29-07-2020 The endurance limit, in a true sense, is not exactly a propel material like ultimate tensile strength. It is affected by factors such as The size of the component, M i My Shape of component, ae | The surface finish, Temperature and The notch sensitivity of the material. Joseph Marin, 1962 Factors for estimating the endurance limit S, for operating comp. from the endurance limit S,obtained from rotating beam specimen. Se = Kq-Ky. Ke. Ka. Ke. Ky K, K, = Surface factor Ky= Size factor K,= Loading factor Kg= Temperature factor K,= Reliability factor K = Miscellaneous effects factor29-07-2020 Surface finish is poor - scratches and geometric irregulal surface. High strength materials are more sensitive to stress concentration introduced by surface irregularities. Piss Grou —_— Ultimate Tensile Strength Surface finish Factor Decreases. Suton rh atk Forge Tene song Ni? Shigley and Mischke have suggested an exponential equi surface finish factor. -0.085, Machined or Cold-drawn 4.51 -0.265, Hot rolled 57.7 -0.718 As Forgea 2m -0.995 Only for steel components The surface finish factor for ordinary grey cast iron components is taken as 1, irrespective of their surface finish.29-07-2020 I Endurance limit, therefore, reduces with increasing the | component. D<75 1.00 7.5s0 0.75 For * bending and torsion + cylindrical components | Bending 1 ! Axial 0.7-0.9 Torsion ose29-07-2020 [relabiityR Oke 50 30 95 99 99.9 99.99 99.999 99,9999* Residual Stress * Plating * Corrosion The endurance limit is reduced due to stress concentration. The stress concentration factor used for cyclic loading is less than the theoretical stress concentration factor due to the notch sensi material. To apply the effect of stress concentration, “ reduce the endurance limit by (Kd) or + increase the stress amplitude by (K.,.). 29-07-2020