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Physical Properties of Secondary Coolants (Brines) : Related Commercial Resources
Physical Properties of Secondary Coolants (Brines) : Related Commercial Resources
Physical Properties of Secondary Coolants (Brines) : Related Commercial Resources
CHAPTER 31
Chapter 35. In the 2007 ASHRAE Handbook—HVAC Applications, Water solutions of calcium chloride and sodium chloride are the
solar energy use is discussed in Chapter 33, thermal storage in most common refrigeration brines. Tables 1 and 2 list the properties
Chapter 34, and snow melting and freeze protection in Chapter 50. of pure calcium chloride brine and sodium chloride brine. For com-
This chapter describes physical properties of several secondary mercial grades, use the formulas in the footnotes to these tables. For
coolants and provides information on their use. Additional, less calcium chloride brines, Figure 1 shows specific heat, Figure 2
widely used secondary coolants such as ethyl alcohol or potassium shows the ratio of mass of solution to that of water, Figure 3 shows
formate are not included in this chapter, but their physical properties viscosity, and Figure 4 shows thermal conductivity. Figures 5 to 8
are summarized in Melinder (2007). The chapter also includes show the same properties for sodium chloride brines.
Pure CaCl2, % Specific Heat at Crystallization Density at 16°C, kg/m3 Density at Various Temperatures, kg/m3
by Mass 15°C, J/(kg·K) Starts, °C CaCl2 Brine –20°C –10°C 0°C 10°C
0 4184 0.0 0.0 999
5 3866 –2.4 52.2 1044 1042 1041
6 3824 –2.9 63.0 1049 1051 1050
7 3757 –3.4 74.2 1059 1060 1059
8 3699 –4.1 85.5 1068 1070 1068
9 3636 –4.7 96.9 1078 1079 1077
10 3577 –5.4 108.6 1087 1088 1086
11 3523 –6.2 120.5 1095 1097 1095
12 3464 –7.1 132.5 1104 1107 1104
13 3414 –8.0 144.8 1113 1116 1114
14 3364 –9.2 157.1 1123 1126 1123
15 3318 –10.3 169.8 1132 1140 1136 1133
16 3259 –11.6 182.6 1141 1150 1145 1142
17 3209 –13.0 195.7 1152 1160 1155 1152
18 3163 –14.5 209.0 1161 1170 1165 1162
19 3121 –16.2 222.7 1171 1179 1175 1172
20 3084 –18.0 236.0 1180 1189 1185 1182
21 3050 –19.9 249.6 1189
22 2996 –22.1 264.3 1201 1214 1210 1206 1202
23 2958 –24.4 278.7 1211
24 2916 –26.8 293.5 1223 1235 1231 1227 1223
25 2882 –29.4 308.2 1232
26 2853 –32.1 323.1 1242
27 2816 –35.1 338.5 1253
28 2782 –38.8 354.0 1264
29 2753 –45.2 369.9 1275
29.87 2741 –55.0 378.8 1289
30 2732 –46.0 358.4 1294
32 2678 –28.6 418.1 1316
34 2636 –15.4 452.0 1339
Source: CCI (1953)
*Mass of Type 1 (77% min.) CaCl2 = (mass of pure CaCl2)/(0.77). Mass of Type 2 (94% min.) CaCl2 = (mass of pure CaCl2)/(0.94).
The preparation of this chapter is assigned to TC 3.1, Refrigerants and Secondary Coolants.
31.1
Copyright © 2009, ASHRAE
31.2 2009 ASHRAE Handbook—Fundamentals (SI)
Fig. 1 Specific Heat of Calcium Chloride Brines Fig. 3 Viscosity of Calcium Chloride Brines
Licensed for single user. © 2009 ASHRAE, Inc.
Fig. 2 Density of Calcium Chloride Brines Fig. 4 Thermal Conductivity of Calcium Chloride Brines
(CCI 1953) (CCI 1953)
Physical Properties of Secondary Coolants (Brines) 31.3
Pure NaCl, Specific Heat at 15°C, Crystallization Density at 16°C, kg/m3 Density at Various Temperatures, kg/m3
% by Mass J/(kg·K) Starts, °C NaCl Brine −10°C −0°C 10°C 20°C
0 4184 0.0 0.0 1000
5 3925 −2.9 51.7 1035 1038.1 1036.5 1034.0
6 3879 −3.6 62.5 1043 1045.8 1043.9 1041.2
7 3836 −4.3 73.4 1049 1053.7 1051.4 1048.5
8 3795 −5.0 84.6 1057 1061.2 1058.9 1055.8
9 3753 −5.8 95.9 1065 1069.0 1066.4 1063.2
10 3715 −6.6 107.2 1072 1076.8 1074.0 1070.6
11 3678 −7.3 118.8 1080 1084.8 1081.6 1078.1
12 3640 −8.2 130.3 1086 1092.4 1089.6 1085.6
13 3607 −9.1 142.2 1094 1100.3 1097.0 1093.2
14 3573 −10.1 154.3 1102 1108.2 1104.7 1100.8
15 3544 −10.9 166.5 1110 1119.4 1116.2 1112.5 1108.5
16 3515 −11.9 178.9 1118 1127.6 1124.2 1120.4 1116.2
17 3485 −13.0 191.4 1126 1135.8 1132.2 1128.3 1124.0
18 3456 −14.1 204.1 1134 1144.1 1140.3 1136.2 1131.8
19 3427 −15.3 217.0 1142 1153.4 1148.5 1144.3 1139.7
20 3402 −16.5 230.0 1150 1160.7 1156.7 1154.1 1147.7
21 3376 −17.8 243.2 1158 1169.1 1165.0 1160.5 1155.8
22 3356 −19.1 256.6 1166 1177.6 1173.3 1168.7 1163.9
Licensed for single user. © 2009 ASHRAE, Inc.
Fig. 5 Specific Heat of Sodium Chloride Brines Fig. 6 Density of Sodium Chloride Brines
(adapted from Carrier 1959) (adapted from Carrier 1959)
31.4 2009 ASHRAE Handbook—Fundamentals (SI)
Brine applications in refrigeration are mainly in industrial pH and treated with sodium chromate. However, using chromate as
machinery and in skating rinks. Corrosion is the principal problem a corrosion inhibitor is no longer deemed acceptable because of its
for calcium chloride brines, especially in ice-making tanks where environmental effect. Instead, most brines use a sodium-nitrite-
galvanized iron cans are immersed. based inhibitor ranging from approximately 3000 mg/kg in calcium
Ordinary salt (sodium chloride) is used where contact with calci- brines to 4000 mg/kg in sodium brines. Other, proprietary organic
um chloride is intolerable (e.g., the brine fog method of freezing fish inhibitors are also available to mitigate the inherent corrosiveness of
and other foods). It is used as a spray to air-cool unit coolers to prevent brines.
frost formation on coils. In most refrigerating work, the lower freez- Before using any inhibitor package, review federal, state, and
ing point of calcium chloride solution makes it more convenient to use. local regulations concerning the use and disposal of the spent fluids.
Commercial calcium chloride, available as Type 1 (77% mini- If the regulations prove too restrictive, an alternative inhibition sys-
mum) and Type 2 (94% minimum), is marketed in flake, solid, and tem should be considered.
solution forms; flake form is used most extensively. Commercial
sodium chloride is available both in crude (rock salt) and refined INHIBITED GLYCOLS
grades. Because magnesium salts tend to form sludge, their pres-
Ethylene glycol and propylene glycol, when properly inhibited
ence in sodium or calcium chloride is undesirable.
for corrosion control, are used as aqueous-freezing-point depres-
Corrosion Inhibition sants (antifreeze) and heat transfer media. Their chief attributes are
their ability to efficiently lower the freezing point of water, their low
All brine systems must be treated to control corrosion and depos-
volatility, and their relatively low corrosivity when properly inhib-
its. Historically, chloride-based brines were maintained at neutral
ited. Inhibited ethylene glycol solutions have better thermophysical
Fig. 7 Viscosity of Sodium Chloride Brines properties than propylene glycol solutions, especially at lower tem-
peratures. However, the less toxic propylene glycol is preferred for
applications involving possible human contact or where mandated
by regulations.
Licensed for single user. © 2009 ASHRAE, Inc.
Physical Properties
Ethylene glycol and propylene glycol are colorless, practically
odorless liquids that are miscible with water and many organic com-
pounds. Table 3 shows properties of the pure materials.
The freezing and boiling points of aqueous solutions of ethylene
glycol and propylene glycol are given in Tables 4 and 5. Note that
increasing the concentration of ethylene glycol above 60% by mass
causes the freezing point of the solution to increase. Propylene
glycol solutions above 60% by mass do not have freezing points. In-
stead of freezing, propylene glycol solutions supercool and become
a glass (a liquid with extremely high viscosity and the appearance
and properties of a noncrystalline amorphous solid). On the dilute
side of the eutectic (the mixture at which freezing produces a solid
phase of the same composition), ice forms on freezing; on the con-
centrated side, solid glycol separates from solution on freezing.The
Table 4 Freezing and Boiling Points of Aqueous Solutions of Table 5 Freezing and Boiling Points of Aqueous Solutions of
Ethylene Glycol Propylene Glycol
Percent Ethylene Glycol Percent Propylene Glycol
Freezing Boiling Point, °C at Freezing Point, Boiling Point, °C
By Mass By Volume Point, °C 100.7 kPa By Mass By Volume °C at 100.7 kPa
0.0 0.0 0.0 100.0 0.0 0.0 0.0 100.0
5.0 4.4 –1.4 100.6 5.0 4.8 –1.6 100.0
10.0 8.9 –3.2 101.1 10.0 9.6 –3.3 100.0
15.0 13.6 –5.4 101.7 15.0 14.5 –5.1 100.0
20.0 18.1 –7.8 102.2 20.0 19.4 –7.1 100.6
21.0 19.2 –8.4 102.2 21.0 20.4 –7.6 100.6
22.0 20.1 –8.9 102.2 22.0 21.4 –8.0 100.6
23.0 21.0 –9.5 102.8 23.0 22.4 –8.6 100.6
24.0 22.0 –10.2 102.8 24.0 23.4 –9.1 100.6
25.0 22.9 –10.7 103.3 25.0 24.4 –9.6 101.1
26.0 23.9 –11.4 103.3 26.0 25.3 –10.2 101.1
27.0 24.8 –12.0 103.3 27.0 26.4 –10.8 101.1
28.0 25.8 –12.7 103.9 28.0 27.4 –11.4 101.7
29.0 26.7 –13.3 103.9 29.0 28.4 –12.0 101.7
30.0 27.7 –14.1 104.4 30.0 29.4 –12.7 102.2
31.0 28.7 –14.8 104.4 31.0 30.4 –13.4 102.2
Licensed for single user. © 2009 ASHRAE, Inc.
Fig. 10 Specific Heat of Aqueous Solutions of Industrially Fig. 13 Density of Aqueous Solutions of Industrially Inhibited
Inhibited Ethylene Glycol (vol. %) Propylene Glycol (vol. %)
(Dow Chemical 2001b)
freezing rate of such solutions is often quite slow, but, in time, they
set to a hard, solid mass.
Physical properties (i.e., density, specific heat, thermal con-
ductivity, and viscosity) for aqueous solutions of ethylene glycol
can be found in Tables 6 to 9 and Figures 9 to 12; similar data for
aqueous solutions of propylene glycol are in Tables 10 to 13 and
Figures 13 to 16. Densities are for aqueous solutions of industrially
inhibited glycols, and are somewhat higher than those for pure
glycol and water alone. Typical corrosion inhibitor packages do not
significantly affect other physical properties. Physical properties for
the two fluids are similar, except for viscosity. At the same concen-
tration, aqueous solutions of propylene glycol are more viscous than
solutions of ethylene glycol. This higher viscosity accounts for the
majority of the performance difference between the two fluids.
The choice of glycol concentration depends on the type of pro-
tection required by the application. If the fluid is being used to
prevent equipment damage during idle periods in cold weather, such Fig. 13 Density of Aqueous Solutions of Industrially Inhibited
as winterizing coils in an HVAC system, 30% by volume ethylene Propylene Glycol (vol. %)
glycol or 35% by volume propylene glycol is sufficient. These (Dow Chemical 2001b)
Physical Properties of Secondary Coolants (Brines) 31.7
Fig. 14 Specific Heat of Aqueous Solutions of Industrially inhibitors that are effective for water-based fluids, but also addi-
Inhibited Propylene Glycol (vol. %) tional additives to buffer or neutralize the acidic glycol degrada-
(Dow Chemical 2001b)
tion products that form during use. Corrosion inhibitors form a
Licensed for single user. © 2009 ASHRAE, Inc.
Fig. 15 Thermal Conductivity of Aqueous Solutions of Indus- surface barrier that protects metal from attack, but their effective-
trially Inhibited Propylene Glycol (vol. %) ness is highly dependent on solution pH. Failure to compensate for
glycol degradation leads to a downward shift in solution pH,
which negates the usefulness of the corrosion inhibitor at protect-
ing iron-based alloys (particularly cast iron and carbon steels, but
also solders). Properly inhibited glycol products are available
from several suppliers.
Service Considerations
Design Considerations. Inhibited glycols can be used at temper-
atures as high as 175°C. However, maximum-use temperatures vary
from fluid to fluid, so the manufacturer’s suggested temperature-use
ranges should be followed. In systems with a high degree of aera-
tion, the bulk fluid temperature should not exceed 65°C; however,
temperatures up to 175°C are permissible in a pressurized system if
air intake is eliminated. Maximum film temperatures should not
exceed 28 K above the bulk temperature. Nitrogen blanketing min-
Fig. 15 Thermal Conductivity of Aqueous Solutions of imizes oxidation when the system operates at elevated temperatures
Industrially Inhibited Propylene Glycol (vol. %) for extended periods.
(Dow Chemical 2001b) Minimum operating temperatures for a recirculating fluid are
typically –29°C for ethylene glycol solutions and –18°C for propyl-
concentrations allow the fluid to freeze. As the fluid freezes, it ene glycol solutions. Operation below these temperatures is gener-
forms a slush that expands and flows into any available space. ally impractical, because the fluids’ viscosity builds dramatically,
Therefore, expansion volume must be included with this type of thus increasing pumping horsepower requirements and reducing
protection. If the application requires that the fluid remain entirely heat transfer film coefficients.
liquid, use a concentration with a freezing point 3 K below the Standard materials can be used with most inhibited glycol solu-
lowest expected temperature. Avoid excessive glycol concentration tions, except galvanized metals, which form insoluble zinc salts
because it increases initial cost and adversely affects the fluid’s with the corrosion inhibitors. This depletes corrosion inhibitors be-
physical properties. low effective limits, and can cause excessive insoluble salt (sludge)
Additional physical property data are available from suppliers of formation.
industrially inhibited ethylene and propylene glycol. Because removal of sludge and other contaminants is critical,
install suitable filters. If inhibitors are rapidly and completely
Corrosion Inhibition adsorbed by such contamination, the fluid is ineffective for corro-
Interestingly, ethylene glycol and propylene glycol, when not sion inhibition. Consider such adsorption when selecting filters.
diluted with water, are actually less corrosive than water is with Storage and Handling. Inhibited glycol concentrates are stable,
common construction metals. However, once diluted with water relatively noncorrosive materials with high flash points. These fluids
(as is typical), all aqueous glycol solutions are more corrosive than can be stored in mild steel, stainless steel, or aluminum vessels.
the water from which they are prepared. This is because uninhib- However, aluminum should be used only when the fluid temperature
ited glycols oxidize with use to form acidic degradation products, is below 66°C. Corrosion in the vapor space of vessels may be a
and become increasingly more corrosive if not properly inhibited. problem, because the fluid’s inhibitor package cannot reach these
The amount of oxidation is influenced by temperature, degree of surfaces to protect them. A protective coating may be necessary (e.g.,
aeration, and type of metal components to which the glycol solu- novolac-based vinyl ester resins, high-bake phenolic resins, polypro-
tion is exposed. It is therefore necessary to use not only corrosion pylene, polyvinylidene fluoride). To ensure the coating is suitable for
31.12 2009 ASHRAE Handbook—Fundamentals (SI)
a particular application and temperature, consult the manufacturer. good condition. This analysis may include some or all of the follow-
Because the chemical properties of an inhibited glycol concentrate ing: percent of ethylene and/or propylene glycol, freezing point, pH,
differ from those of its dilutions, the effect of the concentrate on dif- reserve alkalinity, corrosion inhibitor evaluation, contaminants,
ferent containers should be known when selecting storage. total hardness, metal content, and degradation products. If mainte-
Choose transfer pumps only after considering temperature/ nance on the fluid is required, recommendations may be given along
viscosity data. Centrifugal pumps with electric motor drives are of- with the analysis results.
ten used. Materials compatible with ethylene or propylene glycol Properly inhibited and maintained glycol solutions provide bet-
should be used for pump packing material. Mechanical seals are ter corrosion protection than brine solutions in most systems. A
also satisfactory. Bypass or inline filters are recommended to re- long, though not indefinite, service life can be expected. Avoid
move suspended particles, which can abrade seal surfaces. Welded indiscriminate mixing of inhibited formulations.
mild steel transfer piping with a minimum diameter is normally
used in conjunction with the piping, although flanged and gasketed HALOCARBONS
joints are also satisfactory.
Preparation Before Application. Before an inhibited glycol is Many common refrigerants are used as secondary coolants as
charged into a system, remove residual contaminants such as well as primary refrigerants. Their favorable properties as heat
sludge, rust, brine deposits, and oil so the newly installed fluid func- transfer fluids include low freezing points, low viscosities, nonflam-
tions properly. Avoid strong acid cleaners; if they are required, con- mability, and good stability. Chapters 29 and 30 present physical
sider inhibited acids. Completely remove the cleaning agent before and thermodynamic properties for common refrigerants.
charging with inhibited glycol. Tables 1 and 2 in Chapter 29 summarizes comparative safety
Dilution Water. Use distilled, deionized, or condensate water, characteristics for halocarbons. ACGIH has more information on
because water from some sources contains elements that reduce the ef- halocarbon toxicity threshold limit values and biological exposure
fectiveness of the inhibited formulation. If water of this quality is un- indices (see the Bibliography).
available, water containing less than 25 mg/kg chloride, less than Construction materials and stability factors in halocarbon use are
25 mg/kg sulfate, and less than 100 mg/kg of total hardness may be used. discussed in Chapter 29 of this volume and Chapter 5 of the 2006
Licensed for single user. © 2009 ASHRAE, Inc.
Table 15 Summary of Physical Properties of fact should be understood and considered before using d-limonene
Polydimethylsiloxane Mixture and d-Limonene in a system.
Polydimethylsiloxane
Mixture d-Limonene REFERENCES
Flash point, °C, closed cup 46.7 46.1 Carrier Air Conditioning Company. 1959. Basic data, Section 17M. Syra-
Boiling point, °C 175 154.4 cuse, NY.
Freezing point, °C –111.1 –96.7 CCI. 1953. Calcium chloride for refrigeration brine. Manual RM-1. Calcium
Chloride Institute.
Operational temperature range, °C –73.3 to 260 None published
Dow Chemical. 1998. Syltherm XLT heat transfer fluid. Midland, MI.
Source: Dow Corning (1989). Dow Chemical USA. 2001a. Engineering and operating guideline for
DOWFROST and DOWFROST HD inhibited propylene glycol heat
Table 16 Physical Properties of d-Limonene transfer fluids. Midland, MI.
Dow Chemical USA. 2001b. Engineering manual for DOWTHERM SR-1
Thermal and DOWTHERM 4000 inhibited ethylene glycol heat transfer fluids.
Temperature, Specific Heat, Viscosity, Density, Conductivity, Midland, MI.
°C kJ/(kg·K) mPa·s kg/m3 W/(m·K) Dow Corning USA. 1989. Syltherm heat transfer liquids. Midland, MI.
–73 1.27 3.8 914.3 0.137 Melinder, Å. 2007. Thermo-physical properties of aqueous solutions used as
–50 1.39 3.0 897.1 0.133 secondary working fluids. Ph.D. dissertation, Department of Energy
–25 1.51 2.3 878.3 0.128 Technology, Kungliga Tekniska Högskolan, Stockholm. Available from
0 1.65 1.8 859.2 0.124 http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-4406.
25 1.78 1.4 839.8 0.119
50 1.91 1.1 820.1 0.114 BIBLIOGRAPHY
75 2.04 0.8 800.0 0.110 ACGIH. Annually. TLVs® and BEIs®. American Conference of Governmen-
100 2.17 0.7 779.5 0.105 tal Industrial Hygienists, Cincinnati.
125 2.30 0.5 758.4 0.100 ASM. 2000. Corrosion: Understanding the basics. J.R. Davis, ed. ASM
Licensed for single user. © 2009 ASHRAE, Inc.