Plant Project Check List

S T D - G P A SRCH 3777-ENGL 3 7 7 7 = 382qb77 0038553 533
GPA
PLANT PROJECT AND DESIGN

CHECK LIST
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Initial Publication 1970

Revised 1982, 1997
Gas Processors Association

6526 E. 60th St.
Tulsa, Oklahoma 74145
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Copyright Gas Processors Association

Provided by IHS under license with GPA
No reproduction or networking permitted without license from IHS Not for Resale
FOREWORD
In late 1970 Section " A t undertook the development of a plant design check list based on the results of a
questionnaire distributed in early 1970. A Task Force was assigned consisting of
W. T. Lawler, Chairman, Sun Oil Company

W. A. Haliburton, Cities Service Oil Co.
D. R. Raney, Lone Star Gas Producing Co.
Later additions to the Task Force were Messrs. E. C. Cramp, Atlantic Richfield Co. and W. H. Schulz, Mobil
Oil Corp.
Task Force members developed the check list format and prepared several of the sections. Others that
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participated in preparing individual sections were:
Peter Leathard Atlantic Richfield Co.

B.H. Williams Continental Oil Co.
M. D. Atkins Cotton Valley Operating Co.
J. E. Raley Dorchester Gas Producing CO.
A. B. Richert Dresser Engineering Co.
Joseph Shutz Exxon Co. U.S.A.
C. O. Miller Getty Oil Co.
Allen Tarbutton Mitchell Energy Corp.
W. C. Hart Phillips Petroleum Co.
O. P. Procter Phillips Petroleum Co.
W. R. Fairchild Shell Oil Co.
W. L. Hamilton Sun Oil Co.
R. E. Porcher Union Texas Petroleum
Marvin Miller Xcel Products Co.
The guidance and attention to details of Chairman Lawler, as well as the actual preparation of several sections,
is particularly appreciated.
In 1981 a major revision of this Check List was made by Section "A" Task Force composed of the following:
Hubert C. Daugherty, HNG Petrochemicals, Inc.

Charles B. Wallace, Shell Oil Co.
Melvin W. Noe, Chairman, Texas Gas Exploration Corp.
Charles Hamilton, Texas Gas Exploration Corp.
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In 1996 another major revision to the Check List was made by a Section "A" Task Force Chaired by Craig
Wentworth and composed of the following people:
Charles Coarsey, Chevroflarren

Naomi Orbeck, Colorado Interstate Gas Co.
Carl Soderman, PanEnergy Field Services, Inc.
John Harryman, Shell E & P Technology
Craig Wentworth, T. H. Russell Co.
Carolyn Smith, T. H. Russell Co.
William Smith, Texaco Inc.
Cesar Espino, Trident NGL, Inc.
The thanks of the industry are extended to these persons as well as to others who contributed to various parts of
the overall project. It is only through the wholehearted interest and participation of individuals within the
industry that worthwhile projects as these can be undertaken and completed.

S T D - G P A S R C H 1777-ENGL 1797 3829b77 0038553 309
STATEMENT OF PURPOSE
The Check List is designed to serve as a guide for project managers and others who are charged with planning
and preparing job and equipment specifications. By referring to this list, those planning projects may be made
cognizant of most of the major items that should be considered when the project is originated and during the
progress of design and construction.
This guide is prepared using categories normally required for a processing plant project. An effort was made to
prepare the check lists in a manner to make them useful to project managers and engineers for new plants, plant
revisions, and for either company engineered or contracted projects.
The Project Planning Check List is designed to be used for preparing the job specifications and Articles of
Agreement or Contract.
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The general categories for equipment and services should aid in the selection of appropriate equipment for a
particular job leaving the actual specification requirements to the discretion of each company and its
responsible engineer in charge.
It is recommended that the following statement be included in each specification category to call attention to
the fact that there are various governmental regulations and codes that are subject to change.
"All and their appurtenances shall

meet the latest applicable federal, state and local codes. The manufacturer andor plant contractor shall be
responsible for determining all such codes and complying with them."
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TABLE OF CONTENTS
Introduction ........................................................................................................................................................ ..i
Statement of Purpose ......................................................................................................................................... ...
11
Table of Contents ............................................................................................................................................. 111
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Part I
A. Project Planning ............................................................................................Section 1 Page 1
B. Project Planning - Offshore ..........................................................................Section 2 Page 10
Part II
Plant Start-up ...............................................................................................Section 1 Page 15
Foundation and Structural Design ............................................................... Section 2 Page 19
Unfired Pressure Vessels .............................................................................. Section 3 Page 21
Heat Exchangers................ ..........................................................................Section 4 Page 25
Pumps, Expanders, and Dnvers ................................................................... Section 5 Page 34
Piping, Valves, and Fittings ......................................................................... Section 6 Page 40
Compressors................................................................................................. Section 7 Page 43
Instruments and Controls ............................................................................. Section 8 Page 49
Electrical ...................................................................................................... Section 9 Page 61
Gas Fired Turbines...................................................................................... Section 10 Page 69
Insulation..................................................................................................... Section 11 Page 75
Painting ....................................................................................................... Section 12 Page 79
Boilers ......................................................................................................... Section 13 Page 82
Process Heaters ........................................................................................... Section 14 Page 86
Cooling Towers........................................................................................... Section 15 Page 91
Welding Fabrication and Testing ................................................................ Section 16 Page 95
Liquid Product Custody Transfer............................................................. Section 17A Page 99
Gas Custody Transfer............................................................................... Section 17B Page 104
Pipeline Construction.................................................................................. Section 18 Page 108
Buildings..................................................................................................... Section 19 Page 118
Grading, Drainage, and Roadways ............................................................. Section 20 Page 123
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Safety........................................................................................................... Section 21 Page 130
EnvironmentalProtection ........................................................................... Section 22 Page 139
Product Loading and Construction............................................................. Section 23 Page 144
Aboveground Storage and Construction..................................................... Section 24 Page 152
Underground Storage and Construction...................................................... Section 25 Page 157
Appendix
Specification Categories and Codes ......................................................................... Appendix A Page 163

Address List .Code and Standards Associations ..................................................... Appendix B Page 166
Government Codes and Regulations .Offshore....................................................... Appendix C Page 167

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S T D - G P A S R C H L 7 9 7 - E N G L 1997 3 8 2 4 b 9 9 0018555 187
PART I
-
SECTION 1 PROJECT PLANNING
Plant Date
Location
Type
I. PLANT SITE
A. Size Required
B. cost
C. Surface Owner
1. Water Rights
2. Subsurface Obstructions
D. Site Description
1. Survey
2. Elevation
E. Site Preparation
1. Clearing
2. Grading
3. Drainage and Flooding
4. Security
a. Fencing
b. Safety
5. Soil Survey
a. Bearing
b. Characteristics
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c. Water Table
E Access Road
1. Type Surface
3. Distance
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4. Highway NumberDesignation
G. Parking Lot
1. Size
2. Surface
3. Lighting
4. Signs-Identification, Information and Warning
H. Sidewalk
1. Width
2. Length
3. Type Surface
I. Plant Layout and Spacing Requirements
1
J. Railroad
1, Name of Railroad
2. spur
a. Number of Tracks
b. Length
K. Access R/W
1. Roads
2. Pipelines
3. Utilities
4. Railroads
L. Density Information
1. Population - ResidentiaVIndustrial
~
2. Development - Existing & Future

3. DOT Classification
II. ELECTRIC POWER

A. Source or Sources
~~ ~~
B. Voltage, Cycles, and Phases

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C. Connected Load
D. Purchase Power
1. Demand Cost
2. Operating Load Cost
3. Contract Type (Firmor Interruptible)
4. Contract Term
5. Outage Record, Including Voltage Dips
6. Transformer Capacity
7. Standby Facilities
8. Incoming Line Details

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c. Grounding
E. Generators
1. Type, Number, and KW Each
2. Standby Power
E Co-generation
G . Unintemptible Power Supply
2
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S T D - G P A S R C H 1997-ENGL 1 9 7 7 m 3 8 2 4 b 9 9 0038557 T 5 T
III. INLET SEPARATION FACILITIES

A. Gas Separation
B. Slug Catchers
C. Condensate-Water Separation
D. Pigging Facilities
E. Coalescing Filters
F. SockKartridge Filters
IV. GAS COMPRESSORS

A. Type, Number, Driver and Horsepower
B. Suction and Discharge Pressure

C. Suction and Cooled Gas Temperature
D. Lube Oil Storage
E. Starting Air System
V. DEHYDRATION
A. Type
B. Water and Hydrocarbon Dew Point
1. Inlet
2. Outlet
C. Instrument Air
VI. PROCESS HEATING AND COOLING

A. Heating
1. Direcandirect Fired Heater
2. Heat Medium
3. Waste Heat Recovery
B. Cooling
1. Air
2. Water - Fresh andor Sea
3. Water - Closed Cycle
4. Refrigeration
VII. PRODUCT STORAGE AND DISPOSITION

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A. Products - Liquid, Solid, or Gaseous
1. Storage - Type, Size and Number
2. RailLoading
3. Truck Loading
4. Barge and/or Tanker Loading Facilities
5. Loading Rate
6 . Custody Transfer - Tank Gauge, Meter, Scales, Provers
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S T D = G P A SRCH L777-ENGL 1 7 7 7 3 8 2 4 b 7 9 0038558 7 7 b
B. Products to Pipeline
1. Accumulator Size
2. TypePumps
3. Continuous or Batch
4. Type Metering and Control
C. Pipeline Connections
1. Residue Gas
2. Liquid or Gaseous Products
a. Tender Size
b. Rate
D. Size of Tanker Truck, Rail Car, Barge, or Ship to be Loaded
E. Switching Frequency of Railroad
VI11 BUILDINGS
A. Office, Size and Type
B. Warehouse and Shop, Size and Type
C. Compressor Building, Size and Type
D. Control Building, Size and Type
E. Personnel, Size and Type
E Miscellaneous, Size and Type

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Ix. INSTRUMENTATION
A. Pneumatic (Gas or Air)
B. Electronic (Intrinsically Safe)
C. Chromatograph Monitoring and Control
D. Computer
E. ESD Systems
X. WATER SYSTEM
A. Supply
1. Source
2. Quantity
3. Number of Wells
4
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S T D - G P A S R C H L997-ENGL 1997 3829b77 0038557 822
4. Expected Depth
5. Treating Required
6. Storage
B. Waste Water Disposal
1. Quantity
2. Method of Disposal
3. Sewer System
4. Treatment Required
C. Firewater System
1. TypeofPump
2. Capacity
3. Storage
D. Drinking Water
1. Treatment
2. Storage
E. Sanitary System
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XI. FLARE SYSTEM

A. Vapor
B. Liquid
C. Stack or Ground Flare
D. Igniter
E. Incinerator
XII. FEDERAL, STATE, AND LOCAL JURISDICTIONS AND REGULATION

A. Water Disposal
B. Air Pollution
C. LiquidBolid Waste Disposal
D.
E.
E - ~~~ ~~
G. Permit Requirements and Impact Statement
H. Public Relations and Owner Requirements
I. Local Emergency Planning Commission
XIII. DESIGN DATA

A. Inlet Gas
1. Type
5
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2. Design Volume
a. Maximum
b. Minimum
3. Composition
a. Hydrocarbon
b. Water
C. H2s
d. CO2
e. Other Sulfur Compounds (CS&OS,RSH)
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f. Nitrogen and Other Inerts
g. Oxygen
4. Pressure - Design, Operating, Range
5. Temperature - Design, Operating, Range
6 . Percentage Recovery Each Component
B. Products
1. Identification
2. Specifications
C. Residue Gas Delivery Requirements for Each Pipeline
1. Quality
2. Delivery Capacity
3. Control Mechanism for Multiple Deliveries
D. Fuel
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1. Types
Interruptible
Firm
2. Value
3. Conditioning
4. Storage
5. Quality Variations
CLIMATIC DATA
A. Design Summer Dry Bulb Temperature
B. Design Summer Wet Bulb Temperature
C. Minimum Design Winter Temperature
D. Type of Winterizing
E. Wind
1. Direction
2. Velocity By Months
3. Maximum Velocity
6
E Rainfall or Snow
1. Amount and Number of Days
2. Maximum
3. Duration
G. Earthquakes
H. Corrosive Atmosphere
I. FrostLine
XV. CONSTRUCTION CONTRACT

A. Type of Contract
1. Turnkey
2. Shared Responsibility
3. Cost Plus Fixed Fee

4. LumpSum
a. Complete Plant
b. Material Only
c. Labor Only
B. Retainage (Hold Back)
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C. Penalty - Bonus Clause
D. Performance Bond
E. Guarantees
1. Product Recovery
2. Product Specification
3. Mechanical
4. Utility
5. Stream Timemear
F. Insurance Requirements Including All Risk
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G . Extrawork
H. Items Furnished by Company or Contractor (Specify)

1. Plant Site
2. Plant Road, Sidewalks, and Piling
3. PlantFence
4. Start-up Supplies

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S T D - G P A S R C H 1777-ENGL 1997 382qb99 00L85b2 3L7
5. Operating Supplies
~~
6. Spare Parts
7. Source of Power, Gas, and Water for Construction
8. Fire Fighting Equipment

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9. Firewater System
1o. Fireproofing
11. Paint
12. Buildings
13. Laboratory Equipment
14. Plant Water Supply
15. Cathodic Protection
16. Instrument Air Compressors
17. Temporary Facilities

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18. Communications Equipment
I. Miscellaneous
1. Specifications
2. Drawings
3. Data Books
4. Start-up and Operating Manuals
8
5. Cost Analysis
6. Project Progress Reports
7. Cash Forecast During Design and Construction
8. Testing
a. Mechanical
b. Performance
9. Process Safety Management Team
10. HAZOPPHA Schedule

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9
PART I
-
SECTION 2 PROJECT PLANNING OFFSHORE -
Plant Date
Location
Type Jurisdiction
I. PLATFORM DATA
A. Type
B. Description
C. Name, Number and Weight of Decks
D. Wells Drilled
1. Initial How
2. Additional How
E. Environment
1. Water Depth Miles From Shore
2. Nautical Coordinates
3. Mean High Water Clearance
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4. Wave Load Criteria and Prevailing Currents
5. Wind Load, Direction, and Speed

6. Seismic Criteria
7. Max. Rainfall Rate Snowfall
8. Min. Air Temperature Mm
9. Min. Seawater Temperature Mm
10. Suspended Solids
11. Dissolved Oxygen
E Pipelines
1. Incoming Lines and Risers
2. Slug Catcher Pig Receiver

3. Outgoing Lines and Risers
4. Pig Launcher
G. Electric Power
~
2.
Outgoing
H. Boat Landings Levels
I. Navigation Aids Agency
J. Communications
K. Flare Booms Cranes
L. Continuous; Vent Hare
10
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S T D - G P A S R C H L 9 7 7 - E N G L 1977 3824b97 00185b5 02b W
M. Emergency; Vent Flare

N. Protective Coatings
O. Cathodic Protection
P. Layout, Spacing, and Maintenance
Q. Workover Rig
R. Helipad Quarters
RESERVOIR AND PRODUCTION FORECAST

A. Initial Reservoir Pressure
Temperature Flow, Oil Gas Brine
B. Full Production Reservoir Pressure
C. Abandonment Reservoir Pressure
D. Shut-in Wellhead Pressure
E. initial Wellhead Pressure
Temperature Flow
F. Full Production Wellhead Pressure
Temperature Flow
G. Abandonment Wellhead Pressure
Temperature Flow
H. Time Forecast Wellhead Pressure, Temperature, Flow, and Composition of Gas, Oil, and Brine (Table
or Charts Attached)
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III. OIL, GAS, AND PRODUCED BRINE SEPARATION
A. Primary Separation and Test Methods and Conditions
B. Primary Hydrate Inhibition
C. Oil R W Requirement Max BS & W

D. Oil H2S Removal Required
E. Oil CO2 Removal Required
F. Other
IV. ELECTRIC GENERATORS

A. TypeNo. Driver KW Volts
Phases HZ Fuel
B. TypeNo. Driver KW Volts
Phases Hz Fuel
C. TypeNo. Driver KW Volts
Phases Hz Fuel
11
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S T D O G P A S R C H 1777-ENGL 1777 = 382Lib77 00185bb Tb2 W
D. U P S Electric System
E. Waste Heat Recovery
E Starting System
* V. GAS COMPRESSION PHASES (Pressure Maintenance)

A. Initiai Requirement
~~~~ ~
B. 2nd Phase
C. 3rdPhase
D. Waste Heat Recovery
E. Starting System
VI. PRODUCED BRINE DISPOSAL

Initial Full Protection Abandonment
A. ToSea:
B. Treatment:
C. To Injection:
D. Treatment:
E. Pressure:
F. Temperature:
G. How:
H. mimpDnvers:
I. Effluent Max Hydrocarbon Content:
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VII. GASTREATMENT
~~ ______ _______ ~ ~~
B. Hydrocarbon Dew Points Required

1. For Reinjection
2. ForFuel
3. For Pipeline Export
C. Moisture Dew Point Required
VIII. PLANTCOOLING
A. Air
B. (Sea) Water
C. Treatment (In and Out)
D. Closed Cycle
12
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S T D - G P A S R C H 1977-ENGL 1997 382Yb77 00185b7 7 T 7
IX. PLANT HEATING

A. Direct Fired
B. Heat Medium
C. Waste Heat Recovery
D. Winterizing, Hydrate Protection
E. Other
X. OUTLET STREAMS STORAGE, SURGE, DISPOSITION

A. Stabilized Crude Oil to
~~
B. NGL to
C. Residue Gas to
D. Oily Waste to
E. Sanitary Waste to
F. BargeA'anker Mooring and Loading Facilities
G. Loading Rates
H. Metering: CrudeOil NGL Gas
Injection Seawater
Coolant Seawater
XI. ANCILLARY SYSTEMS

A. Storage, Transfer and Injection:
1. Methanol
2. Glycol
3. Solid Desiccant
4. Caustic
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5. Bactericide
6. Pour Point Depressant
7. Oil Corrosion Inhibitor
8. Gas Corrosion Inhibitor
9. Demulsifier
10. Lubricants
11. Heat Medium Storage
12. Other
B. Produced Water Clarification
C. Runoff Water Clarification
13
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S T D * G P A SRCH 1997-ENGL 1997 382Lib97 00185b8 835
D. Sump Disposal
E. Sump Oil Skimming
E (Heavy Oil) Pipeline Water Displacement
G. Pipeline Corrosion Protection
H. Structure (Jacket) Corrosion Protection
I. Fire Detection
J. Fire Fighting
K. Personnel Evacuation
L. Other Safety Systems and Zone (Area) Classifications

~ ~~ ____ ~~
1 Gas Detection
I
2. Hydrogen Sulfide Detection

3. Dry Chemical System
M.Instrument Air Compression, Dehydration, Storage
N. Starting Air Compression, Dehydration, Storage
O. Communications
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14
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PART II
-
SECTION 1 PLANT START-UP
Location
Type
I. DESIGN AND INITIAL CONSTRUCTION PHASE
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A. Assign Key Personnel
1. Supervisory
2. Engineering
3. Maintenance
4. Operations
5. Process Hazard Analysis Team (PHA)
6 . Process Safety Management Team (PSM)
~ ~
7. he-startup Safety Review (PSM)
II. FULL CONSTRUCTION PHASE

A. Select and Order
a. Cartridge
b. SparePower
2. Safety Equipment, Personnel Protection
3. First Aid Supplies

~ ~ ~~ ~
4. Shop Equipment
5. Hand Tools
6. Shop Supplies
7. Laboratory Equipment and Supplies
8. Office Furniture, Supplies, and Equipment
9. Warehouse Bins/Shelving
10. Spare Parts
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STDeGPA SRCH 1777-ENGL 1777 = 3824b77 0018570 473
11. Plant Vehicles
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B. Procedures, Manuals, and Logs

1. Plant Start-up Procedures
2. HAZOPPHA Review Schedule
3.
4. Operations Manual
5. Preventive Maintenance Schedules and Guidelines
6. Logs and Reports - Operational and Maintenance
7. Pre-Start-up Inspection Check List

a. Vessels
b. Piping
c. Rotating Equipment
d. Control System
8. Process Safety Management

a. Piping and InstrumentationDrawings
b. Material Safety Data Sheets

~~ ~~ ~ ~
c. Specification Sheets for all Tagged Equipment
d. Management of Change Procedures
e. Process How Diagrams
C. Assign Remainder of Plant Personnel

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1. Operational
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S T D - G P A S R C H 1797-ENGL 1777 382Lib79 0018571 32T D
2. Maintenance
3. Clerical
4. Technical
5. SafetyEnvironmental
D. Initiate Training Programs

First Aid Course
1.
2.
Equipment Familiarization
Process Indoctrination
3.
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4. On-Site Training
E. Order Initial Charges Process Fluids, Chemical, and Supplies
1. Lubricating Oils
2. Antifreeze
3. Methanol
4. Amine
5. Glycol
6 . Absorption Oil
7. Heating Oil
8. Refrigerant
9. Water Treating Chemicals
10. Desiccants
11. Catalysts
12. Spare Filters, Gaskets
13. Special Low Temperature, Corrosive Service, or Non-Standard Items
III. END OF CONSTRUCTION

A. List of Regulating Agencies, Federal, State, and Local with Address, Name of Person, Telephone No.
(Include Night & Emergency)
B. S tart-Up and Plant Personnel, Unlisted Numbers, If Available
C. Plant Equipment Manufacturers and Suppliers
17
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S T D - G P A SRCH 3997-ENGL 3 7 7 7 m 3824bî9 0038572 266
D. Obtain Plant Equipment Books from ContractordSuppliers
E. Secure Sufficient Insurance

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IV. START-UP
A. Notify Just Prior To Start-up
1. Power Company, if Purchase Power
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2. Company Product Sales Group
3. GasPurchaser
4. Appropriate Regulating Agencies
5. Manufacturers andor Suppliers Start-up Representatives
6. Insurance Inspectors
B. Make Specific Job Assignments, Tours, Etc.
C. Arrange Sleeping and Mess Facilities if Remote
D. Final Pre-Start Inspection

1. Fire Fighting Equipment in Place and Operational
~~~ ~~
2. Personnel Protection in Place

3. First Aid Supplies in Place
4. Area Clear of Obstructions
5. Construction, Testing, and Purging Complete
6. PSMReview
7. he-Start-up Safety Review and Walk-through
18
PART II
SECTION 2 - FOUNDATION AND STRUCTURAL DESIGN
Plant Date
Location
TYPe
I. FOUNDATION
A. Load Limit for Soil
B. Frost Level
C. Type of Cement (Compatible w/Soil)
D. Determination of "Heave" From Soil Moisture Change
E. Concrete Strength Requirement

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F. Type of Foundation
1. Piling
a. Wood
b. Concrete
c. Steel
2. Undeream Pier
3. Floating Pier
4. Mat
G. Design Requirements
1. Resonating Frequency Characteristics of Soil, Foundation and Structure
2. Drainage for Moisture Control
4. Seismic Forces
5. Building Code Requirements
6. Loading
a. Operating
19
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S T D - G P A SRCH 1997-ENGL 1997 3824699 001857q 039
b. Test
c. Erection
d. Dynamic
7. Reinforcing of Foundations
a. Type of Anchor Bolt & Material
~~
b. Type of Rebar and Grade
H. Type of Grout
1. Cement and Sand
2. Epoxy
II. STRUCTURES
A. Type of Structure
1. Steel
2. Concrete
~~
B. Fireproofing Required
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20 --`````-`-`,,`,,`,`,,`---

~~ ~ ~ ~
S T D - G P A S R C H L777-ENGL 1997 382'4b79 O038575 T 7 5
PART II
SECTION 3 - UNFIRED PRESSURE VESSELS
Plant Date
Location
Type
I. GENERAL
A. Applicable Codes - Stamp Requirements
~ ~
B. ConfigurationPreference, Horizontal or Vertical
~ ~
--`````-`-`,,`,,`,`,,`---
C. Should All Vessels be Self-supporting When Water Full
D. Are Integral Separators Acceptable

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
E. Design Pressure
E Operating Pressure
G. Dimensions - 1.DJO.D. and Tangenmangent
H. Weight Per Unit

I. Service Requirements
J. Design Temperature
K. Operating Temperature
L. Site Conditions
1. Minimum and Maximum Ambient Design Temperatures

~ ~
2. Seismic Zone
3. WindLoad
II. DESIGN
A. Material Grade and Minimum Thickness
1. Heads
2. Shell
3. Nozzles

S T D - G P A SRCH 1997-ENGL 1797 382Lib79 001857b 901
5. Internals
B. Stress Relieving Requirements
C. Corrosion Allowance
D. Cathodic Protection Requirements
E. Impact Test RequirementsExemptions
F. Radiography (RT - 1 , 2 , 3 , 4 or None)

G. Longitudinal Weld Joint Efficiency
H. Nozzles, Manways, and Inspection Openings, Vents, and Drain Connections
I. PSV Location
J. Externals
1. Ladders and Platforms
2. Piping Supports
3. Insulation Supports
4. Supports, Skirt or Saddles Required
5. Skirt Openings Required
6. Lifting Lugs
7. Davits or Hinges
8. Foundation
9. Grounding
10. Fireproofing and Insulation
--`````-`-`,,`,,`,`,,`---
11. Painting and Galvanizing
K. Internals
1. Mist Eliminators - Type
~~
2. Distributors
3. Vortex Breakers
4. Siphon Drains
5. Impingement Plates and Baffles
L. Trays
1. Number and Type
~ ~ ~ ~~~~
2. Material and Thickness
3. Spacing
4. Support Weight
5. Level Tolerance
6, Self Draining
22
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~
S T D - G P A S R C H L777-ENGL 3997 3 8 2 4 b 9 7 0038577 848
7. Weir Holes
8. Weir Height
9. Seal Pans
10. Maximum Percent of Flood
11. Shop or Field Installed
12. Size of Tray Manways
--`````-`-`,,`,,`,`,,`---
13. I.D. of Manway Through Which Parts Must Pass
M. Packing or Desiccant
1. Height, Type and Size
~~
2. Distributors
3. supports
4. Screens, Top and Bottom
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
N. Catalyst, Mol Sieve, Activated Carbon, Other
III. REPORTS AND RECORDS

A. ASME Code U1-A Report
B. Data Sheet and Fabricators "As Built" Drawings
C. Location, Heat Numbers, Physical, and Chemical Properties

1.Shell
2.Head
3.Nozzles
4. skirt
5. Welded Attachment
D. Non-Destructive Test Report, X-Ray, etc.
E. Are Tests to be Customer Witnessed and Approved

~ ~~ - ~ ~ ~ ~~
F. Mill Test Reports

G. Material Certifications
H. Stress Relief Charts
I. Charpy Impact Test Results
IV. INSULATION AND PAINT

A. Insulation Type and Thickness
B. Paint and Surface Preparation

S T D - G P A SRCH 1997-ENGL 1977 3 8 2 4 b 7 9 0018578 781.1
V. TRANSPORTATIONLIMITATIONS
VI. FILTERS
A. Filter Removal Efficiency and Basis
B. Residence Time
--`````-`-`,,`,,`,`,,`---
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
24
~
S T D - G P A SRCH 1777-ENGL 1777 m 382Lib79 0038577 b1O m
PART II
-
SECTION 4 HEAT EXCHANGERS
Plant Date
Location
Type
I. GENERAL
A. Type (TEMA Nomenclature)
B. Code Requirements (MI,TEMA, ASME)
C. Number of Units in Parallel

D. Number of Units in Series
E. Maximum Tube Length
E Space & Weight Limitations
G. Acceptable Noise Level
H. Surface Preparation, Paint and Coating
-~ ~ ~~ ~~
I. State if Alternate Quotations will be Considered
J. Operating Temperatures and Pressures
K. Design Temperature for Materials of Construction
L. Shipment Considerations
M. Multiphase Feed Considerations
N. Heat Treatment Required
O. Radiography Required
P. Site Conditions
1. Minimum and Maximum Ambient Design Temperatures
2. Seismic Zone
WindLoad
3.
Q. Insulation
--`````-`-`,,`,,`,`,,`---
II. SHELLANDTUBE
A. Design Data (MI 660 Data Sheet)
1. Shell Side Design Temperature & Pressure
25
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~~
~
S T D - G P A SRCH 1777-ENGL 1997 W 3 8 2 4 b 7 9 0038580 3 3 2 m
2. Tube Side Design Temperature & Pressure
3. Corrosion Allowance
B. Materials of Construction
C. Maximum Shell Diameter
D. Are Bonnet Type Channels Acceptable
E. Minimum Tube Diameter
E Maximum Tube Diameter
G. Tube Pitch (Square, Triangular7Etc.)
H. Size, Rating and Orientation of Nozzles
I. PSV Location
J. Type Gaskets
K. Complete Set of Spare Gaskets Required
L. Are U-Tube Bundles Acceptable
M. Are Fixed Tube Sheet Bundles Acceptable
--`````-`-`,,`,,`,`,,`---
N. Are Shell Expansion Joints Required
O. Are Multipass Shells Acceptable

P. Are Electric Resistance Welded Tubes Acceptable
Q. Tube Hole Vs. Tube ID in Transverse Baffles
R. Minimum Velocity in Chiller Tubes
S . Maximum or Minimum Velocity in Water Coolers
T. Type Weir Plates
U. Type Impingement Baffles
V. Type Anodes Required for Water Side
W. Analysis for Tube Vibrations
X. Seal Weld Tube to Tubesheet Joint Required
III. PLATE AND FRAME HEAT EXCHANGER
26
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
A. Design Data (ASME Pressure Vessel Code, Sect.VII1, Div. 1)
1. Hot Side Design Temperature & Pressure (Inlout)
2. Cold Side Design Temperature & Pressure (Idout)

B. Are Upstream Strainer Screens Required
C. Flow Arrangement
D. Lifting Lugs Requirements
E. Materials of Construction
F. Size, Rating and Orientation of Nozzles

G . Type Gaskets
H. Complete Set of Spare Gaskets Required
I. Mounting Pedestal or Side Angle
IV AIR COOLED
A. Design Data (API 661 Data Sheet)
1. Minimum and Maximum Air Temperature
2. Design Pressure and Temperature
4. Altitude
B. Horizontal or Vertical Coil
C. Ladders and Catwalks Required
D. Drive Arrangement
F. Minimum Clearance Fan Shroud Above Grade

--`````-`-`,,`,,`,`,,`---
G. Tube Supports to Prevent Vibration Caused by Pulsation

H. Winterizing Requirements
I.
J. Are Shutters Required (Manual or Automatic)
K. Method to be Used for Temperature Control
L. Is Automatic Control for Varying Blade Pitch Required
M. Vibration Shutdown Devices Required
N. Fans and Drivers

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^
27
~~~~~ ~~
S T D - G P A SRCH 1997-ENGL 1997 3 8 2 4 b 9 9 0018582 105
1. Fixed or Adjustable Pitch

2. Tip Speed Limitation
3. Number of Fans
4, Requirements for Fan Shutdown
5. Type Driver and Location (Hydraulic, Electric, or Gas Engine)
6. Electrical Area Classification
N. Fans and Drivers (Continued)

7. Power Requirement (Voltage, Phase, Cycle)
~ ~~~~~ ~~~
8. Direct Connected or V-Belt
9. Horsepower Required
1o. Variable Speed Driver
O. Tube and Header Specifications
1. Type of Fins
2. Type of Fin Attachment
3. Tube and Fin Material
4. Tube Size and Gauge
5. Type Headers
6. Header Plugs (Material and Type)
7. Size, Rating and Orientation of Header, Nozzles
P. Forced or Induced Draft
Q. Air Recirculation
R. Are Bug Screens Required

S. Do Tubes Require Sloping
T. Noise Requirements
V. PLATE FIN
A. Design Data(ASME Pressure Vessel Code, Sect.VII1, Div.l)
1. Hot Side Design Temperature & Pressure (Idout)
--`````-`-`,,`,,`,`,,`---
~ ~
2. Cold Side Design Temperature & Pressure (Idout)
B. Is Upstream Filtering Required

C. Flow Arrangement
D. Lifting Lugrnavit Requirements

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~ ~ ~ ~ -
S T D - G P A S R C H 1 9 9 7 - E N G L 1997 3 8 2 4 b ï 9 0038583 OLiL W
E Nozzle Orientation and VentDrain Connections
G. Mercury Tolerant Design Required
H. Mounting Pedestal or Side Angle
I. Stress Analysis by Supplier or Customer
VI. INSTALLATION
A. Mounting (Concrete Foundation or Platform)
~ ~ _ _
B. Area for Tube Bundle Removal
C. Hoists Required
D. Block and By-pass Valves Required
~ ~ ~~
E. Control Instrumentation
E Pressure Gauges and Thermometers
G. Vent and Drain Valves
H. Back Wash Connections for Water Coolers
I. Chemical Injection and Cleanout Nozzles
J. Slide Plates
VIU. DATA REQUIREMENTS FROM MANUFACTURER

A. Complete Data Sheet
B. Complete Shop Drawings
C. Certified Dimension Prints
D. Manufacturers Test Data
E. Metallurgy Data
E Name Plate Rubbing S
--`````-`-`,,`,,`,`,,`---

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
S T D * G P A S R C H 1777-ENGL 1797 3824b97 0018584 T B 8
G. ASME U1-A Report
H. Mill Test Reports
I. Material Certifications
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
J. Are Tests to be Customer Witnessed and Approved
--`````-`-`,,`,,`,`,,`---
30
S T D O G P A S R C H L997-ENGL 1777 3 8 2 4 b 7 7 0018585 9 1 4
*HEAT EXCHANGER SPECIFICATION SHEET
1
2
3
4
5
6
7
8
9 F l u i d Allocotion Shell Side Tube Side
10 F l u i d Name
11 F l u i d Quontitv. Total Lb/Hr
12 Vapor (In/Out) I I
13 Liquid I I -___
14 Steam
15 Water
16 Noncondensable
17 Temperature ( I d o u t ) ‘F
18 Specific Gravity
19 Viscosity, Liquid cp
23 Moleculor Weiaht. Vooar
21 Molecular Weight, Noncondensable
22 Specific Heat Btu/Lb”F
23 Thermo1 Conductivity Btu Ft/Hr S q FtoF
24 L o t e n ? Heat BtdLbeOF e e
25 I n l e t Pressure Psig
26 .Velocity Ft/S
27 Pressure Drop, Allow./Colc. Psi / /
28 .Fouling Resistance (Min.)
29 Heat Exchongsd Btu/Hr; MTD (Corrected) *F
30 Transfer Rate. Service Clean Btu/Hi Sa F t o F
31 CONSTRUCTION OF ONE SHELL I Sketch (Bundle/Nozrle Orientation)
32 Shell Side l Tube Side I
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47 Baffles-Long Seal Type
48 Supports-Tube U-Bend Typ.
49 Bypass Soot Arrangement Tube-Tuberhoot Joint
50 Expansion Join? TYP.
51 p v 2 - l n l e t Nozzlo Bundlo Entrance Bund10 E x i t
52 Gaskets-Shsll Sido Tube Side
53 -FIootinq Hood
54 Code Requiremonts TEMA Closs
55 Woiqhts/Shell-Shippinp F i l l e d with Wotor Bundle L
56 Remarks
f7
_ I
58
59
60
61
*Courtesy of API Division of

Refining, Standard 660
--`````-`-`,,`,,`,`,,`---
31
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
S T D - G P A S R C H 1777-ENGL 1977 3824b79 001858b 851 =
*AIR COOLED HEAT EXCHANGER SPECIFICATION SHEET
No. Date BY Sheet No.

,g
.- Propsal No.
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w
>
o! Contract No.
Manufoctwer Date BY
1 Customer Item No.
2 Plant Location Purch. Inq. No.
3 Service Purch. u d . No.
4 Size 8 T y p (induceá)(Forced) Draft INo. of Bays
5 Surface p e r Unit-Finned Tube h2;Bare T u k ft2
6 Heat Exchanged I
B t u h MTD, Eff. *F
-
7 Transfer Rats Finned Tube ; Bare Tube, Service Clean Btu/h.ft2.*F
20 Air Quantity, Total (lbni) (std.ft3/min) Altitude above Seo Level ft

21 ,Air Qwntity/Fan act. ft3/min Temperature In (Design Dry Bulb) -F
22 .Actual Static Pressure in. water Temperature ûut *F
23 Face Velacity std.ft/minIMoss V e l a i t y (Net Free Area) Ib/h-fi21#inimum Design Ambient -F
39
40 NO./BW rev/min Mfr. Mfr. (L Model
41 Dia. f i No. Elader Na./Bay 1hp’Driver No./’Eay
42 Pitch Adj. Auto. Angle rev/min AGMA Rating hpl Ratio 1
43 Material, Blade Hub Enclosure Suppart (Structure) (Pedestal)
44 hp/Fan, Der. Minimum Amb. Volt; Phase; Cycle
45 Cœttrol Action on Air Failure-Fan Pitch (Minimum) (Moxim~m)(Lokkup); Louvers (Open) (Close) íLockuo)
46 Degree Control of ûuibt Process Temperature (Maximum Cooling) ( z ‘F)
47 Recirculation (None) (Internai) (External Over Side) (Externo1 Over End) Isteam Coil (Yes) (NO)
40 ,NOTES: Give tube count d each BOSS when irregular.
, 49
50
51
52
53
54
55
56
57
*Courtesy of API Division of

Refining, Standard 661
--`````-`-`,,`,,`,`,,`---
32
~ ~
' ì T D * G P A S R C H 1777-ENGL 1997 3 8 2 4 b 7 9 0038587 777 W
I
II
w
fX
w
-
Z
u,
1
a
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--`````-`-`,,`,,`,`,,`---

~ - ~~
STD-GPA S R C H 3997-ENGL 3997 3824b99 0038588 6 2 3 W
PART II
-
SECTION 5 PUMPS, EXPANDERS, AND DRIVERS
Plant Date
Location
Type
I. GENERATOR
A. Type of Service, Continuous, Intermittent or Standby
~~~
B. Spare Requirements
C. Interchangeability of Parts
D. Electrical Area Classification

E. Electric Power Voltage, Phase, Frequency, Service Factor
F. Acceptable Noise Level

G. Indoor or Outdoor Location
H.Is Unit to be Skid Mounted
I. Code Requirements
J. Design Life, Years
K. Dynamic Balance
II. DESIGN DATA

A. Centrifugai Pumps (API Standard 610 Data Sheet)
B. Motors ( N I Standard 618 Data Sheet)
C. Gas Engines ( M I Standard 618 Data Sheet)
D. Steam Drivers ( M I Standard 612 & 618 Data Sheet)
E. Gas Turbine Drivers ( M I Standard 616 Data Sheet)
E GasolineDiesel Drivers
G. Gears (MI Standard 613 Data Sheet)
H. Process Data
1. TypeFluid
2. Huid Quantity, Maximum and Minimum
3. Composition, Molecular Weight, Viscosity, and Vapor Pressure
--`````-`-`,,`,,`,`,,`---

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
4. Inlet Temperature and Pressure
5. Outlet Temperature and Pressure
6. Water and CO2Content, if Turbo-expander
7. Solid Particle Content, if Turbo-expander
8. Liquid Quantity in Inlet, if Turbo-expander
I. Mechanical Data
1. Case Design Pressure
2. Inlet and Outlet Flange Size, Rating and Location
3. Type Baseplate
4. Type Thrust Bearing
5. Type Mechanical Seals, Manufacturer and Metallurgy
--`````-`-`,,`,,`,`,,`---
6. Operating Speed and Critical Speed
7. Efficiency
8. Seal Gas Provisions, if Turbo-expander
9. Expansion Joints
J. Instrumentation and Control
III. CENTRIFUGAL PUMPS

A. Type of Pump - Vertical, Horizontal, Deep Well, In-line
B. Performance Curve Characteristics
C. Design Impeller Size Vs. Maximum Impeller Size
D. Impeller Type
E. Driver Horsepower Vs. Design Horsepower
E Driver Horsepower Vs. Maximum Horsepower

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
G. Is Non-Overloading Driver Required
H. Are Low or Zero-Leakage Seals Required
I. NPSH Available
35
J. Materials of Construction
1. Case
2. Impeller
3. Shaft
--`````-`-`,,`,,`,`,,`---
4. Seals
5. Shaft Sleeve
6. WearRings
7. Other
K. Detection Required for Primary Seal Failure?
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
IV. RECIPROCATING PUMPS

A. Type of h m p - Triplex, Multiplex
B. Maximum Plunger Speed and Diameter
C. Type of Lubricator
D. Cylinder Liners - Bolted In or Pressed In
E. Type of Valves and Seats
E H.P. Required to Start Under Full Differential
G. Pulsation Dampeners Required
H. Type Booster Pump

I. NPSH Available
J. Materials of Construction
1. FluidEnd
3. Plungers
4. Connecting Rod
5. Valves and Valve Seats
V. ROTARY P. D. PUMPS
A. Type of Pump - Gear,Vane, Progressive Caity, Screw
B. PumpSpeed
C. Driver Horsepower vs. Design Horsepower
D. Driver Horsepower vs. Maximum Horsepower
E. Fluid Viscosity
E Entrained Solid
G. Horsepower Required to Start Under Full Differential
36
~ ~ ~
S T D - G P A S R C H 3777-ENGL 1777 = 3824b77 0038573 118
H. NPSH Available
I. Materials of Construction
1. Case
2. Rotor/Gears
3. Sliding Vanes
4. ShafdShaft Sleeve
5 . Other
VI. EXPANDERS
A. Type of Expander - Turbo, Liquid
B. Performance Curve characteristics
--`````-`-`,,`,,`,`,,`---
C. Is Methanol Injection Required, If Turbo-expander
D. Materials of Construction
1. Case
2. Impellers
3. Shaft
4. Seals
VII. ACCESSORIES
A. Type Suction Screen and Mesh Size
~ ~
B. Type Lube Oil Pump

-~ ~~
C. Does Driver and Driven Equipment Have Common Oil System

~
D. Type Lube Oil Heater
E. Type Lube Oil Cooler
E Type Seal Oil Cooler
G. Type Lube Oil Filters
H. Type Lube Oil Reservoir
I. Type Lube Oil to be Used (Mineral, Synthetic, Etc.)
J. Type Couplings (Flexible, Magnetic, Spacer, Non-Spacer, Etc.)
K. Coupling Manufacturer
L.

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
M. Gear Code Requirements
N. Maximum Recommended Gear Speed
O. Type Speed Control
P. Type Overspeed Protection Device
Q. Type Vibration Monitor and Shutdown
R. Type Safety Shutdown Valve
S. Instrument Air Pressure Required
VIII. DRIVERS AND DRIVEN EQUIPMENT

A. Type of Driver or Driven Equipment
B. Direct Connected, Gear or Belt

C. Design Speed and Speed Range
D. Design Horsepower
IX. TESTS REQUIRED (SPECIFY SHOP OR FIELD)

A. Hydrostatic
B. Overspeed
C. Torsional
D. Efficiency
E. Horsepower
E Other
X. DATA REQUIRED FROM MANUFACTURER

A. Certified Dimension Prints
B. Installation, Maintenance, and Operation Instructions
C. Parts List and Recommended Spare Parts
D. Complete Data Sheet

--`````-`-`,,`,,`,`,,`---
E. Performance Curve or Chart
38
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
STD-GPA S R C H 3997-ENGL 1797 3 8 2 4 b î ï 0038593 T70 m
E Statement of Mechanical Efficiency
G. Unit Serial Number

~
H. Complete Description of Accessory Equipment
I. Mechanical Seal Drawings
--`````-`-`,,`,,`,`,,`---
J. Cross Sectional Drawing
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
39
PART II
-
SECTION 6 PIPING, VALVES, AND FITTINGS
Plant Date
Location
Type
I. GENERAL
A. Service and Location
--`````-`-`,,`,,`,`,,`---
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
B. Fluid Characteristics (Design and Operating Conditions)
1. General Name Description
2. How Rate
3. Pressure
4. Temperature
5. Specific Gravity
7. Viscosity
C. Unusual Conditions or Special Requirements (Cryogenic, Acid Service, Etc.)
D. Is Hydrogen Present
E. Is Hydrogen Sulfide Present
E Are Hazardous Chemicals Present
G. Applicable Design Standard
II. PIPING
A. O.D. or Nominal Size Range (Le., 1/2 in. to 24 in.)
B. Wall Thickness or Schedule
40
~ ~ ~ ~~~ ~~
-
S T D O G P A S R C H 1777-ENGL 1777 3824b77 0018575 8b3
C. Grade and Specification
D. Construction ERW, Seamless, Other-
E. Material
E End/Pickling/PurgingConnections
G. Length of Joint
H. Coating - Internal, External
III. VALVES
--`````-`-`,,`,,`,`,,`---
A. Body
1. Size
2. Type and Style
3. Material
4. Pressure Rating
5. End Connection
6. Fin and/or Extension
B. Inner Valve
1. Size
2. Type and Style
3. Material
4. Top or Bottom Guided
~~ ~~
5. Pressure Drop
~~ ~
6. Leakage Rate or Shutoff Class

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
7. NACE Material Requirements
C. Stem Packing
D. Lubrication
41
E. Actuator
F. Normal OpedClose
G. Fire Safe
IV. FITTINGS
A. Size
B. Pressure Rating
C. Material
D. Connections
1. Screwed Fittings - Type
2. Flanges
a. Type and ANSUMI Flange Rating
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
b. Face
c. Weld or Thread
d. Bore
e. Gaskets - Type and Material
f. Bolts - Type and Material
g. Insulating Hanges
h. Are Slip-On Flanges Permitted

i. Gasket Surface Face Finish
3. Weld Fittings
a. Type
b. Wall Thickness or Schedule
4. Socket Fittings
a. Type
b. Wall Thickness or Schedule
5. Are Threaded or Socket Welded Connectors to be Used
6. Largest Threaded or Socket Welded Connector that is Permitted --`````-`-`,,`,,`,`,,`---
42
PART II
-
SECTION 7 COMPRESSOR
Plant Date
Location
Type
I. GENERAL
A. Life of Project
B. Type Equipment Desired
1.
Reciprocating
2. Centrifugal
3. Axial
4. High Speed or Low Speed
5. Skidded or Block Mounted
C. Design Conditions
1. Gas Volume
2. Suction Pressurelïemperature
3. Discharge Pressure
4. Design Pressure of Cylinders
5. Estimated Gas BHP
6. Gas Composition
7.
8. Range (Max. and Min.) of Above Conditions
D. Driver
1. Gas Engine
a. IntegraVSeparable
b. Turbo ChargedNaturally Aspirated
c. % Load at Design Conditions

d. BMEP Limitations
2. Diesel Engine
3. Gas Turbine
4. Steam Turbine
5. Electric Motor
6. MotorNariable Speed Drive (VSD/ASD)
7. Coupling Type
--`````-`-`,,`,,`,`,,`---
8. Other
9. Air Emission Requirements/Controls
43
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
--`````-`-`,,`,,`,`,,`--- RECIPROCATING COMPRESSOR
II.
A. DesignData
1. Manufacturer and Model Number
2. Operating RPM
3. Piston Size, Rod Size and Stroke Length Each Cylinder
4. Number of Stages
5 . Number of Cylinders Each Stage
6. Compression Ratio/S tage
7. Single Acting or Double Acting
8. Is Lifted End Operation Required
9. Pulsation Model - Digital
10. Valves
a. Number of Suction and Discharge Valves Each End
b. Type of Valve (Feather, Poppet, Combination Etc.)

c. Effective Valve Lift Area Per Valve
~~ ~
d. Valve Velocity
~ ~ ~~
11. Cylinder Clearance

a. Head End - in3
b. Crank End - in3
c. Cylinder Bore, Nominal - in3
d. Externally Added Clearance, (Bottle, Space Ring, Pockets) in3
e. Variable Clearance Capabilitymange
12. Internal Rod Load Capability in Tension, Compression
13. Materials for Cylinder Components Including Rod Packing

14. Loading Curves
~- ~ ~~~~ ~~
15. Manufacturers Performance Data at Operating Conditions
16. Capacity Control
17. Foundation Requirements
44
=
~ ~
~
STD.GPA S R C H 3997-ENGL 3 9 9 7 m 3 8 2 4 b 9 9 0038599 409
18. Spare Parts List
19. Start-up, Maintenance and Operating Instructions
20. Cylinder Lubrication System
2 1. Pulsation Analog
~~~~ ~~
22. Start-up Screens
23. Connections for Compressor Analyzer
24. Jacket Cooling
25. LubeOil
26. Inter-Stage Cooling/Condensation
27. API Standard 618
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
III. CENTRIFUGAL COMPRESSOR
A. DesignData
1. Manufacturer and Model Number
2. Operating RPM
--`````-`-`,,`,,`,`,,`---
3. Number of Internal Compression Stages
4. Preliminary Impeller Tip Speeds
5. Impeller Eye Relative Mach Numbers
6. Materials for Case, Rotor, Stage Impellers,Diaphragms, Shaft Seals and Labyrinths
7. Seal and Bearing Losses
9. Preliminary Volume/Speed
45
10. Minimum Allowable Operating Temperature and Maximum Allowable Operating Pressure and
Temperature
11. Shaft Horsepower at Each End of Compressor
12. Preliminary Performance Curves Including Curves for Future Design Conditions
13. Base Compressor Shaft Dimensions and Weight
14. Individual Impeller Weights and Diameters
15. Estimated First and Second Critical Speeds
16. Type of Radial Bearing
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17. Seal Oil System
18. Surge Control
20. Overhung or Beam Configuration
21. Type Seals (Dry Gas or Oil Wet)
22. Type of Thrust Bearing (Tilting Pad, Magnetic, Etc.)
IV. INSTRUMENTATION AND SAFETY

A. Design Conditions
1. Attended or Unattended Operation
2. Instrument Power - Electric, Gas or Air
3. Control
a. Manual or Automatic with or without Load Share
--`````-`-`,,`,,`,`,,`---

S T D a G P A S R C H L777-ENGL 1797 382Lib77 00LBb01 777 =
b. Local or Remote
c. Torque Control
4. Stand-by Power Requirements

5. Filters and Dehydrators on Gas or Air Supply
6. FuelíEmission Monitoring
B. Shutdown Functions
1. Emergency Plant Shutdown
2. Engine and Compressor Safety Shutdowns
--`````-`-`,,`,,`,`,,`---
3. Explosive Atmosphere Monitors
4. Fire Monitors
5. Sour Gas Monitors
V. SPECIAL CONSIDERATIONS
A. Acoustic Design Requirements
1. Limitations on Noise Level
2. Engine Muffler and Air Filter

_____ ~____ ~
3. Relief Valve Silencer
4. Station Blowdown Silencer
5. Acoustic Treatment of Compressor Buildingwall Thickness or Lagging
6. Acoustic Treatment of Piping and Coolers

~~~
B. Treating of Compressor Fuel

~ ~~ ~ ~~
C. Specificationsfor Acceptance Test
47
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D. Building
1. Is Building RequiredJustified
2. Totally or Partially Enclosed
3. Crane Requirements/Component Removal
E. Crankcase - Special Requirements
--`````-`-`,,`,,`,`,,`---
48
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
STD-GPA S R C H 1997-ENGL 1997 E 3 8 2 4 b 7 7 00LBb03 7bT
PART II
SECTION 8 - INSTRUMENTS AND CONTROLS
Plant Date
Location
Type
I. GENERAL
A. Applicable Code S
B. Area Electrical Classification
C. Type Drawings Required
~ ~~ ~~~~
D. Air Pressure Available
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~ ~ ~~
E. Electronic or Pneumatic or Distributive Control System (DCS) Preference
~~ ~ ~ ~~
E Mounting
1. Local Direct Mount
2. Local Panel
3. Central Room
G. Control Room Required
1. Location
2. Electrical Classification
3. Pressurization
4. Air Source
5. Instruments to be Located
H. Controllers to be Located at Equipment for Start-up
I. List Points That Require Trending
J. Elecmc or Pneumatic Chart Drives
K. List Multipoint Temperature Indicators or Trends Required
L. Is Intrinsically Safe Design Required
M.Is Air Purging Acceptable for Hazardous Locations
--`````-`-`,,`,,`,`,,`---
49
~~~ ~~
S T D - G P A SRCH 1997-ENGL 1997 382Lib99 0018bOLi bTb m
N. Metallurgy in Contact with Process Fluids
O. Type Control Air Tubing
P. Type Tubing Fittings
Q. Dew Point of Instrument Air

R. Air Duration on Loss of AC Power
S. Standby Electric Power Required
T. Method of Replacing Failed Equipment

~~ ~ ~~
U. Local Filter Type in Air Supply to Remove Compressor Oil
V. Total Plant Air Capacity Required, SCFH
W. Fail Safe Loop Design Required
X. Allowable Amount of Control Equipment That Can Fail at Once
Y. Smart Transmitter Party Line Architecture is Acceptable

--`````-`-`,,`,,`,`,,`---
II. FLOW INSTRUMENTS

A. Type Primary Flow Elements (Orifice, Turbine Meter Etc.)
B. Are Calibrated Meter Runs Required
C. Do Orifice Plates Require Changing in Service
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~ ~ ~ _ _ ~
~
D. Orifice Calculation Methods
E. Is Remote Readout Required
E Type Manometers (Dry Type, Mercury, Etc.)
G. Type Chart (Uniform or Square Root)
H. Chart Time Span (24 Hours, 7 Days, Etc.)

~ ~ ~ ~~~~ ~
I. Transmitters
1. Transmitter Type
2. Transmitter Range
50
S T D - G P A SRCH 1777-ENGL 1777 m 3824679 0 0 1 B b 0 5 532
3. Is Adjustable Range Required

4. Is Full Pressure Range Required
5. Is Adjustable Dampener Required
J. Controller Modes Required (Proportioned Band, Reset, Etc.)

K. Are Pressure Pens Required for Gas Meters
L. Type of Custody Transfer Meters Required
M. Units to be Read on Instrument
N. Meter Coefficients to be Even Numbers with an Odd Orifice Plant Bore Dimension or Coefficients to
be Odd Numbers with Even Bore Orifice Plant Dimensions
~ ~
O. Are Electronic Flow Recorders (EFR) Required

____ ~~ ____
P. Temperature Pen Required for Liquid Flow
Q. Three or Five Valve Manifold

R. Condensing Vapor Service
S . Boiling Liquid Service
T. High Viscosity or Solids Containing Service
U. Frequent Re-Ranging Required
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V. Square Root Characterizationin Transmitter
W. Fluid Temperature Too Hot or Cold For Transmitter
X. Is Local Indication Required
III. LEVEL INSTRUMENT

A. Type Primary Elements (Displacement, DP Cell, Etc.)
--`````-`-`,,`,,`,`,,`---
B. Are Internal Floats Acceptable

C. Float Lengths Required
D. Is Remote Readout Required
51
E. Vessel or Gauge Column Mounting
E Liquid Suitable for Capacitance Measurement
G. Type Level Switches (Float, Pilot Actuated, Etc.)
H. Shall Level Switch be Independent of Primary Control Device

I. TankGauges
1. Type Gauge for Pressure Tanks
2. Type Gauge for Atmospheric Tanks
3. Is Remote Readout Required
4. Is Automatic Tank Switch Required
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J. Gauge Glasses
1. Type Gauge Glasses
2. Range of Vessel Height to be Covered
3. Are Thru Vision Glasses Required

4. Are Frost Protectors Required
5. Are Frost Plugs Acceptable for Cryogenic Services
6. Type Gauge Cocks
7. Type Vent and Drain Valves Required
~
8. Location of Top and Bottom Connections

--`````-`-`,,`,,`,`,,`---
K. Controller Modes Required (Proportional Band, Reset, Etc.)

L. Condensing Vapor Service
M. Boiling Liquid Service
N. Remote Transmitter Seals Required

If so, Acceptable Seal Fluids
O. Expected Level Error Due to Fluid Gravity Change
P. Location of Yoke Assembly Bottom Tap on Tank to Prevent Plugging
Q. Allowable Zero and Span Shift
R. Yoke Assembly Blow Down Connections To Flare Header Required

S. Maximum Static Pressure Expected
T. Calibrate in What Units, (%, Inches, Gallons, Etc.)
52
IV. PRESSURE INSTRUMENTS
A. Type Primary Element (Bourdon Tube, Bellows, Etc.)
B. Controller Modes Required (Proportional Band, Reset, Etc.)
C. Over Range Protection Required
D. Type Pressure Gauges
E. Type Pressure Switches

F. Type Pressure Transmitters
G. Re-Ranging After Start-up Desirable
H. Controller Without Measurement Indication Acceptable
I. Must Controller Have An AutoManual Capability

--`````-`-`,,`,,`,`,,`---
J. Do Atmospheric Pressure Changes Cause Enough Error to Require an Absolute Pressure Transmitter
K. Should Transmitter be Equipped with Zero Shift Check Valves
L. Local Indication Required
V. TEMPERATURE INSTRUMENTS
A. Type Primary Element (Thermocouple, Resistance Element Filled Systems, Etc.)
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
B. Controller Modes Required (Proportioned Band, Reset Etc.)
~ ~ ~
C. Type Thermocouples
D. Type Thermowells
E. Transmitters
1. Transmitter Type
2. Transmitter Range
3. Transmitter Output
E Multipoint Indicator or Recorder
1. Instrument Range
2. Type Indicator (Tape or Digital)
3. Recorder Print Speed

4. Number of Points
G. Type Thermometers
53
H. Allowable Measurement Error Due to Changing Ambient Temperature
I. Re-Ranging Required After Start-up
J. Minimum Span Desired
K. Local Indication Required
L. Maximum Allowable Dead and Lag(s) Time Process
M. Test Equipment to Calibrate Temperature Transmitters
N. Must Controller Have Auto/Manual Capacity
VI. COMPUTE€UDISTRIBUTED CONTROL SYSTEMS

A. Physical Environment for ComputerDistributed Control System Including Peripherals
1. SafetyIArea Classification
2. Air ConditioninglHumidity Control

~~ ~ ~ ~~
3. Electrical Power and Other Utility Requirements
4. Space
5. Cables, Routing, Distances
6. Remote Applications:
a. Pipeline
b. GatheringDistribution Networks
c. Terminal Loading Facilities

~~
d. TankGauging
B. Type of Control Application
1. Closed-Loop Control and Optimization
a. Direct Digital Control (Distributed, Etc.)
b. Supervisory control (Set Points to Panel Board Instruments or Distributed

Microprocessor Controllers)
c. Batch Process Control (Sequential Function Processes; Start-up and Shut-down, etc.) -
--`````-`-`,,`,,`,`,,`---

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
d. Safety of Process Operation (Automatic Corrective Action, Alarming)
2. Information System
a. Operating Information
b. Process Engineering Information
c. Management Information
d. Accounting Information
~~
C. Scope of Control Application

1. Type and Number of Process Units and Equipment
a. Reactors
b. Absorbers
c. Fractionators
d. Pipeline
e. Production Wells
--`````-`-`,,`,,`,`,,`---
f. GatheringDistribution Networks
g. Compressors
h. Furnaces
i. Dehydrators
j. Acid Gas Removal
k. Boilers
D. Interface of Control System
1. Total Input/Output Signals for Instrumentation
a. Analog Inputs
(1) High Level
(2) Low Level (Millivolt)
b. Analog Outputs
c. Digital Inputs
d. Digital Outputs
e. Pulse Inputs (from Turbine Motors, Etc.)
55
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
S T D * G P A S R C H L997-ENGL 1997 382qb99 O O L B b L O 7 T T
f. Pulse Outputs (to Stepping Motors)
2. Types of Process Instrumentation

a. Pneumatic Instrumentation (Signal Transducers)
b. Electronic Instrumentation
c. Distributed Microprocessor Control System (First Level Control)
--`````-`-`,,`,,`,`,,`---
d. Thermocouple Sensor-Based Peripheral
e. Pneumatic Signal Multiplexing System
f. Field Bus Instrumentation
3. On-Line Process Measurement Devices

a. Flow, Level, Pressure, Temperature, Etc.
Process Stream Properties:

b.
(1) Calorific Value (BTU, Etc.)
(2) Density, Specific Gravity
c. Process Stream Composition
4. Personal-Computer Interface
a. Process Alarm Panel
b. Process Operator Control Panel
c. CRT Video Display Unit with Keyboard
d. Printing Devices
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
e. Remote Data Entry Terminal (For Lab Data
Entry and/or Readout, Etc.)
5. Interface With Other Systems

a. Functions of Other Systems
(1) Back-up System (Dual or Standby)
-~
(2) Host or Centralized Computer
(3) Parallel System (Similar Computers on Other Process Units)
(4) Slave, or Lower Level, System
b. Method of Communication
(1) Bus (For Back-up Computer)

(2) Data Link (RS-232, Etc.)
(3) Network
6. Interface with Other Logical (Smart) Peripheral Equipment
a. ThermocoupleMultiplexing System
b. Tank Level Gauging System
c. Programmable Logic Controllers (PLC)
d. Pneumatic Signal Multiplexing System
e. Microprocessor Based Chromatograph System

f. Laboratory Operated Computer System
g. Smart Transmitters
h. Software Backupme-Boot Methods
VII. MISCELLANEOUS
A. Analyzers
1. Type
2. Automatic or Manual Switch

3. Number of Points
4. Location of Recorder and Controller
5. Size of Sample System Tubing

~~ ~ ~
6. Are Vaporizer Regulators Required

7. Location of Analyzer
8. Type Sample Manifold Required
~ ~~ ~~~~
9. Type of Sampler
~~ ~ ~ ~
10. Method of Calibration

11. Maximum Time That Analysis Can Lag Process
B. Annunciators
1. Number of Points
--`````-`-`,,`,,`,`,,`---
2. Location
57
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~~
S T D = G P A SRCH 2997-ENGL 2 9 9 7 M 3 8 2 4 b 7 7 0 0 2 8 b 2 2 772 D
--`````-`-`,,`,,`,`,,`---
3. Style (CRT or Window Based)
4. Is Intrinsically Safe Unit Required
5. Are test, Acknowledge and Reset Functions Required

6. Is Annunciator to be Used for Shutdown and Remote Alarm
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
7. Type Remote Alarm (Telephone, Radio, Etc.)
8. First Out Indication
9. Can Annunciator Be Implemented In Distributed Control System Operator Station
10. Control Room Audible Alarm
11. Plant Yard Audible Alarm
12. Desire A l m Sequence

Mechanical Equipment Shutdown System
1. Type Systems (Pneumatic or Electronic)
2. Is Explosion Proof Unit Required

~~
3. Are Oil Sealed Switches Acceptable
4. List Shutdown Points
5. Is Remote Shutdown Required
6. Upon Shutdown is Signal Required for Remote Annunciation or Shutdown
7. Is First Out Indication Required
8. Location of Panel
9. Fail Safe Design Required

~~ ~~
10. Must Shutdown Systems Be tested With Equipment On-Line

Fired Equipment Safety Shutdown System
1. Type System (Pneumatic or Electronic)
2. List Shutdown Points
58
~
S T D - G P A S R C H 1777-ENGL 1797 I 3 8 2 4 b 7 7 0 0 L ô b 1 3 b07 m
3. Is Remote Shutdown Required

~______ ~ ~~ ~~
4. Upon Shutdown is Signal Required for Remote Annunciation or Shutdown
5. Is First Out Indication Required

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
6. Location of Panel
7. Fail Safe Design Required
8. Must Shutdown System Be Tested with Equipment On-Line
E. Main Control PaneVOperator Stations

1. Size and Number of Panels/Operator Stations
2. Number and Type of Instniments/Displays
3. Sketch Showing Location and Size of Cut Outs/Operator Station Placement
4. Location of PaneVOperation Stations
5. Size and Number of Air Supply
Connections and Filters

~~~ ~~
6. Power Supply and Switches Required

--`````-`-`,,`,,`,`,,`---
~ ~~ ~
7. Is Emergency Power Required

8. Will Management Information Computer be Connected to System
9. Panel Material and Coating Specifications
10. Is Graphic PaneVOperation Station Graphics Required

11. Are Separate Indicator Lights Required
12. Operator Station Update Rate
VIII. CONTROL VALVES

A. Shutoff Pressure Differential
59
S T D O G P A S R C H 1777-ENGL 1797 W 3 8 2 4 b 9 9 O O L B b 1 4 545
B. Shutoff Class
C. Pneumatic or Electric Actuator
D. Fail Open, Fail Close, Fail Last
E. Stroking Speed Required

F. Body and Flange Pressure Rating
G. Packing Type
H. Allowable Leakage to Atmosphere
I. DesignFlow
J. MaximumFlow
K. Characterization to Best Linearize Loop
L. Positioner Recommended
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60
--`````-`-`,,`,,`,`,,`---

S T D - G P A S R C H L997-ENGL 1997 = 382Lib99 0 0 L B b L 5 481
PART II
SECTION 9 - ELECTRICAL
Plant Date
Location
Type
I. GENERAL
A. Applicable Codes
-~ ~ ~~ ~
B. Area Classifications
1. Use of Air PurgingíIntrinsicallySafe/Non Incentive Design
C. Type Drawings Required
D. Main Distribution System Voltage
E.
1. Interruptible/Non-Interruptible Service
E Utility Rate Schedule
1. Expected Outages Per Year
G. Distance to Utility Power Lines
H. Grounded or Ungrounded System

~ ~
I. Power Failuremestart System
J. Short Circuit MVA and Amperes at Each Bus
II. TRANSFORMERS
A. Oil Insulated or Dry Type
B. Transformer KVA Rating
C. Voltage Taps Required
D. Automatic Tap Changers Required
E. KVA Upgrade By Adding Fans
E Lighting Arrestors Used on Primary

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~
--`````-`-`,,`,,`,`,,`---
61
S T D - G P A S R C H 1777-ENGL 1997 3 8 2 4 b 9 9 001ôbLb 318 m
G. Type of Windings Primary/Secondary
1. Secondary Grounding System
III. GENERATORS
A. Single or Multiple Units
B. Spare Capacity Required
C. Future Load Requirements
D. Continuous or Intermittent Duty
E. Power Factor
F. Type Drivers
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
G. Type Voltage Regulation
H. Type Synchronization
I. Type Protective Relay
J. Speed, Voltage, Phase, and Cycle
K. Ammeters, Voltmeter, Watt Hour Meters, Power Factor Meters, and Frequency Meters Required
L. Allowable Voltage Dip on Motor Starting
M. Automatic Load Balancing

~ ~~~~~
N. Automatic Reactive Current Balancing
O. 1mportExpox-t Power Control

P. Driver Kilowatt Capacity Versus Generator Kilowatt Capacity
IV. MOTORS
A. Type Enclosures Required
~ ~~~
B. Voltage, Cycle, Phase and RPM, for Various Size Motors
C. High Temperature Protection Devices Required
D. Ground Fault Protection
--`````-`-`,,`,,`,`,,`---
62
S T D - G P A S R C H 2997-ENGL 1797 3 8 2 9 b 7 7 00LBbL7 25Li
E. Vendor Furnished Data

1. Nameplate Data
2. Dimensional Prints
3. Parts List and Bearing Numbers
E Service Factor
G. End Thrust Bearing Requirement
H. Motor Efficiency
I. Motor Sized to Handle Maximum Flow Conditions
J. Power Factor Correction Capacitors at Each Motor
K. Spare Heaters
~~ ~
L. Maximum Allowable Vibration
~ ~~~
M. Require NEMA Insulation Rating
N. Power Requirement for Motor Horsepower (Horsepower, Voltage, Phase Requirement)
V. MOTOR CONTROL
A. Maximum Size Motors with Manual Starters
B. Largest Horsepower Using Across the Line Magnetic Starters
C. Soft Start Required

D. Variable Frequency Drive (VFD)
E. Ground Fault Protection
E Ambient Compensated Overload Protection

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:
63 --`````-`-`,,`,,`,`,,`---

G. Individual Motor Control Transformers
H. Centralized or Distributed Control
I. Ammeters Required
J. Indicator Lights Required

~ ~~
K. Type Enclosure
L. Partitioning of Motors Among Feeders

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
M. Motor Control Center

1. Enclosure Type, (Front, FrontBack) Construction
2. Manufacturer
N. Motor Control Center Building
1. Size
2. WAC, Purge Requirements
3. Conduit Bulkheads
VI. LIGHTING
A. Type of Area Lighting
1. Fixtures
2. Poles
3. Automatic Control, If Required
B. Type of Local Lighting
C. Type of Building Lighting

--`````-`-`,,`,,`,`,,`---
D. Voltages Required for Various Lighting Types
E. Illumination Intensities for Various Plant Areas and Buildings
E Type Panel Board Required
G. Voltage Surge Suppressors, If Required
H. Location of Panel Boards and Switches

I. Emergency Lighting
J. Locations Requiring Color Recognition By Operators

--`````-`-`,,`,,`,`,,`---
VII. RECEPTACLES
A. Type Receptacles for Various Areas
B. Location and Voltage of Receptacles
C. Welding Receptacles, If Required

~
D. Ground Fault Circuit Interrupters Required
VIII. CONDUITS, DUCTS, AND CABLE TRAYS

A. Minimum Size Conduit or Cable Tray
B. Type of Conduit
C. Percent of Spare Conduits Required
D. Amount of Covering for Underground Conduit
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
E. Type of Conduit Fittings
E Type of Pull Boxes and Junction Boxes

~~ ~~ ~~
G. Type of Man Holes
H. Vapor Seals Required
I. Conduit Seals at Area ClassificationBoundaries
J. Conduit Drains to Remove Water Required
K. Type of Cable Tray (Open Ladder, Enclosed)

~ ~ ~ ~~~~ ~ ~~
L. Cable Tray Material (Aluminum, Galvanized)
65
M. Type of Cable Tray Cover Required
N. Cable Tray Entry
WIRE AND CABLE

A. Maximum Percent Loading of Conductors
B. Maximum Voltage Drop in Conductors
C. Minimum Wire Size
D. Solid or Stranded Wire
E. Type of tenninal Connections
E Type of Wire Insulation

~~~ ~ ~ ~~
1. For Use in Conduit, Cable Tray, Direct Burial
2. Below 600 Volt
3. High Voltage Above 6ûûV
4. Control, DC, Instrumentation
--`````-`-`,,`,,`,`,,`---
G. Acceptable Pulling Compounds
H. Acceptable Splicing Methods for Medium Voltage Cable

I. Insulation Resistance Tests Required
J. Is Overhead Line Wiring Acceptable Within Battery Limits
X. GROUNDING
A. List Equipment Requiring Grounds
66
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B. Location of Ground Beds
Is A Grounding Grid Required

1.
2. Is Ground Grid Bare or Insulated
3. Is Ground Grid Ties to Equipment Bare or Insulated
C. Type Ground Beds
--`````-`-`,,`,,`,`,,`---
D. Maximum Design Ground Resistance
E. Type Ground Bed Connectors
E Wire Size for Grounding Grid

G. Required Method for Attaching Ground Lugs to
~~ ~ ~~~ ~ ~
H. Shall Attachments to Equipment be Above Ground and Visible

~ ~~ ~~ ~~
1. Grounding for Surge Arrestors
XI. CATHODIC PROTECTION SYSTEM

A. Type Ground Beds
B. Depth of Ground Beds
C. Location of Ground Beds
D. Power Source
E. Insulating Joints Required
E Are Rectifiers Locatable Outside the Classified Area
XII. LOAD CONTROL

A. Automatic Demand Control
67
//^:^^#^~^^"~~:~"~$$"~$^"#

S T D - G P A S R C H 1997-ENGL 1997 3 8 2 4 b î î 001Bb22 b L 1 m
B. Monitor Demand
C. Load Shed on Partial Generator Loss
XII. HEAT TRACING

A. Self Limiting
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
B. Local O d O f fIndication
C. Are Thermostats Required

~~~ ~~
D. Area Classification Requirements for Heat Trace
--`````-`-`,,`,,`,`,,`---

PART II
-
SECTION 10 GAS FIRED TURBINE
Plant Date
Location
Type
I. GENERAL
A. Installation
1. Concrete Pad on Land
2. Off-Shore Platform
3. Mezzanine Land
4. Other
5. Degree of Skidding or Prefabrication Required
6. Type of Enclosure
B. Winterization Required
C. Site Conditions
1. Altitude
2. Dry Bulb Temperature, O F Minimum
Design Temperature Maximum
3. Wet Bulb Temperature, O F Minimum
Design Temperature Maximum
4. Dust PPM Greater Than Microns
5. Corrosive Constituents
6 . Salt Air
7. Ice, Fog
D. Design Life, Years
II. DRIVEN EQUIPMENT

A. Type
B. Driven Equipment
H p at WM
C. Gear Loss, HP
D. Horsepower Tolerance
E. Normal HP Required by all Driven Equipment
69 --`````-`-`,,`,,`,`,,`---

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
--`````-`-`,,`,,`,`,,`---
E Maximum Startup Horsepower HP at RPM
G. Auxiliary HP
H. Maximum Available HP at Site Conditions
I. Maximum Operating Speed Range as % of Design Speed
to %
J. Lateral and Torsional Critical Speeds
K. Horsepower Required Under Most Severe Condition Over Speed Range
III. MECHANICAL
A. Design Data ( M I Standard 616 "Combustion Gas Turbines for General Refinery Services")
B. Type of Gas Turbine

1. Simple Cycle
2. Regenerative
3. Single, Two or Three Shaft

4. Steam Injector
5. HelperDrive
6. Industrial or Aero Derivative
C. Codes, Standards and Specifications
~ ~
2. Driven Equipment
3. Gears
4. Couplings
5. Pumps
6. Electrical
7. Vibration
8. Coating or Painting
9. Humidifier Water
10. Pollution
11. Noise
12. Process Gas
13. Inlet Air
14. FuelGas
15. LubeOil
D. Overhaul
1. Normal Operating Time Between Scheduled Overhauls
2. Maximum Downtime That Can Be Tolerated During Required Major Overhaul
3. Provisions for Space, Labor and Spare Parts Required for Overhaul
4. Nearest Reliable Machine Shop with Proper Balancing Equipment
70
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5. Availability of Major Spare Components such as Rotating Elements, etc.
6. List of Manufacturers Recommended Spare Parts
7. Does Manufacturer Have a Capable Service Organization
8. Does Manufacturer Offer a Maintenance Service Agreement

9. Lifting Equipment
10. Cradle
E. Couplings
1. Grease Packed
~~ ~~~
2. Continuously Lubricated
~~~~~ ~ ~~
3. Spacer Type
F. Materials of Construction
IV. AUXILIARY EQUIPMENT

A. Fuel
1. Primary Fuel
2. Secondary Fuel
3. Fuel Consumption Rate
4. Can Fuel be Switched During Operation
5. Available Natural Gas Fuel Pressure During Startup and Operation
6. Fuel Separator
7. Fuel Filter
-~ ~~ ~ ~~ ~~
8. Analysis of Fuel During Startup and Operation
9. Fuel Contaminants
B. Starters
1. Starter Type (Pneumatic, Electric, Electro-Hydraulic, Diesel, etc.)
2. Pressure and Temperature of Starting Medium

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
3. Disposition of Starting Medium
--`````-`-`,,`,,`,`,,`---
71
C. Waste Heat Recovery
1. Turbine Back Pressure at Exhaust Flange
2. Design Temperature of Exhaust
3. Exhaust Gas Quantity
4. Heat Medium
5. Mass Flow and Composition
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6. Supplemental Firing
D. Electrical Power
1. AC Power Available Volts
Hertz Phase
--`````-`-`,,`,,`,`,,`---
3. Reliability of Power Source
E. Lube oil System

1. Separate or Common Lube Oil Facility for Train
2. Cooling Water Availability and Temperature
3.Humidifier Water Availability

4. Type Primary Lube Oil Pump Driver
5. Type Spare Lube Oil Pump Driver
6. Lube Oil System Piping - Stainless or Carbon Steel

7. Are Dual Filters Required
8. Are Dual Oil Coolers Required
9. Type Lube Oil (Mineral or Synthetic)
E Instrument Air Availability

1.
Pressure
2. DewPoint
3. Filter
G. Noise Abatement
1. Inlet Air Silencer
2. Exhaust Silencer
3. Applicable Noise Limits to Turbine and Surrounding Area
4. Normal Exposure Time, Hours Per Week
72
5. OSHA Standards
6. Manufacturers Noise Level Guarantee
~~~ ~
7. Method of Noise Determination
H. Inlet Air Filter

1. Automatic Rotating Element
2. Stationary Element
3. Inertial
4. Allowable Pressure Drop Through Inlet Duct and Filter, Inches of Water
5. Self-cleaning Filter
I. Inlet Air Cooling

J. Thermal Recuperation or Intercooling
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K. On-Stream Cleaning Capability
--`````-`-`,,`,,`,`,,`---
V. AUTOMATION
A. Attended or Unattended Operation
B. Remote Starting
C. Starting System
1. Manual
2. Semiautomatic
3. Automatic
D. Location of Turbine Control Panel
E. Location of Driven Equipment Panel
F. Will Common Annunciator be Used

~~ ~ ~ ~ ~ ~
G. interlocks Between Turbine, Driven Equipment and Other Process Equipment
H. Conditions That will Actuate Alarms and Shutdowns
I. Control System Type (PLC or DCS)
73
VI. SPECIAL CONSIDERATIONS
A. Is Unit Responsibility for Turbine and Driven Equipment Contemplated
B. Will Torsional Analysis be Performed by Turbine Manufacturer or Driven Equipment Manufacturer
C. Weight and Space Limitations
D. Tests
1. Turbine Shop Test Under Full Load
2. Turbine Shop test Under Partial Load

~~
3. Turbine Noise Levels on Test Stand
4. Driven Equipment Shop Test
5. Field Tests
E. Delivery Time
E Air Emissions
1. Emissions Monitoring (Continuous, Periodic, etc.)
2. Control Provisions (Water Injections, etc.)
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74
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PART II
--`````-`-`,,`,,`,`,,`---
-
SECTION 11 INSULATION
Plant Date
Location
Type
GENERAL
A. Specifications
1. By Owner
2. By Contractor
B. Code Requirements
C. Materials Furnished by Contractor
D. Labor Furnished by Contractor
E. Type Contract
1. LumpSum
2. Cost Plus Fee
3. Unit Price
E Specify Which Insulation is to be Shop Applied
II. DESIGN
A. Specify Equipment to be Insulated and Metal Jacketed
1. Vessels
2. Heat Exchangers
3. himps
4. Compressors
5. Turbines
6. Piping
7. Fittings
8. Valves
9. Flanges
10. Gauged Level Controls
1i. Gauge Glasses
75
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12. Turbine or Heater Ducts
13. Underground Piping
14. Other
~~ ~
B. Specify Equipment to be Fireproofed

1. Vessels
2. Piping
3. Vessel Skirts and Supports
4. Load Bearing Piping Structures
5. Load Bearing Equipment Structures
6 . Building Structures
7. Other
C. Insulation Requirements and Thickness

1.
Hot Insulation Shall be Applied Above "F
2.
Thickness Schedule for Hot Insulation
3.
Cold Insulation to be Applied Below "F
4. Thickness Schedule for Cold Insulation
5. Personnel Protection to be Applied Above "F
6. Thickness for Personnel Protection
7. Fireproofing Shall be Applied to Prevent Metal
Temperatures From Exceeding "F
When Exposed to a "F
Flame for Hours
--`````-`-`,,`,,`,`,,`---
8. Thickness Schedule for Fireproofing
9. Double Layer Insulation Shall be Applied for
Temperatures Exceeding OF
or When Insulation Thickness Exceeds Inches
D. Materials
1. Hot Insulation
2. Cold Insulation
3. Fireproofing
4. Joint Sealers (Cold)
5. Insulating Cement
6. Bore Coating
7. Binding Wire
8. Metal Jacketing
9. Insulation Bands
10. Expander Bands
11. Metal Screws
12. Vapor Barrier
13. Metal Jacket Cooler
76
//^:^^#^~^^"~
III. APPLICATION
A. Surface Preparation
B. Specify Insulation Supports and Clips
C. Specify Screws or Bands for Jacketing and Spacing Requirements
D. Are Prefabricated Pipe Fitting Metal Jackets Required
E. Hot Piping, Ducts, and Equipment

1. Specify Binding Wire or Bands
2. Bands or Bindings Center to Center Spacing
3. Are Flanges to be Insulated, Removable, or Blanket Type
4. Are Valves to be Insulated, Removable, or Blanket Type

~~ ~ ~~ ~
5. Are Manhole Covers to be Insulated, Removable, or Blanket Type
6. Are Bottom Heads to be Insulated
7. Specify Any Special Techniques Required
F. Cold Piping and Equipment

1. Specify Binding Wire or Bands
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2. Bands or Bindings Center to Center Spacing
3. Is Bore Coating Required

~~ ~
4. Is Surface Sealer Required
5. Specify Special TechniquesRequired
6. Vapor Barrier Required

--`````-`-`,,`,,`,`,,`---
7. Are Metal Screws Allowed
77
--`````-`-`,,`,,`,`,,`---
G. Fireproofing
1. Band Center to Center Spacing for Blocks
2. Specify Troweling or Spraying for Refractory
3. Is Bore Coating Required

4. Is Surface Sealer Required
5. Reinforcing Required for Refractory
6. Is Metal Jacket Required for Refractory

7. Surface Preparation
8. Specify Any Special Techniques Required
IV. INSPECTION
A. Inspection Method
~~~~~ ~~
B. Inspection by Company or Consultant
C. Inspection Requirements Prior to Applying Insulation:

1. Inspect Surface Preparation
2. Inspect Heat Trace or Steam Trace
3. Ensure that Leak Testing has been Fulfilled
D. Inspection Requirements Prior to Applying Metal Jacket
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78
PART II
-
SECTION 12 PAINTING
Location
Type
I. GENERAL
A. Climatic Environment
B. Code Requirements
C. Special Equipment Required
D. Items Furnished by Contractor
E. Surfaces to be Coated (Specifj Shop or Field)

Aboveground Steel Structures
1.
2.
Aboveground Steel Piping
Underground Steel Piping and Structures
3.
4. Steel Vessels
5. Pumps
6. Compressors
7. Turbines
8. Motors, Starters, Switches
9. Instruments
10. Heaters, Boilers, Stacks and Mufflers
11. Concrete
12. Tank and Vessel Interiors
13. Wood
14. Wallboard and Masonry
E Company Systems Color Code
G. OSHA Color Code
H. Coating Manufacturers Supervision Required
II. SURFACE PREPARATION

A. Hand Cleaning
B. Machine Tool Cleaning
C. Commercial Blast
D. White Metal Blast
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79
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E. Blast Roughening
F. Inspection Required After Surface Preparation
G. Rust Inhibitor Required After Surface Preparation

_ _ _ _ _ ~ ~ ~ ~
H. Maximum Time Between Surface Preparation and First Primer Coat
III. APPLICATION
A. Manufacturers Recommendation
B. Protective Film and Tape Required
C. Inspection Required After Application
D. White Metal Blast
E. Maximum Humidity for Application

~~ ~~
F. Maximum Time Between Successive Coats
IV. SYSTEMS SCHEDULE

A. Surface Categories
1. Uninsulated Piping, Vessels and Steel Structures
to "F
(Non-Coastal Areas)
above "F
(Non-Coastal Areas)
to "F
(Coastal Areas)
above OF
(Coastal Areas)
5. Insulated Piping, Vessels and Steel Structures
to OF
(Non-Coastal Areas)
6. insulated Piping, Vessels and Steel Structures
above "F
(Non-coastal Areas)
to "F
(Coastal Areas)
80 --`````-`-`,,`,,`,`,,`---

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above "F
(Coastal Areas)
9. Offshore Splash Zones
10. Tank and Vessel Interiors
11. Heaters, Boilers, Stacks, and Mufflers
12. Pumps, Engines, Compressors, and Turbines
13. Electric Motors, Starters and Switches
14. Instruments and Gauge Racks
15. Concrete
16. Wood
17. Wallboard and Masonry
B. Surface Preparation and Application for Each Category
1. Surface Preparation
2. Number of Primer Coats
3. PrimerType
4. Primer Dry Thickness
5. Number of Finish Coats
6 . Finish Type
7. Finish Dry Thickness
8. Finish Color
--`````-`-`,,`,,`,`,,`---
81
//^:^
PART II
SECTION 13 - BOILERS
Plant Date
Location
Type
I. GENERAL SPECIFICATIONS
A. Life Cycle Expectations
B. Packaged or Field Erected
C. Plot and/or Weight Limitations
D. Electrical Area Classification
E. Power Available VoltS Phase Hertz

F. Plot Orientation
G. Housing
H. ASME Boiler Code
II. DESIGN CONDITIONS

A. Lbs/Hr of Dry Steam at "F PSIG, at Non-return Valve, Plus Lbs/Hr
of Blowdown Steam Purity
B. Superheat, No. of Degrees "F
C. Operating Pressure PSIG
D. Design Pressure PSIG
E. Right or Left Hand
E Altitude Ft.
--`````-`-`,,`,,`,`,,`---
G. Ambient Air Temp OF, Max Min.,"F
H. Feed Water Temp. to (Boiler)(Economizer "F
I. Maximum Pressure Drop through Super Heater
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J. Maximum Heat Flux

Radiant
1.
2. Convection
K. Induced or Forced Draft
Type of Fan Drive
L. Air Heaters
M. Refractory Material
N. TypeBurner
O. Stack
P. Burner System
82
III. COMBUSTION DESIGN CONDITIONS
A. Type of Fuel (Dual or Single)
B. Excess Air%
C. Fuel Characteristics
1. Heating Valve, HHV
2. WC Ration (By Wt.)
3. Temperature at Burner
4. Fuel Pressure Available at Burner, PSIG
5. Sulfur Content, Wt.%
6. Gas Molecular Wt.
7. Gas Composition, and %
8. Liquid Fuels
a. Chemical Analysis
b. Viscosity
c. Specific Gravity
d. Atomization
--`````-`-`,,`,,`,`,,`---
e. Filtering Requirements
f. Storage Requirements
g. System Pressure and Capacity Requirements
IV. WASTE HEAT BOILER

A. Design Data (ASME Boiler and Pressure Vessel Code)
1. Gas Side Maximum Flow
2. Gas Side Maximum Temperature
3. Gas Side Maximum Pressure
4. Minimum Boiler Outlet Temperature
5. Steamhrity
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B. Maximum Gas Velocity

C. Are Inlet Baffies Required
D. Access for Cleaning
E. Vertical or Horizontal Tube Boiler Preferred
F. Minimum Water Velocity in Horizontal Tubes
G. 100%Spare Pump for Forced Circulation Boiler
H. fimps Instrumented for Automatic Start-up
I. Material Present Which Cause Erosion
83
J. Soot Blowers Required
K. Minimum Tube O.D. for Convection, Economizer and Super Heater Sections
L. Corrosion Allowance for Economizer
M. Boiler Feed Water Bypass Around Economizer Required
N. Drain Connections for Economizer and Super Heater
O. Super Heater Minimum Design Outlet Temperature
P. Super Heater Design Outlet Temperature

~ ~~~~
Q. Super Heater Header Outlet Vent Silencer
R. Start-up Cooling Steam Connections
S. External Surface (Studs and Fins) Material
T. External Surface Joining Method
U. Metallurgy of Studs and Fins
V. Minimum Fin Dimensions

W. Maximum Fins Per Inch
X. Minimum Casing Thickness
V. FEED WATER AND CONDENSATE

--`````-`-`,,`,,`,`,,`---
A. Percent Condensate Return

Percent Makeup Water
B. Water Analysis
1. Hardness,PPM
2. Silica
3. pH
4. TotalSolids
Suspended Solids
5 . Other Contaminants
C. Water Treatment
1. Deaeration
2. De-oiling
3. Type of Treatment
4. Blowdown - Manual or Automatic, Frequency
84
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VI. INSTRUMENTS AND CONTROLS
A. Types of Controls (Integrated for Stand Alone)
13. Operating Controls

1. Steam Pressure
2. Feed Water Level Control (One, Two, or Three Element)
3. Fuel Control
4. AirControl
5. Flue Gas
6. Ignition (Burner System Interlocks)
7. Emissions Monitoring
C. Safety Controls
--`````-`-`,,`,,`,`,,`---
1, Steam
2. Water
3. Fuel
4. Air
5. Flue Gas
6. Flame Failure
VII. GOVERNMENTAL CODES AND REGULATION

A. Air Emission Requirements (Stack Height, M a m i n . Firing Emission Rates and Guarantees)
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B. Water Disposal Requirements
1. Blowdown
2. Treating Chemicals
C. Acoustic Design
D. OSHA
E. Inspection (and Testing)
VIII. MISCELLANEOUS
A. Access Doors
B. Soot Blowers
C. Painting
D. Drainage
E.
E Documentation Requirements
85
PART II
-
SECTION 14 PROCESS HEATERS
Plant Date
Location
Type
1. GENEñAL
A. Life Cycle Requirements
B. Type of Equipment Desired

1. Vertical-Cylindrical
2. Horizontal-Rectangular
3. Combination Radiant and Convection
4. Direct-Heating or Indirect
5. Waste Heat Recovery
C. Service
--`````-`-`,,`,,`,`,,`---
D. Shop-Fabricated or Field-Erected
II. PROCESS DESIGN CONDITIONS

A. Heater Sections and Service
B. Heat Absorption MM BTU/Hr
C. Fluid
D. Flow Rate (Velocity Limitations)
E. Allowable Pressure Drop

F. Allowable Average Flux Density BTU/Sq.Ft./Hr. (RadiantlConvection)
G. Inlet Conditions
1. Temperature, "F
2. Pressure, psig
3. Liquid Flow,Lb/Hr
4. Vapor Flow, Lb/Hr
5. Liquid - "API or Sp.Gr.@ 6û°F
6. Vapor - Molecular Wt.
86
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S T D - G P A S R C H L777-ENGL 1777 382Lib77 00LBb41 573
7. Liquid Viscosity, CPS

8. Distillation Data or Compositional Data
9. Sulfur Content of Fluid - Wt.%

10. Corrosion or Erosion Characteristics
H. Outlet Conditions
1. Temperature, "F
2. Pressure, psig
3. Liquid Flow, Lb/Hr
4. Vapor Flow, LbíHr
5. Liquid - " N I or Sp.Gr.@ 60°F
6. Vapor - Molecular Wt.
7. Liquid Viscosity, CPS
I. Fouling Factor
J. MinimumMaximum Stack Temperature
III. COMBUSTION DESIGN CONDITIONS

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A. Type of Fuel (Single or Dual)

B. Excess Air %
C. Ambient Air Temperature F(Max./Min.)
D. Altitude - Ft. Above Sea Level
E. Fuel characteristics
1. Heating Valve, HHV
2. Specific Gravity
3. H/C Ratio by Weight
4. Temperature at Burner, O F
5. Fuel Pressure Available at Burner, psig
6. Sulfur Content - Wt.%

7. Gas - Molecular Wt. %
8. Gas Composition - Molecular %
9. Liquid - ASTM Boiling Point
G. Fuel Scrubber with High Liquid Level Shutdown Switch
H. Thermal Efficiency
I. Waste Heat Source
1. Fluid
2. Mass Flow Rate
3. Allowable Pressure Drop
4. Inlet Temperature O F
5. Minimum Outlet Temperature OF
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87
~ ~~ ~
S T D = G P A S R C H 1997-ENGL 1997 W 3 6 2 4 b 9 9 0 0 1 ô b 4 2 40T
IV. MECHANICAL DESIGN CONDITIONS

A. Plot Limitations
B. Tube Limitations
C. Stack Limitations
D. Structural Design Data
1. WindLoad
2. Seismic Factor
E. Stack Draft Preventer
E Wind Skirts
G. Insulation
H. Refractory
I. Casing
J. Hangers
K. Type Burner
L. Supplemental Firing
K. Forced or Natural Draft
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V. COIL DESIGN CONDITIONS

A. Heater Sections and Service
B. Design Pressure, psig
C. Design Fluid Temperature, OF
D. Corrosion Allowance, Tubes
E. Corrosion Allowance, Fittings
F. Stress Relieve
G. Weld Inspection Requirements - X-Ray or Other
H. Tube Material (ASTM Spec. & Grade)
I. Plug Type Headers

1. Material (ASTM Spec. & Grade)
2. Location
3. Welded or Rolled
J. Return Bends
2. Location
H. Terminals
2. Location
L. Crossovers
1. Welded or Flanged
2. Pipe Material (ASTM Spec. & Grade)
M. Creep Value at ûperating Temperature
N. Weld Inspection & Hydrostatic Testing
88
--`````-`-`,,`,,`,`,,`---

O. Coil Configuration
VI. INSTRUMENTATION, CONTROLS, AND SHUTDOWNS

A. Flame Failure Device
B. Manual Emergency Shutdown
C. Low Fuel Gas Pressure Shutdown

~ ~
D. High Fluid Temperature Shutdown

~ ~~~
E. Low Fluid Flow Shutdown
E High Fluid Flow Shutdown
G. High Stack Temperature Shutdown
H. Themowells and Pressure Gauges on Inlet and Outlet Passes
I. Check Valve on Outlet of Header
J. Individual Pass Flow Measurement and Valves for Flow Control Required
K. Stack Damper and Control
L. Low Instrument Air Pressure Shutdown
M. Fluid Temperature Control
O. Flue Gas Monitoring

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P. Combustion Controls
Q. Other Special Controls
VU. SPECIAL CONSIDERATIONS

A. Acoustic Design Requirements
B. Proper Spacing from Process and Storage Areas

--`````-`-`,,`,,`,`,,`---
89
C. Air Emission Requirements Guarantees
D. Number of Drawings and Manufacturers Data
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~~
E. Access Doors, Platforms and Ladders
E Painting
G. Drainage
H. Delivery
--`````-`-`,,`,,`,`,,`---
I. Inspection Ports
J. Waste Heat DiverterBy-Pass
K. Minimum Stack Height
L. structural
90
PART II
SECTION 15 COOLING TOWERS -
Plant Date
Location
Type
I. GENERAL,
A. Type
B. Arrangement
C. Packaged or Field Erected

~
D. Minimum Cells
E. Plot andor Weight Limitations
E Electrical Area Classifications

G. Basin or Support
~
H. Plot Orientation
I. Industry Code Requirements
II. DESIGN CONDITIONS

A. Flow Rate
B. Hot Water Temperature

~ ~_____ ~ _ _ _ _ _ _ _ ~~ _____ ~ ~
C. Cold Water Temperature

~ _______ ~~ ______ ~ ~~
D. Ambient Wet Bulb Temperature
E. Project Elevation
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
F. Wind Velocity and Prevailing Direction
III. DESIGN CONSIDERATIONS

A. Structural Design Loads
1. Wind
2. Snow
3. Live
4. Seismic
--`````-`-`,,`,,`,`,,`--- 91
~ - -
~~~ -
S T D m G P A S R C H 1997-ENGL 1977 3629697 0 0 1 8 6 ~ 60 5 5
B. Unusual Contaminants
1. Air
2. Water
C. Design Restrictions
1. Maximum Drift Loss
2. Materials
3. Maximum Allowable Fan Tip Speed
4. Minimum Fan Stack Height
5. Noise Limitations
6. Type of Fan Driver
7. Winterization Requirements
8. Water Connections, Size and Number
--`````-`-`,,`,,`,`,,`---
D. Economic Evaluation Configuration
IV. MATERIALS
A. Lumber
1. Species
2. Treatment
3. Lumber Code
B. Hardware
1. Fasteners
2. Castings
3. Coating
4. Nails
C. Casing
D. ~~
E. Fill
F. Louvers
G. Mechanical Equipment Support
H. Stairways and Ladders
I. Hot Water Distribution System
J. Fan Stacks
K. DriftEliminators
L. Fan Deck
V. MECHANICAL EQUIPMENT
A. FanDriver
1. Type
2. Vibration Control
3. VariableDuaVReversibleSpeed
92
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B. Fan Design Noise Limitations
C. Speed Reducers
D. Driveshaft Assembly
E. Handling Equipment
F, hmP
1. Type
2. Pumping Head (Measured Above Basin Curb)
3. Arrangement
4. Sump and Trash Screens
5. Type of Pump Driver

G. Water Treating
1. Type Make Up Water (Analysis)
2. Quantity of Make Up Water
3. Cycles of Concentration
4. Chlorinator
5.
6. SoftenerR0
~
7. Filters
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H. Electrical
1. Wiring and Controls
2. Type of Enclosures
3. Power Capacity
4. Power Characteristics (Volts, Hertz, Phase)
I. Fire Protection
--`````-`-`,,`,,`,`,,`---
93
VI. INSTRUMENTS AND CONTROLS
A. Fans
B. Pumps
C. Water Make-up Controls
D. Chemical Treatment
E. Water Temperature
VU. SPECIAL CONSIDERATIONS

A. Delivery
B. Performance Guarantee
1. Performance Curves
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
2. Field Test and Cost
3. Basis of Settlement
C. Documents
1. Drawings
2. Operating and Maintenance Manuals
3. Spare Parts Lists

--`````-`-`,,`,,`,`,,`---
4. Certified Lumber Treatment
D. Governmental Codes and Regulations
E. Water Disposal

PART II
SECTION 16 - WELDED FABRICATION AND TESTING
Plant Date
Location
Type
I. GENERAL AND DESIGN

A. Applicable Codes and Standards
B. Jurisdictional Regulations
C. Metallurgical Considerations
~
1. Low Temperature Service
2. Corrosive Service
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
3. High Temperature Service
4. Physical Properties
5. Chemical Properties
D. Operating Conditions
E. Dimensional Tolerances
E Weld Repairs
G. Branch Connections
H. Material Protection from Damage and Environment

1. Welding Materials
2. Fabricated Pieces
II. SAFETY PRECAUTIONS
--`````-`-`,,`,,`,`,,`---
95
III. WELD PROCEDURES
A. Code Welding Procedure Specification
B. Code Procedure Qualification Record
C. Weld Variables
1. Process
2. Joint (Groove) Design
3. Base Metal
~~~
4. Plate or Pipe Thickness
5.
6. Electrode Selection
7. Filler Metal Size or Rate of Deposit

--`````-`-`,,`,,`,`,,`---
8. Weld Deposit Composition
9. Positions
10. Ambient Conditions Suitable for Welding
11. Preheat
12. Post Weld Treatment
13. Shielding GadElectrode Coating/Fiux
14. Electrical Characteristics
15. Welder Techniques
16. Line-Up ClampsBack-Up Rings
17. Pipe Diameter Range
18. Heat Input
96
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S T D - G P A S R C H 1997-ENGL 1797 382Lib99 001Bb5L Li12 M
D. Supplemental Test
1. C h w y V-Notch
IV. WELDER QUALIFICATION

A. Record of Performance Qualification Tests
B. Welding Performance Variable
1. Welding Process
2. Pipe or Plate Thickness and Size
3. Joint Design
4. Filler Metal
5. Position
6. Shield Gas
7. Electrical Characteristics
8. Technique (Uphill or Downhill)
C. Welder Identification
D. Frequency of Qualification Tests

~ ~~ ~ ~~ ~~~
E. Qualification Test Code Reference

--`````-`-`,,`,,`,`,,`---
V. INSPECTION AND TESTS

A. Welding
1. Visual
2. Mechanical
3. Radiographic
a. Full
b. Random
4. Ultrasonic
5. Hardness
97
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6. Magnaflux
7. Dye Penetrant (PT) Testing
B. Pressure Testing
1. Hydrostatic
2. Pneumatic
3. Required Holding Time
4. Are Charts Required
--`````-`-`,,`,,`,`,,`---
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98
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~ ~ ~ ~
=
~ ~
S T D - G P A S R C H L997-ENGL 1797 3 8 2 4 b 9 9 0018b53 295
PART II
-
SECTION 17A LIQUID PRODUCT CUSTODY TRANSFER
Plant Date
Location
Type
I. GENERAL
A. Applicable Codes/Standards/Specifications
--`````-`-`,,`,,`,`,,`---
B. Area Electrical Classification

1. Heater
2. Flow Computer
3. Building
C. Is Electric Power Required
D. Is Skid Mounting Required
E. Weather Proofing Required
E Type of Measurement, Mass or Volumetric
G. Calculation Procedure
H. Point of Delivery/CustodyTransfer
I. Delivery Period
J. Party Operating and Maintaining Metering Facilities
K. Source of Physical Data

L. Method of Settlement Upon Failure of Equipment MeterISampler
M. Is Flow Continuous or Batch
N. Product Specifications
O. Correction of Errors
99
S T D - G P A S R C H 1997-ENGL 1997 3 8 2 9 b 7 9 001Bb54 121
P. Insulation Requirements
Q. Painting Requirements
R. P & I D
~
S. MechanicalElectrical Drawings
II. METERS
A. Type of Meter
B. Flow Range Min.Morm./Max
C. Type of Huid Metered-Lubrication Qualities
D. Is Ticket Printer Required

E. Is Remote Transmission Required
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F. Maximum and Normal Operating Pressure
G. Maximum Allowable Pressure Drop

H. Vapor Pressure of Fluid
I. Viscosity and Gravity of Huid
J. Maximum and Normal Fluid Temperature
K. Back Pressure Required to Meter Huid at Maximum Temperature

L. Corrosiveness of Fluid
M. Will Meter Accept Mechanical or Electronic Connection for Prover
N. Will Flow Computer Drive a Continuous Sampler
O. Will Type of Product Pump Affect Meter Selection
P. Is a Spare or Check Meter Required
Q. Break in Time for NewRefurbished Meter

R. ANSI Hange Ratingmace
S. Battery Powered Totalizer Required
T. Design for Capacity Increase/Decrease
U. Flow Computer
V. Printer
W, Meter Tube and Meter Certification
--`````-`-`,,`,,`,`,,`--- 100
III. PROVERS
A. Type of Prover
B. Is Prover Stationary or Portable
C. Maximum Working Pressure
D. Frequency of Calibration TestMumber of Tests Per Calibration
E. Maximum Meter Factor DeviatiodProving Repeatability Allowed
E List Parties That are to Witness Calibrations
G. Type of Portable Prover Fluid Connections
H. Method for Disposal of Fluid in Prover
I. Is Contract Prover Company Acceptable to all Parties
J. Method of Cleaning Portable Provers for Next Calibration

K. Block and Bleed Requirements
~~~ ~
L. Prover Certification
IV. SAMPLING AND ANALYSIS

A. Type of Sampler (Le. Automatic)
B. Frequency of Sampling or Sampler Transfer (Time, Flow Gate)

C. Number and Volume of Samples Required
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
D. Continuous or Spot Sampling
E. Will Sampler Take Sample at Stream Conditions
F. Sampling Rate (Proportionalto Flow)
G. Type of Analysis
~~
H. Laboratory to be Used for Analysis
I. Components Required From Analysis
J. How Should Analysis be Reported (Mol%, Liquid Volume %, Weight %, etc.)
K. Maximum Time for Reporting Analysis
L. Maximum Deviation Allowed for Check Samples
101
--`````-`-`,,`,,`,`,,`---

M.Who Pays for Analysis Costs
N. Period Referee Sample to be Retained
O. Sampler Equipped to Prevent Product Vaporization
P. Mixing Device
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
Q. Sampling Method (i.e., GPA 2174)
--`````-`-`,,`,,`,`,,`---
R. Analysis Requirements (Le. GPA 2177)
S . Sample Cylinders/Carrying Case(s)
T. scoops
U. On-Line Chromatograph Vs. Sampler
V. DENSITOMETERS AND GRAVITOMETERS

A. Type of Instrument
~~ ~
B. Continuous or Spot Reading

C. Recording or Indicating
D. Does Instrument Measure at Stream Temperature and Pressure

E. Maximum Deviation Allowed
F. Frequency of Calibration
G. Are Separate Connections Required for Densitometer ChecksKalibration?
H. Are Single or Dual (idout) Thermowells Required on Desitometer Check Piping?
I. Restricting Orifice in Main Piping Parallel with Densitometer Check Piping?

~
VI. ACCESSORY EQUIPMENT

A. Is Temperature Recorder Required
B. Is Pressure Recorder Required
C. Back Pressure Valve Required
D. Strainer or Filter Required
E. Thermowells and Pressure Taps Required
E Is a Meter By-pass Allowed
G. Is Chemical Injection Required
102
S T D - G P A S R C H 1797-ENGL 1977 W 382Lib97 0 0 1 8 b 5 7 930
H. Is Automatic Temperature Compensation Permitted
I. Battery Powered Backup System
J. Meter Building
1. Purged, W A C
2. Back Up Power Supply ( U P S )
3. Communications (Phone Line, Radio, Satellite, etc.)
K. Meter Building Heating, Air Conditioning, Lighting
L. Insulating Flanges and Other Insulating Devices

~~
M. Thermal Relief Devices

~ ~
N. Flow Computer
1. No. Analog Input
2. Storage Capacity
3. Battery Back Up
4. Communication Format
5. DUDO Required
--`````-`-`,,`,,`,`,,`---
103
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PART II
-
SECTION 17B GAS CUSTODY TRANSFER
Plant Date
Location
Type
I. GENERAL
A. Applicable CodedStandards/Specifications
1. Meter
2. Piping
3. Electrical
--`````-`-`,,`,,`,`,,`---
B. Electrical Area Classification
1. Electronic Devices
2. Analyzers
3. Building
4. Communications Devices
5. Control Devices
6. External
C. Is Electric Power Required
D. Is Skid Mounting Required
E. Calculation Procedurehlethod
E Point of Delivery/Custody Transfer
G. Delivery Period
H. Party Operating/Maintaining/Calibratingthe Metering Facilities
I. Source of Physical Data
J. Method of Settlement Upon Failure of Equipment Meter RecorderíFiow Computer, Analyzer,

Sampler Plate
K. Gas Specifications
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
1. Delivery Pressure and Temperature Range

~ ~ ~~ ~ ~~
2. Gas GravityLBTü LimitatiodDew Point
3. Contaminant Limitations: H2S, Inert, Water
104
L. Correction of Errors
M.Temperature and Pressure Basis for Measurement
N. Barometric Pressure Determination
O. CalibrationiTest Frequency
II. METERRECORDER
A. Dry Flow Meter
1. Type of Chart: Square Root or Direct Read
2. Recorded Conditions Static Pressure, Temperature, Differential Pressure
3. Frequency of Chart Rotation (Programmable Clocks)
4. Elevation of Recorder with Respect to Meter Run

~~ ~
5. Flow Range Requirements
B.
~
1. Frequency of Data Collection

~~ ~~ ~ ~ ~~
2. Power Supply and Back Up Power
3. Calculation Procedures
4. Data Editing
5. Applicable Standards
______ ~ ~~ ~~
C. Other Recording Devices
III. METER RUN

A. Minimum Upstream and Downstream Length
B. Flow Conditioning (StraighteningVanes)
C. Type of Orifice Fittings (Simplex, Senior, Orifice Hanges)
--`````-`-`,,`,,`,`,,`--- 105
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D. Number and Location of Taps for Sampling and Measurement
E. Smoothness Tolerances for Meter Tube
E Beta Ratio
G. Permissible Diameter Range
H. Multiple Parallel Meter Runs
I. Automatic Flow Range Control
IV. SAMPLING AND ANALYSIS
--`````-`-`,,`,,`,`,,`---
A. Type of Sample
~~
2. Continuous Sampler (Time or Flow Gate)
3. Continuous Analysis
4. Continuous Sampling Collection: Scoops, Orifice Plate

B. Type of Analysis
1. Laboratory to be Used for Analysis
2. Analysis Requirements: Components, Gravity, BTU
3. Temperature and Pressure Basis for Analysis
4. Period Referee Sample to be Retained
5. Applicable Standards
_____ ~~
C. Power Source (Self Contained or external)
D. Sample Cylinder(s): Single Chamber, Piston Cylinder
V. ACCESSORY EQTJIPMENT
A. Insulating Flanges and Other Insulating Devices
106
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S T D - G P A S R C H L997-ENGL 1997 3 8 2 4 b 9 9 OOLBbbL 361
REFERENCES
1. MI Manual of Petroleum Measurement Standards (MPMS), Amencan Petroleum Institute, Washington,
D.C.
a. Chapter 1, Vocabulary
b. Chapter 4, Proving Systems, Section 2, Conventional Pipe Provers
c. Chapter 4,Proving Systems, Section 3, Small Volume Provers
d. Chapter 5 , Metering, Section 3, Measurement of Hydrocarbon Liquids by Turbine Meters
e. Chapter 5, Metering, Section 4,Accessory Equipment for Liquid Meters
f. Chapter 14, Natural Gas Fluids Measurement, Section 3, Orifice Meters
g. Chapter 14, Natural Gas Fluids Measurement, Section 6, Continuous Density Measurement
h. Chapter 14, Natural Gas Fluids Measurement, Section 7, Mass Measurement of Natural Gas Liquids
i. Chapter 14, Natural Gas Fluids Measurement, Section 8, Liquified Petroleum Gas Measurement
2. Standards of the Gas Processors Association (GPA), Tulsa, Oklahoma:

a. GPA Standard 8 182, Standard for the Mass Measurement of Natural Gas Liquids
b. GPA Standard 8173, Method for Converting Mass Natural Gas Liquids and Vapors to English Liquid
Volumes
c. GPA Standard 2145, Physical Constants for Paraffin Hydrocarbons and Other Components of Natural
Gas
d. GPA Standard 2174, Obtaining Liquid Hydrocarbon Samples for Analysis by Gas Chromatography
e. GPA Standard 2186, Tentative Method for the Extended Analysis of Hydrocarbon Liquid Mixtures
Containing Nitrogen and Carbon Dioxide by Gas Chromatography
f. GPA Standard 2177, Analysis of Demethanized Hydrocarbon Liquid Mixtures Containing Nitrogen
and Carbon Dioxide by Gas Chromatography
g. GPA Technical Publication TP-16, Composite Pressure and Temperature Volume Correction Factor
Table for Liquified Petroleum Gas (LPG) and Natural Gasoline
h. GPA Technical Publication TP-17, Table of Physical Properties of Hydrocarbons for Extended
Analysis of Natural Gases
--`````-`-`,,`,,`,`,,`---
107
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~- ~
S T D = G P A S R C H L777-ENGL 1777 M 3824b77 UU1Bbb2 2 T B
PART II
-
SECTION 18 PIFELINE CONSTRUCTION
Plant Date
Location
Type
I. GENERAL
A. Fluid Properties
1. Type of Fluid (Gas, Liquid, Other)
2. Specific Gravity
3. Viscosity
4. Pourpoint
5. Vapor Pressure and Temperature
6. Composition (COZContent, H2S Content, Etc.)
7. Water Content
8. Corrosivity
9. Gas Delivery Specifications (TariffLimitations)
--`````-`-`,,`,,`,`,,`---
B. Volumes and Rates

1. Total Daily Volume
2. Design Rate
3. Maximum Rate
4. Minimum Rate
C. Pressures
1. Operating
2. DesigdMAOP
3. Maximum
4. Minimum
5. MAOP of Interconnecting Pipelines
6. Population Density (Class Location)
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D. Design Codes
1. ASME (ANSI)B31.8 (Gas Pipelines - DOT)
2. ASME (ANSI) B31.4 (Liquid Pipelines - DOT)
3. Others
108
E. Pipeline Facilities
1. Mainline - Size, Length, Material Grade, Wall Thickness, Yield Strength
2. Lateral - Size, Length, Material Grade, Wall Thickness, Yield Strength
3. Plant ConnectionsFuture Tap Locations
4. Block Valves and Blowdowns - Size, Location, ANSI Rating

5. Scraper Launchers and Receivers - Size, Location, ANSI Rating
6. Launchermeceiver Designed for Smart Pig
~ ~~
7. Scraper Bars in Side Taps

8. Coating - Shop, Field Joint, Aboveground, Type, Thickness
9. Coating Temperature Limitations
- ~ ~
10. Cathodic Protection, Insulators

~~~~ ~~ ~
11. NACE Trim Valves

~ ~~~~ ~
12. River Weighing Requirements
13. Casing Requirements (Crossing)
14. Crossing (Bore, Open Cut, Directional Drill)
E Related Facilities
1. Storage - Atmospheric, Pressure Tank, Salt Dome, Refrigerated
2. Pumping Stations
3. Compressor Stations
4. Measurement Facilities (Orifice, Turbine, Rotary, Electronic, Chart)
5. Power Service Available (Solar RTU, Battery Backup)
6 . RTU Building (Permits)
7. Sampling Facilities (Chromatograph, Moisture, Oxygen, Etc.)

8. Separation Facilities (2-Phase or 3-Phase)
--`````-`-`,,`,,`,`,,`---
9. Filtering Facilities
109
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S T D - G P A S R C H 1777-ENGL 1997 M 3824b97 0018bb4 O70
1o. Dehydration Facilities

11. Batching Facilities
12. Inhibiting and Cleaning Facilities (Methanol Injection)
13. Treating Facilities
14. Odorization Facilities (Storage Tank, Dike)
15. Regulation (Monitor, Relief)
16. Flow Control Facilities

17. Indirect Waterbath Heating Facilities
18. Land Requirements (Size, Location, Access, Fencing)
19. Bypass Piping
20. Isolation Valves for Blowdown
G. System Operations
1. Manpower Requirements (Calibration Weekly or Monthly)
~ ~~ ~~ ~~~ ~
2. Automation and Surveillance
3. Safety and Personnel Training
4. Environmental Effects
--`````-`-`,,`,,`,`,,`---
5. Operations and Maintenance Manuals
6. Emergency Procedures Manual

~~ ~~
7. Noise Abatement Requirements
H. Regulating Agencies
1. Dept. of Transportation
2. County Highway Depts. (For Requirements in Crossing County Roads)
3. State Highway Depts. (For Requirements in Crossing State Highways)
4. Corps. of Engineers (For Requirements in Crossing Navigable Waterways)
5. Levee Districts (For Requirements in Crossing Levees)
110
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6. Bureau of Land Management (BLM)
7. BOR
8. US Forest Service
9. Others
II. CONSTRUCTION
A. Selection of Route
1. Optimum Route Survey - Aerial Photos, Tax Maps, Ownership Lists
2. Alternate Routes
3. Topographical Survey
a. Drip Locations
b. Design
4. Archeological Survey
--`````-`-`,,`,,`,`,,`---
5. Preparation of Alignment Sheets
6. Preparation of Permit Plats
7. Right-of-way Requirements
a. Construction Width
b. Permanent Width
c. Stations, Storage
d. Access Roads
e. mimp and Compressor Station
8. Right-of-way Acquisition
a. Survey Permissions
b. Legal
c. Landowner Confirmation
d. Tenant Identification, If Any
e. Document Execution
f. Recording of ROW Documents
g. Prepare List of Landowner Restrictions for Owner's Inspector, Contractor

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
9. Permits
a. Public/Government Property
~~
b. Highways and Roads
C. Navigable Waterways (Spoil Location TBD)
d. Irrigation and Drainage Canals (Spoil Location TBD)

e. Railroads
Leveesf.
State Historical Preservation
g.
NPDES (Hydrostatic Test Water)
h.
1. Erosion Control
j. Other
B. Right-of-way Preparation
1. StakeROW
2. Construct Gates and Fences
3. Clear ROW
~
a. Cut Trees and Brush

b. Stump Removal and Storage Off ROW
c. Debris Kept Separate from Backfill Material
d. Debris Disposal (Offsite Unless Landowner Permission Granted)

e. Spoil Bank Location (Top Soil to be Returned as Top Soil)
f. Top Soil Entire ROW or Only Ditch and Spoil Area
g. Maintain Natural Drainage (Flue Pipes for Stream Crossing)
4. Provisions for Use of Explosives
5. Silt Fence Installation
6. Strip Top Soil

C. Material Delivery
1. Storage Sites Selected (Inside or Outside)
~~
2. MaterialPipe Availability
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~ ~ _ _ _ _ _ _ _ _ _
3. Transportation of Pipe to Coating Yard
--`````-`-`,,`,,`,`,,`---

4. Transportation of Materials
a. Owner
b. Contractor
c. Suppliers or Other
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
d. Inspection for Damage
5. Demurrage Costs Borne by Owner or Contractor
6. Protection from
b. Damage
7. Material Inventory by Owner
8. Owner to be Reimbursed by Contractor for and Materials not Accounted for upon Final
Acceptance
D. Stringing of Pipe
1, Owner's Inspectors Assigned to Project
2. Owner Approval of Equipment to be Used in LoadingAJnloading Pipe
3. Use of Buffers or Other Protection in Handling to Protect Coating and Bevelled Ends
4. Allow for Livestock and Vehicle Passage
E. TrenchingBoring
1. One-Call System Notifications
2. Trenching and Excavation Safety
3. Widths Specified
4. Minimum Cover Requirements
a. Normal
b. Rock
c. Swamp (DesignatedWetland)
d. IrrigatedLand
--`````-`-`,,`,,`,`,,`---
113
5. Bored Crossings (Excavation Width, Bore Length)
6. Hand Ditching Requirements (Notify Owners Prior to Construction)
a. Foreign Pipelines
b. Utility Crossing
c. Drainage Tile
d. Timber
7. Shoring for Deep Trenching
8. Double Ditch
9. Provisions for Use of Explosives in Rock
--`````-`-`,,`,,`,`,,`---
10. Provisions for Earth Pad in Rock Trench
11. Provisions for Drainage
F. Laying of Pipe
1. Pipe Joints Swabbed to Remove Dirt and Foreign Matter
2. Provisions for Keeping Pipe Clean for Drag Sections for Boring
3. Provisions for Field Bends and Induction Bends
4. Railroad and Public Road Crossings

a. Approval of Engineers or Other Authority Having Jurisdiction
b. Cased Crossings Tested for Electrical Shorts
5. Adequate Slack in Trench
6. Padded Slings for Handling Coated and Wrapped Pipe
G Welding
2. Welding Procedure Qualification
3. Welder Qualification and Safety Orientation

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
H. Radiographic Inspection
1. API Standard 1104 (100% or 10%)
2. Radiographer's Certification
I. Lowering
1. Padded Slings
2. Clear Ditch of Rocks and Debris Prior to Lowering
3. Inspect for Coating Holidays
J. Cathodic Protection
1. Anodes and Rectifiers
2. TestLeads
K. Backfilling
1. Repair of Any Damage to Protective Wrapper and Coating
2. Fill Material Not to Include Skids, Stumps, Trees, or Rocks
3. Hot Coating Applied Over Trench Not to Be Covered Until Enamel has Thoroughly Hardened
4. Return Top Soil to Surface of Trench and Mound Loose Dirt over Trench
5. Riprap Steep Banks

--`````-`-`,,`,,`,`,,`---
6. Plant Seed per Landowner Requirements
L. Stream and River Crossings

1. Hydrostatically Test Before Installation
2. Riprap Banks to Prevent Erosion
3. Remove Excess Earth to Prevent Interferences with Normal Flow
4. Confirm Conformance of Construction to Specifications and Special Requirements of Agencies

Having Jurisdiction
5. Spare Crossing Pipe
M.Testing
1. Run Scraper with Gauging Plate, Caliper Tool

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
2. Test Medium and Source
~~ ~
3. Test Pressure Range and Duration
4. Monitor Test (Number of Test Sections Required)
N. Line Cleaning and Drying
1. Displace Test Medium (Disposal Location, Permits)
2. Nitrogen DryingDehydrated AirBatch Pigging
3. Purging Procedures
~~ ~~
4. Notification of Pipeline In-Service
O. Clean-up
1. Remove Paint Barrels, Skids, Defective Material, and Other Construction Debris
2. Remove and Dispose of Large Rocks and Stumps
3. Restore Streams and Wetlands
4. Compact Backfill and Smooth Ground Surfaces Suitable for Cultivation

~
5. Repair Drain Tile
6. Install Line Markers
7. Secure Damage Releases from

a. Landowner
b. Tenant
P. General
1. Include Owner Specifications
a. Painting
~~ ~
b. Protective Coating
c. Welding
d. Hydrostatic Testing
116
--`````-`-`,,`,,`,`,,`---

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S T D - G P A S R C H 1777-ENGL 1777 D 382Lib77 00L8b7L 2 0 0
e. Gas Testing
f. Air Testing
g. Cathodic Protection
h. Launching and Receiving Facilities for Scraper Traps
1. Meter Run Installations

~~
j- Block Valves with Vent Connections
k. Gathering Line Drip Installations

--`````-`-`,,`,,`,`,,`---
2. Provide Qualified Inspectors for Every Construction Activity
3. As-Built Drawings
a. Pipelines (Weld Joint Locations, X-Ray Report)
b. Facilities (OSHA PSM Requirements)
4. Material Reports (Surplus Material)
€17
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PART II
-
SECTION 19 BUILDINGS
Plant Date
Location
Type
I. BUILDING SERVICE
A. Type of Construction
1. New Building
2. Modifications to Existing Building
B.
2. Temporary
C. Uses
1. Office
2. Laboratory
3. Process Control
4. Warehouse
5. Maintenance Shop
6 . Personnel - Change RoodCompany Holding
7. Machinery (Pumps, Compressors, Etc.) Open or Closed Type
8. Instrument and Electrical
~~~ ~ ~
9. Water Treating
1o. Chemical Storage
11. Measurement or Analytical Equipment
12. DCS Field Control Cabinets
13. Electrical Switchgear
14. Other
--`````-`-`,,`,,`,`,,`--- 118
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D. Occupied Areas (Essentially Full-Time Basis)
E. Unoccupied Areas (Part-Time or As-Needed Basis)

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~ ~~ ~ ~ ~~
E Location
1. Plant Entrance
2. Inside Process Area
3. Other
II. GENERAL SPECIFICATIONS

A. Space Requirements
1. Equipment
2. Storage
3. Work Area
4. Walkways
5 . Stairs
6. Personnel Areas (Washrooms, Kitchen, Break Room, Change Rooms)
7. Number of Levels
B. Comfort Requirements
1. Cooling
2.
3. Dehumidification
4. Ventilation and Fume Removal
5. Pressurization
6. Sanitary Facilities
7. Noise Abatement
--`````-`-`,,`,,`,`,,`---
119
C. Provisions for Expansion
m. DESIGN SPECIFICATIONS
A. Foundations
1. Pier
2. Slab
3. Curtainwall
B. Floors
1. Material
2. Floor Coverings
a. Skid Resistant
b. Chemical Resistant
c. Materials
C. Framing
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
1. Type
a. Self Framing
b.
~
C. Masonry
2. Wind Loading
3. Provision for Crane
D. Walls
1. Exterior
a. Material
b. Insulation
c. Openings
(2) Windows
(3) Special
2, Interior
a. Framing
120
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b. Covering
c. Insulation
d. Openings
E. Roofs
1. Loading
a. Live
b. Dead
2. Materials
a. Roof
b. Truss/Support
3. Insulation
4. Special Features
a. Skylights
b. Ridgevents
c. Gutters and Downspouts
F. Ceilings
1. Unfinished
2. Finished
3. Materials
4. Soundproofing
G. Safety
1. Fire Protection
a. Sprinklers
b. Extinguishers
c. Detectors/Alarms
d. Deluge System
2. Fire Resistance
4. Blast Proofing
~~ ~ ~
5. Chemical Eyewash and Shower Stations
H. Utilities
1. Water
a. Hot
b. Cold
c. Drinking
2.
3.
4. Compressed Air
5. ComputeriTelephoneModem Outlets/Jacks
--`````-`-`,,`,,`,`,,`---

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~~ ~ ~
S T D - G P A S R C H 1977-ENGL 1777 382Lib79 üO18b7b 8 7 2
6. Other
I. LIGHTING
i. Type of Fixtures and Spacing
2. Lighting Levels
--`````-`-`,,`,,`,`,,`---
3. Emergency Lighting
J. Regulatory Requirements
1. OSHA
3. DOT
5. Others
K. Inspection Requirements
1. State
2. County
3. City
4. Other
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122
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PART II
-
SECTION 20 GRADING, DRAINAGE, AND ROADWAYS
Plant Date
Location
Type
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
I. GENERAL,
A. Regional Topographic Map
B. Plant Site Topographic Map
C. Regional Aerial Survey
D. Plant Site Aerial Survey
E. Rainfall or Snow Data
1. Amount and Number of Days
2. Maximum Daily Rate
3. Maximum Hourly Rate
4. Critical Run-Off Rate
E Regional Stream Discharge Rate Data
G. Regional Stream Water Quality Data
H. Waste Water Disposal
--`````-`-`,,`,,`,`,,`---
1. Quantity
2. Subsurface Injection
3. Surface Drainage Volume
I. Soil Survey
1. Bearing Capacity
2. Soil Composition & Characteristics
3. Water Table
J. Federal, State and Local Regulations
1. Water Effluent Requirements
2. Water Disposal Permits
3. Environmental Impact Studies
4. Public Relations
5 . Burning Permits
II. GRADING
A. Clearing & Grubbing
1. Cutting
2. Removal
3. Burning
4. Grubbing Depth Requirements
5. Explosive Use

6. Backfill
7. Timber Disposition
8. Outside Project Disposal Sites
9. Loose Rock Removal & Disposal
B. Excavation
1. Topsoil Removal and Disposition
2. Concrete Seal Slabs
3. Dewatering Procedure & Equipment
4. Existing Structure Protection
C. Transportation
D. Deposition and Compaction

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
1. Fill Material Specifications
2. Fill Material Source

3. Maximum Layer Thickness
4. Compaction Requirements
E. Backfill
1. Material Specifications
2. Compaction
F. Final Grade Drawings
III. SURFACE DRAINAGE

A. Drainage Pattern Drawings
B. Culvert Types
1. Rigid Sectional Pipe
2. Flexible Pipe
3. RigidBox
4. Multiplate Arch
C. Culvert Material
1. Cormgated Galvanized Steel
2. Cormgated Aluminum
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3. Concrete
4. Clay Pipe
5 . Structural Plate
6, Gasket Materials
D. Bridges
1. Concrete Specifications
2. Steel Specifications
3. Wood Specifications
4. Piling Specifications
5. Static and Impact Loads
6. U.S.Coast Guard Permits for Navigable Waterway Bridges
E. Construction Requirements for Culverts and Bridges

1. Excavation Details
2. Bedding for Culverts

- ~ ~ _ _ _ _ _
3. Backfill Material
Compaction
4.
5. Joint Material
6. Depth of Cover
7. Pipe Driving Details
8. Cleanup
E Sewers
1. Storm Water
2. Sanitary
3. Combination
4. Material Specification
5. Manhole Detail
G. Open Ditches
IV. SUBSURFACE DRAINAGE

A. Soilstudies
1. Origin
2. Soil Characteristics
~ ~ ~~ ~ ~ ~ ~
3. Subgrade Soil Classifications
125
--`````-`-`,,`,,`,`,,`---

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4. Ground Water Data
5. Bearing Power of Soil
6. Slope and Angle of Repose
7. Subsurface Stabilization
8. Soil Requirement Above Water Level

~~ ~
B. Construction
1. Drain Pipe Materials
2. Perforation Detail
3. Backfill Material
4. Top Seal
5. Outlet Covers
~~~~~~~~
6. Subdrainage Drawing
V. ROADWAYS
A. Detailed Drawings
B. Excavation Detail
1. Top Soil Removal & Disposition
~~ ~~~
2. Loose Stone Removal

~ ~~~
3. Fill Material
--`````-`-`,,`,,`,`,,`---
4. Fill Layer Maximum
5. Compaction
C. Preparation of Subgrade
1. Subgrade Material
2. Subgrade Thickness
126
//^:^^#^~^^"~~:

3, Lime Treating
a. TypeLime
b. Lime Concentration
D. Application
1. Dry Placing
2. Slurry Placing
E. Mixing
First Mixing
a. CuringTime
b. Mixing Equipment
Final Mixing
a. Pulverizing
b. Sieve Analysis
c. Maximum Open Air Time
E Compaction
1. Maximum Time After Mixing
2. Moisture Content
3. Layer Thickness
4. Rolling
5. Minimum Curing Time
G. Base Course Sand Stabilized Material

1. Layer Depth
2. Total Thickness
3. Compaction
4. Shell and Sand Specifications

--`````-`-`,,`,,`,`,,`---
127
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S T D - G P A S R C H 2777-ENGL 2797 382LIb79 001AbA2 0 7 b W
5. Proportions
6. Liquid Limit
7. Plasticity Index
8. Shrinkage
9. Applicable State Equipment and Construction Manuals

--`````-`-`,,`,,`,`,,`---
H. Base Course Cement Stabilized Material

1. Shell Grading
2. Material Proportioning
3. Mixing
4. Samples
5. Application
6. Rolling
7. Evenness Tolerance
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8.
I. Asphalt Concrete Road

1. Tack Cost Material
2. Tack Coat Concentration
3. Time Before Top Coat
4. Top Coat Material
5. Binder Course Thickness
6.
7. Mixing Equipment
8. Dumping Temperature
128
9. Compaction & Rolling
10. Samples & Testing
11. SmoothnessRequirement
J. Native Gravel & Iron Ore Gravel Roads

1. Gravel Grading
--`````-`-`,,`,,`,`,,`---
2. Delivery
3. Layer Thickness
5. Total Base Course Thickness
6. SmoothnessTolerance
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129
PART II
SECTION 21 - SAFETY
Plant Date
Location
Type
I. PLANTLAYOUT
A. Equipment Location
B. Normal Wind Direction

~ ~~~~~
C. Drainage Contour Plot
D. Roads
II. EQUIPMENT SPACING (Maintenance, Operations, and Safety)

A. Heat Exchangers
1. Pull Tube Bundles
2. Remove Heads
B. Process Pumps
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C. Major Process Vessels
~
1. Changing Catalyst or Packing
D. Compressor Areas
E. Electrical Switch Racks
G. Control Room
H. Storage Area
I. ûpenFïame
--`````-`-`,,`,,`,`,,`---
130
III. HEIGHT OF PIPE RACKS
A. Above Walkways
B. Above Vehicular Traffic Lanes
IV. ELECTRICAL CLASSIFICATION

A. Presence of Flammable Liquids with Hash Point Under 70°F
B. Presence of Flammable Liquids with Flash Point Over 200°F Handled at Temperatures Above Flash
Point
C. Class I
D. Class II
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
E. Division 1
F. Division 2
V. FIRE PROTECTION
A. Firewater System
1. Location of Firewater Storage
2. Capacity of Firewater Storage

~~ ~~ ~
3. Location of Firewater Pump

~ ~~~ ~ ~ ~~~ ~
4. Number and Capacity of Firewater h m p s
5. Firewater Pump Pressure

--`````-`-`,,`,,`,`,,`---
6. Type of Firewater Pump Drivers
7. Fuel Source of Firewater Pump Drivers
8. Actuation Source to Start Firewater Pumps
9. Location of Firewater System Loops
10. Location of Firewater System Block Valves
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11. Number and Location of Fire Hydrants

~~~
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12. Number and Location of Monitor Nozzles
13. Capacity of Monitor Nozzles
14. Range of Monitor Nozzles
15. Monitor Nozzle Drains
16. Location of Portable Monitor Nozzles

~ ~ ~~ ~~
17. Type and Location of Foam Equipment
18. Location and Storage for Fire Hose

~ ~~
19. Size and Length of Fire Hose
20. Type of Hose Nozzles
21. Location of Water Spray Systems
22. Density of Water Spray Systems
23. Test Record of All Automatic Systems
24. Building Sprinkler Systems
--`````-`-`,,`,,`,`,,`---
25. Record of Pump Tests
26. Proper and Adequate Firewater System Capacity with Connections to Permit Outside Assistance
27. Fire Water Main Pump
28. Jockey Pumps

~ ~ ~ ~
29. Fire Loop Vaiving and System Control
30. Emergency Pump Start Sequences
B. Fire Extinguishers
1. Size, Type, and Location of Hand Extinguishers
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2. Size, Type, and Location of Wheeled Extinguishers
C. Fireproofing
1. Type of Fireproofing Material
2. Application of Fireproofing Material
3. List and Location of Vessels Requiring Fireproofing

~
4. List and Location of Pipe Supports Requiring Fireproofing

~
5. Building Stanchions Requiring Fireproofing
VI. EMERGENCY SHUTDOWN SYSTEM

A. Total Plant Shutdown
1. Plan for Shutting Down Plant Segments
2. Number and Location of Shutdown Devices
3. Location of Inlet and Outlet Block Valves
4. Location of Plant Bypass Valve

~ ~~ ~ ~~
5. Location of Depressuring Block Valves

~~ ~
6. List of Equipment to Remain in Operation
B. Individual Shutdown Systems

1. Compressors
a. High Jacket Water Temperature
b. Low Jacket Water Level
C. Low Lube Oil Pressure

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
d. Low Lube Oil Level
e. Engine Overspeed
f. High Discharge Gas Temperature
133
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g. High Bearing Temperature
h. High Exhaust Manifold Temperature
i. Excessive Vibration
j. High Separator Level
k. Force Feed Lubrication Failure
1. Remote Safety Shutdown
2. Heaters
a. High Stack Temperature
b. High Process Flow
c. Low Process Flow
d. Low Heater Pass Process Flow
e. Low Fuel Pressure
f. Power Failure
g. Instrument Air Failure
i. Remote Safety Shutdown and Location
j. Delatching Fuel Valves
k. Snuffing Steam
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~ ~~ ~ ~ ~~
3. Pumps
a. Bearing Failure
b. SealFailure
--`````-`-`,,`,,`,`,,`---
4. Aerial Coolers - Cooling Towers

a. Excessive Vibration
134
--`````-`-`,,`,,`,`,,`---
C. Miscellaneous Monitors or Shutdowns
1. Minimum Metal Temperature (Cryogenic Plants)
2. Maximum Metal Temperature
3. Combustible Gas Monitors
4. Fire Monitors
5. Building Pressurization Monitors
~~
6. Test Record of Shutdown Valves
D. ESD Systems
1. Fail Positions
2. Backup Philosophy
3. Testing Procedures and Frequency
VIL D M N S AND VENTS

A. Sanitary Sewers
B. Hydrocarbon Drain System
C. Surface Drains
D. Hydrocarbon Classifier Sumps
E. List Relief Valves Venting to Atmosphere
E List Relief Valves Venting to Flare System
G. Single or Dual Relief Valves
H. Relief Valve Inlet and Outlet Block Valves with Locking Devices
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I. Relief Valve Testing Devices
J. Weep Holes in Relief Valve Discharge
K. Type and Location of Flare and Seal Arrangement
135
L. Rupture Discs
M. Cryogenic Flare System
VIII. PRODUCT LOADING FACILITIES

A. Type and Location
B. Type of Connections
~_____ ~
C. Electrical Grounding
D. Vents
E. Excess Flow Valves
E Remote Shutdown Stations

G. Curbs and/or Drainage
H. Wheel Chocks, Truck or Rail
Ix. ACID GAS FACILITIES (OSHA 19lO.lûûO)

A. Toxic Level Monitor
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
~~
B. Personnel Protection Equipment
C. Safety Showers
X. COLOR CODING (OSHA 1910.144)

A. Safety
B. Process Identification (Stencil or Color)

1. Lines
3. Mechanical Equipment
4. instrumentation and Electrical
--`````-`-`,,`,,`,`,,`---
I36
XI. PERSONNEL SAFETY
A. Walking-Working Surfaces (OSHA 1910.21)
B. Ladders, Stairs, and Platforms (OSHA 1910.23, 1910.24 and 1910.27)
C. Scaffolding (OSHA 1910.28)
D. Noise (OSHA 1910.95)
E. Personal Protective Equipment (OSHA 1910.132)
E Eye and Face Protection (OSHA 1910.133)
G . Respiratory Protection (OSHA 19 10.134)
--`````-`-`,,`,,`,`,,`---
H. OccupationalHead Protection (OSHA 19 19.135)
I. Machine Guarding (OSHA 1910.212)

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J. Personnel Protection at Hot Surfaces
XII. MISCELLANEOUS
A. Flammable and Combustible Liquids
B. Storage & Handling of LP Gas
C. Chemical Handling and Storage
D. Building Materials of Construction
E. Type of Window Glass
G. Posting of Instructions, Such as Loading Rack Operation, High Noise Areas, and Location of Safety
Showers
H. Source of Building Pressurization Air
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I. Dikes for Storage Tanks and Heaters
J. Location of Control Instruments, Control Valves, Thermometers, Pressure Gauges, and Relief Valves
K. Location of Contractors Supplies, Equipment, and Buildings
--`````-`-`,,`,,`,`,,`---
138
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PART II
-
SECTION 22 ENVIRONMENTAL PROTECTION
P1ant Date
Location
Type
I. PLANTSITE
A. Selection
1. Topography and Natural Drainage
2. Prevailing Winds
3. Contamination Survey
4. Proximity to Private Citizen Housing
5. Growth Restrictions
--`````-`-`,,`,,`,`,,`---
6. Proximity of Testing of Protected Species
7. Natural Occurring Radioactivity
8. Anticipated Noise Levels
9. Archaeological Clearance
10. Endangered Species Review
11. List Agencies with Control Jurisdiction: EPA, States, Region, Local, BLM, MMS,
12. Check the Site's Designation for Pollutants: Gases, Particulates, CO, 03, NOx
13. Location Factors Pertinent to NP Discharge
B. Design and Construction

1. Site Preparation
a. Soil Conservation
b. Surface Water Protection
c. Subsurface Water Protection
139
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d. Air Emissions
e. Storm Water Regulations
2. Plant Layout
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
3. Disposal of Waste Material
4. Container Managemenfiabeling
~ ~ ~~~~~~
5. Permits - Regulatory Agency Requirements
6. Spill Prevention Control & Countermeasures (SPCC) Plan and Assoc. Containment
II. PLANT OPERATIONS

A. Start-up Operations
1. Training in Environmental Management Policies, Guidelines, Activities
2. Start-up Equipment Tests

~~~~
3. Start-up Survey of Protection Equipment
4. Waste Segregation
5. Solid Waste Handling Disposal
6. Liquid Waste Disposal
7. Air Emissions from Process Equipment (Glycol Dehy. etc.)

8. Noise Control
9. Water Discharges
10. Container ManagementLabelhg
III. SURFACE STORAGE

A. Capacity of Storage and Containment
B. SPCCPlan
--`````-`-`,,`,,`,`,,`---
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C. Inspection
D. Maintenance
E. Air Emissions from Process Equipment (Glycol Dehy. etc.)

E Water Discharges
G. Paint
H. Protection of Migratory Birds
IV. SUBSURFACE STORAGE

A. Solution Mined Underground Storage Chambers
1. Break Through Prevention
2. Porosity and Permeability
--`````-`-`,,`,,`,`,,`---
3. Pressure Test
4. Brine Disposal or Containment

~ ~
5. Safety Features
- ~~~ ~~
B. Mechanically Mined Underground Storage Chambers

1. Break Through Prevention
2. Porosity and Permeability Zones

~
3. Pressure Test
4. Safety Features
V. SPILL PREVENTION CONTROL & COUNTERMEASURES

A. Process Area
___ ~ ~~ ~~ ~~~~~~~
B. Stormwater Drainage from Process Areas
C. Marine Unloading-Loading
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D. Tank Car and Tank Truck Loading-Unloading
E. Bulk Storage
141
E Pump and In-Plant Process and Transfer Pipeline
G. Security
~
H. Surface Pits
VI. COMBUSTION EQUIPMENT: INCINERATORS, BOILERS, OTHERS

A. Proximity to Plant
B. Location Regarding Prevailing Winds
C. Type of Material Burned
--`````-`-`,,`,,`,`,,`---
1. Degree of Conversion & Emissions
2. PilotFlare
D. Height of Exhaust Stack
E. Govemmental Regulations
VI1. FLARES
C. Height
D. Above Ground
E. Below Ground
E Steam Line, if Available
G. Starter Equipment
H. Smokeless
I. Governmental Regulations
VIII. OTHER COMBUSTION EQUIPMENT

C. Height of Exhaust Stack
D. Govemmental Regulations
142
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IX. GLYCOL DEHYDRATION

A. Type of Dehydration: Glycol Mol Sieve
B. If Glycol, How are Vapors Collected
C. Governmental Regulations
X. HYDROCARBON FUGITIVE EMISSIONS

A. P & I Diagrams
B. Governmental Regulations
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143
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PART II
-
SECTION 23 PRODUCT LOADING AND CONSTRUCTION
Plant Date
Location
Type
I. GENERAL DESIGN CONSIDERATIONS
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
A. Product to Be Loaded
~~ ~~
B. Volume to Be Loaded (Per Product)
1. Daily Average Volume
2. Maximum Rate
3. Pressure Available
4. VaporRetum
a. Available
b. Required
C. Source of Product
1. Storage Tanks
2. UGS Wells
3. Process Rundown
~ ~ ~ ~
D. Loading Schedule
--`````-`-`,,`,,`,`,,`---
1. 24Hrs./Day 7 Daysfweek
2. LimitedHours
a. Daylight Only
b. Concurrent with Main Facility Shift
c. Other
E. Equipment to be Loaded
1. Railroad Tank Cars
2. Trucks
a. Transports
b. Bob-tails
3. BargedShips
E Loading Personnel
1. Supplied by Main Facility
a. FullTime
144
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b. Concurrent with Operating Duties
2. Truck Driver Attended
3. Fully Automated
4. Other
G. Measurement
1. Transport Vessel Strapping
a. Percent of Capacity
b. Feet/Inches of Outage
2. Volumetric Meters
3. Weight Scales
~ ~ ~ _ _ _ _ ~~ ~
4. Storage Facility Tank Strappings
5. Mass
6. Other
H. Vapor Handling Systems

1. For Incoming Vessel
a. Purging
b. Blowdown
c. Vapor Recovery System
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
2. For Product Displacement (Loading)
a. Spray Loading
b. Vapor Return
(1) Equalization with Facility’s Tanks Vapor Space
(2) Separate Vapor Recovery System
(3) Other
I. Applicable Regulations/Codes/Permits/Approvals
1. Federal
--`````-`-`,,`,,`,`,,`---
145
~ ~
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3. CountyíParish
4. Local
5. Industry
6. Other
J. GPA Guidelines
1. Tentative NGL Loading Practices RB-194
2. GPA 8 186 - Measurement of Liquid Hydrocarbon by Truck Scales
II. SITE LAYOUTDESIGN

A. Size and Configuration of Available Area
B. Prevailing Wind
C. Adjacent Facilities (DistanceElevations)
1. Buildings
--`````-`-`,,`,,`,`,,`---
3. Heaters or Other Fired Equipment
4. Flares
5. Electrical
a. Switch Gear
b. Exposed Lines
6. Roads
7. Railroad Tracks
8. Pipelines
9. Residences
10. Other
D. Adjacent Physical Features and Distances

1. Streams
a. Navigable
b. Other
2. GulliedDitches
146
Hills
3.
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
4. ScenickIistorical
E. AccessEgress
1. Rail Racks
a. Direction of Switch Engine Service
b. Personnel AccessEgress
(1) Normal
(2) Emergency
2. Docks
a. Prevailing Current andor Tides
(1) Direction
(2) Magnitude
b. Direction of Prevailing Loaded Tow/Ship Movements
c. Personnel AccessEgress
(1) Normal
(2) Emergency
3. TruckRacks
a. Direction of Main Road Access
b. Direction of Loaded Truck Egress
Personnel AccessEgress
c.
(1) Normal
(2) Emergency
E Soil Conditions
1. Strengths
2. Drainage
3. Expected Settlement
4. Heaving
III. RAIL, C A R LOADING FACILITY

A. Type
1, Individual Island
2. Single Sided Rack
3. Dual Sided Rack
4. Multiple Track
B. Size
1. SizeKlass Cars to be Loaded
a. Length
b. Tank Height
c. Dome Height
--`````-`-`,,`,,`,`,,`---
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2. Number of Loading Spots

a. Frequency and Interval of Switches
b. Car Storage Area
C. Access to Car Domes

1. Slide-Back Ramps
2. DropRamps
3. Overhead Walkway
4. Other
D. Connections
1. Hoses
2. Arms
a. Counter Balances
b. Swing
3. Provisions for Injecting Additives
E. Safety Provisions
1. Overpressure and Thermal Relief
2. Excess Flow Devices
3. Check Valves
4. Grounding
a. Independent
b. Interlocked with Product How
c. TankBonding
5. Lighting
6. Remote Shutdown
7. Prevention of Car/Truck Movement During Loading
--`````-`-`,,`,,`,`,,`---
8. Overfill
a. Protection Against
b. Quick Drainage of Spilled Material
c. Containment of Spilied Material
10. Communication System
11. Emergency/ûperating Manual
148
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~ ~~ ~
S T D - G P A S R C H 1997-ENGL 3 9 9 7 3824b77 0038703 b110
12. Other
IV. BARGEISHIP DOCKS

A. Draft/Length of Vessels to be Loaded
B. Height (Freeboard) of Vessels
C. Range of Tide/River Crests
D. Number of Vessels to be Loaded
E. Type of Dock
1. Slip (Double/Single)
~~~ ~~
2. Pier (Finger/Boss/Tee/Other)
3. Mooring
4. Other
E Connections
1. Hoses
2. h s
a. Counter Balanced
b. Swing
3. Provisions for Injecting Additives
G. Safety Provisions
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
2. Excess Flow Devices
3. Check Valves
~ ~ ~~ ~
4. Grounding - Bonding
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5. Lighting
6. Remote Shutdown
7. Coast GuarcUHarbor Authority Spec. Requirements
149
~ ~~~ --
S T D = G P A SRCH 11777-ENGL 2777 = 382'4b97 0011870'4 587 =

9. Spill Containment Equipment
11. Personnel Flotation Devices
12. Ernergencyloperating Manual
13. Other
--`````-`-`,,`,,`,`,,`---
V. TRUCKRACKS
A. Product Distribution and Number of Spots
1. Single Product Per Spot
2. Multiple Products Per Spot
B. Orientation
1. Location of Truck Entrance
a. Security Clearance into Facility
b. Driver Instructions
2. Location of Parking Areas

a. Unloaded Waiting Area
b. Loaded Waiting Area
3. Type of Drive
a. DriveThrough
b. Loop
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
C. Drive and Rack Surfacing

1. Concrete
2. Asphalt
3. Shell
4. Limestone
5. Other
D. Provisions for Injecting Additives
1. Odorization
2. Inhibitor
3. Others
E. Safety Provisions
2. Excess Flow Device
3. Check Valves
150
- ~~~
S T D - G P A S R C H 1777-ENGL 1797 W 3824b99 0018705 413 =

4. Grounding
a. Rack
b. Trucks
5. Lighting
6. Remote Shutdown
7. Procedure to Prevent Truck Movement While Loading
8. Overfill
a. Protection Against
--`````-`-`,,`,,`,`,,`---
b. Quick Drainage of Spilled Material
c. Containment of Spilled Material

~~ ~~
11. Emergency/Operating Manual
12. Other
13. Regulatory and Code Requirements (Coast Guard, OSHA, " P A Etc:)
a. Permits
b. Construction Approval
c. Inspection
151
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~ -
S T D - G P A S R C H L797-ENGL 1997 3 8 2 4 b 7 7 0 0 1 8 7 0 b 35T
PART II
SECTION 24 - ABOVEGROUND STORAGE & CONSTRUCTION
Plant Date
Location
Type
I. AMBIENT TEMPERATURE STORAGE

A. Capacity and Layout Design
1. Holding Time Required by Contract of Each Product
2. Size of Each Product Tenders to be Shipped
3. Frequency of Each Product Tenders

--`````-`-`,,`,,`,`,,`---
4, Pumping Rate of Each Product Tenders
5. Production Rate of Each Product into Storage

~
6. Number, Type and Size of Tanks for Each Product
7. Dikes Required
8. Spacing Between Tanks, Buildings, and Property Lines
~ ~~
9. Sitesurvey
10. Grading Requirements
B. Process and Mechanical Design

1. Maximum Operating Pressure
2. Maximum Operating Temperature
3. Maximum Design Pressure
4. Relief Valves and Vacuum Breakers
5. Vapor Recovery and Equalizing Systems
6. Products
7. Product Specifications
8. NPSH Required on Pump Out
152
//^
9. Grade and Thickness of:
a. Heads
b. Shells
c. Nozzles
10. Submerge Fill Line
11. Stress Relieving Requirements

--`````-`-`,,`,,`,`,,`---
13. Cathodic Protection Requirements
14. Nozzles, Manways, and Openings
15. Stairways, Ladders, and Platforms
16. Strapping
17. Foundation
19. Gauging
a. Guarded Glass
b. Reflex
c. Remote
d. Float
20. Sampling and Temperature Connections
21. High and Low Level Alarms
22. Painting and Fireproofing Structural Supports
23. Automatic Shutoff Devices
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
II. REFRIGERATED STORAGE

A. Type of Storage Tank Required
B. Capacity and Layout
1. Holding Time Required by Contract of Each h-oduct
2. Size of Each Product Tenders to be Shipped
3. Frequency of Each Product Tenders
153
4. Pumping Rate of Each Product Tenders
5. Production Rate of Each Product into Storage
6. Number, Type and Size of Tanks for Each Product

7. Dikes Required
8. Spacing Between Tanks, Buildings, and Property Lines

9. Site Survey
10. Grading Requirements
C. Process and Mechanical Design

1. Maximum Operating Pressure
2. Maximum Operating Temperature
3. Maximum Design Pressure
4. Relief Valves and Vacuum Breakers
5. Vapor Recovery and Equalizing Systems
6. Products
7. Product Specifications
8. NPSH Required on himp Out
9. Grade and Thickness of

a. Heads
b. Shells
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
c. Nozzles
--`````-`-`,,`,,`,`,,`---
1o. Submerge Fill Line
11. Stress Relieving Requirements
13. Cathodic Protection Requirements
14. Nozzles, Manways, and Openings
15. Stairways, Ladders, and Platforms
16. Strapping
154
S T D - G P A S R C H 1977-ENGL 1997 382Llb97 0038707 Ob9
17. Foundation
18. Grounding
19. Gauging
a. Guarded Glass
b. Reflex
c. Remote
d. Float
20. Sampling and Temperature Connections
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
21. High and Low Level Alarms
22. Painting and Fireproofing Structural Supports
23. Flare
24. Automatic Shutoff Devices
D. Insulation
1. Type
2. Thickness
3. VaporBanier
E. Refiigeration System
1. Type Compressors
3. Ambient Temperature and Pressure
4. Loading Rate
5. Make Rate
6. Tank Radiation and Convection Losses
~ ~~ ~~
7. Refiigeration Load From Item 6

~ ~~ ~~
8. Chilled Product Temperature
9. Storage Temperature
10. Refrigeration Load from Cooling Product to Storage Conditions
--`````-`-`,,`,,`,`,,`---
155
11. Maximum Discharge Temperature Control Load
12. Total Refrigeration Load (7+10+11)
13. Total Number of Installed Units
14. Vaporization System to Allow Loading When Plant is Down
15. Air Fin or Water Cooling

16. Control System
III. TESTING AND INSPECTION

A. Confined Space Entry Procedure
--`````-`-`,,`,,`,`,,`---
Ei. Isolation and Blinding Procedures
C. Purging Procedure
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
156
S T D * G P A S R C H 1997-ENGL 1777 m 382'lb77 0018711 717 m
PART II
SECTION 25 - UNDERGROUND STORAGE AND CONSTRUCTION
Plant Date
Location
Type
I. SOLUTION MINED CHAMBERS

A. General Design Considerations
1. Products to Be Stored
2. Desired Ultimate Individual Well Capacities
3. Maximum Product Rates

a. Injection
b. Delivery
4. Desired Development (Washing) Rates
a. Direct
b. Indirect
5. Available Storage Site
a. Size
b. Configuration
c. Survey
6. Alternate or Co-Usages of Surface Area
7. Applicable Regulations/Codes/Permits/Approvals
a. Federal
b. State
c. CountyParish
d. Local
e. Offset Operators
f. Other
8. Geological Data
a. Type Salt Structure
b. Depth
(1) Top of Cap
(2) Top of Salt
(3) Bottom Salt Section
c. Geological Control Sources
(1) Offset Storage Wells
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
( 2 ) Offset Oil Wells

(3) Offset Water Wells
(4) Published Data
157
--`````-`-`,,`,,`,`,,`---

~~
S T D - G P A SRCH 1777-ENGL 1777 3829b77 0018712 b 5 3
9.
Fresh Water Source
a. During Washing Capacity
b. During Operation Capacity
10. Brine DisposaVStorage
a. During Washing Capacity
b. During Operation Capacity
c. Pits
(1) Permit Volume
(2) Linewnlined
(3) Leak Detection Method
(4) Pumps Required
Capacity
Pressure
d. Tanks
(1) Volume
(2) LineWnlined
(3) Leak Detection Method
(4) Pumps Required
Capacity
Pressure
e. Disposal Wells
(1) Permitted Injection Rate
(2) Permitted Injection Pressure
B. Site Layout Design
Wells Spacings
a. Surface
b. Subsurface
Property Requirements
a. Offset
b. Surface Ownership
c. Subsurface Ownership
Existing Subsurface Facilities
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
a. Pipelines
b. Oil or Water Wells
c. Relief Wells
d. Monitor Wells
e. Other
Existing or Proposed Surface Facilities
a. Buildings
b. Loading Racks
d. Rail Spurs
e. Other
Expansion Plans
--`````-`-`,,`,,`,`,,`---
158
~ ~ ~ ~
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C. Storage Well Design
1. Number of Casing Strings Desired in Salt Section
2. Size Salt Section Strings for

a. Washing
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
b. Product Handling
3. Number of SurfacdConductor Strings Required
a. Regulatory
b. Company Policy
4. Physical Casing String Design
a. Collapse Pressures
b. Internal Working Pressure
c. Test Pressure
d. Collar Type and Availability
5. Cement Program
6. Hydrostatic Test Program
a. SurfacelConductor Strings
b. Product String
c. Salt FormationlCasing Seat
~~
Christmas Tree Design

7.
a. Well Head + Hangers
b. Outlet (Size + Working Pressure)
(1) Product
(2) Brine
(3) Other
D. Disposal Well Design
1. Flow Rate Pressure
2. Formation
3. Casing + Cement Program Requirements
a. Regulatory
b. Company Policy
4. Christmas Tree
a. Working Pressure
b. Configuration
c. Material Specifications
5. Special Completion Methods Required
6. Physical Casingfïubing Design

a. Collapse Pressures
b. Internal Working Pressure
c. Test Pressure
d. Collar Types
e, Packer Type
159
--`````-`-`,,`,,`,`,,`---

E. Brine Storage Design
1. Capacity
2. Type
3. Physical Size
4. Leak Detection System
5. Pumping Requirements
a. In
(1) Rates
(2) Sump + Suction Piping
b. Out
(1) Rates
--`````-`-`,,`,,`,`,,`---
(2) Sump + Suction Piping

7. Pit Design
a. Type Soil, Composition, Bearing
~~ ~ _ _ _ _ _ _ ~
b. Bottom and Side Slope Requirements
c. Source and Type of Finished Surface Material
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
d. Liner
(1) Type and Thickness
(2) Method of Installation
(3) Leak DetectiodAlarm
e. Method of Disposal of Excess Soil
F. Fresh Water System Design

1. Rates Required
a. Washing
b. Operation
2. Pressures Required
a. Washing
b. Operation
3. Source
a. Wells
b. Surface
4. Storage
a. Type
b. Capacity
G. Safety Considerations
1. Adherence to Applicable Codes, Regulations, and Regulatory Agency Guidelines
160
S T D - G P A S R C H 3997-ENGL 1997 m 382Vb99 0038735 3b2
2. Provisions to Protect for or Prevent

a. Overfills
(1) Brine Pressure Switches and Smng Weep Holes
(2) Product Pressure Switches
(3) Measurement System
b. Overpressures
(1) Well
(2) FlowLines
3. Contingency Safety Equipment for
a. Flow Line Failures
b. Well Overfilling or Tubing Leaksmreaks
(1) Brine Degassing System
(2) Gas Detectors
4. Fire Detectioflrotection System

a. Gas Detectors
b. Fire Detectors
c. Fusible Plugs
d. Firewater Systems
5. Cathodic Protection
a. FlowLines
b. Well Strings
____
6.
Mechanical Protection
a. Well Heads
b. Manifolds
c. Pumps
H. Environmental Considerations
1. Air Emissions
a. Brine Degassing
b. Piping VOC
2. Brine Handling
a. Leak Containment
b. Brine Piping Design
3. Brine Pond (Pit) Solids

a. Pond Cleanout Procedures
161 --`````-`-`,,`,,`,`,,`---

//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
b. Anhydride Disposal
II. MECHANICALLY MINED CHAMBERS
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
--`````-`-`,,`,,`,`,,`---

APPENDICES
-
APPENDIX A SPECIFICATION CATEGORIES AND CODES
1. PLANT START-UP
Latest Revisions of OSHA and ERDA Regulations
2. FOUNDATION AND STRUCTURAL DESIGN

ASCE Guidance For the Seismic Evaluation and Design of Petrochemical Facilities
ASCE Design of Anchor Bolts in Petrochemical Facilities
ASCE Wind Loads on Industrial Structures - Survey of Industry Practices and Interim Guidelines
ANSUASCE 7-88 - Minimum Design Loads in Buildings and Other Structures
ASTM D 1194 - Foundation Load Tests
ASTM A82 - Reinforcement
ASTM C39 - Compression Tests
ASTM C78 - Flexure Tests
ASTM C31- Sampling and Curing
ASTM D25 - Piling
ASTM A7 or A373 - Anchor Bolts
--`````-`-`,,`,,`,`,,`---
3. UNFIRED PRESSURE VESSELS

ASME Boiler and Pressure Vessel Code Section VIII, Division 1, Rules for Construction of Pressure
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
Vessels
National Association of Corrosion Engineers - Standard MR-01-75 - Sulfide Stress Cracking
Resistant Metallic Materials for Oil Field Equipment
4. HEAT EXCHANGERS
ASME Boiler and Pressure Vessel Code
API - Standard 660 - Shell and Tube Heat Exchangers for General Refinery Services
API - Standard 661 - Air Cooled Heat Exchangers for General Refinery Services
Standards of Tubular Exchanger Manufacturers Association Services
5. PUMPS, EXPANDERS, AND DRIVERS

API - Standard 610 - Centrifugal Pumps for Refinery Services
API - Standard 615 - Mechanical Drive Steam Turbines for General Refinery Services
Standards of the Hydraulic Institute
6. PIPING, VALVES AND FITTINGS

ANSI B3 1.3 - Petroleum Refinery Piping
ANSI B 16.5 - Steel Pipe Flanges and Flanged Fittings
ANSI A40.8 - National Plumbing Code
ANSI Al 3.1 - Scheme for the Identification of Piping Systems
ASME B 16.47 - Large Diameter
Standards of the Hydraulic Institute
API - Standard 607 - Fire Test for Soft-seated Quarter Turn Valves
National Association of Corrosion Engineers Standard MR-01-75 - Sulfide
Stress Cracking Resistant Metallic Materials for Oil Field Equipment
7. COMPRESSORS
API - Standard 617 - Centrifugal Compressors for General Refinery Services
API - Standard 618 - Reciprocating Compressors for General Refinery Services
163
8. INSTRUMENTS AND CONTROLS
Instniment Society of American Standards
API - Standard RP 500 - Recommended Practice for Classification of Locations for Electrical
Installation At Petroleum Facilities
API - Standard RP 520 - Recommended Practice for the Design and Installation of Pressure-
Relieving Systems in Refineries
API - Standard RP 550 - Manual on Installation of Refinery Instruments and Control Systems
9. ELECTRICAL
ANSI/NFPA 70 - National Electrical Code
API - Standard RP 500 - Recommended Practice for Classification of Locations for Electrical
Installations at Petroleum Facilities
API - Standard RP 540 - Recommended Practice for Electrical Installations in Petroleum Refineries
ANSI/NFPA 497M - Manual for Classification of Gases, Vapors, and Dust for Electrical Equipment
in Hazardous Classified Locations
10. GAS FIRED TURBINES

API - Standard RP 616 - Combustion Gas Turbine for General Refinery Services
11. INSULATION
12. PAINTING
Systems and Specifications - Steel Structures Painting Council
13. BOILERS
ASME Boiler and Pressure Vessel Code
--`````-`-`,,`,,`,`,,`---
14. PROCESS HEATERS
MI - Standard 665 - API Fired Heater Data Sheet
API - Standard 530 - Recommended Practice for Calculation of Heater Tube Thickness in Petroleum
Refineries
API - Standard 630 - Tube and Header Dimensions for Fired Heaters for Refinery Services
IRI Bulletin - Loss Prevention and Protection for Gasoline Plants (Formerly OIA Bulletin #301)
NEPA 85b & 86b - National Fire Codes
15. COOLING TOWERS

CTI Code Tower - Standard Specifications
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
16. WELDED FABRICATION AND TESTING

ANSIIASCE 7-88 - Minimum Design Loads in Buildings and Other Structures
17. LIQUID PRODUCT AND CUSTODY TRANSFER
18. PIPELINE CONSTRUCTION

ASME - DOT - Guide for Gas Transmission and Distribution Systems
American Railway Engineering Associations
164
19. BUILDINGS
AC1 Standard 3 18 - Building Code Requirements for Reinforced Concrete
ANSVASCE 7-88 - Minimum Design Loads in Buildings and Other Structures
ASCE - Design of Blast Resistant Buildings in Petrochemical Facilities
20. GRADING, DRAINAGE, AND ROADWAYS

State and Local Drains and Field Regulations
21. SAFETY
Industrial Risk Insurers Bulletin - "Loss Prevention and Protection for
Gasoline Plants" (Formerly Bulletin #301)
Industrial Risk Insurers Bulletin - "Minimum Spacing Standards"
Industrial Risk Insurers Bulletin - "Truck Loading Rack Safety"
ANSI A13.1 - Scheme for the Identification of Piping Systems
API - Guide for Inspection of Refinery Equipment
OSHA Sections 1910.119,1910.156,1910-157, and 1910-158
22. ENVIRONMENTAL PROTECTION

API - Publication - API Recommended Gas Plant Good Operating Practices for Protection of the
Environment
National environmental Policy Act & Land Regulations
--`````-`-`,,`,,`,`,,`---
Industrial Risk Insurers Bulletin - "Loss Prevention and Protection for Gasoline Plants"(Former1y
Bulletin #301)
API Publication - Summary of State and Federal Pollution Control Laws and Regulations
API Guide for Inspection of Refinery Equipment, API RP 525
American Association of Petroleum Geologists (Underground Waste Management and Environmental
Implications)
EnvironmentalProtection Agency (Report to Congress on Hazardous Waste Disposal - June 30,
1973) (Also Report #5)
OSHA 1910.95, API Guidelines on Noise (Medical Research Report No. EA 7301)
Water Quality Act Amendment PL 92-500
OSHA Regulation - Section 1910.144
API Bulletin D 16
GPA RB-194 Tentative NGL Loading Practices
Code of Federal Regulations (CFR)
40 CFR 261 Identification & Listing of Hazardous Waste
40 CFR 112 Requires a SPCC Plan
40 CFR 117 Clean Water Act (CWA) Requires NPDES Permit
40 CFR 1446 Regulation of Subsurface Disposal
23. PRODUCT LOADING AND CONSTRUCTION

GPA hblication RB-194 - Tentative NGL Loading Practices
Industrial Risk Insurers Bulletin - "Truck Loading Rack Safety" (Formerly OLA-71 1)
24. ABOVE GROUND STORAGES AND CONSTRUCTION

API 650 - Welded Steel Tanks for Oil Storage
165
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
-
APPENDIX B CODES, STANDARDS, AND ASSOCIATIONS
American Concrete Institute National Electric Manufacturers Association

Box 4754, Redford Station 155 E. 44th Street
Detroit, Michigan 482 19 New York, New York 10017
American Institute of Steel Construction, Inc. National Fire Protection Assoc.

101 Park Avenue 470 Atlantic Ave.
New York, New York 10017 Boston, Massachusetts 02110
American National Standards Institute Gas Processors Association

1430 Broadway 6526 E. 60th Street
New York, New York 10018 Tulsa, Oklahoma 74145
American Petroleum Institute Industrial Risk Insurers

2101 L. Street, N.W. 175 Wet Jackson Blvd.
Washington, D.C. 20037 Chicago, Illinois 60604
American Society of Mechanical Engineers Steel Structures Painting Council

345 E. 47th Street 4400 5th Avenue
New York, New York 10017 Pittsburgh, Pennsylvania 15213
American Society for Testing and Materials Steel Tank Institute

1916 Race Street 20 North Weaker Drive
Philadelphia, Pennsylvania 19103 Chicago, Illinois 60606
Factory Mutual Engineering Corp. Tubular Exchanger Manufacturers

1151 Boston-ProvidenceTurnpike Association, Inc.
Norwood, Massachusetts 02062 331 Madison Avenue
New York, New York 10017
Hydraulic Institute
122 E. 42nd Street Underwriter's Laboratories, Inc.
New York, New York 10017 207 E. Ohio Street
Chicago, Illinois 606 11
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
Instrument Society of America
400 Stanwix Street Cooling Tower Institute
Pittsburgh, Pennsylvania 15222 3003 Yale Street
Houston, Texas 77018
Manufacturers of Standardization
of Valve and Fittings Industry National Association of Corrosion Engineers
1815 N. Fort Myer Drive 1440 South Creek
Arlington, Virginia 22209 Houston, Texas 77084
--`````-`-`,,`,,`,`,,`---

~ ~~ ~
S T D - G P A S R C H L777-ENGL 1777 382'4b77 0018721 bbb =

-
APPENDIX C GOVERNMENT CODES & REGULATIONS OFFSHORE -
(SOURCE: API DOCUMENT RPI4C)
1.5 GOVERNMENT CODES, RULES AND REGULATIONS. Regulatory agencies have established
certain requirements for the design, installation and operation of facilities on offshore production platforms. In
addition to federal regulations, certain state and local regulations may be applicable. The following federal
documents pertain to offshore oil and gas producing operations and should be used when applicable.
a. Code of Federal Regulations

(1) Title 30, Part 250 - Oil and Gas Sulphur Operations in the Outer Continental Shelf
(2) Title 33, Chapter 1, Subpart N - Artificial Islands and Fixed Structures on the Outer
Continental Shelf
(3) Title 40, chapter 1, Sub-chapter D, Part 112 - Oil Pollution Prevention
(4) Title 49, Part 192 - Transportation of Natural and Other Gas by Pipeline: Minimum Federal
Safety Standards
(5) Title 49, Part 195 - Transportation of Liquids by Pipeline
b. National OCS Orders
c. Notice to Lessees and Operators of all Federal Oil, Gas and Sulphur Leases in the Outer
Continental Shelf.
1.6 INDUSTRY CODES, STANDARDS AND RECOMMENDED PRACTICES.

Various organizations have developed numerous standards, codes, specifications and recommended practices
which have substantial accordance by government and industry. These documents are useful references for
designing and installing surface safety systems on offshore production facilities. Referenced below are some of
the more commonly used documents:
a. American National Standards Institute

(1) ANSI B3 1.3 - Petroleum Refinery Piping
(2) ANSI B3 1.4 - Liquid Petroleum Transportation Piping Systems
(3) ANSI B3 1.8 - Gas Transmission and Distribution Piping Systems
(4) ANSI 221.52 - Standards for Gas Fired Single Fire Box Boilers
//^:^^#^~^^"~~:~"~$$"~$^"#:*~:^$:*~^*@~^*:^~~":^*#^#"\\
(5) ANSI Y32.11 - Graphical Symbols for Process Flow Diagrams
(6) ANSI 232.2.3 - Graphical Symbols for Pipe Fittings, Valves and Piping
b. American Petroleum Institute
--`````-`-`,,`,,`,`,,`---
(1) API RP 2G - Recommended Practice for Production Facilities on Offshore Structures
(2) API RP 14B - Recommended Practice for Design, Installation and Operation of Subsurface
Safety Valve Systems
(2a) RP14C - Basic Surface Safety Systems on Offshore Production Platforms
(3) API FW 5ûûB - Recommended Practice for Classificationof Areas for Electrical Installations
at Drilling Rigs and Production Facilities on Land and on Marine Fixed and MobilePlatforms
(4) API FW 520 - Recommended Practice for the Design and Installation of Pressure-Relieving
Systems in Refineries - Part I and II
(5) API Rp 521 - Guide for Pressure Relief and Depressunng Systems
(6) API RP 550 - Manual on Installation of Refinery Instruments and Control Systems - Part I
(7) API RP 1111 - Recommended Practice for Design, Construction, Operation and Maintenance
of Offshore Hydrocarbon Pipelines
(8) API 6A - Specificationfor Wellhead Equipment
167
S T D e G P A S R C H 1777-ENGL 1797 382Lib77 0038722 5 T 2 m
(9) API 6D - Specification for Pipeline Valves

(10) API Spec 12F - Specification for Small Welded Production Tanks
(11) API Spec 650 - Specification for Welded Steel Tanks for Oil Storage
(12) API Spec 1104 - Specification for Welding Pipelines and Related Facilities
(13) API Spec 2000 - Specification for Venting Atmospheric and Low Pressure Storage Tanks
(14) API Guide for Inspection of Refinery Equipment, Chapter VI, Unfired Pressure Vessels
(15) API Guide for Inspection of Refinery Equipment, Chapter IX, Fired Heaters Stacks
(16) API Guide for Inspection of Refinery Equipment, Chapter XIII, Atmospheric and Low
Pressure Storage Tanks
(17) API Guide for inspection of Refinery Equipment, Chapter XV, Instruments and Control
Equipment
(18) API Guide for Inspection of Refinery Equipment, Chapter XVI, Pressure Relieving Devices
c. American Society of Heating, Refrigeration and Air Conditioning Engineers

(1) ASHRAE - Handbook and Product Directory, Systems Volume
(2) ASHRAE - Handbook of Fundamentals
d. American Society of Mechanical Engineers

(1) ASME - Boiler and Pressure Vessel Code - Section I, Power Boilers
(2) ASME - Boiler and Pressure Vessel Code - Section IV, Heating Boilers
(3) ASME - Boiler and Pressure Vessel Code - Section VIII, Pressure Vessels, Divisions 1 and 2
(4) ASME - Boiler and Pressure Vessel Code - Section IX,Welding Qualifications
e. Factory Mutual Insurance Handbook of Industrial Loss Prevention, 2nd Edition, Chapter 38,
Boiler Furnaces, Fuel Explosions
f. Fire Insurance Association

(1) Recommended Good Practices for Combustion Safeguards on Single Burner Boiler-Fumaces
(2) Recommended Good Practices for Heat Transfer Mediums in Closed Systems
g. Institute of Electrical and Electronic Engineers IEEE 45 - Recommended Practice for Electrical
Installation on Shipboards
h. Instrument Society of America

(1) ISA-RP7.1 - Pneumatic Control Circuit Pressure Test
(2) ISA-RP7.2 - Color Code for Tubing
(3) ISA-RP20.1 and 20.2 - Specifications Forms for Instruments
(4) ISA-RP42.1 - Nomenclature for Instrument Tubing Fittings
(5) ISA-S5.1 - Instrumentation Symbols and Identification
i. National Fire Protection Association

(1) NFPA No. 70 - National Electrical Code
(2) NFPA No. SPP-11A - Industrial Heating and Pressure Equipment
168 --`````-`-`,,`,,`,`,,`---

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Plant Project Check List

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S T D - G P A SRCH 3777-ENGL 3 7 7 7 = 382qb77 0038553 533

PLANT PROJECT AND DESIGN

Initial Publication 1970

Gas Processors Association

Copyright Gas Processors Association

W. T. Lawler, Chairman, Sun Oil Company

Peter Leathard Atlantic Richfield Co.

Hubert C. Daugherty, HNG Petrochemicals, Inc.

Charles Coarsey, Chevroflarren

Copyright Gas Processors Association

"All and their appurtenances shall

Copyright Gas Processors Association

Specification Categories and Codes ......................................................................... Appendix A Page 163

Copyright Gas Processors Association

S T D - G P A S R C H L 7 9 7 - E N G L 1997 3 8 2 4 b 9 9 0018555 187

2. Development - Existing & Future

II. ELECTRIC POWER

B. Voltage, Cycles, and Phases

8. Incoming Line Details

III. INLET SEPARATION FACILITIES

IV. GAS COMPRESSORS

B. Suction and Discharge Pressure

VI. PROCESS HEATING AND COOLING

VII. PRODUCT STORAGE AND DISPOSITION

Copyright Gas Processors Association

B. Warehouse and Shop, Size and Type

C. Compressor Building, Size and Type

D. Control Building, Size and Type

E. Personnel, Size and Type

E Miscellaneous, Size and Type

C. Chromatograph Monitoring and Control

S T D - G P A S R C H L997-ENGL 1997 3829b77 0038557 822

XI. FLARE SYSTEM

XII. FEDERAL, STATE, AND LOCAL JURISDICTIONS AND REGULATION

G. Permit Requirements and Impact Statement

H. Public Relations and Owner Requirements

I. Local Emergency Planning Commission

XIII. DESIGN DATA

4. Pressure - Design, Operating, Range

5. Temperature - Design, Operating, Range

6 . Percentage Recovery Each Component

XV. CONSTRUCTION CONTRACT

3. Cost Plus Fixed Fee

C. Penalty - Bonus Clause

H. Items Furnished by Company or Contractor (Specify)

2. Plant Road, Sidewalks, and Piling

Copyright Gas Processors Association

S T D - G P A S R C H 1777-ENGL 1997 382qb99 00L85b2 3L7

7. Source of Power, Gas, and Water for Construction

8. Fire Fighting Equipment

13. Laboratory Equipment

14. Plant Water Supply

15. Cathodic Protection

16. Instrument Air Compressors

17. Temporary Facilities

18. Communications Equipment

4. Start-up and Operating Manuals

6. Project Progress Reports

7. Cash Forecast During Design and Construction

10. HAZOPPHA Schedule

C. Name, Number and Weight of Decks

4. Wave Load Criteria and Prevailing Currents

5. Wind Load, Direction, and Speed

2. Slug Catcher Pig Receiver