator
lamp and resets timer settings.
∑ The A/C do not respond to the Remote Controller.
REMOTE (RMOT) ∑ Enables receiving and execution of IR (Infra Red) commands
from the Remote Controller.
AUTO ∑ Turns air conditioner ON, in automatic mode -
set point = 22∞C/72°F. The air conditioner automatically
selects cooling (TH-1>23∞C/73°F) or heating
(TH-1<21∞C/70°F) mode, as well as the air speed.

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TAC-404

TAC-490 (VER 1.1) Remote Controller Operational Functions Specification:

TAC-490 Item Definition:

The TAC-490 is an air-conditioner remote controller (R/C) unit that intended for use with
TADIRAN APPLIANCES, LTD. electronic air-conditioners which contain TAC-400 (ANC),
TAC-404 or ATEC-220 electronic controls.
The R/C is based on Infra Red (IR) transmission, using a pulse code modulation (PCM)
protocol.
The TAC-490 transmits A/C control and timer programming commands, as defined on the
remote controller display, to the air-conditioner control unit via an IR transmitter.
The TAC-490 transmits Beacon commands to refresh the air-conditioner operation status.
The TAC-490 is composed of: case, PCB assembly, 11 buttons, Liquid Crystal Display (LCD),
temperature sensor, battery compartment cover (with two "AAA" alkaline batteries), front
sliding cover, IR transmission element, 7-position DIP switch and wall-mounting clip.

THERMISTOR

1 UP
S TA R T
2 SELECT STOP
1 2 3 SLEEP
D A I LY

MODE FA N SWEEP

3 DOWN
LCD

4 ON/OFF
7 TIMER TIMER

8 DELAY
DE
LA
SET Y

5 SET ROO
M
CLEAR SENSE CLOCK

6 CLEAR
10 TIME SET

11 SENSE HERE 9 ROOM


WIRELESS DIGITAL REMOTE CONTROLLER

Figure 1: TAC-490 R/C Buttons Identification and Location

11
TAC-404

The following table lists the TAC-490 R/C buttons, by function, switch designation and location:

Button Function Switch Symbol Location


Designation
On/Off 4 Front face

Up/Down 1 (Up), Upper right side


3 (Down)
Select 2 (SEL) Upper left side
Timer Set 5 Time Under front sliding cover
Timer Clear 6 Clear Under front sliding cover
Timer Mode Start / 7 Set Under front sliding cover
Stop
Delayed On/Off 8 Under front sliding cover
+1
(D.O.O)
Room Temperature 9 Room Under front sliding cover
Digital Clock Set 10 Clock Under front sliding cover
Sense Here 11 Sense Under front sliding cover
(local sense)

TAC-490 Performance:
The TAC-490 R/C deliver the following functions:
® Transmit IR control commands to the A/C electronic control as a function of operator input.
® Display R/C operational status, room temperature, clock, timer programming, low battery
status, transmission indication.
® Monitor A/C operation by automatic transmission of periodic Beacon informational updates.
® Sense the ambient local temperature and display in either ∞C or ∞F as defined by DIP Switch
4 setting. Temperature display is accurate to within 0.5∞C/1°F and updated each 30 sec.
In power up the R/C default will be 23∞C or 73∞F.
® Provide a time clock, accurate to 1 min. per month. In power up the R/C default will be
00:00 or 12:00 as defined by DIP switch 4.
® Provide three separate A/C operation timers (only one timer if programmed to ATEC mode).
® The TAC-490 R/C IR transmission properly received by the TAC-460 display at a distance
of up to 7m. ±15∞ off-center Transmission.

TAC-490 Environmental Conditions:

The TAC-490 R/C withstand:


∑ Operating temperature range: -10∞C to 65∞C (50°F to 149°F)
∑ Storage temperature range: -20∞C to 80∞C (68°F to 176°F)
∑ Impact of a 0.8m drop on concrete.
∑ Vibration: 0.8mm Amp. At 50Hz 2min per cycle.
∑ Thermal shock - from 10∞C to 65∞C (50°F to 149°F), in a 20 minute cycle, and vice versa.
∑ Humidity - 90% relative @ 25∞C (77°F).
∑ ESD - IAW IPC801 - 2 level 3.
∑ Radiated Electromagnetic Field - 3V per 1m.

12
TAC-404

TAC-490 First Powering / Power Recover (after memory contest lost):

When the TAC-490 powered at the first time or recovers from long power failure (for example:
the batteries were removed and the new batteries were replaced after few minutes, what caused
the memory contest to be lost) it will recover its default setting (as defined by the DIP switches
settings):

The R/C is recovering in Temperature Mode.

Section Status
Fan Auto
Mode Auto
Sweep (if applicable) Off
Energy (if applicable) Auto
Timers Off
Set Point (S.P.) 23∞C/73∞F (according to
DIP switch 4 setting)
R.T.C (Real Time Clock) 00:00/12:00 (according to
DIP switch 4 setting)
Sense Here (Local Sense) Off
DELAY (Delay On/Off) Off
* For short power brakes (usually up to 2 minutes), the R/C save all programmed settings. It is
recommended to replace the R/C batteries when the battery 'Low Battery' indicator appear.

TAC-490 R/C Operational Functions Description:


The following Sections describe all the functions executed by the TAC-490 R/C.

General:

1) The transmission symbol on the display blinks each time the R/C transmits, both in Send
command and in Beacon.

2) The display is divided into different Sections. Each Section is dedicated to the management of
certain A/C functions. Each Section contains a group of Symbols, representing the available
selection options for the relevant operating functions.
The Sections of the display are:
a) Digital Clock,
b) Low Battery Indicator,
c) Transmission indicator,
d) Timer(s) start/stop (including sleep) and daily,
e) Desired temperature (or Room temperature) indicator,
f) Sensor (local sense) active indicator,

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TAC-404

g) Mode Select,
h) Fan Speed,
i) Sweep (that appear also on models without sweep - due to factory set),
j) Energy Level (not in use for TAC-404 A/C models - only in ANC, TAC-400 models).

3) When a given Section is selected for programming, the Section Title turns to reverse video
(R/V) and the frame around the currently selected Symbol blinks, enabling selection change
within this Section.

4) Any Mode, Fan Speed, Sweep or Energy Level selected Symbol appears with a solid frame.

5) At any given time only one Symbol frame can blink.

6) The R/C transmits a Send command, after releasing the button, on each of the following
occasions:
∑ After pressing On/Off button.
∑ After pressing Select button, in On Mode.
∑ After changing Set-Point Temperature by pressing Up-Down Rocker (in Temperature
Mode).
∑ After exiting Timer Programming Mode.
∑ After pressing Timer Clear button for 3 sec.
∑ After pressing Up/Down Rocker when acting as Start/Stop respectively, when Sweep
Section is selected.
∑ After pressing Digital Clock Set to exit current time setting.
∑ After pressing the Set button in Timer Programming Mode.
∑ After pressing the Delay On/Off button in order to set delay time to Start/Stop.
∑ Whenever a Send command is required.

7) The R/C transmits a Beacon command, on each of the following occasions:


∑ Repeat Off command every 30 min. for the next 24 hours.
∑ Repeat Off command every 6 hr. after the 24 hours.
∑ Repeat any On command every 10 min.
∑ Every 10 min. when any Timer is programmed, including Sleep.
∑ Every 10 min. (5 min. for the TAC-480 R/C) if Sense Here is active.
∑ When ever a Beacon command is required.
∑ Not active (no Beacon) when the R/C is programmed to ATEC mode.

8) Pressing button combination that is not defined will not effect the R/C.

14
TAC-404

9) The R/C includes a temperature sensor, and displays the measured room temperature
(in Off Mode and when Room Temperature button is pressed in On Mode).
The temperature is updated every 30 sec.
The temperature (Set Point Temp. or Room Temp.) can be displayed in one of two scales,
∞C or ∞F, according to the selected R/C setup (Dip switch 4).

10) The R/C includes a Digital Clock that displays the current time (default) with the colon
blinking at 1 Hz, or a programmed Time (in Timer Programming mode). The time is
displayed in one of two formats:
a) 24:00 - appears when ∞C is selected for temperature scale display.
b) 12:00 - appears when ∞F is selected for temperature scale display.

11) When the battery is low (less than 20% capacity remaining) a blinking Low Battery symbol
is displayed.

Off Mode:

Off mode is defined as the situation when the A/C is Off and the R/C display is in its default Off
mode: blank, except for the Digital Clock, which displays the current time, room temperature
with the Room Symbol and indicators and the Symbol (1, 2, 3, SLEEP, DAILY) of the active
Timer period (only).
The room temperature sensing and display is refreshed every 30 sec. Pressing any button
(excluding the On/Off and Timer Set and Timer Clear and Room Temp. button) while in Off
mode, turns On the R/C display, displaying it’s last setting and enabling the user to program the
functions on the display (without turning the A/C on).
The R/C memorizes the new setting after the Select button is pressed. The R/C returns to Off
mode immediately or 10 seconds after the last button pressing (depends which buttons were
pressed), unless the On/Off button has been pressed, which causes the R/C to memorize the new
setting, transmit an On Send command and remain in On Mode.
The R/C transmit an Off mode beacon every 30 min. in the next 24 hours after it was turned Off
to assure A/C will go Off even if there was power failure during setting the R/C to Off mode
(after 24 hours, the R/C transmit an Off beacon every 6 hours).

On Mode:

On mode is defined as the situation when the R/C display is in its default On mode, displaying
all Symbols and titles (excluding either Energy Level or Sweep Symbols, according the R/C
setup), with the previously selected Symbols displayed with frames: Fan speed, Selected Sweep
status (Swing or Static, if Sweep mode set on), Energy level (if Energy mode set on), Mode,
Digital Clock, Set point temperature (the Set Point Temperature display replaces the Room
Temperature and the Room Symbol disappears), and Timer indicators (of active timer periods).

15
TAC-404

On Mode contains two sub-modes:

a) Temperature Mode (default):

In Temperature mode all the symbols are displayed, and the active Symbol is framed.
Pressing the Up/Down Rocker in this mode, increases (Up) or decreases (Down) the Set Point
Temperature by 1∞ (∞C or ∞F according to R/C DIP switch 4 setup).
Each Set Point change causes the R/C to transmit Send command.

b) Select mode:

Pressing the Select button causes the R/C to enter Select Mode, turning the Title to R/V
sequencing the active Section, the frame around the active Symbol blinks.
Pressing the On/Off button, while in On mode, causes the R/C to transmit an Off command,
exiting On Mode turns the R/C to Off Mode.

On/Off Button:

Pressing the On/Off button when the R/C is in Off mode, turns the R/C to On Mode: displaying
all Symbols (excluding Energy or Sweep Symbols, according to the R/C setup, and the
Transmission Indicator). The previously selected Symbols are displayed with frames (default
On display), and the R/C transmits an On Send command (turning the A/C on).
The first pressing of the On/Off button within 10 seconds after any change of the R/C setting will
cause the R/C to memorize the setting and transmit an On Send command, and remain in On mode.
Pressing the On/Off button when the R/C is in On mode transmits an Off Send command
(turning the A/C off), and returns the display to Off mode.

Up/Down Rocker:

The rocker, mounted on the right side of the R/C, contains two directional push-buttons -
Up and Down (pressing both buttons simultaneously will not affect the R/C):

In Temperature mode (default), the rocker sets the Set Point Temperature from 12∞C to 32∞C
(54∞F to 90∞F).
Momentary pressing of the Up button raises the Set Point Temperature by 1∞ (°C or °F) and
transmits a Send command. Continuous pressing of this button causes the Set Point
Temperature to scroll up at a rate of 4∞ (°C or °F) per sec (useful when large Set Point increase
required).
Releasing the Rocker transmits a Send command.
Momentary pressing of the Down button lowers the Set Point Temperature by 1∞ (°C or °F) and
transmits a Send command. Continuous pressing of this button causes the Set Point Temperature
to scroll down at a rate of 4∞ (°C or °F) per sec (useful when large Set Point decrease required).
Releasing the Rocker transmits a Send command.

16
TAC-404

In Select mode, the Rocker sequences a blinking frame around the active Symbol enabling the
selection of a new active Symbol.
Pressing Up scrolls the blinking frame up to the next Symbol in a cyclic manner.
Pressing Down scrolls the blinking frame down to the next Symbol in a cyclic manner.

Select Button:

Pressing the Select button sequences the active Section, causing the Section Title to appear in
R/V and the frame around the active Symbol in the current Section to blink.
Each pressing of the Select button causes the active Section to sequence to the next Section, in
the following order: Temperature ( default ), Fan, Sweep (depending on the R/C mode setting)
Energy (depending on the R/C mode setting) and Mode, in a cyclical manner.
Each pressing of the Select button memorizes the current setting and causes a Send command
transmission.
The R/C returns to temperature mode 10 sec. after the last pressing of one of the Up/Down or
Select buttons, returning to the previous setting after the last Select button press.

Changing the Fan Speed:

Starting from Temperature mode, pressing the Select button turns the Fan Title to R/V,
displays a blinking frame around the currently selected Fan Speed (Low, High, Turbo or Auto).
Pressing the Up or Down Rocker push-button, scrolls the blinking frame of the selected Symbol.
Pressing the Select button causes transmission of a Send command of the new selected Fan
Speed (only if it was changed), and memorizes the updated setting. The currently selected
Symbol frame stops blinking, the Sweep or Energy title turns to R/V (according to R/C setting)
and the frame around the selected Energy or frame around the Sweep Symbol begins to blink.
Also, the first pressing of the On/Off button within 10 seconds after any change of the R/C
setting will cause the R/C to memorize the setting and transmit an On Send command.
* Whenever the R/C is set to Dry Mode the Fan Speed shall be set to Low without option for
change.

Controlling Sweep Operation (Sweep Mode set on by DIP switch 5):

Starting from Temperature mode, pressing the Select button twice turns the Sweep Title to
R/V and displays a blinking frame around the Sweep Symbol/Section.
Pressing the Up Rocker push-button transmits an On Sweep Send command, causes activation
of automatic, continuous Sweep, as indicated by sequential segment lighting of the Sweep
Symbol.
Pressing the Down Rocker push-button transmits an Off Sweep Send command, and turns off
the Sweep indicator sequential movement keeping the A/C louver at its present position

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TAC-404

Pressing the Select button memorizes the updated setting. The currently selected Symbol frame
stops blinking and the Energy Title turns to R/V (if The R/C is set to Energy type).
The Select Mode Title turns to R/V and a frame around the currently selected Mode blinks.
Also, the first pressing of the On/Off button within 10 seconds after any change of the R/C
setting will cause the R/C to memorize the setting and transmit an On Send command.
The Sweep section is not displayed if the R/C is not set to Sweep configuration (the factory set
for models without SWEEP is with DIP switch No. 5 in OFF position, so SWEEP is always
available on the R/C display).

Changing Energy Mode (Energy Mode set on by DIP switch 6):

This mode is not available for all TAC-404 models (useful only for TAC-400, ANC models).
Starting from Temperature mode, pressing the Select button two or three times turns the
Energy Title to R/V, displays the relevant Energy Symbol segments according to the current
setting (1/3, 2/3, full ring, Auto).
Pressing the Up or Down Rocker push-button, scrolls the ring segments of the Energy Symbol
(1/3, 2/3, full ring, Auto).
Pressing the Select button causes transmission of the new selected Energy volume (only if it
was changed), and memorizes the updated setting. The currently relevant Energy Symbol
segments, or Auto stops blinking.
The Energy section is not displayed if the R/C is not set to Energy configuration (when DIP
switch 6 is on as in all TAC-404 models).

Changing A/C Operating Mode:

Starting from Temperature mode, pressing the Select button two, three or four times (according
to the R/C setting, with or without Sweep and with or without Energy) turns the Mode Title to
R/V, and displays a blinking frame around the currently selected Mode Symbol (Cool, Heat, if
the R/C is not set to Cool Only Mode ( DIP switch 7) , Dry, Fan, Auto).
Pressing the Up or Down Rocker push-button, scrolls the blinking frame of the selected Mode
Symbol. Pressing the Select button causes transmission of the new selected Mode volume (only
if it was changed), and memorizes the updated setting. The currently selected Symbol frame
stops blinking and the R/C returns to Temperature mode.
Also, the first pressing of the On/Off button within 10 seconds after any change of the R/C
setting will cause the R/C to memorize the setting and transmit an On Send command.

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TAC-404

Buttons Under the Front Sliding Cover

Setting Timer Periods:

1. Three Timer periods (numbered 1, 2, 3) and Sleep function period are available for
programming (in ATEC mode only timer 1 is available). Each Timer Period can be
programmed to start and stop at a given time with selected A/C function settings.

2. The Timer Programming mode is entered by pressing the Timer button. Pressing it
again within 10 sec. from the first pressing in this mode, transmits the current
programmed Timer period.
If no timer have been set (within 10 sec.), the R/C exits to Temperature mode.

3. Starting from any mode, pressing the Timer button causes the R/C to enter Timer
Programming mode, displaying the timer symbol, the 1st Timer Period Indicator "1",
and the word "START" blinks. Only if any of the Timer period was set, its indicator
shall light. The Timer Clock replaces the Digital Clock and the clock display blinks
with dashes (--:--).
If the timer period was not programmed, or the programmed "STOP" time is equal to its
"START' time, the Timer Clock will blink with the following display: (--:--).

4. In Timer Programming mode, pressing the Up push-button momentarily advances the


displayed time by 10 min. Pressing it continuously advances the displayed time by 10
min. increments at a rate of 40 min. per sec.
Pressing the Down push-button momentarily reverses the displayed time by 10 min.
Pressing it continuously reverses the displayed time by 10 min. increments at a rate of 40
min. per sec.

5. Pressing the Set button causes the R/C to memorize the current Timer Period setting with
its operating selected setting, and to transmit this program according to the relevant Send
command protocol (for ATEC-220H type, the R/C transmits the time difference between
the programmed time and the current time in half an hour period), and exiting the Timer
Programming mode setting.

6. Pressing the Up or Down Rocker push-button within 10 sec. after the first Timer
pressing, sets the 1st Timer Period Start Time.

7. Pressing the Timer push-button again causes the R/C to transmit via Send command the
programmed start time, causing the word "START" to disappear, and the word "STOP"
to blink.

8. Pressing the Up or Down Rocker push-button again (within 10 sec.) sets the 1st Timer
Period Stop Time.

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TAC-404

9. Pressing the Timer push-button again (within 10 sec.) causes the R/C to transmit via
Send command, the programmed Stop time, the 1st Timer Period Indicator "1" to stay on,
and the 2nd Timer Period Indicator "2" to blink with the "START" indicator.

10. The Timer Period setting process may now be repeated for the 2nd and 3rd Timer Periods,
and Sleep function.

11. Daily - pressing the Set button for 3 sec. (in Timer Programming mode) causes the
current Timer Period to be repeated daily and the Daily indicator to be displayed.
Releasing the Set button causes Send command transmission. When a Daily Timer period
is active the Daily indicator is displayed. A second press (less then 3 sec.) on the Set
button shall cause the R/C to exit the Timer Programming mode.

12. The R/C displays the timer period in the following manner:
∑ When the R/C is in On Mode and one of the Timer periods is set to STOP, the word
"STOP" is displayed + the relevant Timer period.
∑ When the R/C is in Off Mode and one of the Timer periods is set to START, the
word "START" is displayed + the relevant Timer period.
∑ When the R/C is in Off Mode the Sleep "START" period is displayed (but if only
Sleep STOP period is programmed, without Sleep START period, the Sleep period
will not be displayed in Off Mode).

13. Sleep Timer is the forth Timer period that marked SLEEP. When SLEEP is active, the
desired temperature is updated while the customer sleep. The room air temperature
gradually rises (in COOLING mode) until this Timer period is exited. At the end of
SLEEP Timer period, the desired temperature returns to its previous settings.

Clearing a Programmed Timer Period:

Pressing the Timer Clear button momentarily while in Timer Programming mode, deactivates the
selected Timer period, and transmits the updated Timer setting.
Pressing the Timer Clear button continuously for 3 sec., deactivates all the programmed Timer
periods, and transmits the updated Timer setting.

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TAC-404

Delayed On/Off (D.O.O.) - Delay:

The Delay On/Off is a quick and easy to set timer for setting the A/C On or turning it Off in a
delay time (if the R/C is in On Mode it shall set time to stop and if the R/C is in Off Mode it
shall set the time to Start).
Pressing the DELAY button in On mode, converts the display to Timer Programming mode, in
which the Timer title and Timer period no.3 (or no. 1 when programmed to ATEC mode) are
displayed and the word "STOP" blinks.
The current time is replaced by the DELAY time, which is the current time +1 hr (-9 min.).
The R/C enters Off mode at the DELAY time displayed. Repeated pressing of the DELAY
button during DELAY operation, adds 1 hr. per pressing to the remaining DELAY time and
causes the updated DELAY stop time to be displayed. The Display recovers to its previous
state 5 sec. after the last DELAY button pressing.
Timer period no. 3, "STOP" and Timer title remain lit on the Display.
Pressing the DELAY button in Off mode, converts the display to Timer Programming mode, in
which the Timer title and Timer period no.3 are displayed and the word "START" blinks. The
current time is replaced by the DELAY time, which is the current time +1 hr (-9 min.).
The R/C enters On mode at the DELAY time displayed. Repeated pressing of the DELAY
button during DELAY operation, adds 1 hr. per pressing to the remaining DELAY time and
causes the updated DELAY start time to be displayed. The Display recovers to its previous
state 5 sec. after the last DELAY button pressing.
Timer period no. 3, "START" and Timer title remain lit on the Display.
Each pressing of the DELAY button causes the transmission of an On or Off Send command.
When the DELAY timer is active the R/C will transmit Beacon command each 10 min.

Room Button:

Pressing the Room button, in On Mode, displays the Room Temperature, as measured by the
R/C sensor, replacing the Set Point Temperature display, and the Room Temperature indicator.
The display stays on for 5 (to 7) sec. after the button is pressed. The Room Temperature
display refreshed every 30 sec.

Sense Here Button:

Pressing the Sense Here button activates the Sense Here mode, in which the R/C transmits
the room temperature (instead of TH-1), as sensed by the R/C sensor, via Beacon commands
each 10 min. The Room Temperature indicator blinks during Sense Here mode.
Pressing the Sense Here button again causes the R/C to exit the Sense Here mode.
If the A/C to not receive Sense Here Beacon commands for 12 min. he start using the TH-1
instead.

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TAC-404

Digital Clock Setting button:

The Digital Clock can be set to the correct time when the R/C is in Off mode, or in On mode.
Pressing the Digital Clock Setting causes the R/C display to clear, with only the Digital Clock
Displayed and the min. on the Digital Clock display blinking.
Pressing the Up or Down button momentarily advances or reverses the displayed min.
respectively in 1 minute steps. Pressing these buttons continuously advances or reverses the
displayed min. in 1 min. increments, at a rate of 4 min. per sec.
Pressing the Select button causes the min. display to remain on, and the hr. display to blink.
Pressing the Up or Down button momentarily advances or reverses the displayed hr.
respectively in 1 hr. steps. Pressing these buttons continuously advances or reverses the
displayed hr. in 1 min. increments, at a rate of 4 hr. per sec.
Pressing Select again toggles between the min. and hr. display.
Pressing the Digital Clock Setting button with a sharp-pointed object again will cause the R/C to
transmit the appropriate Send command (On or Off), exit the Digital Clock setting mode and
return to its previous operation mode (On or Off).
The Digital Clock set (to the correct time) do not reset the Timers (except the Timers that their
operation time has "expired").

Changing A/C ID Code:

Pressing the Room button + Select buttons for 3 sec. causes a single transmission of the special
ID code (see explanation about DIP switch 3 function). With each such transmission, the ID
code toggles between the default and the alternative code.
Application: to prevent two near A/C to be effected by each other R/C.

Display Reset & Test:

Pressing the Room button + Sense Here buttons for 3 sec. causes the display to turn On all the
display elements for 3 sec. (and then the display turn Off).
This action will reset all display settings (Timers, Digital Clock etc.).

Quick DIP Switches Resetting:

If you wish to make a quick DIP switches resetting (with no need to remove the batteries):
1. Remove the battery compartment cover, and remove the plastic DIP switches protective
cover.
2. Set the DIP switches to the required positions (see: "Setting the DIP Switches to Their
Special System Characteristics").
3. Press the Room button + Sense Here buttons for 3 sec.
4. Return the battery compartment cover and the DIP switch protective cover to their proper
position.

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TAC-404

Seven-Position DIP Switch:

7-DIP Switches are located under the battery compartment cover. A pointed-tip object is used
for setting these switches.
The R/C senses the setting of these switches every time it is turned On (after the last memory
contents was totally lost).
The settings on these switches is made by using a pointed tip and determines the transmission
protocol used by the R/C (see the following table that contains (partial) instructions for setting
the different R/C communication codes, and see also: Setting the DIP Switches to Their Special
System Characteristics).

Remote Controller Seven DIP Switches (partial) Code List:

Function DIP Switch No.


1 2 3 4 5 6 7
ATEC-220 w/o Sweep + ∞C (Default Code) OFF OFF ON OFF O N ON OFF
ATEC-220 w/o Sweep + ∞C (Alternate Code) OFF OFF OFF OFF O N ON OFF
ATEC-220 + Sweep + ∞C (Default Code) OFF OFF ON OFF OFF ON OFF
ATEC-220 + Sweep + ∞C (Alternate Code) OFF OFF OFF OFF OFF ON OFF
ATEC-220 w/o Sweep + ∞F (Default Code) OFF OFF ON ON ON ON OFF
ATEC-220 w/o Sweep + ∞F (Alternate Code) OFF OFF OFF ON ON ON OFF
ATEC-220 + Sweep + ∞F (Default Code) OFF OFF ON O N OFF ON OFF
ATEC-220 + Sweep + ∞F (Alternate Code) OFF OFF OFF O N OFF ON OFF
TAC-404 w/o Sweep + ∞C (Default Code) ON OFF OFF OFF O N ON OFF
TAC-404 w/o Sweep + ∞C (Alternate Code) ON OFF ON OFF O N ON OFF
TAC-404 + Sweep + ∞C (Default Code) ON OFF OFF OFF OFF ON OFF
TAC-404 + Sweep + ∞C (Alternate Code) ON OFF ON OFF OFF ON OFF
TAC-404 w/o Sweep + ∞F (Default Code) ON OFF OFF ON ON ON OFF
TAC-404 w/o Sweep + ∞F (Alternate Code) ON OFF ON ON ON ON OFF
TAC-404 + Sweep + ∞F (Default Code) ON OFF OFF O N OFF ON OFF
TAC-404 + Sweep + ∞F (Alternate Code) ON OFF ON O N OFF ON OFF

* For COOLING Only A/C models, DIP Switch No. 7 is set to On always (HEAT mode is not
displayed on the R/C LCD).

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TAC-404

Setting the DIP Switches to Their Special System Characteristics:

DIP Switches No. 1 & 2 should be set as follows:


Electronic Control Type SW1 SW2
ATEC OFF OFF
TAC-404 ON OFF

DIP Switch No. 3 should be set as follows:


I.R Transmission Code TAC-404/TAC-400 ATEC
Alternate Code * ON OFF (JP-4 Removed)
Default Code OFF ON (JP-4 Installed)

For ATEC models, you must remove JP-4 (Jumper 4) on the Electronic Control. For TAC-404 models you must
transmit a special command to the A/C by simultaneously pressing on the ROOM and the upper left (Select )
buttons. The 3-position switch (on the display) of the other A/C must be in the OFF position, to prevent it from
being programmed, too.
For TAC-404/TAC-400 models, 5 beeps are sounded to acknowledge that the A/C is programmed for the alternate
transmission code.

DIP Switch No. 4 should be set as follows:


Temperature & Clock SW4
∞F + 12:00 (PM) ON
∞C + 24:00 OFF

DIP Switch No. 5 should be set as follows:


Sweep SW5
Sweep OFF ON
Sweep ON OFF
Note: The factory set for ANL-S and GNL-S (models without SWEEP) is with DIP switch No. 5 in OFF position
(SWEEP is always available on the Remote Controller display for TAC-404 models).

DIP Switch No. 6 should be set as follows:


Energy (TAC-400 only) SW6
Energy OFF ON
Energy ON OFF
Note: This DIP switch is set to OFF position only for TAC-400 (ANC) models.

DIP Switch No. 7 should be set as follows:

Cooling Only SW7


Heat Pump OFF ON
Heat Pump ON OFF

Setting the DIP switches:


1. Remove the battery compartment cover, and remove the batteries.
2. Remove the plastic DIP switches protective cover.
3. Set the DIP switches to the required positions.
4. Wait approximately 3 minutes (15 minutes if necessary) and return the batteries to their proper
position.
(see also: "Display Reset & Test" for quick DIP Switches Resetting.)

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TAC-404

System General Operation Description:

This chapter is designated for the wide understanding of the system general operation (useful for
nun-technical personnel). For detailed information about routines functions, see:
"Routines Detailed Functional Description".

1. Operation Routines:
The TAC400 and TAC404 are using the same algorithms that enable proper operation of the Air
Condition at large envelope environmental conditions.
The Routines software controls the A/C performance.
1.1 Operating in Cool Mode:
Turning the A/C On to Cool Mode will cause the following actions:
1.1.1 Indoor Fan Motor Operation: Turning the A/C On in Cool Mode will set the Indoor
fan on at the requested Fan speed (Low, High or Turbo), as it been set on the R/C.
The Indoor Fan speed can vary according to the operator desire. When the Indoor Fan is
set to operate at Auto Speed, the Fan will operate according to the following chart:

Turbo

High

Low

SP +1.5 +3 +4.5

Note: The Low speed entry is automatically preceded with a very short run at turbo speed.

In Auto setting - the fan motor speed depends on the room temperature as measured by
the TH-1 thermistor or derived from the Beacon signal (as received from the R/C).The
Indoor Fan motor switch to lower speeds without any delay based on the TH-1, but
once set, can not be increased for the 2 min. delay time (This delay is cancelled when the
manual setting is used).

1.1.2 The A/C will perform a pressure release routine (PRR) where the control will activate
and deactivate the 4 Way-Valve. The PRR takes up to 10 Sec.
Then the A/C turns the compressor on.

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TAC-404

1.1.3 Compressor – The Condensing unit begin to operate after the PRR ended.
Note: The Condensing unit operates for at least 3min., even if the room temperature is
satisfactory after less than 3 min., to prevent short operation cycles.
1.1.4 Outdoor Fan Motor operation – The Outdoor Fan starts to operate in medium speed
after the PRR ended for a minimum time of about 2 min. after then the Outdoor Fan
motor speed will vary according to the condenser (outdoor) coil temperature
(as measured by TH-3 sensor).
Note: 1. Since most TADIRAN A/C’s are 3 speed Outdoor Fan Motor – High, Medium &
Low, it is most important to make sure that the Fan is wired correctly.
2. The Out Door Fan speed varies in accordance with the outdoor coil temperature:
when the temperature rises the Fan will increase its speed and vise-versa.
Each speed change is executed no less then 2 min. after the last change.
3. Night state – whenever the Electronic Control senses low ambient (especially at
night), it reduces the fan speed to reduce noise level.
1.1.5 Temperature brake: When the Electronic Control senses that the room temperature is
satisfactory – reached the selected/desired Set Point temperature - via the TH-1 sensor or
the Beacon signal (using the Auto Sense sensor that located on the R/C), its stops the
A/C condensing unit for minimum time brake of 5min., but not more then 15min.
At that time, the Indoor Fan Motor continues working. During the Temperature brake,
the compressor (COMPRES) indicator turns Off, at the end of the first 5 min., and then
it begins to flash, until the Electronic Control sense temperature demand (via TH-1 or
Auto-Sense sensor) or the 15min., max time brake is up.

Note : 1. If there was no temperature demand at the end of the maximum time brake the unit
will turn on for a period of at least 3min. (to ventilate the room air).
2. During temperature brake, any change of operation mode that as been made, by the
operator via the R/C, will cause the A/C to perform Pressure Release Routine (PRR)
and to return to work in the new operation mode requested.
3. During the first 5min., of the temperature brake, manual changing (by R/C) of the Set
Point temperature, will (can) effect the A/C brake before the 5 min. time is up, so the
A/C can be switched to On before the minimal time brake (5 min.), using the PRR.

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TAC-404

1.1.6 Sleep Routine – The Electronic Control enables the user to operate an automatic routine
that changes the desired temperature. This routine as been designed to enable the user to
increase the Set Point while sleeping when the body temperature decreases.
This routine works as described in the 'SLEEP ROUTINE' for Cool Mode & Dry Mode.

Note: At the end of sleep function the A/C return its original Set Point and do not stop
the A/C operation.

1.1.7 Special functions:


Indoor Ice prevention – whenever the Electronic Control senses ice accumulation on
the evaporator (indoor) heat exchanger, it runs a melting procedure. The ice detection
is based on the TH-2 temperature. The Electronic Control turns the Outdoor Fan Motor
Off, causing the system to rise the evaporator temperature (and melt the accumulated
ice). The Outdoor Fan Motor is halted for (maximum of) 90 sec. or until the indoor coil
temperature raise again.

Low Pressure – whenever the Electronic Control senses low capacity of the A/C (based
on an insufficient temperature differential (TH-1)-(TH-2) due to lack of gas in the
system.), it stops the A/C operation with the POWER indicator flashes and the
PRESSURE indicator will light (this combination signal Low Pressure).

Over (High) Pressure – Whenever the control senses High Pressure (Over Pressure -
OVP) on the condensing unit (by means of TH-3 temperature), it stops the A/C with
the POWER & PRESSURE indicators flashing (this combination signal High Pressure).

Recovery from the OVP fault is done by sending Off to system and re-entry to On by
mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the
3-position slide switch, all flags, LEDs etc. are reset. When the recovery done by the
R/C, it cancel the POWER LED flash, but the PRESSURE fault LED remain lit.

Note: In order to perform an Over Pressure routine, the condensing temperature sensor
(TH-3) must be connected else the A/C will drive the outdoor fan motor constantly at
high speed.
Night State Routine – In order to reduce outdoor unit noise, the control changes the
outdoor fan motor speed to low when the local ambient temperature enables it.

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TAC-404

1.2 Operating in Heat Mode:


Turning the A/C On to Heat Mode will cause the following actions:

General description:

The A/C is design for operation in Heat Mode to maintain the room temperature between the Set
Point and Set Point - 1°C (Set Point minus one Celsius degree).
In order to do so, the A/C change the gas circulation direction, so the evaporator will be hot and
the condensing unit will be cool.
Reasons why the A/C stop working (except reaching desired Set Point - temperature brake):

∑ If the condensing unit is blocked with ICE, then the A/C will perform a De-Ice routine.

∑ When the unit does not get a satisfactory efficiency - low Heating capacity (based on an
insufficient temperature differential (TH-2)-(TH-1) due to lack of gas in the system.), it
stops the A/C operation and will indicate unit failure.
1.2.1 Indoor Fan Motor - Turning the A/C On in Heat Mode will set the Indoor fan on at the
following manner:

∑ The Fan will turn On to the selected speed after 10-20sec., or when the Indoor coil
temperature reaches the temperature of 45°C/113°F. The Indoor Fan Motor speed
can varies according to the operator desire.

∑ When the Indoor Fan Motor is set to operate at Auto Speed the Fan will operate
according to the following chart:
1.2.2

Temp.0C -4.5 -3 -1.5 SP

Low

High

Turbo

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TAC-404

Note: In Auto setting - the fan motor speed depends on the room temperature as
measured by the TH-1 thermistor or derived from the Beacon signal (as received from the
R/C). The Indoor Fan motor switch to lower speeds without any delay based on the TH-
1, but once set, can not be increased for the 2 min. delay time (This delay is cancelled
when the manual setting is used).

1.2.3 The A/C will perform a pressure release routine (PRR), where the control will activate
and deactivate the 4 Way Valve. The PRR takes up to 10 Sec.
The PRR is used to discharge the system pressure build during compressor run. Failure
to do so, may trip the compressor to over-load (protection) during the start-up trial
(only if the start-up happens less than 5 minutes after the last compressor run).
This routine is used only for the first entry to the Heat mode or upon power return
following a power brake (Quick restart trial in Heat Pump models). Switching between
modes require this routine each time the mode is re-entered.

Then the A/C turns the compressor on.

1.2.4 Compressor – The Condensing unit begin to operate after the PRR ended.
Note: The Condensing unit operates for at least 3min., even if the room temperature is
satisfactory. This cycle is for preventing short operation cycle of the A/C.
1.2.5 Outdoor Fan Motor operation – The Outdoor Fan Motor starts to operate in medium
speed after the PRR ended for a minimum time of about 2 min. Afterwards, the Outdoor
Fan Motor speed will vary according to the indoor coil temperature (by means of the
TH-2 temperature).
Note: 1. Since most TADIRAN A/C’s are 3 speed Outdoor Fan Motor– High, Medium &
Low, it is most important to make sure that the Fan Motor is wired correctly.
2. The Outdoor Fan Motor speed varies according to the indoor coil temperature
when the temperature rises the Fan will decrease its speed and vise-versa.
Each speed change is executed no less then 2 min. after the last change.
3. If there is no demand for heating, the unit will not start!
For e.g., if the room temperature is 20°C/68°F and the Set Point is 16°C/61°F.

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TAC-404

1.2.6 Temperature brake: When the Electronic Control senses that the room temperature is
satisfactory – reached the selected/desired Set Point temperature - via the TH-1 sensor or
the Beacon signal, using the Auto Sense sensor (located on the R/C), its stops the A/C
condensing unit for minimum time brake of 5min., but not more then 15min.
At the same time, the Indoor Fan, Outdoor Fan and the compressor turns Off but the
4way valve remain On. During the Temperature brake the Compressor indicator turns
Off after 5 min., and if there is no temperature demand, it begins to flash until the control
sense temperature reaches Set Point - 1°C/2°F (Set Point minus one Celsius degree or
minus two Fahrenheit degree), via TH-1 or Beacon signal (Auto-Sense sensor), or the
15min., max time brake is up.
Note : 1. If there was no temperature demand at the end of the maximum time brake the unit
will turn on for a period of at least 3min. (to ventilate the room air).
2. During temperature brake, any change of operation mode, via the R/C, will cause
the A/C to perform Pressure Release Routine and to return to work in the new
operation mode requested.
3. During the first 5min., of the temperature brake, changing of Set Point will effect
the A/C brake before the 5 min. time is up.
4. When the A/C is high wall type, the Electronic Control compensate the location of
return air sensor by adding 6°C/11°F to the measured temperature.
5. When turning the A/C Off in Heat mode, the Reverse Valve remains On for
additional 2 min. (this prevent the unit self pressure release noise).
1.2.7 Sleep Routine – The control enables the user to operate an automatic routine that
changes the desired temperature. This routine as been designed to enable the user to
decrease the Set Point when the body temperature decreases.
This routine works as described in the 'SLEEP ROUTINE' for Heat Mode.

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TAC-404

1.3 Operating in Dry Mode


Dry mode is basically a version of Cool Mode but with indoor fan motor working at low speed
only. The idea behind it is to reduce maximal humidity by compromising the efficiency of the
A/C. The system operate at same manner as in Cool mode.
Note: When there is temperature brake in the Dry mode, the indoor fan motor is stopped!

1.4 Operating in Auto Mode:


1.4.1 Setting the A/C, via the R/C, to operate in Auto Mode causes the A/C to select
automatically its operation mode. The control will decide its operation mode in
accordance with the following table (see also 'CONDITIONING ROUTINE'):

Operation Cool Heat


Condition
Last operation Cool, Dry, Fan or TH-1>SP+1°C/2°F On Off

Last operation Heat or TH-1<SP-1°C/2°F Off On

1.4.2 Setting the A/C to Auto Mode via the 3-position slide switch, will create the same
function as it was set by the R/C, but with a default Set Point temperature of 22°C/72°F.
Indoor fan motor will work in Auto and all timer functions will be disabled.
1.5 Power Fail protection:
TADIRAN control is programmed to protect the A/C condenser against many types of power
failures. In those cases the A/C operation will be stopped, until the power will stabilize and then
the A/C will be turned On again to its last operation setting.

∑ “Short” Power Failure – When the line power fails for less then 20mSec., the Electronic
Control will ignore the power interference and will continue proper operation of the A/C.

∑ “Long” Power Failure – When the power fails for more then 20mSec., the A/C will return to
work 20 Sec. after the recovery of the power.

31
TAC-404

∑ Line Low Voltage Failure (Protection) – The control is programmed to stop all A/C
operation each time it senses Low line voltage (different values for Rotary compressors or
Reciprocating & Scroll compressors, as defined by DIP switch 2). The Electronic Control
will recover to its normal operation when it will sense a 20 Sec. of continuous normal line
voltage. If the power failure continue, the Electronic Control stops all A/C operation with
the indication of POWER & IMPEDANCE indicators flashing and the COMPRES indicator
lit.

∑ Start-Up Power Failure – During compressor start-up, the Electronic Control tests the line
power in order to prevent the power to fail under the compressor manufacturer
specifications.
When the line power falls under the compressor allowed limits, the Electronic Control will
stop the A/C operation for 20Sec., and will retry to start (restart) the unit again. If the A/C
fails to restart 5 times in sequence, the A/C will stop immediately.
Recovery from the Power failure is done by sending Off command to the unit and re-entry to
On (by mean of the R/C or the 3-position slide switch).

∑ Line Over Voltage Failure (Protection) – The control is programmed to stop all A/C
operation each time it senses High line voltage (different values for Rotary compressors or
Reciprocating compressors, as defined by DIP switch 2).
The Electronic Control stops all A/C operation with the indication of POWER indicator
flash and the COMPRES & IMPEDANCE indicators lit.

1.5.1 Special functions:


∑ Filter Clean Indicator - A FILTER clean indicator is placed on each display. The indicator
lights after 250 hours of A/C operation, to alert the user that the filter(s) require cleaning.
After cleaning the filter(s), in order to clear (set off) the FITER indicator, the user should set
the 3-position slide switch (on the display) to Off for 2-3 sec. (at least).
∑ Outdoor De-Ice – whenever the Electronic Control senses ice accumulation on the
condensing (outdoor) heat exchanger unit, it runs melting procedure.

32
TAC-404

∑ The procedure works as follow:


One. The indoor fan motor stops,
Two. The A/C stops all Heat Mode functions and switch, via PRR, to Cool mode
where the 4 way valve turns the gas cycle as in the Cool mode, so now the
hot condenser (outdoor) coil begin melting the ice. This process will continue
until the condenser coil temperature rise above 20_C/68°F or 10min. (at the
most) after the process begins.
Three. At the end of the process, the unit recovers to the Heat mode operation,
again via the PRR.
Four. The Defrost process is in cycles, when each cycle period depends on the
condensing (outdoor) unit coil temperature.
The detection process counts for time temperature development.
The detection process start when TH-3 temperature falls below +3°C/37°F.
Then, the Electronic Control start counting time.
If the temperature rise back to the +3°C/37°F, before the ice has been
detected, the De-Ice process is canceled.

∑ Low-Pressure – whenever the Electronic Control senses low Heating capacity of the A/C
(based on an insufficient temperature differential (TH-2)-(TH-1) due to lack of gas in the
system), it stops the A/C operation and will indicate unit failure.
∑ Over (High) Pressure – Whenever the control senses High Pressure (Over Pressure - OVP)
on the indoor unit (by means of TH-2 temperature), it stops the A/C with the POWER &
PRESSURE indicators flashing (this combination signal High Pressure).
Recovery from the OVP fault is done by sending Off to system and re-entry to On by mean
of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position slide
switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the
POWER LED flash, but the PRESSURE fault LED remain lit.

33
TAC-404

2 The Electronic Control structure:


TADIRAN Electronic Control is based on two main parts:
Main unit named TAC-444 and Display Assy named TAC-460XX when the XX stands for the
type of A/C its fits to, for example: TAC-460GF means that the display fits to all GFL-S A/C
family.
The main unit is same unit for all type of A/C whether its ANL, TNL or GFL.
The display unit contains the operation logic that runs the A/C in all operation Mode and via all
operation procedures.

2.1 Communication:
2.1.1 The main unit TAC-444 and the Display Assy TAC-460. The control uses
communication between these two unit when the main unit supply the data coming up
from the A/C, the Display Assy process the data and send operation command to be
executed by the main TAC-444 unit.
2.1.2 Data transferred from the Main unit (TAC-444) to the Display Assy (TAC-460):
2.1.2.1 Temperature - the Main unit transfer the temperature measured by the thermistors
located at the Return-Air (TH-1), Indoor coil (TH-2) and Out door coil (TH-3).
2.1.2.2 Power – The Main unit measures the power line voltage and transmits it to the Display
Assy.
2.1.2.3 Operation feedback – the Main unit transmit operation feedback to the Display Assy,
assuring what are the units that are loaded.
2.1.3 Command transferred from the Display Assy (TAC-460) to the Main unit (TAC-444).
The Display Assy transfers command to the main unit such as:
Operate the A/C accordingly Set the compressor On or turn it Off, set the
Indoor fan motor speed to one of its operation speed or turn it Off, set the Outdoor fan
motor speed to one of its operation speed or turn it Off & 4 way valve set On or Off.
2.1.4 Communication failure: In case of communication failure the following action will take place:
- All A/C loads (fans, compressor & 4 way valve) will turn Off.
- The Power indicator will flash – no other indicator will light.

34
TAC-404

TAC-404 COOL MODE - Auto Mode Flow Chart


ENTRY

SSW7 T6 T7 Install.
0 0oC -3oC UPPER/BEACON
1 -1oC -4oC LOWER
N AUTO MODE

TH1 or Tb < SP+T7 Y

CHANGE MODE
ROUTINE
Fig. 5D
N TH1 or Tb < SP+T6

INDOOR FAN
ROUTINE
Fig. 5E

EXIT HEAT MODE


REQUEST
FLAG = 1

SWITCH TO
HEAT MODE TAD5080D.GFC

Fig. 1 TAC-404 - CONDITIONING ROUTINE


COOL MODE

35
TAC-404

TAC-404 HEAT MODE - Auto Mode Flow Chart

ENTRY

SSW 7 T3 T4 INSTALL.
N AUTO MODE

0 +5oC +4oC UPPER


Y
1 -2oC +2oC LOW ER

+0oC +3oC BEACON


D42(2M) DELAY
TRIGGER

D42(2M)
Y
RUNOUT

N
I NDOOR FAN
OFF
INDOOR FAN
CHANGE MODE
LOW ROUTINE
Fig. 6D

SSW 7= 1 N (UPPER)

Y (LOW ER)
TH1 or Tb < SP+T4 Y

Y TH1 or Tb < SP+T3 N

N
D42(2M)
N
RUNOUT

TH1 or Tb > (SP+T4) N Y

D42(2M)
N
RUNOUT

COOL MODE
REQUEST
FLAG = 1

TAD5098D.GFC
EXIT

Fig. 2 TAC-404 - CONDITIONING ROUTINE


(HEAT TO COOL)- F.C.

36
TAC-404

TAC-404 COOL MODE - Main Flow Chart

COOL MODE ENTRY PROCEDURES Software Switch

PRESSURE SSW7 T5 T6 T7 INSTALL.


BOTH COMPR.
RELEASE
O FF
Fig. 5B 0 -1oC 0oC -3oC UPPER/BEACO N
ENTRY
1 -2o C -1oC -4oC LOWER

TH1 or Tb <SP+T5
Y **constant 30minute
N
CHANG E
MODE

D 23(2M) TRIGGER
(Keeps O.F. entry
speed)
RECO VER
O UTDOOR FAN
Fig.5R

ANC SYSTEM
D3(15M)/30min**
DELAY TRIGGER

AN R
RECOVER ENERGY
SET-UP
F ig. 5S

D1 (3M) & D2(3M) COMPR. OFF


CHANGE
DELAY ROUT INE R
TRIGGER Fig. 5F
MODE
E
5MIN.
S
STANDBY
COMPR. ON
ROUTINE
T
* COMPR. LED
Fig. 5A
FLASH

L
PRESS. FAULT
PRESSURE
D3(15M) DELAY N O
ROUTINE Y R UNOUT
Fig. 7
FAULT O
N
Y
P
R Y 15 min**
Ru n out
Y
O VP or LOP
F LAG
U
N
N
N
Y
TH1 or Tb TH1 or Tb
Y
ICE
L <SP+T5 > SP+T6
ICE FLAG OFF
F LAG ON
O
N
N O Y

P CONDITIONING
ROUT INE
D1 (3M)
N Fig. 5L
RUNOUT
Q UICK RE-ENTR Y
PRESSURE
Y RELEASE
F ig.5Q

TH1 or CHANGE
Y N
MODE
Tb<SP+T5

MEMORIZ E
D4 (5M) DELAY D 21(10M) DELAY MEMORIZE ENERGY
O UTDOOR FAN
TRIGGER T RIGGER SETUP
SPEED
* COMPR. LED FLASH

TAD5068E.GFC

500ms 500 ms

Fig. 3 -TAC-404 - COOL MODE - MAIN F.C.


37
TAC-404

TAC-404 HEAT MODE - Main Flow Chart

ENTRY Software Switch


PRESSURE
BOTH COMPR.
RELEASE
O FF SSW7 T1 T3 Install.
F ig. 6B

0 +6oC +5oC UPPER

1 -1oC -2oC LOWER


D27(10S) & D28(20S)
Y T H1 or Tb <SP+T3 N
y +1oC +0oC BEACON
BEACON
DELAY TRIGGER
*CONSTANT 30 MINUTE

CHANG E
RECOVER MODE
D23(2M) OUTD OOR FAN
TRIGGER
Fig. 6R

RECOVER ENERGY AN C
SET-UP SYSTEM
F ig. 6S

AN R D31(15M)/30M*
DELAY TRIGGER

D E-ICE
ROUTINE
Fig. 8 COMPR. OFF
ROUTINE
Fig. 6F R
D25(3M) & D26(10 M)
CHANG E
MODE
DELAY E
TRIGGER
S
COMPR. LED
FLASH T
STAND BY COMPR. ON
ROUTINE L
F ig. 6A D 31(15M)
DELAY N O
RUNOUT
O
PRESS. FAULT
PRESSURE
R Y
P
R OUTINE Y
F ig. 7
F AULT
U 15m*DEL AY
Y
N N RUNOUT

Y N
O VP or LOP
or HOT FLAG L T H1 or Tb TH1 or
Y N
O >SP+T1 T b<SP+T3

N
O N
Y
P CONDITIONING
Y N N ROUTINE
ICE D25(3M)
F ig. 6L
F LAG ON RUNO UT
Q UICK RE-ENT RY
PRESSURE RELEASE
Y F ig. 6Q

CHAN GE
Y MODE
TH1 or Tb >SP+T1 N TAD50 85D.GFC

MEMO RIZE
D29(10S) DELAY D30 (5M) DELAY D21 (10M) DELAY MEMORIZE ENERGY
OUTDOOR FAN
TRIGGER T RIGGER TRIGGER STATUS
SPEED

Fig. 4- TAC-404 - HEAT MODE - MAIN F.C.

38
TAC-404

TAC-404 DRY MODE - Main Flow Chart


Software Switch
SSW7 T5 T6 T7 INSTALL.
ENTRY
PRESSURE
0 -1oC 0oC -3oC UPPER/BEACON BOTH COMPR.
RELEASE
OFF
Fig. 9B
1 -2oC -1oC -4oC LOWER

D23(2 M) TRIGGER
* COMPR. LED FLASH N TH1 or Tb<SP+T5

500ms
Y
CHANGE
500ms
MODE

ANC SYSTEM

ANL R ECOVER
R ECOVER ENERGY OUTDOOR FAN
SET-UP Fig. 5R
D3(15 M) DELAY
Fig. 5S
TRIGGER

D1 (3M) & D2(3M)


DELAY
TRIGGER

C HANGE
MODE
C OMPR. OFF
ROUTINE R
COMPR. ON Fig. 9E
ROUTINE E
STANDBY Fig. 9A
S
T
* COMPR. LED
FLASH
PRESS. FAULT
ROUTINE Y
PRESSURE
FAULT
L
Fig. 7
O
N R O
U Y
D3(15 M) DELAY
R UNOUT
N P
Y
OVP or LOP N
FLAG

N L
TH1 or Tb >SP+T6 N
O
ICE FLAG OFF Y
ICE O Y
FLAG ON
P
N
QUICK RE-ENT RY
PRESS. RELEASE
Fig. 5Q
D1(3M)
N
RUNOUT

Y TH1 or Tb<SP+T5 N

MEMORIZ E MEMORIZE
D4 (5M) DELAY D21(10M) DELAY
TRIGGER
OUTDOOR FAN ENERGY
TRIGGER
SPEED SETUP

TAD5105D.GFC

Fig. 5 TAC-404 - DRY MODE - MAIN F.C.

39
TAC-404

TAC-404 FAN ONLY MODE - Main Flow Chart

ENTER

INDOOR FAN
Fig 5E

CHANGE MODE CHANGE MODE


Fig 5D OR OFF

ON
REV. D24 (120S)
VALVE ACTIVE
Y

OFF N

REV. VALVE
OFF

tad5230d.gfc

Fig. 6 - TAC-404 FAN ONLY MODE ROUTINE

40
TAC-404

SLEEP - COOL & DRY MODES

ENTRY

(a)
SLEEP
N STATE

SP = NORMAL SP=SP+SLEEP OFFSET*

EXIT

(b)

TAD5079D.GFC

Fig. 7 - TAC-404 - SLEEP ROUTINE


COOL MODE & DRY MODE

41
TAC-404

SLEEP - HEAT MODE


ENTRY

(a)
*
N
SLEEP MODE

SP = NORMAL SP = SP+HEAT OFFSET

* SLEEP MODE is automatically entered with the


TIMER OFF function.

EXIT

(b)

TAD5097D.GFC

Fig. 8 - TAC-404 - SLEEP ROUTINE F.C.


HEAT MODE

42
TAC-404

HEAT MODR - DE-ICE flow chart

ENTRY D43(30S) &


MEMORIZE COMPR. OFF A/C ON LED
D44(40S)
SETTI NGS LED OFF * FLASH
DELAY TRIGGER

CHANGE MODE
REV. VALVE GRADUAL PRESSURE ROUTINE
ON
RELEASE Fig.6D

D43(30S) INDOOR FAN OUTDOOR FAN


Y
RUNOUT O FF OFF

REV. VALVE
OFF

D44(40S) D45(10M)
N Y S YSTEM ANL
RUNOUT TRIGGER

ANC
COMP. ON

FULL COMP.
START-UP ROUTINE
Fig. 6W

I NDOOR FAN OUTDOOR FAN


Y TH3 >T74(20oC) OFF OFF
REV. VALVE OFF

CHANGE MODE
"COOL" CYCLE ROUTINE
FIG. 6D

D45(10M) A /C ON LED
N COMP. ON
RUNOUT * FLASH

Y
CHAGE MODE
D43(30S) DELAY COMPR.\S ON REV. VALVE OUTDOOR FAN
ROUTINE
TRIGGER LED ON ON HIGH
FIG.6D

GRADUAL PRESS. RELEASE

A/C ON LED D43(30S) INDOOR FAN


N
FLASH RUNOUT O FF

EXI T
0.5
* FLASH -
1.2 SEC.

TA D5104D.GFC

Fig. 9 TAC-400 - DE-ICE ROUTINE F.C.


HEAT MODE

43
TAC-404

PRESSURE FAULT

ENTRY

A/C SYSTEM
OFF

POWER LED
FLASH

FAULT (OVP)

(LOP)

PRESS. LED ON PRESS. LED


(PRESS. FAULT) * FLASH

A/C LED OFF

* PRESSURE LED FLASH WAVEFORM

ON
HIGH PRESS.
SYSTEM
OFF
STANDBY
0.5 0.5 0.5 sec.

ON

OFF LOW PRESS.

EXIT
A/C = AIR Conditioner
TAD5103D.GFC

Fig. 10 TAC-404 - PRESSURE FAULT ROUTINE

44
TAC-404

FILTER CHECK

ENTER
(FROM INTERRUPT ROUTINE)

Y FILTER CNT

START FILTER
CNT.

D46(250H) FILTER CHECK RESET


Y
ELIPSED LED FLASH PROCEDURE

N N

FILTER CHECK
LED OFF

TAD5112D.GFC
EXIT

Fig. 11 TAC-404 - FILTER CHECK ROUTINE

45
TAC-404

TH-1 & TH-2 THERMISTORS TEST

ENTER

TMR
THx * < -40oC N TH x >+85oC N
RESET

Y Y

TMR ** TMR
N
ACTIVE TRIGGER

TMR > 1min N

THERMISTOR
FAIL FLAG = 1

SYSTEM HALT
AL L RELAYS OFF

INDICATORS:
POWER FLASH
COMPR. FLASH

PRESS. FLASH
TH1 = FAIL Y IMPEDANCE =
OFF

PRESS. IND. OFF


IMPEDANCE
FLASH

OFF THERMISTOR TMR


N COMMAND
Y FAIL FLAG = 0 RESET

NOTES:
* X = 1 ; 2.
EXIT
** TMR -- LOCAL TIMER

tad5229D.gfc

Fig. 12 - TAC404 - TH1 & TH2 THERMISTORS


TEST ROUTINE

46
TAC-404

TH-1 & TH-2/3 Temperature to Resistance Conversion Table:


Temperature Temperature Temperature Temperature Minimum Mean Maximum
(∞C) (∞F) Tolerance Tolerance Resistanc Resistanc Resistanc
(∞C) (∞F) e e e
(KW) (KW) (KW)
-20 -4.0 ±1.1 ±2.0 30.89 32.44 34.05
-19 -2.2 ±1.1 ±2.0 29.46 30.93 32.45
-18 -0.4 ±1.1 ±2.0 28.12 29.51 30.94
-17 1.4 ±1.1 ±2.0 26.84 28.16 29.51
-16 3.2 ±1.1 ±2.0 25.64 26.88 28.15
-15 5.0 ±1.1 ±2.0 24.49 25.66 26.87
-14 6.8 ±1.1 ±2.0 23.40 24.52 25.66
-13 8.6 ±1.1 ±2.0 22.38 23.43 24.50
-12 10.4 ±1.1 ±2.0 21.40 22.39 23.41
-11 12.2 ±1.1 ±2.0 20.47 21.41 22.38
-10 14.0 ±1.0 ±1.8 19.59 20.48 21.40
-9 15.8 ±1.0 ±1.8 18.74 19.59 20.45
-8 17.6 ±1.0 ±1.8 17.94 18.74 19.56
-7 19.4 ±1.0 ±1.8 17.17 17.93 18.71
-6 21.2 ±1.0 ±1.8 16.44 17.16 17.90
-5 23.0 ±1.0 ±1.8 15.75 16.43 17.13
-4 24.8 ±1.0 ±1.8 15.10 15.74 16.40
-3 26.6 ±1.0 ±1.8 14.47 15.08 15.71
-2 28.4 ±1.0 ±1.8 13.87 14.46 15.05
-1 30.2 ±1.0 ±1.8 13.31 13.86 14.42
0 32.0 ±1.0 ±1.8 12.77 13.29 13.83
1 33.8 ±1.0 ±1.8 12.25 12.74 13.25
2 35.6 ±1.0 ±1.8 11.75 12.22 12.70
3 37.4 ±1.0 ±1.8 11.28 11.73 12.18
4 39.2 ±1.0 ±1.8 10.83 11.25 11.68
5 41.0 ±1.0 ±1.8 10.40 10.80 11.21
6 42.8 ±1.0 ±1.8 9.986 10.370 10.76
7 44.6 ±1.0 ±1.8 9.595 9.960 10.33
8 46.4 ±1.0 ±1.8 9.222 9.569 9.921
9 48.2 ±1.0 ±1.8 8.866 9.196 9.530
10 50.0 ±1.0 ±1.8 8.526 8.840 9.157
11 51.8 ±1.0 ±1.8 8.197 8.496 8.797
12 53.6 ±1.0 ±1.8 7.883 8.167 8.453
13 55.4 ±0.9 ±1.6 7.583 7.853 8.125
14 57.2 ±0.9 ±1.6 7.296 7.553 7.812
15 59.0 ±0.9 ±1.6 7.022 7.267 7.513
16 60.8 ±0.9 ±1.6 6.761 6.993 7.227
17 62.6 ±0.9 ±1.6 6.510 6.731 6.954
18 64.4 ±0.9 ±1.6 6.271 6.481 6.693
19 66.2 ±0.9 ±1.6 6.042 6.242 6.444
20 68.0 ±0.9 ±1.6 5.822 6.013 6.205
21 69.8 ±0.9 ±1.6 5.611 5.793 5.975
22 71.6 ±0.9 ±1.6 5.408 5.581 5.755
23 73.4 ±0.9 ±1.6 5.214 5.379 5.544
24 75.2 ±0.9 ±1.6 5.028 5.185 5.343
25 77.0 ±0.9 ±1.6 4.850 5.000 5.150
26 78.8 ±0.9 ±1.6 4.675 4.821 4.968
27 80.6 ±0.9 ±1.6 4.508 4.650 4.793
28 82.4 ±0.9 ±1.6 4.347 4.486 4.626
29 84.2 ±1.0 ±1.8 4.193 4.329 4.466
Resistance Tolerance ± 3% ; B Value Tolerance ± 1%

47
TAC-404

TH-1 & TH-2/3 Temperature to Resistance Conversion Table (Continued):


Temperature Temperature Temperature Temperature Minimum Mean Maximum
(∞C) (∞F) Tolerance Tolerance Resistanc Resistanc Resistanc
(∞C) (∞F) e e e
(KW) (KW) (KW)
30 86.0 ±1.0 ±1.8 4.046 4.179 4.312
31 87.8 ±1.0 ±1.8 3.904 4.033 4.163
32 89.6 ±1.0 ±1.8 3.767 3.894 4.020
33 91.4 ±1.0 ±1.8 3.637 3.760 3.884
34 93.2 ±1.0 ±1.8 3.511 3.631 3.752
35 95.0 ±1.0 ±1.8 3.391 3.508 3.626
36 96.8 ±1.1 ±2.0 3.275 3.390 3.505
37 98.6 ±1.1 ±2.0 3.164 3.276 3.389
38 100.4 ±1.1 ±2.0 3.058 3.167 3.277
39 102.2 ±1.1 ±2.0 2.956 3.062 3.169
40 104.0 ±1.1 ±2.0 2.857 2.961 3.066
41 105.8 ±1.1 ±2.0 2.762 2.864 2.966
42 107.6 ±1.1 ±2.0 2.671 2.770 2.870
43 109.4 ±1.2 ±2.2 2.583 2.679 2.777
44 111.2 ±1.2 ±2.2 2.498 2.593 2.688
45 113.0 ±1.2 ±2.2 2.417 2.509 2.602
46 114.8 ±1.2 ±2.2 2.339 2.429 2.520
47 116.6 ±1.2 ±2.2 2.264 2.352 2.441
48 118.4 ±1.3 ±2.3 2.192 2.227 2.364
49 120.2 ±1.3 ±2.3 2.122 2.206 2.291
50 122.0 ±1.3 ±2.3 2.055 2.137 2.220
51 123.8 ±1.3 ±2.3 1.990 2.070 2.151
52 125.6 ±1.3 ±2.3 1.928 2.006 2.085
53 127.4 ±1.3 ±2.3 1.867 1.943 2.021
54 129.2 ±1.3 ±2.3 1.809 1.883 1.959
55 131.0 ±1.4 ±2.5 1.753 1.826 1.900
56 132.8 ±1.4 ±2.5 1.699 1.770 1.842
57 134.6 ±1.4 ±2.5 1.647 1.717 1.787
58 136.4 ±1.4 ±2.5 1.597 1.665 1.734
59 138.2 ±1.4 ±2.5 1.549 1.615 1.683
60 140.0 ±1.4 ±2.5 1.503 1.567 1.633
61 141.8 ±1.5 ±2.7 1.458 1.521 1.585
62 143.6 ±1.5 ±2.7 1.414 1.476 1.539
63 145.4 ±1.5 ±2.7 1.372 1.432 1.494
64 147.2 ±1.5 ±2.7 1.332 1.391 1.451
65 149.0 ±1.5 ±2.7 1.293 1.350 1.409
66 150.8 ±1.6 ±2.9 1.255 1.311 1.369
67 152.6 ±1.6 ±2.9 1.219 1.274 1.330
68 154.4 ±1.6 ±2.9 1.184 1.237 1.292
69 156.2 ±1.6 ±2.9 1.150 1.202 1.256
70 158.0 ±1.6 ±2.9 1.117 1.168 1.221
71 159.8 ±1.6 ±2.9 1.085 1.135 1.187
72 161.6 ±1.7 ±3.1 1.054 1.103 1.154
73 163.4 ±1.7 ±3.1 1.025 1.073 1.122
74 165.2 ±1.7 ±3.1 0.9958 1.043 1.091
75 167.0 ±1.7 ±3.1 0.9680 1.014 1.061
76 168.8 ±1.7 ±3.1 0.9411 0.9861 1.032
77 170.6 ±1.8 ±3.2 0.9152 0.9592 1.004
78 172.4 ±1.8 ±3.2 0.8900 0.9331 0.9774
79 174.2 ±1.8 ±3.2 0.8658 0.9079 0.9512
Resistance Tolerance ± 3% ; B Value Tolerance ± 1%

48
TAC-404

Routines Detailed Functional Description:


(This section designated for the detailed understanding of the software routines operation).

COOL MODE:

The COOL MODE consists of entry procedure the 'RUN Loop' and 'REST Loop'.
The entry procedure set (or verifies) that the compressor(s) is Off and enter the PRESSURE
RELEASE ROUTINE for 10 sec. approximately. The TAC-404 system has one compressor and
the TAC-400 (ANC models) two compressors: one small and one large.
(The ANC system may run one of the compressors or both, but the startup for two
compressors requires special procedure.)

During normal operation, the TH-1 (intake/return air) thermistor switches between the RUN and
REST loops depending on the incoming air (room) temperature.
The PRESSURE RELEASE ROUTINE is not used during these switching cycles (it is used only
upon entry to the COOL MODE for the first time).

RUN LOOP:

(The entry to the RUN Loop for the ANC is made via special routine that starts both
compressors sequentially.) After switched to run, the 5 and 10 minute delays are triggered.
The 5 minutes delay is used as the minimum compressor/s run period, the 10 minute delay is
used to skip the LOW PRESSURE ROUTINE test for the first 10 minutes of compressor run.

REST LOOP:

When the room temperature as measured by the TH-1 (or received by the Beacon signal) reach
the desired Set-Point temperature (and the corresponding offsets), the RUN Loop is exited and
the system switched to REST Loop (Thermostat Stop/Temperature Brake).

The REST Loop is entered after a 5 min. and 15 min. delays are triggered. The 5 min. delay is
used as the 'minimum compressor rest period', while the 15 min. delay is the 'maximum
compressor rest period'

First, the REST Loop setting the compressor(s), reverse valve, outdoor fan motor and the
compressor (COMPRESS) LED Off. In addition, it also checks for any request to quit the cool
mode or Timer OFF demand to stop the system.

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TAC-404

The 'INDOOR FAN ROUTINE' - sets the required indoor fan motor speed as per operator
manual setting or automatic speed control (according to the room temperature).

After the 5 minutes of the REST Loop, the compressor LED is set to flash to indicate that the
REST Loop is controlled by the room temperature (TH-1 or Beacon signal and their
corresponding offsets).

If 15 minutes (the 'maximum compressor rest period') is reached, the system is switched to the
RUN Loop - this in spite the fact that the room temperature did not rise (above the desired Set
Point) to trigger the system to run. In addition, before the RUN Loop is entered, a
CONDITIONING ROUTINE is scanned. This routine is activated on Auto Mode where the
system may switch automatically between the Cool and Heat modes.

PRESSURE RELEASE ROUTINE (COOL MODE):

The 'PRESSURE RELEASE ROUTINE' is used to discharge the system pressure build during
compressor run. Failure to do so, may trip the compressor to over-load (protection) during the
start-up trial (only if the start-up happens less than 5 minutes after the last compressor run).

This routine is scanned only for the first entry to the Cool mode or upon power return following
a power brake (Quick restart trial in Heat Pump models). Switching between modes require this
routine each time the mode is re-entered.

This routine is not active during normal compressor RUN-REST cycles (Loops).

The routine is used also if during the 'minimum compressor rest period', there is a manual request
(by mean of R/C) to change the desired Set Point and/or operation mode (to Heat). Then, if
necessary, the re-entry will be via the 'PRESSURE RELEASE ROUTINE'.

The routine is divided into two parts where the Reverse Valve is set to On and Off.

During this routine:

∑ the compressor/s set/kept Off;


∑ the 'INDOOR FAN ROUTINE' scanned for IF (indoor fan motor) speed;
∑ the outdoor fan motor set/kept in High speed;

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TAC-404

∑ The indicators:
Æ POWER LED On;
Æ AIR CON LED On;
Æ FILTER LED On or Off (according to 'FILTER CHECK ROUTINE');
Æ COMPRESS LED Off;
Æ IMPEDANCE LED per Power Failure Routines;
Æ PRESSURE LED per 'PRESSURE FAULT ROUTINE' and, OVP or LOP Routine

Upon completion, this routine is exited entirely.

Important Note: due to all the above mentioned, in COOLING ONLY A/C models with
software version below V1.51 you must connect the Reverse Valve (solenoid) - yellow wire
(station number 3 on the indoor and outdoor terminal boards).
For COOLING ONLY A/C models (when TAC-460 DIP Switch no. 3 is set to On) with the
TAC-460 software version starting from V1.51, this routine is skipped and a 5 min. time delay
is used between restarts.

FULL COMPRESSOR START-UP ROUTINE (COOL MODE):

This routine controls sequential start-up for both compressors in TAC-400 (ANC) only.

First, the Small compressor is turned On, and after 2 sec. delay, the Large compressor is
started. During this time the indoor fan speed is controlled by the 'INDOOR FAN ROUTINE'
while the outdoor fan speed is controlled by the 'NIGHT STATE ROUTINE'.
Before exit, the Compressor LED (COMPRES) is switched to On (continuously) indicating that
both compressors are running.

CHANGE MODE ROUTINE (COOL MODE):

This routine checks if manual or Timer OFF function are set. This routine may branch the
system:
to Off or;
∑ to other than the current Cool mode;

The manual demand is entered by the R/C. When the operator change the operating mode, the
system leave the running mode and enter the new mode.

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TAC-404

If Timer functions are active, this routine monitor the Timer flag and if the flag is Set (i.e. Timer
OFF is demanded), the system is turned Off with all the last settings memorized including,
MODE, FAN, SET-POINT TEMPERATURE etc.

When no change is required, this routine is skipped.

If a new mode or system Off is required, all the current system delays of the Cool cycle are
cleared (as well as the Auto Energy settings in the ANC system).

INDOOR FAN ROUTINE (COOL MODE):

The routine controls the indoor fan motor speed to one of the three speeds: Low, High or Turbo.
The Low speed entry is automatically preceded with 0.5 second run at turbo speed.

The routine has two branches:

∑ Manual setting - the fan motor speed is set by the operator (by means of the TAC-490 R/C).

∑ Auto setting - the fan motor speed depends on the room temperature (with the corresponding
offsets) as measured by the TH-1 thermistor or derived from the Beacon signal (using the
temperature values as received from the R/C).
The routine switch to lower speeds without any delay based on the TH-1 (and the offsets),
but once set, can not be increased for the 2 min. delay time (This delay is cancelled when the
manual setting is used).

1. If TH-1 is higher than the SP by (not more than) 1.5∞C, the speed is Low.
2. If TH-1 is higher than the SP by more than 1.5∞C to 3∞C, the speed is High.
3. If TH-1 is higher than the SP by 3∞C or more, the speed is Turbo.
(SP = Set Point = desired temperature.)

COMPRESSOR OFF ROUTINE (COOL MODE):

This routine sets and keeps the compressor(s) Off in the REST Loop (Thermostat Stop).
For the first 5 min., the 'minimum compressor rest period', the following settings and routines
are scanned:

∑ Compressor(s) set and kept Off;


∑ Reverse Valve kept Off;
∑ Outdoor fan motor set and kept Off;
∑ 'CHANGE MODE ROUTINE' scanned for any request to quit the Cool mode or Timer Off
demand to stop the system;

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TAC-404

∑ 'INDOOR FAN ROUTINE' - to set the required fan motor speed as per operator manual
setting or automatic speed control (according to the room temperature), and;
∑ the compressor LED (COMPRES) is set to Off.

After the 5 minutes, control of the compressor LED is set to flash as controlled in the REST
Loop afterwards.

INDOOR ANTI-ICE ROUTINE (COOL MODE):

The 'ANTI-ICE ROUTINE' checks for ice accumulation on the evaporator (indoor) heat
exchanger and run melting procedure if necessary.

The ice detection is based on the TH-2 temperature. When TH-2 sense below -1°C/30°F (minus
one Celsius/thirty Fahrenheit) temperature, the De-Ice Process is initiated; triggering the 90 sec.
delay (maximum outdoor fan motor halt time) and turn Off the outdoor fan motor (the outdoor
fan motor state is memorized).

The halt of the outdoor fan motor cause the system to rise the evaporator temperature (and melt
the accumulated ice).

Next scan of this routine is when the outdoor fan is Off. Here the TH-2 temperature is checked
for TH-2 > +5°C/41°F condition. The outdoor fan motor continues to be halted as long as the
condition is not met or the halt time is less than the 90 sec.; otherwise, the outdoor fan motor is
recovered (set to On).

NIGHT STATE ROUTINE (COOL MODE):

The 'NIGHT STATE ROUTINE' switches the outdoor fan motor to its Low speed during lower
ambient temperatures as expected during nighttime.
The routine is skipped if the outdoor fan is Off (during De-Ice Process - see 'INDOOR ANTI-
ICE ROUTINE') or the TH-3 is disconnected. In the last case, the outdoor fan motor is set to
High speed unconditionally.

During normal operation, the outdoor fan motor is switched according to TH-3 temperature.

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TAC-404

Controlling Outdoor Fan Motor (COOL MODE):

TAC-404 supports 3 outdoor fan motor speeds.


∑ After air conditioner startup, the outdoor fan motor speed is always medium.
∑ Each speed change is executed no less then 2 minutes after the last change.

LOW PRESSURE (LOP) ROUTINE (COOL MODE):

This routine detects "Low Pressure" in the evaporator (indoor), based on an insufficient
temperature differential (TH-1)-(TH-2) due to lack of gas in the system.

The routine is skipped for the first 10 min. from the RUN Loop entry.

The differential threshold is depended on the number and size of compressors active during the
routine scan. The following limits shall turn the Low Pressure flag to '1' (the temperature scale is
in °C/°F degrees):

If both compressors running or TAC-404 system (TH-1)-(TH-2) < 6°C/11°F


If Large (2/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 4°C/7°F
If Small (1/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 2°C/4°F

This routine is used for Low cooling capacity detection (and protection).

If none of these conditions is met, the Pressure LED is set to Off.

The LOP flag is scanned in RUN Loop and if set for first time, the REST Loop is entered.
The LOP flag remains set.

Pressure Fault Conditions:

If after the REST Loop, re-entry of the RUN Loop and the 10 min. run, the LOP conditions
developed again, the Pressure Fault flag is set (in addition to the LOP flag). This condition shall
switch the system to Stop.

The Low Pressure Fault condition is indicated by:

∑ PRESSURE LED is set to On;


∑ POWER LED is flashing and;
∑ AIR CON LED is set to Off.

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TAC-404

Recovery from the Low Pressure fault is done by sending Off to system and re-entry to On (by
mean of TAC-490 R/C or 3-position slide switch). When the recovery is done by the R/C, it
cancels the POWER LED flash and the system shall run again, but the PRESSURE Fault LED
shall stay On (indicating that a Pressure fault occurred).
When the recovery done by the 3-position slide switch, it will reset all LED's (including
switching off PRESSURE LED).

OVER PRESSURE (OVP) ROUTINE (COOL MODE):

The 'OVER PRESSURE ROUTINE' checks for pressure rise by means of TH-3 temperature. If
Over Pressure conditions met, the OVP flag is set and the system is switched to Rest Loop.
If the Over Pressure condition repeats, Pressure fault flag is set and the system operation is
halted and PRESSURE LED (maintenance indicator) is set to On. The last indicates a Pressure
fault condition.

This routine is skipped when TH-3 is disconnected.

The High Pressure is detected when:


∑ (TH-3) > 65°C/149°F (for rotary compressor: TAC-460 DIP Switch no. 2 is On) or;
∑ (TH-3) > 75°C/167°F (for reciprocating and scroll compressors: TAC-460 DIP Switch no. 2
is On). Then;

For the first time the Over Pressure detected, the Pressure fault LED and the OVP timer are Off.
This results in triggering the OVP timer and setting the OVP flag = 1. The last one is checked in
the RUN Loop and switches the system to the REST Loop with the COMPRES LED Off (as in
Thermostat Stop - so the user will see it as a temperature brake);

After the system re-enter the RUN Loop, the OVP flag is reset and if the system do not develop
the Over Pressure again within 3 min. (of running), the OVP timer and the Pressure fault LED
are reset, thus, the initial conditions restored;

If the Over Pressure condition is developed again within 3 min. (from the previous/first OVP
detection (after the minimum rest completion), the Pressure fault flag is set. The last flag is
checked in the RUN Loop and switch the system to Halt via the 'PRESSURE FAULT
ROUTINE' where the Pressure fault LED is set to On;

55
TAC-404

The Over Pressure Fault condition is indicated by:


∑ PRESSURE LED is flashing;
∑ POWER LED is flashing and;
∑ AIR CON LED is set to Off.

Recovery from the Over Pressure fault is done by sending Off to system and re-entry to On by
mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position
slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the
POWER LED flash, but the PRESSURE fault LED remain lit (indicating that a Pressure fault
occurred).

Note: Switching to other mode of operation will reset all flags, LEDs and timers in the
'OVER PRESSURE ROUTINE'.

SLEEP ROUTINE (COOL MODE):

The 'SLEEP ROUTINE' is automatically initiated by the (R/C Sleep) TIMER STOP function. It
allow temperature Set Point to be offset with time. This results in longer compressor Off
intervals (and power saving).

CONDITIONING ROUTINE - GENERAL (AUTO HEAT/COOL MODE):

A mode in which the A/C switches automatically the HEAT and COOL (and vice versa)
operations. The selection is based on the previous status and room temperature variations.

This AUTO mode can be selected manually either by the R/C or the 3-position slide switch on
the TAC-460 Display Assy.

On the entry to the AUTO mode, the initial decision to run the HEAT or COOL shall be based
on the last, prior to the AUTO mode entry, operation mode;

If within the last hour, the last operation mode was COOL, DRY or FAN ONLY, the
Auto shall run COOL, or;

If within the last hour, the last operation mode was HEAT, the Auto shall run HEAT,
or;

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TAC-404

If no run last at last hour, prior to the Auto selection, the initial selection between the COOL
and HEAT run shall be made automatically as follows:
∑ If (TH-1) > (SP + 1°C/2°F) then set to COOL mode;
∑ If (TH-1) < (SP - 1°C/2°F) then set to HEAT mode;
∑ If (SP - 1°C/2°F) £ (TH-1) £ (SP + 1°C/2°F) then restore the last, COOL or HEAT, mode. If
the last mode was set to COOL, DRY or FAN ONLY, the system is switched to COOL mode.

If set from the R/C, all other present R/C parameters are executed in parallel (Temperature Set
Point, Fan Motor speed, Timer etc.)

If set by the 3-position slide switch, the initial conditions are activated as follow:

∑ FAN: Auto.
∑ TIMERs: Reset.
∑ S.P. Temperature: 22°C/72°F.

AUTO-ENERGY ROUTINE (COOL MODE):

This routine automatically adjust the Energy drived (only) in the TAC-400 (ANC) system, by
selecting which of the compressors or both to be run.

The selection depends on the current indoor fan motor speed and compressors that in run and
the evaporating temperature in Cool mode (or condensing temperature in Heat mode).

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TAC-404

HEAT MODE:

The HEAT MODE consists of entry procedure the 'RUN Loop' and 'REST Loop'.
The entry procedure set (or verifies) that the compressors are Off and enter the PRESSURE
RELEASE ROUTINE for 10 sec. approximately. The TAC-404 system has one compressor and
the TAC-400 (ANC models) two compressors: one small and one large.
(The ANC system may run one of the compressors or both, but the startup for two
compressors requires special procedure.)

During normal operation, the TH-1 (intake/return air) thermistor switches between the RUN and
REST loops depending on the incoming air (room) temperature.
The PRESSURE RELEASE ROUTINE is not used during these switching cycles (it is used only
upon entry to the HEAT MODE for the first time).

RUN LOOP:

(The entry to the RUN Loop for the ANC is made via special routine that starts both
compressors sequentially. After switched to run, the 5 and 10 minute as well as 10 and 20 sec.
delays are triggered.
The 5 minutes delay is used as the minimum compressor(s) run period, the 10 minute delay is
used to skip the LOW PRESSURE ROUTINE test for the first 10 minutes of compressor run.

The 10 and 20 sec. delays are used to delay the indoor fan start for the reciprocating or rotary
compressors respectively. This avoids blow of chill (cold) air before the evaporator (indoor) coil
temperature has been reached to 45°C/113°F (see also: 'INDOOR FAN ROUTINE').

REST LOOP:

When the room temperature as measured by the TH-1 (or received by the Beacon signal) reach
the Set-Point temperature (and the corresponding offsets), the RUN Loop is exited and the
system switched to REST Loop (Thermostat Stop/Temperature Brake).

The REST Loop is entered after 15 sec., 5 & 15 min. delays are triggered. The 15 sec. is used to
delay the indoor fan motor stop (so the heating capacity is still supplied until the indoor coil
temperature drops). The 5 min. delay is used as the 'minimum compressor rest period', while the
15 min. delay is the 'maximum compressor rest period'.

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TAC-404

First the REST Loop is setting the compressor(s), outdoor fan motor and the compressor
(COMPRES) LED Off. The Reverse Valve is kept On as well as the indoor fan motor (see:
'INDOOR FAN ROUTINE'). In addition, it also checks for any request to quit the Heat mode
or Timer OFF demand to stop the system. The 'INDOOR FAN ROUTINE' sets the required
indoor fan speed as per operator manual setting or automatic speed control (according to the
room temperature).

Then, after the 15 sec., the above functions continue with the indoor fan Off for the next 5 min.
(the 'minimum compressor rest period').

After the 5 minutes of the REST Loop, the compressor LED is set to flash to indicate that the
REST Loop is controlled by the room temperature (TH-1 or Beacon signal and their
corresponding offsets).

If 15 minutes (the 'maximum compressor rest period') is reached, the system is switched to the
RUN Loop - this in spite the fact that the room temperature did not fall rise (below the desired
Set Point) to trigger the system to run. In addition, before the RUN Loop is entered, a
CONDITIONING ROUTINE is scanned. This routine is activated on Auto Mode where the
system may switch automatically between the Cool and Heat modes.

PRESSURE RELEASE ROUTINE (HEAT MODE):

The 'PRESSURE RELEASE ROUTINE' is used to discharge the system pressure build during
compressor run. Failure to do so, may trip the compressor to over-load (protection) during the
start-up trial (only if the start-up happens less than 5 minutes after the last compressor run).

This routine is scanned only for the first entry to the Heat mode or upon power return following
a power brake (Quick restart trial in Heat Pump models). Switching between modes require this
routine each time the mode is re-entered.

This routine is not active during normal compressor RUN-REST cycles (Loops).

The routine is used also if during the 'minimum compressor rest period', there is a manual request
(by mean of R/C) to change the desired Set Point and/or operation mode (to Cool). Then, if
necessary, the re-entry will be via the 'PRESSURE RELEASE ROUTINE'.

The routine is divided into two parts where the Reverse Valve is set to Off and On.
During this routine:

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TAC-404

∑ the compressor/s set/kept Off;


∑ the indoor fan motor is Off;
∑ the outdoor fan motor set/kept in High speed;
∑ The indicators:
Æ POWER LED On;
Æ AIR CON LED On;
Æ FILTER LED On or Off (according to 'FILTER CHECK ROUTINE');
Æ COMPRES LED Off;
Æ IMPEDANCE LED per Power Failure Routines;
Æ PRESSURE LED per 'PRESSURE FAULT ROUTINE' and, OVP or LOP Routine

Upon completion of the 10 sec. approximately, this routine is exited entirely.

FULL COMPRESSOR START-UP ROUTINE (HEAT MODE):

This routine controls sequential start-up for both compressors in TAC-400 (ANC) only.

First, the Small compressor is turned On, and after 2 sec. delay, the Large compressor is
started. During this time the indoor fan motor speed is kept Off, while the outdoor fan speed is
set to High.

CHANGE MODE ROUTINE (HEAT MODE):

This routine checks if manual or Timer OFF function are set. This routine may branch the
system:

∑ to Off or;
∑ to other than the current Heat mode;

The manual demand is entered by the R/C. When the operator change the operating mode, a flag
for Change Mode Request is turned On. During scan of this routine, this flag is reset and if
different than the running mode has been requested, the system leaves the running mode and
enter the new mode.

If Timer functions are active, this routine monitor the Timer flag and if the flag is Set (i.e. Timer
OFF is demanded), the system is turned Off with all the last settings memorized including,
MODE, FAN, SET-POINT TEMPERATURE etc.

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TAC-404

When no change is required, this routine is skipped.

If a new mode or system Off is required, all the current system delays of the Heat cycle are
cleared (as well as the Auto Energy settings in the ANC system).

INDOOR FAN ROUTINE (HEAT MODE):

The routine controls the indoor fan motor speed to one of the three speeds: Low, High or Turbo.
The Low speed entry is automatically preceded with 0.5 second run at turbo speed.

The routine starts with 10 sec. (for reciprocating or 20 sec for rotary type compressor) hold off
of the indoor fan motor. Unless the TH-2 temperature rises above 45°C/113°F, the indoor fan
motor shall be Off for that time.

If the 10 sec. (or 20 sec.) elapsed or the TH-2 > 45°C/113°F, whichever comes first, the indoor
fan motor shall be started and controlled by one of the two branches:

∑ Manual setting - the fan motor speed is set by the operator (by means of the TAC-490 R/C).

∑ Auto setting - the fan motor speed depends on the room temperature (with the corresponding
offsets) as measured by the TH-1 thermistor or derived from the Beacon signal (using the
temperature values as received from the R/C).

The routine switch to lower speeds without any delay based on the TH-1 (and the
corresponding offsets), but once set, can not be increased for the 2 min. delay time (This delay is
cancelled when the manual setting is used).

COMPRESSOR OFF ROUTINE (HEAT MODE):

This routine sets and keeps the compressor(s) Off in the REST Loop (Thermostat Stop).
For the first 15 sec., the indoor fan motor continues to run. Then, for the 5 min., the 'minimum
compressor rest period', the following settings and routines are scanned:

∑ compressor(s) set and kept Off;


∑ Reverse Valve kept On;
∑ outdoor fan motor set and kept Off;
∑ 'CHANGE MODE ROUTINE' scanned for any request to quit the Heat mode or Timer Off
demand to stop the system;
∑ Indoor fan motor is set and kept Off;
∑ the compressor LED (COMPRES) is set to Off.

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TAC-404

After the 5 minutes, control of the compressor LED is set to flash as controlled in the REST
Loop afterwards.

OUTDOOR ICE CHECK ROUTINE (HEAT MODE):

In Heat mode the TH-3 thermistor sense for ice accumulation on the outdoor (condenser) heat
exchanger and run defrost procedure if necessary. The detection process counts for time
temperature development.

The detection process starts when TH-3 temperature falls below +3°C/37°F. Then, the ICE
Timer start counting time.

If the temperature rises back to the +3°C/37°F, before the ice has been detected (as described
below), the ICE Timer is cleared and the process canceled.

Ice is detected if one of the conditions is met:

a. the (TH-3) < (-8°C/18°F) and 30 minute elapsed or;


b. the (TH-3) < (-4°C/21°F) and 60 minute elapsed or;
c. the (TH-3) < (-2°C/28°F) and 120 minute elapsed or;

Upon ice detection, the DE-ICE request flag is set and when scanned in the RUN Loop, the
system is entered to the ‘DE-ICEING ROUTINE’.

OUTDOOR FAN ROUTINE (HEAT MODE):

This routine is scanned automatically during Heat mode RUN Loop within the ‘COMPRESSOR
ON ROUTINE’.
The routine try to reduce a high pressure developed in indoor unit (due to deviation in
environmental conditions). If this control by ‘OUTDOOR FAN ROUTINE’ fail, the system is
further controlled by the ‘OVER PRESSURE ROUTINE’.

The routine operation:

∑ The routine checks for high pressure in the evaporator unit by means of the TH-2 thermistor
temperature. If high pressure condition met, i.e.: TH-2 > 55°C/131°F, the outdoor fan motor
is stopped resulting in pressure drop. The outdoor fan motor halt is limited to 11 minutes.

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TAC-404

∑ If the pressure drops (TH-2 £ 53°C/127°F), the system shall gradually recover by entering
the outdoor fan motor to Low speed for 10 minutes.

∑ If the high pressure do not drop sufficiently, despite the outdoor fan motor halt, the system
will be switched to REST Loop.

In addition, the outdoor fan motor High speed may be reduced to Low for TH-2 > 53°C/127°F
(when the system deliver enough heat).

If the Heat mode is exited, all delays are reset.

LOW PRESSURE (LOP) ROUTINE (HEAT MODE):

This routine detects "Low Pressure" in the evaporator (indoor), based on an insufficient
temperature differential (TH-2)-(TH-1) due to lack of gas in the system.

The routine is skipped for the first 10 min. from the RUN Loop entry.

The differential threshold is depended on the number and size of compressors active during the
routine scan. The following limits shall turn the Low Pressure flag to '1' (the temperature scale is
in °C/°F degrees):

If both compressors running or TAC-404 system (TH-1)-(TH-2) < 6°C/11°F


If Large (2/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 4°C/7°F
If Small (1/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 2°C/4°F

This routine is used for Low heating capacity detection (and protection).

If none of these conditions is met, the Pressure LED is set to Off.

The LOP flag is scanned in RUN Loop and if set for first time, the REST Loop is entered.
The LOP flag remains set.

Pressure Fault Conditions:

If after the REST Loop, re-entry of the RUN Loop and the 10 min. run the LOP conditions
developed again, the Pressure Fault flag is set (in addition to the LOP flag). This condition shall
switch the system to Stop.

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TAC-404

The Low Pressure Fault condition is indicated by:

∑ PRESSURE LED is set to On;


∑ POWER LED is flashing and;
∑ AIR CON LED is set to Off.

Recovery from the Low Pressure fault is done by sending Off to system and re-entry to On (by
mean of TAC-490 R/C or 3-position slide switch). When the recovery is done by the R/C, it
cancels the POWER LED flash and the system shall run again, but the PRESSURE Fault LED
shall stay On (indicating that a Pressure fault occurred).
When the recovery done by the 3-position slide switch, it will reset all LED's (including
switching off PRESSURE LED).

OVER PRESSURE (OVP) ROUTINE (HEAT MODE):

The 'OVER PRESSURE ROUTINE' checks for pressure rise by means of TH-2 temperature. If
Over Pressure conditions met, the OVP flag is set and the system is switched to Rest Loop.

If the Over Pressure condition repeats, Pressure fault flag is set and the system operation is
halted and PRESSURE LED (maintenance indicator) is set to On. The last indicates a Pressure
fault condition.

The high pressure is detected when: TH-2 > 75°C/167°F.

For the first time the Over Pressure detected, the Pressure fault LED and the OVP timer are Off.
This results in triggering the OVP timer and setting the OVP flag = 1. The last one is checked in
the RUN Loop and switches the system to the REST Loop with the COMPRES LED Off (as in
Thermostat Stop - so the user will see it as a temperature brake);

After the system re-enter the RUN Loop, the OVP flag is reset and if the system do not develop
the Over Pressure again within 3 min. (of running), the OVP timer and the Pressure fault LED
are reset, thus, the initial conditions restored;

If the Over Pressure condition is developed again within 3 min. (from the previous/first OVP
detection (after the minimum rest completion), the Pressure fault flag is set. The last flag is
checked in the RUN Loop and switch the system to Halt via the 'PRESSURE FAULT
ROUTINE' where the Pressure fault LED is set to On;

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TAC-404

The Over Pressure Fault condition is indicated by:

∑ PRESSURE LED is flashing;


∑ POWER LED is flashing and;
∑ AIR CON LED is set to Off.

Recovery from the Over Pressure fault is done by sending Off to system and re-entry to On by
mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position
slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the
POWER LED flash, but the PRESSURE fault LED remain lit (indicating that a Pressure fault
occurred).

Note: Switching to other mode of operation will reset all flags, LEDs and timers in the
'OVER PRESSURE ROUTINE'.

SLEEP ROUTINE (HEAT MODE):

The 'SLEEP ROUTINE' is automatically initiated by the (R/C Sleep) TIMER STOP function. It
allow temperature Set Point to be offset with time. This results in longer compressor Off
intervals (and power saving).

CONDITIONING ROUTINE (Switching from the Heat to Cool Mode):

This routine applies when the Auto mode is run. See ‘CONDITIONING ROUTINE’ - General
for initial entry to Auto mode.

The routine checks if the current Heat mode should continue or the system to be switched to
Cool mode.

If the system completed its REST Loop for over 15 min. without demand for Heat run, the
‘CONDITIONING ROUTINE’ is entered. First the routine sets the indoor fan motor to Low
speed for 2 min.

If during this 2 minutes one of the conditions:

(TH-1) £ (SP + T4) for Upper Installation or;


(TH-1) < (SP + T3) for Lower Installation

is met, the system continue the Heat mode cycle. Otherwise, the routine continue the indoor fan
motor Low (speed) operation and scan the ‘CHANGE MODE ROUTINE’ for the 2 minutes.

65
TAC-404

If the 2 min. run-out, and the above conditions were not met, the Cool mode request flag is set.

Cool mode request flag cause mode change to Cool mode and reset all functions of the Heat
mode.

The A/C operation is switched to the Cool mode via the ‘PRESSURE RELEASE ROUTINE’.

If for the lower installation, after the 2 min. period the temperature stay between:

(SP + T4) > TH-1 ≥ (SP + T3)

the routine stop the indoor fan motor and check for change mode request only.

T3 T4 Installation
+5∞C +4∞C Upper
-2∞C +2∞C Lower
0∞C +3∞C Beacon

ENERGY CHANGE ROUTINE (HEAT MODE):

The routine is activated by the Energy Change flag (in TAC-400 system only) either manual
(by R/C) or by the ‘AUTO ENERGY ROUTINE’.

The routine modify the size or sets both of the compressor(s) to run:

∑ If both compressors are running, the routine immediately switch to Off one of the unwanted
compressors;

∑ If one of the compressors are running, the routine branches to stop the compressor for 2 min.
(two minutes rest loop). Then, remaining system pressure is released.
Finally, the required compressor is switched On. If both compressors to be switched to On
(Full Energy), the ‘FULL COMPRESSOR START-UP ROUTINE’ is scanned.

Note: In Heat mode, during the 2 min. rest in the ‘ENERGY CHANGE ROUTINE’, the indoor
fan motor is stopped!

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TAC-404

AUTO-ENERGY ROUTINE (HEAT MODE):

This routine automatically adjust the Energy drived (only) in the TAC-400 (ANC) system, by
selecting which of the compressors or both to be run.

The selection depends on the current indoor fan motor speed and compressors that in run and
the condensing temperature in Heat mode (or evaporating temperature in Cool mode).

DE-ICE ROUTINE (HEAT MODE):

The De-Ice routine is operated in Heat mode only.

The routine is run to defrost ice accumulated on the condenser (outdoor) heat exchanger unit.
The detection is done by the ‘ICE-CHECK ROUTINE’. Upon detection of ice, the system is
forced temporarily to Cool cycle with the indoor fan motor Off.

Note: During this routine operation, the AIR CON indicator LED flash.

∑ The routine initiates with triggering the 30 and 40 sec. delay timers. During the first 30 sec.,
the compressor, the outdoor and indoor fan motors are kept Off.
The Reverse Valve remains On. This allow gradual pressure release;

∑ Next, the Reverse Valve is turned Off and for additional 10 sec. The compressor, the outdoor
fan motor, the indoor fan motor and the Reverse Valve are all kept Off. This period stabilize
the system before running into the de-icing process;

∑ After this additional 10 sec. (which is 40 sec. from the routine entry), the system enter the
de-icing process by running the compressor in cooling cycle while the indoor and outdoor fan
motors are stopped. This results in heating the condenser unit (relatively fast) and thus
melting the accumulated ice.

∑ The process terminates either when the TH-3 temperature rise above +20°C/68°F or, after
run-out of the 10 min. period - whichever comes first.

67
TAC-404

DRY MODE ROUTINE:

The Dry mode operation is similar to the Cool mode with the some exceptions such as:

∑ The indoor fan motor speed is set to Low unconditionally.


∑ Dry mode ‘COMPRESSOR OFF ROUTINE’ (the indoor fan motor is set to Off
unconditionally).

FILTER CHECK ROUTINE:

This routine consists of 250-hour timer and an indication (FILTER) LED.

When the counter completes the 250 hours, the FILTER red LED (on the TAC-460 Display
Assy board) is set to lit. To turn the led Off and initialize the counter, the main 3-position slider
switch should be set to OFF for 2-3 sec. (at least) and then to REMOTE (RMOT).

The current accumulated time is saved in the systems EEPROM.

TH-1 & TH-2 Thermistors Check (Disconnection or Short Circuit):

Thermistors are checked for disconnection or short circuit during the first 3 minutes of each
compressor operation start and during every thermostat stop.
The malfunction (disconnection or short circuit) must appear continuously for at least 1 minute
in order to be identified by the TAC-404.

After the first 3 minutes of compressor operation, if TAC-404 finds any problems with the
TH-1 & TH-2 thermistors, the air conditioner continues to operate with the following default
values:

Mode / Thermistor TH-1 TH-2


Cooling Mode 30∞C 10∞C
Heating Mode 10∞C 40∞C

If TAC-404 finds a TH-1 & TH-2 thermistor failure during thermostat stop or during the first 3
minutes of compressor operation, it shuts down the air conditioner.

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TAC-404

Line Low Voltage Protection:


(Values in parenthesis refer to 115VAC types).

The system will inhibit all output relays when line voltage fall below the following limits for
over 10 seconds. The detection tolerance should not exceed ±2V.

1. When the compressor run, if the line voltage fall below:


175V (98V±1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or;
180V (100V±1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or;

Note: If the line voltage fall below 161V (82V) during the compressor run, the system
should be stopped immediately (without any delay).

2. When the compressor off, if the line voltage fall below:


182V (102V±1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or;
187V (103V±1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or;

In both cases, the POWER indicator LED shall flash indicating the power failure conditions.

3. The system shall be restored to its last operation or command if the line voltage sustain for
more than 1±0.1 minute above the minimum values stated in (b) above.

4. During compressor start-up the line voltage may fall for 4 sec. below:
150V (85V±1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or;
161V (89V±1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or;

Note: If the line voltage fall below 147V (83V) for 1 sec. during the compressor start-up, the
system should be stopped immediately (without any delay).

5. If the voltage drop sustain for longer period, the compressor shall be stopped for 5 min.
then after, re-entry the start-up operation.

6. After two consecutive failures to restart, the restart delay shall be increased to 10 min. This
shall be indicated by flashing of the POWER LED on the display board. In addition, the
maintenance indicators COMPRESS & IMPEDANCE shall lit.

1. After five consecutive failures to restart, the system shall go OFF automatically.

Recovery from this Power Failure is done by sending Off command to system and re-entry
to On (by mean of TAC-490 R/C or 3-position slide switch).

69
TAC-404

Line Over Voltage Protection:

(Values in parenthesis refer to 115VAC types).

This routine should run on interrupt basis. The routine shall inhibit all output relays when the
power line voltage rise above stated limits:

1. During compressor run, if the line voltage rise above:


262±4VRMS (134V±2V) for 10 sec.;

2. During compressor rest, if the line voltage rise above:


267±4VRMS (136V±2V) for 10 sec.;

In both cases, the POWER indicator LED shall flash indicating the power failure conditions.

3. The system shall recover to its last operation or command after the line voltage sustains
below 267VRMS (136V±2V) for 3 minutes.

70
TAC-404

TAC-404 Electrical Characteristics

TAC-444 (Main):

Description Rated Value


AC Power 150VAC – 267VAC
Frequency 50Hz (or 60Hz)
Internal Relays 12VDC ± 12%.
Output 230VAC/50Hz (or 110VAC/60Hz)
Voltage sensing accuracy ± 2%.
Temperature sensing 8-bit A/D conversion with 12.5 mV per 1∞C accuracy.
accuracy
Step motor drive 4-pole + 2GRD 100mA each.
Output power to display 8 - 19VDC ; 150mA
Communication 20mA current loop via optocoupler, half duplex

TAC-460 (Display):

Description Rated Value


Power In 8 - 19VDC ; 150mA.
Current consumption 400mA ± 10%.
Microcontroller MC68HC05C9A Motorola.
Current loop 20mA current loop via optocoupler.
LEDs 7 ¥ 3mm 10mCd, colored.
Memory 1K byte EEPROM with I2C communication.
Power consumption Average: 700mW.
IR receiver 38KHz, 910 - 960nm wavelength.
IR receiving distance 7m
IR receiving angle ± 15∞ from the center of the receiver.

TAC-490 (Remote Controller):

Description Rated Value


Power Supply 2 alkaline batteries, type AAA (2¥1.5VDC).
Power Consumption at 18mW average.
Normal Operation
Power Consumption, 1.2W
During Transmission
mCU Epson on-board chip.
ROM 4K ¥ 12-bit.
A/D (Analog to Digital) 6-bit converter.
Real Time Clock Accuracy 1 min. per month.
LEDs Two 5mm, 920 - 950nm wavelength.
Temperature Sensor Accuracy of 1%, Updated every 30 sec.
Memory Retention When replacing batteries, the R/C retain its memorized
setting for at least 30 sec. (usually up to 2 or 3 min.)

71
TAC-404

TAC-404 Advantages

1. TAC-444 (Electronic Control power box) contains less wiring and fewer components.
2. TAC-444 is used with all TAC-404 air-conditioner family members (only the display -
TAC-460 changes). There is a different control for TAC-400 (ANC) models (TAC-440 for
indoor and TAC-420 for outdoor with communication between the indoor and outdoor
units).
3. TAC-444 uses new EEPROM memory technology for recovering from power failure
without requiring a backup battery.
4. The TAC-404 can replace the ATEC-220 (see: "Replacing ATEC-220 with TAC-404").
5. Adds third outdoor fan motor speed (medium), for better control and power savings.
6. I-FEEL function.
7. Increases air conditioner performance.
8. TAC-404 enables air conditioner operation in hostile EMI and RFI environments.
9. TAC-404 enables 3 different time setting periods (each one with its own start and stop
times).
10. TAC-404 provides a convenient sleep function timer.
11. New improved thermistors (TH-1, TH-2 and TH-3 sensors).
12. Improved (automatic) failure identification (according to the system, service and
maintenance indication lamps).
13. Wider temperature control range.
14. Unique electronic automatic TE-2000 test equipment for the field technician.
15. Ability to control at once up to 1024 air conditioners by a PC with friendly to use software.

72
TAC-404

Replacing ATEC-220 with TAC-404


When replacing an ATEC-220 with TAC-404 Electronic Control, the following components
must be replaced/added always (as a complete system):

1. Electrical Box (including TAC-444 Electronic Control power box and its metal adapter).
2. Install Indoor Fan Motor connector to the TAC-444 via a special adapting harness
(not needed in GFL-S models - same indoor motor as in GFL models).
3. Display Assy (TAC-460) for the specific air conditioner model.
4. Remote Controller (TAC-490).
5. Communication Cable (between the Electronic Control and the Display Assy).
6. Electrical Sticker TAC-404 for relevant model (see also note below).
7. User manual for the specific TAC-404 air conditioner model.

Note: The lowest and the medium speed of the outdoor fan motor must be shorted in the
evaporator Electrical Box (stations 4 and 5 on the TAC-444 Electronic Control power box).

INDOOR-OUTDOOR ELECTRICAL CONNECTION


WHEN REPLACING ATEC-220 WITH TAC-404
INDOOR UNIT OUTDOOR UNIT
1 BLACK 1
HIGH SPEED
BROWN
HEAT PUMP 3 2
MEDIUM SPEED 4 YELLOW 3
LOW SPEED 5 ORANGE 4
RED
COMPRESSOR 7 5
BLUE
HEATING ELEMENT 10 6
WHITE 7
PHASE (R) 2 ORANGE 8
NEUTRAL 6 PURPLE 9
PHASE (S) 8
10
PHASE (T) 9
GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

For 3 Phase models, connect phase (S) and (T).


Always Connect the Electronic Control grounding to the evaporator coil, using screw, nut and toothed washer.

Refer to Tables 1A & 1B on the following page for relevant TAC-404 catalog numbers.

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TAC-404

Table 1A: TAC-404 Components 50Hz Models Cat. Nos.


Component TNL-S (TFE-S) TNL-S GFL-S ANL-S GNL-S
Electronic Control 51303504800 51303504800 51303504800 51303504800 51303504800
Display Assy. - Cool 51303505300 51303505360 51303505310
- Heat 51303504600 51303503760 51303503710 51303503720 51303503720
Remote Controller 51303504410 51303504410 51303504410 51303504410 51303504410
Communication Cable 51303521500 51303521500 51303521500 51303520700 51303520700
Metal Adapter 51304415000 51304414900 51304415100 51304415200 51304415200
Metal Cover none none none 51304415500 51304415500
Sweep Motor 51301300300 51301300300 51301300200 none none
Indoor Fan Motor 51301315000 See note 2A 51301312900 See note 5A See note 6A
Outdoor Fan Motor See note 1A See note 3A See note 4A 51301314300 51301314300

Note 1A: TNL-S 9,11,15 51301315100; TDL-S 11,15 - 51301314300.


Note 2A: TNL-S 20,25,30 - 51301314900; TNL-S 35 - 51301314500.
Note 3A: TNL-S 20 - 51301315100; TNL-S 25,30,35 - 51301314300.
Note 4A: GFL-S 150 - 51301315100; GFL-S 200,250,275,300,400,500 - 51301314300;
DGL-S 150,400 - 51301314300.
Note 5A: ANL-S 35,50 - 51301315200; ANL-S 60 - 51301315300;
ANL-S 75,85,80,90 - 51301315400.
Note 6A: GNL-S 200,250 - 51301315600; GNL-S 300,400,500 - 51301315700

Table 1B: TAC-404 Components 60Hz Models Cat. Nos.


Component TNL-S (TFE-S) TNL-S GFL-S
Electronic Control 115V 51303504820 51303504820 51303504820
230V 51303504800 51303504800
Display Assy. - Cool 115V 51303505330 51303505380 51303505370
230V - 51303505360 51303505310
Heat 115V 51303503730 51303503780 51303503770
230V - 51303503760 51303503710
Remote Controller C∞ 51303504410 51303504410 51303504410
F∞ 51303505510 51303505510 51303505510
Communication Cable 51303521500 51303521500 51303521500
Metal Adapter 51304415000 51304414900 51304415100
Sweep Motor 51301300300 51301300300 51301300200
Indoor Fan Motor 51301352800 See note 2B See note 3B
Outdoor Fan Motor See note 1B 51301358300 See note 4B

Note 1B: TNL-S 1211,1215 - 51301352600; TDL-S 1211,1215 - 51301352900.


Note 2B: TNL-S 2025,2030 - 51301352700; TNL-S 2035 - 51301352500.
Note 3B: GFL-S 1515 - 51301352100; GFL-S 2020,2025,2027,2030,2040,2050 - 51301352200
Note 4B: GFL-S 1515 - 51301352600; GFL-S 2020,2025,2027,2030,2040,2050 &
DGL-S 2040 (2 units)- 51301358300; DGL-S 1515 - 51301352900.

74
TAC-404

Indicator Lamps Troubleshooting


Lamps Status Indication Corrective Action
1 POWER flashes 10 Communication ∑ Check connection between indoor (TAC-440)
seconds after A/C startup problem. and outdoor (TAC-420) units (for TAC-400,
(with or without other ANC).
signal lamps). ∑ Check connection between TAC-444 and TAC-
460 (for TAC-404).
2 POWER, COMPRES. and TH-1 failure. ∑ Check TH-1 for correct resistance.
PRESSURE lamps flash. ∑ Check for proper connection between TH-1 and
TAC-444.
∑ Replace TH-1 if necessary.
3 POWER, COMPRES. and TH-2 failure. ∑ Check TH-2 for correct resistance.
IMPEDANCE lamps flash. ∑ Check for proper connection between TH-2 and
TAC-444.
∑ Replace TH-2 if necessary.
4 POWER lamp flashes and Low Pressure. ∑ Check if the filters are clean.
PRESSURE is lit, AIR CON ∑ Check TH-1 & TH-2 for correct resistance.
is Off. ∑ Check cooling system for normal operation.
5 POWER and PRESSURE High Pressure. ∑ In Heat mode: Check if the evaporator is
lamps flash, AIR CON is blocked (check if filters are clean).
Off. ∑ Check TH-2 (in Heating mode) or TH-3
(in Cool mode) for correct resistance.
∑ Check cooling system for normal operation.
6 FILTER is lit Filter ∑ Clean all filters.
cleaning.
7 POWER & IMPEDANCE Low voltage. ∑ Check power supply voltage.
lamps flash, COMPRES. is ∑ Check electrical connections.
lit. ∑ Replace TAC-444.
8 POWER lamp flashes, Voltage failure ∑ Check power supply voltage.
IMPEDANCE & at startup. ∑ Check electrical connections.
COMPRES. ∑ Replace TAC-444.
lamps lit. AIR CON lamp
flashes after A/C startup.
9 POWER lamp flashes, High voltage. ∑ Check power supply voltage.
IMPEDANCE & ∑ Check electrical connections.
COMPRES. are lit before ∑ Replace TAC-444.
A/C startup.
10 POWER lamp flashes, High Voltage ∑ Check power supply voltage.
IMPEDANCE & COMPRES during ∑ Check electrical connections.
are lit. AIR CON is lit after compressor ∑ Replace TAC-444.
A/C startup. operation.

11 POWER & AIR CON lamps Normal ∑ This is normal operation when the A/C enters
lit, COMPRES lamp is Operation the thermostat stop, and the ‘minimal halt
flash. period’ (5 min.) is passed. This indication will
continue until the first thermostat demand or the
‘maximal halt period’ (15 min.) will elapse.

75
TAC-404

General Troubleshooting Chart


Note: Check for broken wires and loose cable lugs first!
Warning: Always unplug the A/C before performing cleaning or maintenance activities.

Symptom Probable Cause Corrective Action


1 A/C fails to start. 1. Power supply to unit not Check for proper connection of power
connected (POWER LED Off). plugs in wall socket.

2. Fuse Blown (POWER LED Reset automatic circuit breaker or


Off). replace line fuse.

3. ON/SEND has not been Press ON/SEND button on R/C, or


pressed. use the AUTO 3-position slide switch

Point (when R/C is not available).

4. A/C do not receive transmitted Make sure that noting blocking the
commands. R/C transmission to the A/C display.

5. Electric supply wall socket is Repair or replace wall socket.


defective.

6. AUTO-OFF-REMOTE switch Slide the 3-position switch on the


is set to Off. Display to REMOTE (RMOT) position.
2 Only indoor fan 1. The selected mode is on Fan Check if the R/C is on the desired
ventilator works Only, or on Cool when heating mode. If not, select the correct mode
although cooling or is desired. (refer to your User Manual). Also note
heating is desired. that each 15 min. (max), the
compressor will be switch on for 3
min. (at least).

2. Temperature is set to a value Observe the temperature setting on


which is too high (in Cool the R/C. Also note that each 15 min.
mode). (max), the compressor will be switch
on for 3 min. (at least).

3. Faulty outdoor fan motor or See step 3 and/or step 4.


other fault that cause
compressor overload
protection to cutout.
3 Only indoor fan motor 1. In Heat mode: Indoor fan Remove obstruction.
and compressor motor blocked.
working. Outdoor fan
motor stopped. 2. In Cool mode: system runs Wait up to 90 seconds until Anti-Ice
while evaporator Anti-Ice routine is completed.
routine takes place.
4 In Cool mode: high 1. Run capacitor of outdoor fan Replace outdoor fan motor run
pressure, or; motor is burnt. capacitor.

In Heat mode: outdoor 2. Winding of outdoor fan motor Replace outdoor fan motor.
coil freeze. is shorted.
5 Only indoor fan motor 1. Overload safety device on Switch Off power and try again after
and outdoor fan motor compressor is cut out due to one hour.
are working. No high temperature.
cooling and/or heating
take place. 2. Compressor run capacitor is Replace compressor run capacitor.
burnt.

3. Compressor winding shorted. Replace compressor.

76
TAC-404

General Troubleshooting Chart - Continued


Symptom Probable Cause Corrective Action
6 No air supply at 1. Indoor fan motor is blocked 6. Check voltage. Repair wiring if
indoor unit or turns slowly. necessary.
(compressor
operates). 7. Check indoor fan wheel if tight
on motor shaft. Tighten if
necessary.
2. Indoor fan motor capacitor is
burnt. Replace indoor fan motor
capacitor.
3. Indoor fan motor winding is
burnt.
Replace indoor fan motor.
4. In Heat mode: delayed start
for indoor fan motor.
Normal software delay (max. 20
5. Clogged air filters. sec.)

Clean filters.
7 Low Capacity. 1. Lack of refrigerant (will be Unit must be charged (according to
accompanied by whistling the nameplate) after localizing the
noise); causes ice formation gas leak.
on the evaporator coil (in
Cool mode).

2. Clogged air filters. Clean filters.


8 In Heat mode: only A/C operates in De-Icing cycle. Wait (max.) 10 min. until the A/C
compressor runs, resumes to normal operation.
outdoor and indoor
fan motors are
stopped.
AIR CON indicator
flashes.
9 Water accumulates Drain pan pipe or hose is Disassemble plastic drain-pipe from
and overflows from clogged or the spout of drain spout of evaporator drain pan.
evaporator drain pan. pan is clogged. Flush with clean water.
10 Water dripping from Water drain outlet or the spout Open condenser cover, clean out
the condenser base is clogged. water outlet, and clean the base
(in Heat mode). inside thoroughly.
11 R/C fail to active the 1. The 3-position slide switch Change the slider position to
prescribed functions. on the A/C display is in REMOTE (RMOT).
AUTO or OFF position.

2. Faulty R/C settings. 1. If R/C symbols respond to the


commands correctly, check the
A/C ID Code (Standard or
Alternative).
Refer to "Changing A/C ID
Code" and to R/C DIP switch 3
setting.

2. If Cool commands are OK, but


Heat symbol is skipped on LCD,
refer to R/C DIP switch 7 setting.

3. Replace R/C.
3. R/C low battery.
Replace R/C batteries.
4. IR detector.
Try shorter distance between R/C
and A/C. If no respond, replace IR
detector.

77
TAC-404

General Troubleshooting Chart - Continued


Symptom Probable Cause Corrective Action
12 The A/C is interfered Common IR Code. Modify the R/C IR transmission
by other R/C or our code. Refer to "Changing A/C ID
R/C interfering other Code" and to R/C DIP switch 3
instruments. setting at this manual.
13 In Cool mode: the 1. Faulty TH-3 (outdoor) sensor. Replace TH-3 sensor.
unit (compressor)
does not start. 2. Faulty TH-3 Extension Cable Replace TH-3 Extension Cable.
(between indoor and
outdoor).

78
TAC-404

TAC-444 BLOCK DIAGRAM


TAC-444 Electronic Control

Line
Filter

Transformer

Testing
Input Power Power
Line

Indoor Fan Motor


3 Speed R
e
l
a
Outdoor Fan Motor y
3 Speed
Compressor
s
Reverse Valve

Relays

TH-1 TH- 2 TH-3 Heater

Comm. + Relays Control


Power TH's Read

T H's Read
Line Power
Step Motor
TAC-460
TAC
Main Software 490

Controller Optic.
Comm. Remote
Controller

79
TAC-404

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 230V/50Hz


INDOOR UNIT OUTDOOR UNIT
TIME DELAY
FUSE or BLACK
MAIN CIRCUIT 1 1 HIGH SPEED
SWITCH BREAKER BROWN
3 2 PHASE (R)
YELLOW
4 3 HEAT PUMP
230V GRAY/ORANGE
5 4 MEDIUM SPEED
1Ph RED
50Hz 7 5 LOW SPEED
BLUE
10 6 NEUTRAL
WHITE
~ 7 COMPRESSOR
R 2
8
N 6
9
8 ORANGE HEATING
10
9 ELEMENT
GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

Power Wires - 2.5 mm2 (12 AWG)


Control Wires - 0.75mm2 (18 AWG)

TAC-404 FIELD CONNECTION - 3 PHASE MODELS, 380V/50Hz


INDOOR UNIT OUTDOOR UNIT MAIN
SWITCH

1 BLACK 1
HIGH SPEED ~
BROWN R
HEAT PUMP 3 2
380V
YELLOW 3Ph
MEDIUM SPEED 4 3
50Hz
GRAY/ORANGE
LOW SPEED 5 4
RED
COMPRESSOR 7 5
HEATING 10 BLUE TIME DELAY
6 N FUSE or
ELEMENT CIRCUIT
WHITE
7 ~ BREAKER
PHASE (R) 2 ORANGE S
8
NEUTRAL 6 PURPLE ~
9 T
PHASE (S) 8 ORANGE 10
PHASE (T) 9
GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)


All wires - 1.5mm2

80
TAC-404

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 115V/60Hz


INDOOR UNIT OUTDOOR

1 BLACK
BROWN
3
YELLOW
4
5
RED
7
BLUE
10
WHITE

GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 230V/60Hz


TI ME DELAY
INDOOR UNIT OUTDOOR UNIT FUSE or CIRCUIT MAIN
BREAKER SWITCH
1 BLACK 1
HIGH SPEED ~
BROWN R 230V
HEAT PUMP 3 2
1Ph
YELLOW
4 3 60Hz

LOW SPEED 5 4
RED
COMPRESSOR 7 5
HEATING 10 BLUE N
6
ELEMENT WHITE
7
PHASE (R) 2
8
NEUTRAL 6
9
8 ORANGE 10
9
GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)


Power Wires - 12 AWG
Control Wires - 14 AWG)
81
TAC-404

Table 2A: ATEC-220 Versus TAC-404 Air Conditioner 50Hz Model Names:
(OLD NAME) (NEW NAME)
ATEC-220 * TAC-404 * Comments
Model Name Model Name
TNL-S9H New model (also named TFE-S9H)
TFE-11H TNL-S11H Also named TFE-S11H
TFE-15H TNL-S15H Also named TFE-S15H
DFE-11H TDL-S11H Also named DFE-S11H
DFE-15H TDL-S15H Also named DFE-S15H
TNL-20H TNL-S20H
TNL-25H TNL-S25H
TNL-30H TNL-S30H
TNL-S303H New Model
TNL-35H TNL-S35H
TNL-S353H New Model
GFL-150H GFL-S150H
GFL-200H GFL-S200H
GFL-2003H GFL-S2003H
GFL-250H GFL-S250H
GFL-2503H GFL-S2503H
GFL-275H GFL-S275H
GFL-2753H GFL-S2753H
GFL-300H GFL-S300H
GFL-3003H GFL-S3003H
GFL-400H GFL-S400H
GFL-4003H GFL-S4003H
GFL-500H GFL-S500H
GFL-5003H GFL-S5003H
DGL-11/250H DGL-S11/250H
DGL-150H DGL-S150H
DGL-400H DGL-S400H
DGL-4003H DGL-S4003H
GNL-200H GNL-S200H
GNL-250H GNL-S250H
GNL-2503H GNL-S2503H
GNL-300SH GNL-S300H
GNL-S3003H New Model
GNL-400SH GNL-S400H
GNL-4003SH GNL-S4003H
GNL-5003H GNL-S5003H
DNL-400H DNL-S400H
DNL-4003H DNL-S4003H
ANL-35H ANL-S35H
ANL-353H ANL-S353H
ANL-50H ANL-S50H
ANL-503H ANL-S503H
ANL-S60H New model
ANL-603H ANL-S603H
ANL-753H ANL-S753H
ANL-853H ANL-S853H
ANL-803H ANL-S803H
ANL-903H ANL-S903H
DNL-50H DNL-S50H
DNL-503H DNL-S503H
DNL-50/400H DNL-S50/400H
DNL-503/4003H DNL-S503/4003H
For Cooling Only Models, the Suffix 'C' replaces ‘H’
For Electric Heater Models, the Suffix ‘HDE’ replaces ‘H’.

82
TAC-404

Table 2B: ATEC-220 Versus TAC-404 Air Conditioner 60Hz Model Names:

(OLD NAME) (NEW NAME)


ATEC-220 * TAC-404 * Comments
Model Name Model Name
TFE-1211H TNL-S1211H Also named TFE-S1211H
TFE-1215H TNL-S1215H Also named TFE-S1215H
DFE-1211H TDL-S1211H Also named DFE-S1211H
DFE-1215H TDL-S1215H Also named DFE-S1215H
TNL-2025H TNL-S2025H
TNL-2030H TNL-S2030H
TNL-2035H TNL-S2035H
GFL-1515H GFL-S1515H
GFL-2020H GFL-S2020H
GFL-2025H GFL-S2025H
GFL-2027H GFL-S2027H
GFL-2030H GFL-S2030H
GFL-2040H GFL-S2040H
GFL-2050H GFL-S2050H
DGL-1515H DGL-S1515H
DGL-2040H DGL-S2040H
For Cooling Only Models, the Suffix 'C' replaces ‘H’
For Electric Heater Models, the Suffix ‘HDE’ replaces ‘H’.

83
TAC-404

Bill Of Material (BOM) - TAC-444 (Main)


No. Item Specification Package Qty. Manufacturer Reference
1. CAPACITOR 33PF RC0805 2 SAMSUNG/ PHILIPS C1,C2
2. CAPACITOR 100NF RC0805 8 SAMSUNG/ PHILIPS C3, C7, C8, C10, C12, C15,
C17, C18
3. CAPACITOR 10uF/16V 3x5mm 3 PHILIPS/SAMYOUND C4, C5, C6
4. CAPACITOR 47uF/16V 6,3x5mm 1 PHILIPS/SAMYOUND C13
5. CAPACITOR 1000uF/35V * 2 PHILIPS/SAMYOUND C14, C16
6. CAPACITOR 100uF/25V * 1 PHILIPS/SAMYOUND C9
7. RESISTOR 2.25KW RC0805 1 SAMSUNG/ PHILIPS R22
8. RESISTOR 10W 1/4W * 1 SAMSUNG/ PHILIPS R25
9. RESISTOR 22W RC0805 2 SAMSUNG/ PHILIPS R19, R20
10. RESISTOR 150W RC0805 1 SAMSUNG/ PHILIPS R15
11. RESISTOR 1MW RC0805 3 SAMSUNG/ PHILIPS R30, R31, R32
12. RESISTOR 3.3KW RC0805 1 SAMSUNG/ PHILIPS R16
13. RESISTOR 4.7KW RC0805 1 SAMSUNG/ PHILIPS R1
14. RESISTOR 1.0KW RC0805 1 SAMSUNG/ PHILIPS R3
15. RESISTOR 5.1KW 1% tol RC0805 3 SAMSUNG/ PHILIPS R6, R7,R8
16. RESISTOR 2.2KW RC0805 5 SAMSUNG/ PHILIPS R2, R4, R9, R10, R11
17. RESISTOR 100KW RC0805 2 SAMSUNG/ PHILIPS R17, R18
18. RESISTOR 249W RC0805 2 SAMSUNG/ PHILIPS R21, R29
19. RESISTOR 1.96KW RC0805 1 SAMSUNG/ PHILIPS R28
20. RESISTOR 68W RC0805 1 SAMSUNG/ PHILIPS R27
21. RESISTOR 330W RC0805 1 SAMSUNG/ PHILIPS R12
22. TRIMPOT 1K 3362P-1-502 * 1 BOURNS SVR1
23. DIODE 1N4148 SOT-23 1 TEMIC/RONH D1
24. DIODE 1N4004 DO-41 12 TEMIC/LITEON D2, D3, D4, D5, D6, D7, D8,
D9, D10, D11, D12, D15
25. TVS SA12CA 12V/500W 59-04 4 SEMTECH/ MOTOROLA TZ1, TZ2, TZ3, TZ4
26. TRANSISTOR KTC3875Y SOT-23 1 N.S./KEC Q1
27. VARISTOR 15G561K * 1 MARCON/PHILOS TNR1
28. IC MCU PIC16C73A-04/SO SOIC-28L 1 MICROCHIP U1
29. UNDERVOLTAGE SENSOR RESET PST 7043P TO-92 1 MITSUMI U2
RESET KIA 7043P KEC
30. IC MC1416D SOIC-16 2 MOTOROLA U3, U8
KID65004AF KEC
31. VOLTAGE REGULATOR LM78L05 ACZ TO-92 1 NATIONAL U5
MC7805C MOTOROLA

84
TAC-404

Bill Of Material (BOM) - TAC-444 (Main) - Continued


No. Item Specification Package Qty. Manufacturer Reference
32. VOLTAGE REFERENCE LM317T TO-220 3 NATIONAL U4, U7, U6
KA317 SAMSUNG
33. OPTOISOLATOR SFH6156-3 SO-4 2 SIEMENS ISO1, ISO2
34. CERAMIC 3.6864MHZ 1%TOL HC49/S 1 MURATA/CRYSTEK X1
RESONATOR
35. RELAY JQ1AP-DC12V * 2 MATSUSHITA RL1, RL2
36. RELAY JW1FSN-DC12V * 6 MATSUSHITA RL3, RL4, RL5, RL6, RL7,
RL8
37. BRIDGE DIODE W06G, 1.5A * 1 DELTA/LITEON BD1
38. FERRITE Q5BRID 8x7x15H5 * 1 TDK FER1
+3wire turns
2943666671 * FAIR-RITE
2944666671 * FAIR-RITE
39. TRANSFORMER TO4293A,115/230V, EI-48 1 A.M.C. T2
12VAC, 60/50Hz,10VA,T75
40. CONNECTOR AR-623PT-4 RJ11 * 1 ARIN CON1
41. WAFER 39-28-1023 5566-02A * 4 MOLEX CON2, CON3, CON4, CON9
42. WAFER 22-04-1061 5045-06A * 1 MOLEX CON7
43. WAFER 39-28-1063 5566-06A * 2 MOLEX CON5, CON8
44. WAFER 39-28-1103 5566-10A * 1 MOLEX CON6
45. FEMALE PLUG 39-01-2060 5557 2 MOLEX
47 POWER HARNESS WIRE AWG 18 Cat. No. 51307910700 1
48. TERMINAL BLOCK 6 POLE FEMALE Cat. No.51302052900 1 METALLUK
49. CONTROL HARNESS WIRE AWG 18 Cat. No. 51307910800 1
50. HEAT SINK HEAT SINK * 2 DAE-CHUCK [for U4,U7]
51. CASE TOP Cat. No. 51301275200 1 HAE-DONG
52. CASE BOTTOM Cat. No. 51301275100 1 HAE-DONG

53. CONTROL BOX LABEL Sweep,TH3,2,1,HD,DP Cat. No. 51302510027 1 HYUND-DAE


54. CONTROL LABEL Indoor, Outdoor, PWR Cat. No. 51302510028 1 HYUND-DAE
55. TERM.INDICATION LABEL 1,3,4,5,7,10 Cat. No. 51302510030 1 HYUND-DAE
56. STICKER SERIAL NO 1
57. STICKER QA 1
58. STICKER CPU VERSION 1
59. SCREW BTS-2 M3x10 3 BU-CHUN
60. SCREW 3.5x16 3 BU-CHUN
61. PCB TAC-444 1 SEIIL/HITECH KYODEN

85
TAC-404

PCB Placement - TAC-444 (Main)

86
TAC-404

Bill Of Material (BOM) - TAC-440 (Indoor TAC-400)


No. Item Specification Package Qty. Manufacturer Reference
1. IC MCU PIC16C71-04/SO SOIC-18 1 MICROCHIP U1
2. IC ULN2004D SO-16J 1 SGS-THOMSON U3
IC MC1416D MOTOROLA
3. IC MC74HC175D SOIC-16 2 MOTOROLA U5,U6
IC 74HC175D SO-16 PHILIPS
IC HD 74HC175D SO-16 HITACHI
4. IC LM4040 CIM-5 SOT-23 1 N.S. REF1
5. IC OPTOISOLATOR SFH SO-4 2 SIEMENS ISO1,ISO2
6156-3
6. IC PST 7043 MMP-3P 1 MITSUMI U2
7. IC TC54VN4302EZB713 SOT-23 TELCOM
8. IC KA78LO5 TO-92 1 SAMSUNG U4

87
TAC-404

Bill Of Material (BOM) - TAC-440 (Indoor TAC-400) - Continued


No. Item Specification Package Qty. Manufacturer Reference
21. CAPACITOR EL SRE 10/25 5X5 T 2.5 2 SAMYOUNG C4,C5
22. CAPACITOR EL SRE 47/16V 6,6X5 T 2.5 1 SAMYOUNG C 10
23. CAPACITOR EL SRA100/16V 6,6X7 T 2.5 1 SAMYOUNG C 14
24. CAPACITOR 10nFx2/250V AC * 1 PHILIPS CX1
25. CAPACITOR SCE 3G 332K 12BS ; 3,3nF * 2 SAMHWA CY1,CY2
26. RESISTOR 100C ; 10 RC0805 4 SAMSUNG R20,R21,R23,R24
27. RESISTOR 220C ; 22 RC0805 2 SAMSUNG R10,R11
28. RESISTOR 151C ; 150 RC0805 1 SAMSUNG R15
29. RESISTOR 391C ; 390 RC0805 1 SAMSUNG R14
30. RESISTOR 681C ; 680 RC0805 1 SAMSUNG R19
31. RESISTOR 332C ; 3.3K RC0805 1 SAMSUNG R16
32. RESISTOR 472C ; 4.7K RC0805 4 SAMSUNG R1,R27,R28,R31
33. RESISTOR 222C ; 2.2K RC0805 2 SAMSUNG R5,R6
34. RESISTOR 104C ; 100K RC0805 2 SAMSUNG R7,R8
35. RESISTOR 680C ; 68 RC0805 1 SAMSUNG R17
36. RESISTOR 5101 ; 5,1K RC0805 2 SAMSUNG R3,R4
37. RESISTOR 1961 ; 1,96K RC0805 1 SAMSUNG R30
38. RESISTOR 471C ; 470 RC0805 1 SAMSUNG R32
39. RESISTOR 2490 ; 240 RC0805 1 SAMSUNG R29
40. RESISTOR MF 10 1/4W * 1 CHOYANG R25
41. RELAY JW1FSN-DC12V * 4 MATSUCHITA RL1,RL2,RL3,RL4
42. RESONATOR CSA 4.00MG * 1 MURATA Y1
43. FUSE 6.3A, 20X5 50T 1 SAMJU F1
44. FUSE HOLDER FC51B * 2 SAMJU
45. VARISTOR TNR 15G 471K * 1 MARCON TNR1
VARISTOR INR 14D471K * ILJIN
VARISTOR CNR 14D 471K * PHILOS
46. CONNECTOR AR-623PT-4 / 95003-2641 * 1 ARIN CON1
47. CONNECTOR 5566-02A(210) ; 39-28-1023 * 3 MOLEX CON2,CON3,CON4
48. CONNECTOR 5566-04A(210) ; 39-28-1043 * 1 MOLEX CON7
49. CONNECTOR 5566-06A(210) ; 39-28-1063 * 1 MOLEX CON5
50. CONNECTOR 5566-10A(210) ; 39-28-1103 * 1 MOLEX CON6
51. CONNECTOR 5045 ; 22-04-1031 * 1 MOLEX CON9
52. CONNECTOR 5045-06A ; 22-04-1061 * 1 MOLEX CON8
53. FILTER UU-1116(39MH) * 1 LEAP L1
54. FILTER LB-3140-LF(39MH) * 1 LINKCOM FB1

88
TAC-404

Bill Of Material (BOM) - TAC-440 (Indoor TAC-400) - Continued


No. Item Specification Package Qty. Manufacturer Reference
55. TRANSMORMER E142 129F/7../.12 2X12V- * 1 EICHHOFF T1
5.0VA (44237)
56. TVS SA12CARL 12V/500W 59-04 4 MOTOROLA TZ1,TZ2,TZ3,TZ4
57. SENSOR TAC-1000C-502AT(TH1) * 1 DONGKWANG
58. SENSOR TAC-1000C-502AT(TH2) * 1 DONGKWANG
59. CASE STEEL UPPER(TAC-420) 1 HAESUNG
60. CASE STEEL COVER(TAC-420) 1 HAESUNG
61. CASE FUSE CLIP(TAC-440) 1 HAESUNG
62. BOLT B.S HEXA 5/30X1” 1 BOWON
BOLT PST-2 M3X6 NO CUTTING 1 BOOCHON
63. BOLT PST-2 M3X8 NO CUTTING BOOCHON
64. NUT B.S 5/32X8X3.2T 1 BOWON
65. WASHER TOOTH-LOCK 5/32 1 BOWON
66. PCB TAC-420-A 1 SEIL

89
TAC-404

PCB Placement - TAC-440

90
TAC-404

Bill Of Material (BOM) - TAC-420 (Outdoor TAC-400)


No. Item Specification Package Qty. Manufacturer Reference
1. IC MCU PIC16C71-041/SO SOIC-18 1 MICROCHIP U1
2. IC KA317 TO-220 1 SAMSUNG U5
IC LM317T TO-220 N.S.
3. IC KA78L05 TO-92 1 SAMSUNG U4
IC LM78L05 ACZ TO-92 N.S.
IC NJM78L05 TO-92 JRC
IC KIA78L05 TO-92L KEC,N.S.
4. IC PST 7043 MMP-3P 1 MITSUMI U2
IC KIA7043P TO-92 KEC,N.S.
IC TC54VN4302EZB713 TO-92 TELCOM
5. IC ULN2004D(SMD) SO-16J 1 SGS-THOMSON U3
IC MC1416D(SMD) 648-05 MOTOROLA
6. IC LM4040 ,CIM-5 SOT-23 1 N.S. REF1
7. IC OPTOISOLATOR SFH SO-4 2 SIEMANS ISO1,ISO2
6156-3
8. TRANSISTOR KTC3875 SOT-23 1 KEC,N.S. Q1
TRANSISTOR CHIP C8753SGR SOT-23 KEC,N.S.
TRANSISTOR CHIP C3875BL SOT-23 KEC,N.S.
9. DIODE POWER 1N4004 DO-41 6 DC COMPONENT D1,D2,D3,D4,D5,D7
DIODE POWER 1N4004 DO-41 DELTA
10. DIODE SWITCH 1N4148 SOT-23 1 TELEFUNKER D6
11. BRIDGE DIODE W06M RB-15 1 DELTA BD1
BRIDGE DIODE W06M RB-15 DC COMPONENT
BRIDGE DIODE W06G LITEON
12. CAPACITOR SCE 2G 332K 12BS 3.3nF BS 2 SAMHWA CY1,CY2
13. CAPACITOR EL SMS 1000/35 * 1 SAMYOUNG C6
14. CAPACITOR EL SMS 10/25 * 2 SAMYOUNG C4,C10
15. CAPACITOR EL SMS 47/16V * 1 SAMYOUNG C9
16. CAPACITOR 10nFx2/250V AC * 1 PHILIPS CX1
17. CAPACITOR CL 21B 101K 100pF RC0805 2 SAMSUNG C1,C2
18. CAPACITOR CL 21B 104K 100nF RC0805 5 SAMSUNG C3,C5,C7,C8,C11
19. RESISTOR 151C 150 RC0805 1 SAMSUNG R4
20. RESISTOR 681C 680 RC0805 1 SAMSUNG R8
21. RESISTOR 222C 2.2K RC0805 4 SAMSUNG R10,R11,R12,R14
22. RESISTOR 102C 1K RC0805 1 SAMSUNG R13
23. RESISTOR 332C 3.3K RC0805 1 SAMSUNG R5

91
TAC-404

Bill Of Material (BOM) - TAC-420 (Outdoor TAC-400) - Continued


No. Item Specification Package Qty. Manufacturer Reference
24. RESISTOR 391C 390 RC0805 1 SAMSUNG R3
25. RESISTOR 472C 4.7K RC0805 1 SAMSUNG R1
26. RESISTOR 220C 22 RC0805 2 SAMSUNG R6,R7
27. RESISTOR 5101 5.1K RC0805 2 SAMSUNG R2,R9
28. RESISTOR 1961 1.96K RC0805 1 SAMSUNG R18
29. RESISTOR 2490 240 RC0805 1 SAMSUNG R17
30. RELAY JW1FSN-DC12V * 3 MATSUCHITA RL1,RL2,RL3
31. RELAY JQ1AP-DC12V * 3 MATSUCHITA RL4,RL5,RL6
32. RESONATOR CSA 4.00MG * 1 MURATA Y1
33. FUSE 6.3A, 20X5 50T 1 SAMJU F1
34. FUSE HOLDER FC51B * 2 SAMJU
35. VARISTOR TNR 15G 471K * 1 MARCON TNR1
VARISTOR INR 14D471K * ILJIN
VARISTOR CNR 14D 471K * PHILOS
36. TERMINAL GP881206, FASTON 6.3 TAB#250 2 KET FST1,FST2
37. TRIM POT RESISTOR SEMI 3323P-1- * 1 BOURNS SVR1
502/ T93YA,5K
38. CONNECTOR 5566-02A(210) 39-28-1023 * 3 MOLEX CON1,CON2,CON7
39. CONNECTOR 5566-04A(210) 39-28-1043 * 2 MOLEX CON4,CON8
40. CONNECTOR 5566-06A(210) 39-28-1063 * 1 MOLEX CON5
41. CONNECTOR 5566-10A(210) 39-28-1103 * 1 MOLEX CON6
42. FILTER UU-1116(39MH) * 1 LEAP FL1
FILTER LB-3140-LF(39MH) * 1 LINKCOM
43. FILTER BEAD BFD 3565 R2F 3.5X6.5 1 SAMHWA FB1
44. TRANSMORMER E130-Y9F/7../12 2X12V- * 1 EICHHOFF T1
2.5VA
45. TVS SA12CARL 12V/500W 59-04 1 MOTOROLA TZ1
46. SENSOR TAC-1000C-502AT(TH1) * 1 DONGKWANG
47. SENSOR TAC-1000C-502AT(TH2) 1 DONGKWANG
48. SUPPORT DABS 6R 5 DONGA
49. CABLE GROMMET EDGING 1 PANDUIT
GEE36F-C
50. HARNESS TAC-350 2
51. CASE STEEL UPPER(TAC-420) 1 DAESUNG
52. CASE STEEL COVER(TAC-420) 1 DAESUNG
53. TAPE SHOCK ABSORBER 1
54. PCB TAC-420-A 1 SEIL

92
TAC-404

PCB Placement - TAC-420

93
TAC-404

Bill Of Material (BOM) - TAC-460TF (TNL-S9-15)


No. Item Specification Package Qty. Manufacturer Reference
1. IC MCU MC68HC705C9AFN PLCC-44 1 MOTOROLA U1
[MC68HC705C9FN]
2. IC EEPROM 24LCO8B/SN 8PIN-SOIC 1 MICROCHIP U3
2.5V
3. IC OPTOISOLATOR SO4 2 SIEMENS ISO1,ISO2
SFH6156-3
4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U2
5. IC LM7805CT TO-220(T) 1 N.S. U4
KA7805 SAMSUNG
6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2
TRANSISTOR C3875SGR (ALG) SOT-23 N.S.
TRANSISTOR C3875BL (ALL) SOT-23 N.S.
7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/PHILIPS C1,C2
8 CAPACITOR CL 21B 102KBNC,1NF RC0805 5 SAMSUNG/PHILIPS C6,C7,C8,C9,C10
9. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/PHILIPS C3,C4
10. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C5
11. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG/PHILIPS R1
12. RESISTOR 472C 4K7 RC 0805 J 10 SAMSUNG/PHILIPS R2,3,20,21,23,24,26,27,28,29
13. RESISTOR 152C 1K5 RC 0805 J 3 SAMSUNG/PHILIPS R9,10,11
14. RESISTOR 102C 1K RC 0805 J 1 SAMSUNG/PHILIPS R12
15. RESISTOR 332C 3K3 RC 0805 J 2 SAMSUNG/PHILIPS R13,R19
16. RESISTOR 220C 22R RC 0805 J 2 SAMSUNG/PHILIPS R14,R15
17. RESISTOR 151C 150R RC 0805 J 1 SAMSUNG/PHILIPS R18
18. RESISTOR 331C 330R RC 0805 J 1 SAMSUNG/PHILIPS R16
19. RESISTOR 100C 10R RC 0805 J 1 SAMSUNG/PHILIPS R17
20. RESISTOR 20K RC 0805 J 1 SAMSUNG/PHILIPS R30
21 RESISTOR 22K RC 0805 J 1 SAMSUNG/PHILIPS R31
22. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y1
23. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ1
24. BUZZER BM-15A * 1 BUJEON BZ1
D17-40BCP * D&B
25 LED SLR-34VR [RED] 3mm 2 ROHM/LITEON D5,D7

94
TAC-404

Bill Of Material (BOM) - TAC-460TF (TNL-S9-15) - Continued:


No. Item Specification Package Qty. Manufacturer Reference
26. LED SLR-34MG[GREEN] 3mm 1 ROHM/LITEON D6
27. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW1
28. DIP SWITCH EPG, 4 POLE DIP8 &* 1 EGE S1
DPL-04 , 4 POLE * APEM
DA-04 , 4 POLE * APEM
PIANO KSP-04H * KOREA OTAX
29. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON1
30. CONNECTOR header S 7B-PH-K (7pin) * 1 JST CON2
31. housing PHR-7 * 1 JST
32. contact SPH-002T-P0.5S * 7 JST
33. RIVET SNAP DASR335 1 DONG-A/BUCHUN
34. HARNESS IR Connector Wire, 24AWG 1 HARNESS
U.L.Style1015 7x85mm
35. L.E.D. HOLDER 12mm 3 D5,D6,D7
36. STICKER SERIAL NO. 1
37. STICKER CPU VERSION 1
38. STICKER QA 1
39. PCB TAC-460TF 1 SEIL/HITECH-KYODEN

95
TAC-404

Bill Of Material (BOM) - TAC-460TF IR Detector (TNL-S9-15)


No. Item Specification Package Qty. Manufacturer Reference
1. RESISTOR 472C 4K7 RC 0805 J 1 SAMSUNG/PHILIPS R4
2. RESISTOR 152C 1K5 RC 0805 J 4 SAMSUNG/PHILIPS R5,R6,R7,R8
3. LED SLR-34VR [RED] 3mm 2 ROHM/LITEON D1 ,D4
4. LED SLR-34MG [GREEN] 3mm 1 ROHM/LITEON D2
5. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D3
6. MODULE IR DERECTOR TSOP-1738 * 1 TEMIC IR1
7. CONNECTOR housing 7P-SCN * 1 JST CON3
8. contact SCN-001T-1 * 7 JST
9. L.E.D. HOLDER 6.5mm 4 D1,D2,D3,D4
10. PCB TAC460TF MODULE 1 SEIL/HITECH-KYODEN
BOARD

96
TAC-404

PCB Placement - TAC-460TF (with IR Detector)

97
TAC-404

Bill Of Material (BOM) - TAC-460TN (TNL-S20-50)


No. Item Specification Package Qty. Manufacturer Reference
1. IC MCU MC68HC705C9AFN PLCC-44 1 MOTOROLA U1
[MC68HC705C9FN]
2. IC EEPROM 24LCO8B/SN 8PIN-SOIC 1 MICROCHIP U3
2.5V
3. IC OPTOISOLATOR SO4 2 SIEMENS ISO1,ISO2
SFH6156-3
4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U2
5. IC LM7805CT TO-220(T) 1 N.S. U4
KA7805 SAMSUNG
6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2
TRANSISTOR C3875SGR (ALG) SOT-23 N.S.
TRANSISTOR C3875BL (ALL) SOT-23 N.S.
7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/PHILIPS C1,C2
8 CAPACITOR CL 21B 102KBNC,1NF RC0805 1 SAMSUNG/PHILIPS C10
9. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/PHILIPS C3,C4
10. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C5
11. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG/PHILIPS R1
12. RESISTOR 472C 4K7 RC 0805 J 11 SAMSUNG/PHILIPS R2,3,4,20,21,23,24,26,27
28,29
13. RESISTOR 152C 1K5 RC 0805J 7 SAMSUNG/PHILIPS R5,6,7,8,9,10,11
14. RESISTOR 102C 1K RC 0805J 1 SAMSUNG/PHILIPS R12
15. RESISTOR 332C 3K3 RC 0805J 2 SAMSUNG/PHILIPS R13,R19
16. RESISTOR 220C 22R RC 0805J 2 SAMSUNG/PHILIPS R14,R15
17. RESISTOR 151C 150R RC 0805J 1 SAMSUNG/PHILIPS R18
18. RESISTOR 331C 330R RC 0805J 1 SAMSUNG/PHILIPS R16
19. RESISTOR 100C 10R RC 0805J 1 SAMSUNG/PHILIPS R17
20. RESISTOR 20K RC 0805J 1 SAMSUNG/PHILIPS R30
21. RESISTOR 22K RC 0805J 1 SAMSUNG/PHILIPS R31
22. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y1
23. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ1
24. BUZZER BM-15A * 1 BUJEON BZ1
D17-40BCP * D& B
25 LED SLR-34VR [RED] 3mm 4 ROHM/LITEON D1 ,D4,D5 ,D7

98
TAC-404

Bill Of Material (BOM) - TAC-460TN (TNL-S20-50) - Continued


No. Item Specification Package Qty. Manufacturer Reference
26. LED SLR- 34MG [GREEN] 3mm 2 ROHM/LITEON D2,D6
27. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D3
28. MODULE IR DERECTOR TSOP-1738 * 1 TEMIC IR1
29. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW1
30. DIP SWITCH EPG, 4 POLE DIP8 &* 1 EGE S1
DPL-04 , 4 POLE * APEM
DA-04 , 4 POLE * APEM
PIANO KSP-04H * KOREA OTAX
31. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON1
32. SHAP RIVER DASR335 1 DONG-A/BUCHUN
33. L.E.D.HOLDER 1 HAE-DONG
34. STICKER SERIAL NO. 1
35. STICKER CPU VERSION 1
36. STICKER QA 1
37. PCB TAC-460TN 1 SEIL/HITECH-KYODEN

99
TAC-404

PCB Placement - TAC-460TN

100
TAC-404

Bill Of Material (BOM) - TAC-460GF (GFL-S150-500)


No. Item Specification Package Qty. Manufacturer Reference
1. IC MCU MC68HC705C9AFN PLCC-44 1 MOTOROLA U1
[MC68HC705C9FN]
2. IC EEPROM 24LCO8B/SN 8PIN-SOIC 1 MICROCHIP U3
2.5V
3. IC OPTOISOLATOR SO4 2 SIEMENS ISO1,ISO2
SFH6156-3
4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U2
5. IC LM7805CT TO-220(T) 1 N.S. U4
KA7805 SAMSUNG
6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2
TRANSISTOR C3875SGR (ALG) SOT-23 N.S.
TRANSISTOR C3875BL (ALL) SOT-23 N.S.
7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/PHILIPS C1,C2
8 CAPACITOR CL 21B 102KBNC,1NF RC0805 1 SAMSUNG/PHILIPS C10
9. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/PHILIPS C3,C4
10. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C5
11. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG/PHILIPS R1
12. RESISTOR 472C 4K7 RC 0805 J 11 SAMSUNG/PHILIPS R2,3,4,20,21,23,24,26,27
28,29
13. RESISTOR 152C 1K5 RC 0805J 7 SAMSUNG/PHILIPS R5,6,7,8,9,10,11
14. RESISTOR 102C 1K RC 0805J 1 SAMSUNG/PHILIPS R12
15. RESISTOR 332C 3K3 RC 0805J 2 SAMSUNG/PHILIPS R13,R19
16. RESISTOR 220C 22R RC 0805J 2 SAMSUNG/PHILIPS R14,R15
17. RESISTOR 151C 150R RC 0805J 1 SAMSUNG/PHILIPS R18
18. RESISTOR 331C 330R RC 0805J 1 SAMSUNG/PHILIPS R16
19. RESISTOR 100C 10R RC 0805J 1 SAMSUNG/PHILIPS R17
20. RESISTOR 20K RC 0805J 1 SAMSUNG/PHILIPS R30
21. RESISTOR 22K RC 0805J 1 SAMSUNG/PHILIPS R31
22. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y1
23. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ1
24. BUZZER BM-15A * 1 BUJEON BZ1
D17-40BCP * D&B
25 LED SLR-34VR [RED] 3mm 4 ROHM/LITEON D1 ,D4,D5, D7

101
TAC-404

Bill Of Material (BOM) - TAC-460GF (GFL-S150-500) - Continued


No. Item Specification Package Qty. Manufacturer Reference
26. LED SLR-34MG [GREEN] 3mm 2 ROHM/LITEON D2,D6
27. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D3
28. MODULE IR DERECTOR TSOP- 1738 * 1 TEMIC IR1
29. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW1
30. DIP SWITCH EPG, 4 POLE DIP8 &* 1 EGE S1
DPL-04 , 4 POLE * APEM
DA-04 , 4 POLE * APEM
PIANO KSP-04H * KOREA OTAX
31. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON1
32. LED SPACER 11mm Cat. No. 51303504010 1 HAE-DONG
33. HARNESS COMMUNICATION Cat. No. 51303521500 1 KWANG-MYUNG
CABLE
34. SHAP RIVER DASR335 1 DONG-A/BUCHUN
35. BOLT PST-2 M3X10 no cutting 2 BY-CHUN
36. CASE D/B UPPER 1 HAE-DONG
37. CASE D/B LOWER 1 HAE-DONG
38. CASE D/B DOOR 1 HAE-DONG
39. CASE D/B LENDS 1 HAE-DONG
40. STICKER GF DIP SWITCH 1 HYUN-DAI
41. STICKER SERIAL NO. 1
42. STICKER CPU VERSION 1
43. STICKER QA 1
44. PCB TAC-460GF 1 SEIL/HITECH-KYODEN

102
TAC-404

PCB Placement - TAC-460GF

103
TAC-404

Bill Of Material (BOM) - TAC-460AN (ANL-S35-90)


No. Item Specification Package Qty. Manufacturer Reference
1. IC MCU MC68HC705C9AFN PLCC-44 1 MOTOROLA U1
[ MC68HC705C9FN]
2. IC EEPROM 24LCO8B/SN 2.5V 8PIN-SOIC 1 MICROCHIP U3
3. IC OPTOISOLATOR SFH6156-3 SO4 2 SIEMENS ISO1,ISO2
4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U2
5. IC LM7805CT TO220 1 N.S. U4
KA7805 SAMSUNG
6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2
TRANSISTOR C3875SGR (ALG) SOT-23 N.S.
TRANSISTOR C3875BL (ALL) SOT-23 N.S.
7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/ PHILIPS C1,C2
8 CAPACITOR CL 21B 102KBNC,1NF RC0805 1 SAMSUNG /PHILIPS C10
9. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/ PHILIPS C3,C4
10. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C5
11. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG /PHILIPS R1
12. RESISTOR 472C 4K7 RC 0805 J 7 SAMSUNG /PHILIPS R2,3,4,20,21,23,24
13. RESISTOR 152C 1K5 RC 0805 J 7 SAMSUNG /PHILIPS R5,6,7,8,9,10,11
14. RESISTOR 102C 1K RC 0805 J 1 SAMSUNG /PHILIPS R12
15. RESISTOR 332C 3K3 RC 0805 J 2 SAMSUNG /PHILIPS R13,R19
16. RESISTOR 220C 22R RC 0805 J 2 SAMSUNG /PHILIPS R14,R15
17. RESISTOR 151C 150R RC 0805 J 1 SAMSUNG/PHILIPS R18
18. RESISTOR 331C 330R RC 0805 J 1 SAMSUNG/PHILIPS R16
19. RESISTOR 100C 10R RC 0805 J 1 SAMSUNG/PHILIPS R17
20. RESISTOR 20K RC 0805 J 1 SAMSUNG/PHILIPS R30
21. RESISTOR 22K RC 0805 J 1 SAMSUNG/PHILIPS R31
22. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y1
23. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ1
24. BUZZER BM-15A * 1 BUJEON BZ1
D17-40BCP * D&B
25 LED SLR-34VR [RED] 3mm 4 ROHM/LITEON D1 ,D4,D5, ,D7

104
TAC-404

Bill Of Material (BOM) - TAC-460AN (ANL-S35-90) - Continued


No. Item Specification Package Qty. Manufacturer Reference
26. LED SLR-34MG [GREEN] 3mm 2 ROHM/LITEON D2,D6
27. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D3
28. MODULE IR DERECTOR TSOP-1738 * 1 TEMIC IR1
29. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW1
30. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON1
31. RIVER SNAP DASR335 * 1 DONG-A/BUCHUN
32. L.E.D. HOLDER 2 HAE-DONG
33. CASE UPPER (TAC-460) 1 HAE-DONG
34. CASE LOWER (TAC-460) 1 HAE-DONG
35. CASE DOOR (TAC-460) 1 HAE-DONG
36. CASE I/R WINDOW (TAC-460) 1 HAE-DONG
37. BOLT PTS-2 M2.0X6 NO CUTTING 2 BUCHUN
38. STICKER ANC or [ANR] 1 HYUN-DAI
39. STICKER CPU VERSION 1
40. STICKER SERIAL NO. 1
41. STICKER QA 1
42. PCB TAC-460-AN 1 SEIL/HITECH-KYODEN

105
TAC-404

PCB Placement - TAC-460AN

106
TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller)


No. Item Specification Package Qty. Manufacturer. Reference
1 PCB PCB-Main-Tac490 1 CW1
FR4,1.6mm thk, H/H, double side, gold flash
Dimension[mm]:91.5x49.0
2 PCB PCB-Select -Tac490 1 CW1
FR4,0.8mm thk, H/H, double side, gold flash
Dimension[mm]:21.0x9.5
3 PCB PCB-Up/Down -Tac490 1 CW1
FR4,0.8mm thk, H/H, double side, gold flash
Dimension[mm]:29.0x9.5
4 I.C. Microcontroller 1 Epson U1
P/N:SMC621C-DOG
5 LCD P/N:SL 20060-ARZW 1 Elec&Elec
Dimension[mm]:55.5x35.0
Viewing Area[mm]:49.0x31.0
6 Heat Seal Pin:36 ; Pitch:0.9mm ; Length:30mm 1 ShinEtsu
Paper
SS Pin:36 ; Pitch:0.9mm ; Length:30mm 1 Linpo
7 Led I.R.LED 5mm[TSIP5201] 2 Temic D1,D2
SS I.R.LED 5mm[IR333/HO-A] 2 Everlight
8 Resistor Chip Resistor 10Kohm,+/-1% 0805 1 AVX R1
SS Chip Resistor 10Kohm,+/-1% 0805 1 Ty-Ohm
9 Resistor Chip Resistor 150Kohm,+/-1% 0805 1 AVX R2
SS Chip Resistor 150Kohm,+/-1% 0805 1 Ty-Ohm
10 Resistor Chip Resistor 10Mohm,+/-5% 0805 1 AVX-Kycera R4
SS Chip Resistor 10Mohm,+/-5% 0805 1 Samsung
11 Resistor Chip Resistor 1.2Mohm,+/-5% 0805 1 AVX-Kycera R3
SS Chip Resistor 1.2Mohm,+/-5% 0805 1 Samsung
12 Resistor Chip Resistor 4.7ohm,+/-5% 0805 6 AVX-Kycera R7,R8,R9,R10,R11,R12
SS Chip Resistor 4.7ohm,+/-5% 0805 6 Samsung
13 Resistor Chip Resistor 4.7Kohm,+/-5% 0805 1 AVX-Kycera R5
SS Chip Resistor 4.7Kohm,+/-5% 0805 1 Samsung
14 Resistor Chip Resistor 68ohm,+/-5% 0805 1 AVX-Kycera R6
SS Chip Resistor 68ohm,+/-5% 0805 1 Samsung
15 Transistor MMSTN2222,NPN SOT23 3 Rohm Q1,Q2,Q3
16 Diode LS4148 1 Temic D3
17 Thermistor R25=10K,B=3.1k 1 Weltronics TH
P/N:103AT-2A or equiv..
SS Thermistor R25=10K,B=3.1k 1
P/N:PX3-41-% or equiv..

107
TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued


No. Item Specification Package Qty. Manufacturer. Reference
18 Capacitor Chip Ceramic Capacitor 0.1uF 25V +80/-20% 0805 6 AVX-Kycera C3,C6,C7,C8,C9,C10
SS Capacitor Chip Ceramic Capacitor 0.1uF 25V +80/-20% 0805 6 SamSung
19 Capacitor Chip Ceramic Capacitor 18pF NPO 25V 0805 1 AVX-Kycera C2
SS Capacitor Chip Ceramic Capacitor 18pF NPO 25V 0805 1 SamSung
20 Capacitor Chip Ceramic Capacitor 100pF 25V +/-20% 0805 2 AVX-Kycera C4,C5
SS Capacitor Chip Ceramic Capacitor 100pF 25V +/-20% 0805 2 SamSung
21 Capacitor Chip Ceramic Capacitor 1000pF 25V +/-20% 0805 1 AVX-Kycera C1
SS Capacitor Chip Ceramic Capacitor 1000pF 25V +/-20% 0805 1 SamSung
22 Capacitor Electrolytic Capacitor 220uF 10V +/-20% 6.3dx11L[mm] 1 Hitano C11
SS Capacitor Electrolytic Capacitor 220uF 10V +/-20% 6.3dx11L[mm] 1 Rubicon
23 Crystal 32,768Hz,20ppm,12.5pF 3x8mm 1 KDS X1
24 Resonator 455Hz[p/n# KBR-455BKL] SMD 1 AVX-Kycera X2
SS Resonator 455Hz SMD 1 Murata
25 DIP Switch DIP Switch, IC SMT type,7poles, P/N:ESD107L SMD 1 ECE SW1
26 Rubber Key Rubber Key Pad-Front-TAC490 1 Kingley
No. of carbon contact:8
27 Rubber Key Rubber Key Pad-Select -TAC490 1 Kingley
No. of carbon contact:1
28 Rubber Key Rubber Key Pad-Up/Down -TAC490 1 Kingley
No. of carbon contact:2
29 Metal Part Thermistor Shield-TAC490 1 King’s
Material: Brass 0.2mm thk
Finishing: Ni-Plated
30 Metal Part LCD Bezel-TAC490 1 Tak Lee
Material: spte 0.5mm thk
Dimension:56.8x36.3
31 Metal Part Battery Contact-Common-TAC490 1 Tak Lee
Materia:d0.5mm Spring Steel,JISG4801 or
equiv.
Finishing: Ni-Plated
32 Metal Part Battery Contact “-“ve TAC490 1 Tak Lee
Material: d0.5mm Spring Steel,JISG4801 or
equiv.
Finishing: Ni-Plated
33 Metal Part Battery Contact “+“ve TAC490 1 Tak Lee
Material: d0.5mm Spring Steel,JISG4801 or equiv.
Finishing: Ni-Plated

108
TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued


No. Item Specification Package Qty. Manufacturer. Reference
34 Screw Self Tapping Screw 3 Wonderful
Material: Iron Steel, Black Zinc plated
Dimension[mm]:PB M2x6
Pan Head, Class B, Philips Recess
35 Screw Self Tapping Screw 2 Wonderful
Material: Iron Steel, Black Zinc plated
Dimension[mm]:PB M3x22
Pan Head, Class B, Philips Recess
36 Screw Self Tapping Screw 2 Wonderful
Material: Iron Steel, Black Zinc plated
Dimension[mm]:KM M1.7x6
Counter Sink Head, machine ,Philips Recess
37 Plastic Part Front Cabinet-TAC490 1 T&K
Material: ABS
38 Plastic Part Back Cabinet-TAC490 1 T&K
Material: ABS
39 Plastic Part Slide Cover Door-TAC490 1 T&K
Material: ABS
40 Plastic Part Battery Door-TAC490 1 T&K
Material: ABS
41 Plastic Part LCD Lens-TAC490 1 T&K
Material: PMMA
Color: Black
42 Plastic Part I.R. Lens-TAC490 1 T&K
Material: PMMA
Color: Purple, Transparent
43 Plastic Part LED Holder-TAC490 1 T&K
Material: PMMA
44 Plastic Part Wall Mount-Holder-TAC490 1 T&K
Material: ABS
45 Plastic Part Wall Mount-Stand -TAC490 1 T&K
Material: ABS
46 Plastic Part Wall Mount-Black Plate -TAC490 1 T&K
Material: ABS
47 Foam LCD Backing Foam “Bottom”TAC490 1 TakLee
Material: white EVA 1.5mm thk
Finishing: Double side tape on one side
Dimension[mm]:44x34.5x1.5

109
TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued


No. Item Specification Package Qty. Manufacturer. Reference
48 Foam LCD Backing Foam “Top”TAC490 1 TakLee
Material: white EVA 1.5mm thk
Finishing: Double side tape on one side
Dimension[mm]:10x34.5x1.5
49 Label Spec. Label 1 Diagraph
Dimension[mm]:29.8x14.8,Square Comer
Material: Silver Anchorfilm Finishing:2 across
1 down, inroll
Printing: by Zebra Stripe S-300
50 Battery AAA Alkaline Battery[P/N#LR03] 2 Maxell
SS Battery AAA Alkaline Battery[P/N#LR03] 2 FDK
51 Insulation Tag Dimension:9x30mm 1 United
52 Plastic DIP Switch Cover Plate 1 TakLee
Dimension:[mm] 18.0x12.0x0.2
Material: PVC[hard] 0.2mm thick
Color: Black
53 Plastic Wall Plug, to fit screw M3x22 2 Wonderful
54 Packaging Anti-Static PE Bubble Bag, Single Layer, 1 Easypack
Dimension:[mm]=95[open]x150+30
Bubble Thickness=2.5mm
Color: Pink
55 Packaging PE Poly Baac for TAC490 Screw Kit 1 Wing Hing
Thickness[mm]=0.05
Dimension[mm]:63x63[open]
56 Packaging White Box 1 United
Dimension[in]=3x1.5x5.75
Material = Paper, white E-Flute
57 Packaging Layer Sheet 0.03 Tai Fat
Material=B3B Singe Layer
Dimension[in]=15.5x15.25
58 Packaging Export Carton 0.01 Tai Fat
Material:B33333B 3 Layers
Dimension[in]:16.5x16.25x13.25
59 Silicon Heat Transfer Compound[plus] 0.01 Birko
Brand: Elecrolude p/n#HTSP50T
Contents:130grms
60 Prism401General Purpose Instant Adhesive 0.002 Loctive
61 Prism Promer770,Adhesion Promoter for hard
to bond plastics.Package:Net1.75.oz.[52ml]
Package: Net 1.75Fl. oz.[52ml]

110

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