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    Chassis Repair (Perbaikan Chassis) : Clutch (Kopling)

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    Jambu Alas
    This document discusses clutch repair and provides details on clutch components and common repair points. It describes the basic structure of a clutch, including the clutch disk, pressure plate, release lever, clutch cover, release bearing, clutch spring, flywheel and more. It then lists several key points for clutch repair, such as wear limits for clutch facings, indicators on pressure plates and covers, warping of clutch plates, measurements for springs, removing service bolts, and adjusting the height of the release lever. It concludes by providing answers to frequently asked questions about clutches, explaining what issues could arise from problems like incorrect service bolt removal, release lever height, installing the disk backwards, a broken damper spring, premature disk wear,

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    Chassis Repair (Perbaikan Chassis) : Clutch (Kopling)

    Uploaded by

    Jambu Alas
    22 views30 pages
    This document discusses clutch repair and provides details on clutch components and common repair points. It describes the basic structure of a clutch, including the clutch disk, pressure plate, release lever, clutch cover, release bearing, clutch spring, flywheel and more. It then lists several key points for clutch repair, such as wear limits for clutch facings, indicators on pressure plates and covers, warping of clutch plates, measurements for springs, removing service bolts, and adjusting the height of the release lever. It concludes by providing answers to frequently asked questions about clutches, explaining what issues could arise from problems like incorrect service bolt removal, release lever height, installing the disk backwards, a broken damper spring, premature disk wear,

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    II.A.%20CLUTCH.ppsx

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    This document discusses clutch repair and provides details on clutch components and common repair points. It describes the basic structure of a clutch, including the clutch disk, pressure plate, release lever, clutch cover, release bearing, clutch spring, flywheel and more. It then lists several key points for clutch repair, such as wear limits for clutch facings, indicators on pressure plates and covers, warping of clutch plates, measurements for springs, removing service bolts, and adjusting the height of the release lever. It concludes by providing answers to frequently asked questions about clutches, explaining what issues could arise from problems like incorrect service bolt removal, release lever height, installing the disk backwards, a broken damper spring, premature disk wear,

    Copyright:

    © All Rights Reserved
    Download as PPSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppsx, pdf, or txt
    22 views30 pages

    Chassis Repair (Perbaikan Chassis) : Clutch (Kopling)

    Uploaded by

    Jambu Alas
    This document discusses clutch repair and provides details on clutch components and common repair points. It describes the basic structure of a clutch, including the clutch disk, pressure plate, release lever, clutch cover, release bearing, clutch spring, flywheel and more. It then lists several key points for clutch repair, such as wear limits for clutch facings, indicators on pressure plates and covers, warping of clutch plates, measurements for springs, removing service bolts, and adjusting the height of the release lever. It concludes by providing answers to frequently asked questions about clutches, explaining what issues could arise from problems like incorrect service bolt removal, release lever height, installing the disk backwards, a broken damper spring, premature disk wear,

    Copyright:

    © All Rights Reserved
    Download as PPSX, PDF, TXT or read online from Scribd
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    of 30

    CHASSIS REPAIR

    (Perbaikan Chassis)

    CLUTCH
    (kopling)
    A. KOPLING (CLUTCH)
    1. GARIS BESAR & STRUKTUR
    RELEASE LEVER
    CLUTCH DISK PRESSURE CLUTCH COVER
    PLATE

    RELEASE BEARING

    LEVER PLATE
    CLUTCH SPRING

    TIPE COIL SPRING


    FLYWHEEL
    CLUTCH COVER

    DIAPHRAGM SPRING

    RELEASE BEARING

    BEARING HUB

    CLUTCH DISK
    PRESSURE PLATE
    RELEASE FORK

    TIPE DIAPHRAGM SPRING


    CLUTCH FACING
    CLUTCH PLATE
    DAMPER SPRING

    CUSHION PLATE

    FRICTION SPRING
    DAMPER COVER
    SPLINE HUB FRICTION PLATE

    PLAT KOPLING & KANVAS (FACING)


    2. POINT PERBAIKAN : KOPLING
    a. BATAS KEAUSAN KANVAS KOPLING

    PANJANG SISA ULIR


    b. TANDA PADA PRESSURE PLATE & CLUTCH COVER

    TANDA GARIS
    c. KEBENGKOKAN PLAT KOPLING
    d. PENGUKURAN PEGAS 1

    PANJANG BEBAS
    d. PENGUKURAN PEGAS 2

    KEMIRINGAN
    d. PENGUKURAN PEGAS 3

    SETTING LENGTH
    KOMPRESI PEGAS

    SETTING LOAD
    PEGAS KOMPRESI
    e. MELEPAS SERVICE BOLTS

    SERVICE BOLTS
    f. PENYETELAN TINGGI THE RELEASE LEVER

    TINGGI RELEASE LEVER


    RELEASE LEVER

    PENGKUR TINGGI
    RELEASE LEVER

    BAUT PENYETEL
    1) Apa yang akan terjadi bila service bolts tidak dilepas
    sesudah clutch assy dipasang?

    SERVICE BOLTS
    Kopling akan terputus dan kendaraan
    tidak dapat start (berjalan).

    SERVICE BOLTS
    (2) Apa yang akan
    terjadi bila tinggi
    release lever tidak
    sesuai ketentuan?

    Tinggi Lever
    tidak sama
    Kopling bergetar (judder), kerusakan
    bearing, gigi bunyi (gear noise) saat
    perpindahan gigi.

    Lever height
    is not same.
    (3) What will happen
    if the clutch disk is
    installed backward?
    The clutch boss will
    gear with the flywheel
    and the clutch will not
    be disengaged,
    so the engine
    will not start.
    (4) What might cause
    a clutch disk damper
    spring to break?

    DAMPER SPRING
    Repeated rapid engage.
    (5)If the clutch disk wears prematurely, what do you think
    might cause this?

    Faulty adjustment, faulty driving, riding the clutch.


    (6) What condition dose clutch slipping refer to?

    Vehicle can not start when carrying cargo.


    (7) What will happen
    if the clutch disk is
    significantly warped?
    Clutch judder, gear noise. ( when changing gears. )
    (8) What will cause the pressure spring free length to
    shorter and what symptoms will that produce?

    FREE LENGTH
    Spring distortion due to heat produced by clutch disk
    slipping; clutch slipping.
    (9) What will cause the pressure plate installation load
    to drop and what symptoms will that produce?
    INSTALLATION LOAD
    Spring distortion,excessive pressure plate skimming,
    clutch slipping.

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