Show Case User Manual: GEK-114941 Version No. 1.0

Show Case User Manual
GEK-114941
Version No. 1.0
These instructions do not purport to cover all details or variations in equipment, nor to
provide for every possible contingency to be met during installation, operation, and
maintenance. The information is supplied for informational purposes only, and GE makes
no warranty as to the accuracy of the information included herein. Changes,
modifications and/or improvements to equipment and specifications are made
periodically and these changes may or may not be reflected herein. It is understood that
GE may make changes, modifications, or improvements to the equipment referenced
herein or to the document itself at any time. This document is intended for trained
personnel familiar with the GE products referenced herein.
GE may have patents or pending patent applications covering subject matter in this
document. The furnishing of this document does not provide any license whatsoever to
any of these patents. All license inquiries should be directed to the address below. If
further information is desired, or if particular problems arise that are not covered
sufficiently for the purchaser’s purpose, the matter should be referred to:
GE Energy
Control Solutions
1800 Nelson Road
Longmont, CO 80501
energy.controlsolutions@ge.com
http://www.ge-energy.com/oc
Phone: + 1 (800) 835-5182, United State)
+ 1 (970) 461-5201 (International)
(“+” indicates the international access code required when calling from outside the
USA)
This document contains proprietary information of General Electric Company, USA and
is furnished to its customer solely to assist that customer in the installation, testing,
operation, and/or maintenance of the equipment described. This document shall not be
reproduced in whole or in part nor shall its contents be disclosed to any third party
without the written approval of GE Energy.
GE provides the following document and the information included therein as is and
without warranty of any kind, express or implied, including but not limited to any implied
statutory warranty of merchantability or fitness for particular purpose.
© 2009 General Electric Company, USA. All rights reserved.
Safety Symbols
Indicates a procedure or condition that, if not strictly

observed, could result in personal injury or death.
Indicates a procedure or condition that, if not strictly

observed, could result in damage or destruction of
equipment.
Indicates a procedure, condition, or statement that should

be strictly followed in order to optimize these applications.
Note Indicate an essential or important procedure or statement.
Tip ªProvides essential information that is not normally defined in regular use
but form an experienced user.
Contents
Chapter 1 Overview 1
1.1 Introduction ··············································································································································· 1
1.2 Feature························································································································································· 1
Chapter 2 Equipment configuration 2
2.1 UCSA (Controller) ······································································································································ 2
2.2 Network switch ········································································································································· 4
2.3 DC Power Supply ······································································································································ 5
2.4 I/O Module ··················································································································································· 5
2.4.1 MAI10, mA/V signal input module ···································································································· 5
2.4.2 MAI20, TC/RTD signal input module ································································································ 6
2.4.3 MAO10, mA/V signal output module ······························································································ 7
2.4.4 MDI10, DI signal input module ··········································································································· 8
2.4.5 MDO10, DO signal output module ··································································································· 9
2.5 LED Indicator ············································································································································10
2.6 DC Power Switch ····································································································································10
Chapter 3 System Demonstration 11
3.1 OC 6000e Software Installation·······································································································11
3.1.1 Qualification for Installing MMI Software ···················································································11
3.1.2 Installing OC 4000 System Software ····························································································11
3.2 Power Redundancy Demonstration······························································································17
3.2.1 Module Power Input Redundancy ·································································································17
3.2.2 Network Switch Power Input Redundancy ················································································ 17
3.2.3 UCSA Power Input High Selection ··································································································17
3.3 Network Redundancy Demonstration ·························································································18
3.4 Controller Redundancy Demonstration ······················································································18
3.5 Diverse Temperature Sensor Signals Detection ······································································18
3.6 Close-loop Control Demonstration ································································································18
3.7 DI/DO Basic Function Demonstration ··························································································19
3.8 Proximity switch Signal Detection ·································································································19
3.9 SOE Function Demonstration ···········································································································19
3.10 Signals Alarm Function Demonstration ······················································································19
3.11 Devices Interlock Function Demonstration ···············································································20
3.11.1 Two Devices Interlock ··························································································································20
3.11.2 Three Devices Interlock·······················································································································21
3.12 Sequence Control Demonstration ·································································································21
3.12.1 Start Sequence Demonstration ······································································································21
3.12.2 Stop Sequence Demonstration ·······································································································22
3.13 Signals Selection Demonstration ···································································································22
3.13.1 2 Signals Selection Demonstration ·······························································································22
3.13.2 3 Signals Selection Demonstration ·······························································································22
3.14 DPU Online Configuration Demonstration ·················································································23
3.14.1 Link DPU ·····················································································································································23
3.14.2 Upload DPU Configuration ················································································································23
3.14.3 Debug and Modify DPU Configuration Online ·········································································24
3.14.4 Disconnect DPU ······································································································································25
Chapter 4 Specification 26
4.1 Technical specification ·························································································································26
4.2 Case Dimension ·······································································································································26
4.3 Environment requirement ···················································································································26
GEK-114941 OC6000e Show Case User Manual i

Chapter 1 Overview
1.1 Introduction
OC6000e Show Case weights 28 Kg, so it can be carried like a suitcase by only one
person. There are all necessary equipments for OC6000e in the sales kit,
furthermore some key equipments are redundant. We can demonstrate not only
system basic functions but also the redundancy exchanges anywhere.
1.2 Feature
Light weight and small size: It is very convenient to carry and transport
Versatile functions: We can demonstrate all system functions by one Sales Kit
Redundancy: Key equipments are redundant
Less extra device: Only 1 HMI station is needed (normal laptop is enough)
GEK-114941 OC6000e Show Case User Manual 1

Chapter 2 Equipment configuration
All necessary equipments for OC6000e are installed in the sales kit, including 2 UCSA,
2 IOnet switches, 1 UDH switch, 2 DC power supplies and 5 types IO modules (MAI10,
MAI20, MAO10, MDI10 and MDO10). Additionally, other auxiliary demonstration
components are also installed, such as DC power switches, LED indicator, and so on.
Assembly drawing is shown as Figure 2.0-1:
Figure 2.0-1 Assembly drawing
2.1 UCSA (Controller)

The controller of OC6000e is UCSA, same as GE Mark IVe. Two UCSA are installed in
Show Case for redundancy. The features and specification of UCSA are as follows:
Single board including:
Main Processor
Control Network – 2 Ethernet
IO Network – 3 Ethernet
USB and COM ports
Processor: Free scale 8349, 667MHz, 3.3W
Operating system: QNX
Convenient Din rail or Base mounting
Watchdog/diagnostics
2 GEK-114941 OC6000e Show Case User Manual

Memory
128 MB ECC DDR333 RAM Expandable to 512MB
64MB Configuration Data Flash
32 KB Flash Backed NVRAM
Status LEDs
Power, It is always on after power on UCSA
Boot, there is a flash when UCSA is in initialization
Online, it is always on when UCSA runs normally
Flash, there is a flash when UCSA is reading or writing CF card
DC, it is always on when UCSA is master
Diag, it is flashing when important diagnostics information come
Power consumption: 13.55W
Power supply: 28VDC (20~30V)
Figure 2.1-1 UCSA Controller

The nodes of controllers are 10 and 110, user can modify them by themselves, but
the ID should follow the rules specified below:
R S T
Controller 1 ~ 80 101 ~ 180 201 ~ 250
HMI 81 ~ 100, 181 ~ 200 - -
All nodes IP address are recommended to follow the rules specified below:
UDH Net A UDH Net B IO Net A IO Net B IO Net C
Controller 192.168.101.x 192.168.102.x 192.168.1.x 192.168.2.x 192.168.3.x
HMI 192.168.101.x 192.168.102.x - - -
IO Module - - 192.168.1.x 192.168.2.x 192.168.3.x
The default execution cycle time is 40ms, user can modify the setting, but the value
must be not less than 10ms.

2.2 Network switch
Two N-Tron508TX switches are installed in Show Case for IO-net, but we install N-
tron516TX in our cabinet, the two types switches belong to one serial product, and
their specifications are same except port number. The features and specifications
are as below:
Operating Temp: -40 to 85C
Operating Humidity: 10 to 95% Non-Condensing
Shock: 200g @ 10ms
Vibration / Seismic: 50g, 5-200Hz, Tri-axial
MTBF: > 2M hours
Auto-sensing 10/100 Base TX, Duplex, and MDIX
Up to 2.6Gb/s, High Speed Backplane
Steel Enclosure, Prevents EFI and RFI
DIN-Rail or Rack Mounted
Redundant Power Inputs 10-30VDC
Figure 2.2-1 N-Tron Switch

Hirschman switch (type: RS2-1600M) is recommended for UDH, it has 16 RJ45 ports
and 2 Fiber optic ports. To save space, we install one MOXA EDS-205 switch for UDH
network. We connect all UDH-A and UDH-B to MOXA EDS-205, and then configure
192.168.101.X and 192.168.102.X IP address to one net-card in HMI station. So HMI
station can communicate two UDH network using one net-card.
Figure 2.2-2 Hirschman RS2-1600M Figure 2.2-3 MOXA EDS-205

2.3 DC Power Supply
Phoenix DC Power Supply (type: QUINT 24V DC/20A) is recommended. Two
WeidMuller DC Power Supply (type: CP SNT 120W 5A) are installed in Show Case for
saving space. It can accept AC 110V 50/60Hz or 220V 50/60Hz power input. User
should position voltage switch in front panel correctly according to the power input.
Figure 2.3-1 Phoenix QUINT 24V DC/20A Figure 2.3-2 WeidMuller CP SNT 120W 5A
2.4 I/O Module

There are 5 types modules in OC6000e (MAI10, MAI20, MAO10, MDI10 and MDO10),
and only one of every type is installed in Sales kit.
2.4.1 MAI10, mA/V signal input module

The MAI10 I/O module is capable of handling up to 16 mA/V analog inputs, the each
one of which can be configured as ±5 V or ±10 V inputs, or 0-20 mA current loop
inputs. The module contains a processor board common to all Next Gen DCS
distributed I/O modules, two acquisition boards specific to the mA/V analog input
function, which is mounted on a base board specific to the analog input function.
The module provides the electrical interface between one or two I/O Ethernet
networks called IONET and field analog input signals.
Visual diagnostics are provided through indicator LEDs, which are shown as follows:
Power
Run
Internal Error
External Failure
Net A
Net B
A green LED labeled Power shows the presence of control power, which is always on
after power on IO module.
A green LED labeled Run shows the firmware status. When firmware is in
initialization or download phase, there is a flash rate with 1 per second, or else there
is a flash rate with 2 per second. When CPU died, the LED will be steady or off.
A red LED labeled Internal Error shows the failure of RAM, EEPROM, Flash, RAM set
value and EEPROM set value, and the high inside temperature, and the wrong board
match, which will be off when failure recovers.
A red LED labeled External Error shows the failure of open and short circuit of
channel, which will be off when failure recovers.

A green LED labeled Net A indicates the communication state when the package is
transmitted and received over the Ethernet port A with a flash rate with 2 per
second. When lose Ethernet communication, the LED will be off. When CPU died, the
LED will be steady or off.
A green LED labeled Net B indicates the communication state when the package is
transmitted and received over the Ethernet port B with a flash rate with 2 per
second. When lose Ethernet communication, the LED will be off. When CPU died, the
LED will be steady or off.
The following table gives an information spec for MAI10 AI module:
Item Specification
Number of channel 16 channels per BAI10 base board
Input span 0-5V/1-5V/±5V/±10V or 0-20mA/4-20mA per channel
Input converter resolution 24 bit analog to digital converter
Scan time Normal scan 20 ms (50 Hz). Note that controller frame rate is 50 Hz
Measurement accuracy Better than 0.1% full scale over the temperature range 0 to 60°C
Common Mode Rejection Ratio 120db at 250VAC common mode voltage
Normal Mode Rejection Ratio 60db at 50/60Hz with amplitude of half of full scale
Power consumption 17.65W
Heat dissipation 4.47W
Temperature -30 to 65ºC (-22 to +149 ºF)
Technology Surface mount
Different field signals are connected to MAI10 terminals as follows:

+24Vdc a +24Vdc a
T
Two-wire b Three-wire b
4~20mA 4~20mA
transmitter wiring transmitter wiring T
4~20mA 4~20mA
Return c Return c
+24Vdc a +24Vdc a
Externally powered
transmitter wiring
4~20mA
4~20mA b Voltage Input b
+
Power +
T -
supply
- Return c Return c
Figure 2.4-1 MAI10 terminals
2.4.2 MAI20, TC/RTD signal input module

The MAI20 I/O module is capable of handling up to 16 RTD/TC analog inputs, the
each one of which can be configured as RTD or TC inputs. The module contains a

processor board common to all Next Gen DCS distributed I/O modules, two
acquisition boards specific to the RTD/TC analog input function, which is mounted
on a base board specific to the analog input function. The current source located on
the acquisition board output 0.2mA current to RTD and voltage is sensed across RTD
when module is configured as RTD input. The module provides the electrical
interface between one or two I/O Ethernet networks called IONET and field analog
input signals.
Visual diagnostics are provided through indicator LEDs, which are same as MAI10,
don’t describe them again.
The following table gives an information spec for MAI20 AI module,

Item Specification
Number of channel 16 channels per BAI10 base board
Input span RTD of Pt100/Cu50 or TC of T, J, E, K, N, B, R, S per channel
Input converter resolution 24 bit analog to digital converter
Scan time Normal scan 20 ms (50 Hz). Note that controller frame rate is 50 Hz
Measurement accuracy Better than 0.1% full scale over the temperature range 0 to 60°C
Common Mode Rejection Ratio 120db at 250VAC common mode voltage
Normal Mode Rejection Ratio 60db at 50/60Hz with amplitude of half of full scale
Different field signals are connected to MAI20 terminals as follows:

a
Return a
b
Signal b
+
TC -
c
Three-wire RTD
Excitation c
Figure 2.4-2 MAI20 terminals
2.4.3 MAO10, mA/V signal output module

The MAO10 I/O module is capable of providing up to 8 analog output of
0~20mA/0~10V and includes an analog to digital converter to monitor open and
short circuit for every AO channel. The module contains a processor board common
to all Next Gen DCS distributed I/O modules, two acquisition boards specific to the
analog output function, which is mounted on a base board specific to the analog
output function. The module provides the electrical interface between one or two I/O
Ethernet networks called IONET and field analog output signals.
don’t describe them again.

The following table gives an information spec for MAO10 AO module,
Item Specification
Number of channel 8 channels per BAO10 base board
Output type 0~5V/0~10V or 0-20mA/4-20mA(max load resistor 750ohm) per channel
DA converter resolution 12 bit digital to analog converter
Accuracy 0.2% full scale over the temperature range 0 to 60°C
Frame rate 50Hz on all 8 channels
The following figure shows the details of MAO10 wiring:
Signal b Signal b
Current source Voltage source
output 0~20mA/ output 0~10V
4~20mA
Return c Return c
Figure 2.4-3 MAO10 wiring
2.4.4 MDI10, DI signal input module

The MDI10 I/O module is capable of accepting up to 16 digital inputs with 24V
voltage level, the all 16 channels of one module can be configured as sink current
mode or source current mode with function of Sequence of event (SOE). The module
contains a processor board common to all Next Gen DCS distributed I/O modules,
two acquisition boards specific to the digital input function, which is mounted on a
base board specific to the digital input function. The external resistor is necessary if
need the detection of open circuit for digital input. The module provides the
electrical interface between one or two I/O Ethernet networks called IONET and field
analog input signals.
don’t describe them again. There is simple indication for IO acquisition circuit in the
front panel for each channel, it will be on when the channel input is “1”.
The following table gives an information spec for MDI10 DI module,

Item Specification
Number of channel 16 channels of sink or source current mode per BDI10 base board
Input signal 0~30VDC, nominal 24VDC ;
Isolation of Input to ground AC test signal of 500V AC 50/60Hz for 1 minute while leak current is less than 10mA;
Input filter 3ms~60s, default 3ms
Frame rate Normal scan 10 ms (50 Hz).
SOE 1ms

The types of digital input that can be accommodated are as follows:
Dry contact
Appoximator: Sink current mode (DC PNP)
Appoximator: Source current mode (DC NPN)
Wiring connection appear on the below:
+24V a Approximator: +24V a

Source current
mode (DC NPN)
Dry contact
Signal b Signal b
Return c Return c
Approximator: +24V a
Sink current mode
(DC PNP)
Signal b
Return c
Figure 2.4-4 MDI10 wiring
2.4.5 MDO10, DO signal output module

The MDO10 I/O module is capable of controlling up to 16 AC relay with rating
250VAC/10A. The module contains a processor board common to all Next Gen DCS
distributed I/O modules, two acquisition boards specific to the analog output
function, which is mounted on a base board specific to the digital output function.
The module provides the electrical interface between one or two I/O Ethernet
networks called IONET and field analog output signals.
don’t describe them again. There is simple indication for IO acquisition circuit in the
front panel for each channel, it will be on when the channel output is “1”.
The following table gives an information spec for MDO10 DO module,

Item Specification
Number of channel 16 relay channels per BDO10 base board
Frame rate 100Hz on all 16 channels
The following figure shows the details of MDO10 wiring:

NO a
COM b
NC c
Figure 2.4-5 MDO10 wiring
2.5 LED Indicator

Two LED indicators (type: DPGZ-2311B 24V 0~100%) are installed in Sales kit, which
are used for displaying the analog signals (0~100%).
Figure 2.5-1 LED indicator
2.6 DC Power Switch

6 DC Power Switches are installed in Show Case for UCSA-A, UCSA-B, IOnet switch A-
A, IOnet switch A-B, IOnet switch B-A and IOnet switch B-B. Any switch can be ON or
OFF according to the need of demonstration.
Figure 2.6-1 DC Power Switch

Chapter 3 System Demonstration
Power on system should follow the steps as below:
Step 1, put the voltage switch to right position according the AC power input,.
Step 2, connect with AC power, close AC power switch A.
Step 3, if DC power supply and other equipments are normal, close AC power
switch B.
Step 4, startup HMI station.
Step 5, connect HMI with Show Case together.
3.1 OC 6000e Software Installation

3.1.1 Qualification for Installing MMI Software
MMI software can be installed into any computer running Windows 2000/XP system.
Industrial PC or workstation is usually used as MMI station. The typical hardware
configuration is CPU of Intel P4 2.0Hz above, RAM of 512M or above, and 1G is
commonly used.
MMI software includes network driver, real-time database, MMI applications, VDPU
software, and DPU image and data files. After finishing setup, it is necessary to
configure network and applications before running MMI software normally.
3.1.2 Installing OC 4000 System Software

OC 6000e MMI software is installed in package. Before install, please exit other
application programs. Run the executable file Setup.exe to enter the setup wizard as
in Figure 3.1-1.
Figure 3.1-1 Install OC 6000e System Software
Click “Next” and the License Agreement dialog will pop up as in Figure 3.1-2

Figure 3.1-2 License Agreement
View all content in License Agreement, and click “Yes” to pop up as in Figure 3.1-
3, or click “No” to exit setup program.
3.1-3 Setup Type
Choose setup type: software language, with sample project data or not.
Click “Next”, the user will be asked to choose destination folder for installation
files. User can specify any valid windows folder as destination directory by
clicking “Browser” button. If there is no valid folder, the wizard will create one for
you. But it is recommended to use default path “D:\OC_6000e” as in Figure 3.1-4.
Click “Next” to continue.

Figure 3.1-4 Choose destination location
Select folder name in “Program”. It is recommended to use default setting as in

Figure 3.1-5, click “Next” to continue.
Figure 3.1-5 Select Program Folder
Start to install OC 6000e Software, this will take several minutes, and the
installing files and progress are displayed as in Figure 3.1-6.
Figure 3.1-6 Installing Progress Display
Pop up the window as in Figure 3.1-7. The listed icons correspond to respective
executable files of OC 6000e Manager program.

Figure 3.1-7 Explorer Window
Finishing install, and click “Finish” to exit the wizard as in Figure 3.1-8.
Figure 3.1-8 Install Complete
Run MPC program, the main interface shown as Figure 3.1-9.
Figure 3.1-9 MPC Interface

There are total 4 figures in Show Case configuration. They are System Structure,
Analog DEMO, Digital DEMO and Other Function. Their screen copy are shown as
follow:
Figure 3.1-10 System Structure
Figure 3.1-11 Analog DEMO

Figure 3.1-12 Digital DEMO
Figure 3.1-13 Other Function

3.2 Power Redundancy Demonstration
3.2.1 Module Power Input Redundancy
1) Close all DC switches.
2) Open AC power switch B, there is only one DC power in our system.
3) Check all equipments, all of them should work normally, only “Internal error”
LED on the front panel of IO module is flashing, and the diagnostics message
“IOPack 18V Power Supply Is Low” could be found from HMI station.
4) Close AC power switch B.
5) All alarm messages disappear when DC power supply B works normally.
6) Open AC power switch A.
8) Close AC power switch A.
9) Check all equipments, all of them should work normally, and all alarm
messages disappear when DC power supply A works normally.
3.2.2 Network Switch Power Input Redundancy

2) Open switch A power 1, there is only one DC power for switch A.
3) Check all equipments, all of them should work normally, there is no any
diagnostics message.
4) Close switch A power 1.
5) Open switch A power 2.
6) Check all equipments, all of them should work normally, there is no any
diagnostics message.
7) Open switch A power 1.
9) Close any one switch A power, the diagnostics message “IOPack 18V Power
Supply Is Low” should disappear and all equipments work normally.
10) Repeat above steps to witch B, the results should be same.
3.2.3 UCSA Power Input High Selection

Because there is only one power input port in each UCSA, high selection diodes have
been added to UCSA power input to get higher reliability. The demonstration steps
are as below:
1) Close two UCSA power switches.
2) Open UCSA power 1, there is only one DC power for UCSA power input high
selection.
3) Both UCSA should work normally, and there is no any diagnostics message.
4) Close UCSA power 1.

5) Open UCSA power 2.
6) Both UCSA should work normally, and there is no any diagnostics message.
3.3 Network Redundancy Demonstration

2) Open switch A power 1 and 2, switch A will stop.
3) Check all equipments, all of them should work normally, “Net A” LED on the
front panel of IO module is OFF, and the diagnostics messages “XX (module
name and address) Ethernet A has gone to offline state” and “UCSA 10 (110)
IOnet 1 failed” could be found from HMI station.
4) Close any one switch A power, all diagnostic messages should disappear.
There is not any fluctuation of real time data during the switch was stopping
and restoring.
5) Repeat above steps to witch B, the results should be same.
3.4 Controller Redundancy Demonstration

2 controllers are working normally, configuration data are same, and the slave
controller is in track status.
1) Close at least one UCSA power switch.
2) Run trend program or monitor the process figure.
3) Remove the master controller’s power plug, and the original master controller
will stop without power input.
4) The original slave controller change to be master, and there is not any
fluctuation of real time data during the changing.
5) The diagnostic message, “Lost Partner”, can be found in HMI station.
6) Restore the power plug removed, the controller can reach the track mode
automatically after startup.
7) Repeat above steps to another UCSA, the results should be same.
3.5 Diverse Temperature Sensor Signals Detection

MAI20 module can accept many type TC/RTD signals. Pt100, Cu50, TC-K, TC-E, TC-J
and TC-T, 6 kinds of temperature transducers are installed in Sales Kit. The real time
data measured by different transducers could be monitored in the figure.
3.6 Close-loop Control Demonstration

There is one close-loop control configuration of water level in our DEMO system. The
level setting value can be modified, then system will adjust the feed valve’s position
according to the PID output, the water level will reach the setting value finally. The
demonstration steps are as below:
1) Open bleed valve of water tank.
2) Set feed valve to auto mode.

3) Change water level setting value.
4) System will adjust the feed valve’s position according to the PID output, and
the water level will reach the setting value finally.
3.7 DI/DO Basic Function Demonstration

4 DO signals from DO relays are connected to 4 DI channels. The demonstration
steps are as below:
1) Click “Start” pushbutton in DO-DI testing figure to start testing,
2) DO module send pulse every 2 seconds in the four channels, the four DI
channels will detect “1” signals, “Channel-LED” in the front panel of DI module
should be ON, and the displaying area in the figure should be filled in red color,
3) Click “Stop” pushbutton in DO-DI testing figure to end this testing.
3.8 Proximity switch Signal Detection

DI module can support 2 types Proximity Switch that are NPN and PNP. Total 2
Proximity Switches are installed in Sales Kit, one is PNP type, another one is NPN
type. The demonstration should follow the steps as below:
1) Push the Proximity Switch until it nearly touch metal frame, the connected DI
channel is “1”, “Channel-LED” in the front panel of DI module is ON, and the
display area for Proximity Switch signal is filled with red color,
2) Release the Proximity Switch, it will go back to initial position, the connected DI
channel is “0”, “Channel-LED” in the front panel of DI module is OFF, and the
display area for Proximity Switch signal is filled with gray color,
3) Repeat the above steps to retest this function.
3.9 SOE Function Demonstration

4 relays are installed in Show Case to generate 4 SOE signals, the demonstration
steps are as follow:
1) Click “ON” pushbutton in SOE test area, SOE relays will be energized one by one,
but we thought they were energized at the same time from their sound,
2) Run AlarmHistory program to view SOE historical records, 4 SOE signals have
been sorted rightly.
3) Click “OFF” pushbutton in SOE test area to release SOE relays, the test is end.
4) Repeat above steps to redemonstrate this function.
3.10 Signals Alarm Function Demonstration

There are 4 parts in signals alarm function demonstration. They are digital signal
alarm, analog signal alarm, stop flashing and acknowledgement. The demonstration
steps are as follow:
1) Click “Topple” pushbutton in alarm test area, “SOFTALARMDX” signal change to
be “1”, and this signal has been set to alarm when it is “1”, so the alarm
messages could be found in figure and AlarmHistory program.

2) Click “Topple” pushbutton in alarm test area again, “SOFTALARMDX” signal
change to be “0”, all the alarm messages in figure and AlarmHistory program
should disappear.
3) Click “Set Value” pushbutton to input one number, there are alarm settings in
the function block as follow:
Figure 3.10-1 XnetAO function block

System will generate related alarm messages after your input, the alarm-displaying
area will be filled with red color.
1) Click “Unflash” pushbutton, all alarm-displaying areas will stop flashing, but it is
still filled with red color.
2) Click “Alarm ACK” pushbutton, if the alarms has disappeared, all alarm-
displaying areas will be filled with gray color, if the alarms still exist, all alarm-
displaying areas will stop flashing, but it is still filled with red color. The alarm
has been acknowledged from Single Point program.
3.11 Devices Interlock Function Demonstration

3.11.1 Two Devices Interlock
1) Click the icon in Other Function figure, popup the follow window, and
select “Enable”.
Figure 3.11-1 Two devices switch

2) Change the preselected device number (2), or execute the next step directly.
3) Click “Start” pushbutton in the operation panel.
4) Device 2 will start automatically.

5) Stop device 2 manually, delay 2s (function block parameter), device 1 will start
automatically.
6) Stop device 1 manually, delay 2s (function block parameter), device 2 will start
automatically.
3.11.2 Three Devices Interlock

1) Click the icon in Other Function figure, popup the follow window,
and select “Enable”.
Figure 3.11-2 Three devices switch

2) Change the preselected device number (3), or execute the next step directly.
3) Click “Start” pushbutton in the operation panel.
4) 2 devices (according to the configuration, we have set this value to 2) will start
automatically.
5) Stop any one running device manually, delay 2s (function block parameter),
standby device will start automatically.
3.12 Sequence Control Demonstration

There are 8 steps in one step function block, if the step number is greater than 8,
several step function blocks are cascaded to fill the demand fully. There are one 16
steps start and one 16 steps stop sequence in our present configuration.
3.12.1 Start Sequence Demonstration

1) Click the icon in Other Function figure, popup the follow window:
Figure 3.12-1 Start Sequence panel

2) Click “Run” pushbutton, the program can be executed step by step
automatically, the present step indicator will be flashing, and the icon in

main operation window will also flash, those flashing can remind the operator
that the sequence is running.
3) If there are some problems about the device that will be operated, the
operators have to wait for a while, they can click “Hold” pushbutton to hold the
sequence program at present step, the word on the pushbutton will change to
“Resume”. If the problems have been removed, they can click “Resume” button
to resume this sequence.
4) The operators can click “Skip” pushbutton to skip the feedback checking for
present step and execute the next step.
5) The program will be executed step by step until arrive at the end.
6) Click “FB Reset” pushbutton to reset all feedback signals and repeat the above
steps to redemonstrate this function.
3.12.2 Stop Sequence Demonstration

Stop sequence’s operation and demonstration are same as start sequence, except
the icon . So it won't be described again.
3.13 Signals Selection Demonstration

3.13.1 2 Signals Selection Demonstration
Figure 3.13-1 Signals selection window Figure 3.13-2 keyboard input window
2) Click value-displaying area , popup keyboard input window as above,

we can input any number within the range of 0~100.
3) Click “En” or “Dis” to open or lock the signal output, and then monitor the
change of output signal.
4) Click “Avg”, “High” or “Low” button to select the different output type.
3.13.2 3 Signals Selection Demonstration


Figure 3.13-3 Signals selection window Figure 3.13-4 keyboard input window
2) Click value-displaying area , popup keyboard input window as above,

we can input any number within the range of 0~100.
3) Click “En” or “Dis” to open or lock the signal output, and then monitor the
change of output signal.
4) Click “Avg”, “High” or “Low” button to select the different output type.
3.14 DPU Online Configuration Demonstration

3.14.1 Link DPU
First choose a DPU item from the tree view, and then select menu “File→Link DPU”
or click tool bar button ，the connection between SystCFG and the selected DPU
may be created only under the following conditions:
1) The selected DPU is on line.
2) The user is authorized to have a writable access to the DPU.
After connection, the corresponding DPU name will appear in the list window. Colors
of green, blue, yellow or red represent the status of master/ slave control, initiation
or linking fault respectively. At this point, the user may continue with further
configuration and operations.
Note The connection and login processes are done automatically.
3.14.2 Upload DPU Configuration

If there has been the configuration in DPU and the user needs to modify its contents
online, then the DPU configuration needs to be uploaded to ENG.
1) Login DPU
2) Select menu “File→Upload” or click icon in the toolbar to upload DPU

configuration
Error information：
If the version of the current DPU software is inconsistent with that of the DPU
software on ENG, such information will appear as shown in Figure 3.14-1.

Figure 3.14-1 Inconsistent version warning
At this point, there are two possibilities:
1) DPU is not configured, i.e. empty;
2) The software is not consistent in version.
The user has to use a DPU configuration software whose version is consistent with
that of the current DPU configuration software to upload and save the configuration.
Then he must upgrade the version of the current DPU configuration software in
order to re-download the former configuration into the DPU.
3.14.3 Debug and Modify DPU Configuration Online

Online DPU debugging is to test whether the DPU configuration meets the designed
controlling strategy by inputting or simulating I/O signals and to modify as well as
to improve the DPU configuration according to the debugging result.
After users log on DPU with ENG or SENG level and upload the DPU configuration,
the DPU object will be in the status of online modification. Once completed, such
operations as page modifying and function blocks modifying will all be effective. The
user must pay attention to the online modification of DPU, especially to operations
like adding new blocks, deletion and paste functions. In the meantime, the user
should also avoid moving or deleting several selected blocks because it is rather
time-consuming. If the user just wants to debug by modifying parameters, it is
better to login with SOPU level in order to avoid improper operation.
When you select a configuration page in online DPU; the user may see blocks & their
on-off status link line represented by several colors in the edit window. Refer to
Table 3.14.3-1 for more specific information.
Table 3.14-1 online function blocks/ link line colors

Configuration Colors Meaning
elements
Blocks Green Function block works well.
Red There may be three conditions:
1. Input signal is invalid.
2. Calculation overflows (e.g. divided by zero)
3. Trouble of judging by blocks, e.g. difference between the two input
signals of analog function block exceeds the setting value.
Pink Function block has been closed.

On-off-status Green Logic 0
link Line
Red Logic 1

The user can see each function block’s input and output in configuration page. By
double clicking the blocks, the user can call the dialog box of function block
attributes, which contains the specific information of the blocks. The user can also
set attributes (such as input /output and parameters etc.) of the blocks, carry out
some operations (such as open/close and adjustment etc) and modify point
database data if the function block outputs value onto the net.
3.14.4 Disconnect DPU

The user can disconnect DPU after finishing DPU online debugging and modifying.
Select DPU requiring disconnecting in edit window
Select “File→Close Link” or click tool bar button to disconnect DPU. If the
DPU configuration has been modified but not saved, the system will prompt a
confirming box shown as Figure 3.14-2.
Figure 3.14-2 Disconnect DPU confirming

Click ”Yes” to save DPU configuration and disconnect the DPU. Click “No” to
disconnect it without saving. And click “Cancel” to undo DPU disconnecting.

Chapter 4 Specification
4.1 Technical specification

Power consumption: <150 W
Power supply: 110V or 220 V AC, 50~60Hz
4.2 Case Dimension

Length*Width*High: 630mm*560mm*300mm
Net Weight: 28 Kg
4.3 Environment requirement

Running temperature: 0℃ ~ +65℃
Storage temperature: -40℃ ~ +85℃
Running humidity： 10% ~ 95% (No congregation)

Show Case User Manual: GEK-114941 Version No. 1.0

Uploaded by

Copyright:

Available Formats

You might also like

Show Case User Manual: GEK-114941 Version No. 1.0

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Show Case User Manual: GEK-114941 Version No. 1.0

Uploaded by

Copyright:

Available Formats

Show Case User Manual

Indicates a procedure or condition that, if not strictly

Indicates a procedure or condition that, if not strictly

Indicates a procedure, condition, or statement that should

Note Indicate an essential or important procedure or statement.

GEK-114941 OC6000e Show Case User Manual i

GEK-114941 OC6000e Show Case User Manual 1

Figure 2.0-1 Assembly drawing

2.1 UCSA (Controller)

2 GEK-114941 OC6000e Show Case User Manual

Figure 2.1-1 UCSA Controller

GEK-114941 OC6000e Show Case User Manual 3

Figure 2.2-1 N-Tron Switch

Figure 2.2-2 Hirschman RS2-1600M Figure 2.2-3 MOXA EDS-205

4 GEK-114941 OC6000e Show Case User Manual

2.4 I/O Module

2.4.1 MAI10, mA/V signal input module

GEK-114941 OC6000e Show Case User Manual 5

Different field signals are connected to MAI10 terminals as follows:

Figure 2.4-1 MAI10 terminals

2.4.2 MAI20, TC/RTD signal input module

6 GEK-114941 OC6000e Show Case User Manual

The following table gives an information spec for MAI20 AI module,

Different field signals are connected to MAI20 terminals as follows:

Figure 2.4-2 MAI20 terminals

2.4.3 MAO10, mA/V signal output module

GEK-114941 OC6000e Show Case User Manual 7

The following figure shows the details of MAO10 wiring:

Figure 2.4-3 MAO10 wiring

2.4.4 MDI10, DI signal input module

The following table gives an information spec for MDI10 DI module,

8 GEK-114941 OC6000e Show Case User Manual

+24V a Approximator: +24V a

Figure 2.4-4 MDI10 wiring

2.4.5 MDO10, DO signal output module

The following table gives an information spec for MDO10 DO module,

The following figure shows the details of MDO10 wiring:

GEK-114941 OC6000e Show Case User Manual 9

Figure 2.4-5 MDO10 wiring

2.5 LED Indicator

Figure 2.5-1 LED indicator

2.6 DC Power Switch

Figure 2.6-1 DC Power Switch

10 GEK-114941 OC6000e Show Case User Manual

3.1 OC 6000e Software Installation

3.1.2 Installing OC 4000 System Software

Figure 3.1-1 Install OC 6000e System Software

GEK-114941 OC6000e Show Case User Manual 11

3.1-3 Setup Type

12 GEK-114941 OC6000e Show Case User Manual

 Select folder name in “Program”. It is recommended to use default setting as in

Figure 3.1-5 Select Program Folder

Figure 3.1-6 Installing Progress Display

GEK-114941 OC6000e Show Case User Manual 13

Figure 3.1-8 Install Complete

 Run MPC program, the main interface shown as Figure 3.1-9.

Figure 3.1-9 MPC Interface

14 GEK-114941 OC6000e Show Case User Manual

Select folder name in “Program”. It is recommended to use default setting as in

Run MPC program, the main interface shown as Figure 3.1-9.