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Topic6 Piezoresistive Sensors PDF
Topic6 Piezoresistive Sensors PDF
Piezoresistive Sensors
Oscar E. Ramos
Objectives
2
Outline
• Introduction
• Piezoresistivity
• General Piezoresistance
• 2-D Piezoresistor
3
Introduction
Piezoresistive Sensors
• Piezoresistivity
- Discovered by Lord Kelvin (1856)
- Etimology: “piezo” from Greek piezein=“press”
• Principle:
- An electrical resistor changes its resistance when subjected to strain (deformation)
- Note: it cannot be used to generate voltage
4
Introduction
Example: Pressure Sensors
Top Side
View View
Diagram of Piezoresistive-based Pressure Sensor [Chang Liu]
- Resistors along the edge of the plate (they will change their resistance in proportion to
the applied strain)
5
Introduction
Example: Piezoresistive Accelerometer
• Structure:
- Large moving mass connected to a flexible beam
- As a result of acceleration of the mass, the beam will deform → strain
• Introduction
• Piezoresistivity
• General Piezoresistance
• 2-D Piezoresistor
7
Piezoresistivity
• Piezoresistor
Resistor whose resistance changes with applied strain
8
Piezoresistivity
Change in R due to Shape Deformation
9
Piezoresistivity
Change in R due to Resistivity-Strain Dependency
• General relationship
10
Piezoresistivity
Gauge Factor
2R A L
F Resistance: R
A
L dL
- Variation of R
R R R
dR d dL dA
L A
dR d dL dA
R L A
11
Piezoresistivity
Gauge Factor
dr
• Derivation of the gauge factor
2R A F
- Variation of R
dR d dL dA L dL
R L A
ST dr / r dL dr
dR d dL dL Poisson’s ratio:
2 SL dL / L L r
R L L
dR dL dL dL dA 2 rdr dr dL
E 2 Variation of area: 2 2
R L L L A r2 r L
d
dR dL Change in resistivity by stress (σ):
(1 2 E )
R L
dL d dL
where gauge factor: Es E E
L L
G (1 2 E ) π: piezoresistance coefficient
E: Young’s modulus
12
Piezoresistivity
Gauge Factor
dR dR dR L: longitudinal
GL sL GT sT
R R L R T T: transverse
• Examples:
Longitudinal Transverse
piezoresistor piezoresistor
13
Piezoresistivity
Gauge Factor: Summary
dR dL G 1 2 E
G
R L
Geometric Piezoresistance
term term
• In metals:
- Geometric term (1 + 2υ) dominates: G 1 2
- G small
• In semiconductors:
- Change in resistivity (πE) dominates: G E
- |G| ≈ 50 - 200
14
Piezoresistivity
Exercise
Compare the Gauge factor of a piezoresistance made of Al with p-silicon having
stress in [110] direction. Which one is bigger?
Additional data:
- Piezoresistance coefficient for p-Si: π110 = 71.8 x 10-11 Pa-1
- Young modulus for p-Si: E110 = 168.7 GPa
- Poisson’s ratio for p-Si: υ110 = 0.0054
- Poisson’s ratio for Al: υAl = 0.33
G for Al ≈ 1.66
G for p-Si ≈ 121.12
15
Piezoresistivity
Wheatstone Bridge
Rs R R
R2 R4 1 R
Vout Vin Vout Vin
R
1 R2 R3 R4 2 2 R R
17
Piezoresistivity
Materials: b) Single Crystal Silicon
Single crystal
18
Piezoresistivity
Materials: c) Polycrystalline Silicon
• Polycristalline Silicon:
- Same crystal orientation within individual grains
- Grains separated by grain boundaries
Polycrystal
• Characteristics:
- Piezoresistivity with much smaller gauge factor
- Gauge factor not dependent on the orientation of the resistor
19
Outline
• Introduction
• Piezoresistivity
• General Piezoresistance
• 2-D Piezoresistor
20
General Piezoresistance
Resistivity Tensor
Ex xx xy xz J x
E yy
yz J y
y yx Resistivity ρij
Ez zx zy zz J z
Resistivity tensor
21
General Piezoresistance
Piezoresistive Coefficient Tensor
xx xy xz 1 6 5
ρ yx yy yz 6 2 4
zx zy zz 5 4 3
1 11 12 13 14 15 16 T1
22 23 24 25 26 T2 Normal stress
2 21
3 31 32 33 34 35 36 T3
4 41
42 43 44 45 46 T4
5 51 52 53 54 55 56 T5 Shear stress
6 61 62 63 64 65 66 T6
11 12 12 0 0 0
001 0
12 11 12 0 0
12 11 0 0 0 When x,y,z axes line up with
12 <100> direction
010
0 0 0 44 0 0
100
0 For other directions, transformations required
0 0 0 44 0
0 0 0 0 0 44
Exercise
We have an n-Si filament in the [100] direction with cross sectional area of
A=1mm2. A tensile force of 10N is applied on the filament along the [100]
direction. What is the relative change of resistivity?
0.01
24
General Piezoresistance
Piezoresistance in Arbitrary Coordinate System
• Piezoresistance:
: Piezoresistive tensor in initial coordinates
1 ' : Piezoresistive tensor in new coordinates
' N N
where
• Components of ' :
6 6
'ij N ik kl M lj M N 1
k 1 l 1
25
General Piezoresistance
Piezoresistance in Arbitrary Coordinate System
0 11 12 44
0 11 12 44
Example 1
Calculation of rotated piezoresistive components π’11, π’12, π’66 for unit axes
X 110 , Y 110 , 001 in p-Silicon type
Solution
cos(45 ) sin(45 ) 0 12 1
2
0 l1 m1 n1
Rz (45 ) sin(45 ) cos(45 ) 0 12 1
2
0 l2 m2 n2
0 0 1 0 0 1 l3 m3 n3
28
General Piezoresistance
Example 1
Calculation of rotated piezoresistive components π’11, π’12, π’66 for unit axes
X 110 , Y 110 , 001 in p-Silicon type
'11 11 2 0 l12 m12 l12 n12 m12 n12 '12 12 0 l12l22 m12 m22 n12 n22
1
11 2 0l12 m12 12 0
2
1
11 0 11 12 44 1 1 1
2 2 2 2 11 12 44
2 2 2
7.18 109 Pa 1
6.63 1010 Pa 1
11 12
7.7 1011 Pa 1 0 11 12 44
29
General Piezoresistance
Example 1
Calculation of rotated piezoresistive components π’11, π’12, π’66 for unit axes
X 110 , Y 110 , 001 in p-Silicon type
' N N 1
or 'ij N ik kl N lj1
k 1 l 1
30
General Piezoresistance
Common Cases
• Common cases:
- Effective longitudinal and transverse piezoresistive coefficient for most
commonly occurring cases when piezoresistor points in <100>, <110>, <111>
directions:
G E
31
General Piezoresistance
Example 2
A longitudinal piezoresistor is embedded on the top surface of a silicon cantilever
near the anchored base. The cantilever points in the <110> direction. The
piezoresistor is p-type doped with resistivity of 7.8 Ωcm. Find the longitudinal
gauge factor of the piezoresistor. Young modulus of silicon is 168 x 109 Pa.
32
Outline
• Introduction
• Piezoresistivity
• General Piezoresistance
• 2-D Piezoresistor
33
2-D Piezoresistor
34
2-D Piezoresistor
• Ohm’s law in 2D
- No perpendicular electric field (E’z = 0)
- No current normal to layer (J’z = 0)
- Since l >> w, J’y = 0 (except near electrodes)
- Total current: I x J x A J x wh
- Applied voltage generates: Ex V / l
- Resistance:
V l l
R 1 R 1
I x wh A
35
2-D Piezoresistor
Only interested in x direction: 1 11 x 12 y 13 z 14 yz 15 xz 16 xy
36
2-D Piezoresistor
1 11 x 12 y 13 z 14 yz 15 xz 16 xy
• In 2D:
- On surface of diaphragm or beam
- Neglect the z components
37
2-D Piezoresistor
Piezoresistive Pressure Sensor
n n-type Si Vcc
p
p R4
p R1 R4
n n
R3 R1 [110] Vo
p-type Si n
Piezoresistance R3
p R2
R2 [110]
- There are:
• 2 R parallel to the surface (membrane edges) σp: stress parallel to the edge
• 2 R perpendicular to the surface σn: stress normal to the edge
38
2-D Piezoresistor
Piezoresistive Pressure Sensor
• Piezoresistive coefficients
[110]
[010]
45°
[110]
[100]
44 11
- Change to proper direction (as in the example) In p-type Si:
44 12
'11 11 2 0 l1 m1 l1 n1 m1 n1
2 2 2 2 2 2
1 1 1 44
11 0 11 ( 11 12 44 ) ( 11 12 44 ) '11
2 2 2 2
39
2-D Piezoresistor
Piezoresistive Pressure Sensor
- For R2 and R4
R2 R4
'11 p 12 n 44 ( p n )
R2 R4 2
40
2-D Piezoresistor
Piezoresistive Pressure Sensor
R2 R3
R2 1 R3 1
R2 V R 3
Vo Vcc cc
R R2 R R4
1 3
R
1 1 R2 1 R
3 1 R4 1
R 1 R2 R 3 R4
- Relation to stress
R1 R3 44 R2 R4 44
( n p ) ( p n )
R1 R3 2 R2 R4 2
41
2-D Piezoresistor
Piezoresistive Pressure Sensor
42
Outline
• Introduction
• Piezoresistivity
• General Piezoresistance
• 2-D Piezoresistor
43
Stress Analysis of Mechanical Elements
Stress in Cantilevers
44
Stress Analysis of Mechanical Elements
Stress in Cantilevers
• Stress:
M: moment [Nm]
Mc c: distance to neutral axis [m]
I I: moment of inertia [m4]
Mc E: Young Modulus
s
EI
45
Stress Analysis of Mechanical Elements
Stress in Cantilevers
46
Stress Analysis of Mechanical Elements
Stress in Cantilevers
Good Designs:
- Sensor element is minimally disruptive
to the structure
- Sensor is placed at best location to
maximize the sensitivity to strain
F F
A wt
F F
s
AE wtE
48
Stress Analysis of Mechanical Elements
Stress in Cantilevers: maximum stress & strain
A
B
C
Mc ( FL)(t / 2) 6 FL
max 2
I ( wt 3 /12) wt
Mc 6 FL
smax
IE wt 2 E
49
Stress Analysis of Mechanical Elements
Stress in Cantilevers: maximum stress & strain
A
C
D
E
Mc ( FL)( w / 2) 6 FL
max 2
I ( wt 3 /12) tw
Mc 6 FL
smax
IE tw2 E
50
Stress Analysis of Mechanical Elements
Stress in Cantilevers: maximum stress & strain
51
Stress Analysis of Mechanical Elements
Example
A fixed-free cantilever is made of single crystal silicon. The longitudinal axis of
the cantilever points in the [100] crystal orientation. The resistor is made by
diffusion doping, with a longitudinal gauge factor of 50. The length, width and
thickness of the cantilever are 200um, 20um and 5um, respectively. If a force
100uN is applied at the end of the cantilever in the longitudinal direction, what
would be the percentage change of resistance?
0.038%
52
Stress Analysis of Mechanical Elements
Exercise
A fixed-free cantilever is made of single crystal silicon. The resistor has a
longitudinal gauge factor of 50. The depth of the doped region is less than
0.5um. The length, width and thickness of the cantilever are 200um, 20um, and
5um, respectively. If F=100uN is applied in the middle, what would be the
percentage change of resistance?
53
Stress Analysis of Mechanical Elements
Stress and Deformation in Membrane
p: pressure
w: displacement Et 3
D
displacement stress D: rigidity of membrane 12(1 2 )
Side view
Top view
pb 2 p: pressure [N/m2]
- Maximum stress at edges: max b: short edge length
t2 t: thickness
2 pb 2
- Stress at center of the plate: center
t2 E: Young’s modulus
pb 4
- Displacement in the center center Strain: s
Et 3 E
55
Stress Analysis of Mechanical Elements
Stress and Deformation in Square Membranes
“Roark’s Formulas for Stress and Strain”, 7th edition, Warren C. Young, Richard
G. Budynas, McGraw-Hill, 1989, Page 508
56
Stress Analysis of Mechanical Elements
Exercise
A MEMS pressure sensor was using silicon crystal wafer. A piezoresistor with a
nominal resistance of 1500 Ω, a gauge factor G = 40, and Young modulus E =
160 x 109Pa has been created along one of its outer edges. The size of the
membrane is 300 um x 200 um, by 4 um thick. What is the resistance of the
piezoresistor when a differential pressure exists across the sensor, with P1 =
101.3 kPa and P2 = 800 kPa?
Rf=1796 Ω
57
Outline
• Introduction
• Piezoresistivity
• General Piezoresistance
• 2-D Piezoresistor
58
Applications of Piezoresistive Sensors
- Pressure sensors
• Thin deformable diaphragms
- Tactile sensors
• To measure contact forces
• To characterize surface profiles and roughness
- Flow sensors
• They reduce the impact on the flow
• Fluid can cause lifting force, drag force or momentum transfer → deformation on
microstructure
59
Applications of Piezoresistive Sensors
Single-Crystal Si Piezoresistive Accelerometer
Assumptions
• Entire resistance is
concentrated at the anchor
• For moment of inertia at the
end, ignore the thickness of
the resistor.
• Stress on the resistor is the
maximum value.
• The proof mass is rigid: it
does not bend because of
the significant thickness and
width.
60
Applications of Piezoresistive Sensors
Single-Crystal Si Piezoresistive Accelerometer
• Fabrication:
61
Applications of Piezoresistive Sensors
Bulk-Micromachined Si Accelerometer
62
Applications of Piezoresistive Sensors
Multi-axis Piezoresistive Tactile Sensor
• Shear flow sensor to measure fluid flow using the piezoresistive effect:
65