KSKSKSKS _— KSKSKSK KSKSKS KSKSK KSKS KSK KS ars, Matvolagy acd Quai S C 8455 : 2005 (MOD KS C IEC 61386-21 : 2003) | Sampara polyethylene pipe Korea Agency for Technology and Standards Revised on December 29, 2005 http:/www.kats.go.krKS C 8455 : 2005 (Chairman) (Committee) (Ex officio) (Organizer) Name Shin, Myoung- Cheol Kang, Mi-Sook Kim, Jae- Cheol Kim, Hye-Rim Moon, SeungeH Jang, Gwi- Sook Lee, In-Soo Weng, Dong- Keun Song, Byung- Kwon Jung, —-Yeon- Pyung Shin, Dong: Hee Council Members Office Sungkyunkwan University Kyunghee University Soongsil University Korea Electricity Research institute Seoul National University Korea Atomic Energy Research Institute Korea Electric Association Korea Electric Power Corporation Korea Electrical Safety Corporation Dept. of Power Distribution, Korea Electric Power Corporation Korea Agency for Technology and Standards To view the standard, visit : hup://www.standard.go.kr OO inr_r—h-ES Established by: Established date: Revised Counei! date: Head of the Korea Agency for Technology and Standards October 1, 1971 Decemiver 29, 2005 KATS notification number: 2005-1015 Collaborator on the original draft: Department of Electrical Materials, Korea Industrial Standards Position Professor Professor Professor Researcher Professor Head Researcher Executive Director Technical Director Technical Director Dept. Director Council department: Department of Electrical Materials, Korea Industrial Standards Council For any opinions or queries regarding this slandard, contact the Dept. of Electrical Application, Electrical Technology Standards Division of the Korean Agency for Technology and Standards: (Tel: 02-509-7346). In adcition, Korean Industrial Standards shall be confirmed, modified, of abolished every 5 years after deliberated by the Korea Industrial Standards Commission (KISC), Pursuant to article 7 of the Industrial Standardization Act. 2017-02-21, TCVNOl Ho]MAR Holeho| HY YA RE MES SUK,KS C 8455 : 2005 KS,C,B455 : 2005 S CORRUGATED “HARD POLYETHYLENE PIPE} y has been made hy iefarmation standards, Metrelegy and Quality 4 Scope This slandard specifies corugated hard polyethylene pipes (hereinafter referred to as ‘pipes') used for protecting underground power cables and communication cables, 2 Normative references The standards listed below are quoted by this standard, and they shall form part of this standard by being quoted. The latest editions of the quoted standards shall apply. KS B 5202 MICROMETER KS B 5203 VERNIER CALIPER KS C IEC 61386-1 PIPE SYSTEM FOR ELECTRICAL FACILITIES - PART 1 : GENERAL REQUIREMENTS KS C IEC 61386-21 PIPE SYSTEM FOR ELECTRICAL FACILITIES - PART 1 REQUIREMENTS FOR HARD PIPE SYSTEMS INDIVIDUAL 3. Terms and definitions ‘The terms and definitions given in 3 of KS ¢ IEC 61386-21 shall apply. 4 Requirements ‘The general requirements given in 4 of KS C IEC 61386-21 shall apply. 5 General notes and safety for test Tests shall be conducted in accordance with § of KS C IEC 61386-21. The pre-processing time shall be 24 hours. 6 Symbols ‘The symbols of pipes shall be FEP. 7 Material ind manufacturing method 7.4 The materials of pipes shall be polyethylene or compounds thereof, and manufactured with extrusion molding, 7.2 Carbon black with a mean particle diameter of less than 0.03}1m shall be mixed with 2-3% of weights Uniformly distributed in order to improve the anti-aging and weatherabilty properties of pipes. Korean Agency for Technology and Standards re ANUte 2017-02-21, TCVN9} aol AR oleh WY Ae RE MER StU.KS C 8455 : 2005 8 Dimensions The dimensions of the pipes shall be in accordance with table 4, and the labels without standard dimensions shall be in accordance with 8 of KS C IEC 61386-21 Table 1 Unit: mm_ Label Inner diameter | Outer diameter Pitch 16 = = 2 = = = [30 [onze 40220 1020s 7 = = = 40. 4022.0 $3.522.0 1340.8 50. EVES] AStES E10 3 = = = os | ose25 u5425 2131.0 30 | _ 803.0 108430 2341.0 100 1004.0 3044.0 3021.0 135 12544.0 160+4.0 3841.0 130 | 1s0%40 W38t49 45815 173 375240 20+4.0 S$$t45, 200 200440 26044.0 0415 9 Color of pipes The color of pipes shall in principle, be black 10 Performance ‘The performance of the pipes shall be in accordance with table 2 when tested in accordance with the test method of 12. In this case, flame resistance tests shall only apply to pipes marked ‘flame resistant. Korean Agency for Technology and Standards Muench oe 2017-0221, TON Solan Holaboh BY Aah sh EE MES eeuKS C 8455 : 2005 Table 2 _ Test Articles Performance ‘Compression | Splits or cracks shall not be obsorved and the modifying rate of the outer diameter of specimens shall be less than 3.5%. Tensileforce | It shall be greater than 2000Niom Voltage Itehall be of an AC vollage of 10000V for 1 minute resistance test ‘Shock test Splits or cracks shallnot be observed. ‘Chemicals ‘Weight change (g/m?) by sodium chloride solution Less than #05 resistance test [ Weight change (g/m*) by sulphuric acid solution Less than £0.5 Weight change (gim*) by nitrate solution Less than #1.0 Weight change (g/m) by sodium hydroxide solution Less than 40.5 Weight change (g/m?) by ethyl alcohol solution Less than 44.0 Fire danger To adhere to related regulations of 13 of KS C IEC 61386-21 14 Structure a) The inner surface of pipes shall be smooth in order to protect cables from being damaged during insertion and use, and the inner and outer surfaces shall have no problems observed, such as scars, splits, or twists. ») Pipes shall be cut perpendicular to the pipe axis, and their cut section shall be circular and smooth. ©) Pipes shall be corrugated as shown in figure 4 (refer to figure 1). 4) In pipes of less than the label of 80, paving wires made by covering 1.6mm steel wires with vinyl of over 0.2mm shall be included. In pipes greater than the label of 100, paving wires made by covering 2.0mm steel wires with vinyl of greater than 0.3mm shall be included. These paving wires shall not have any detrimental scars. Steel wires shall contain no seams, 12. Test method 12.4 Structure, mrkings, and dimensions Regarding the regulations of 8 and 11, dimensions are measured by using measuring apparatuses as outlined in KS B §202 and KS B 5203, or their equivalent, and labels without the standard dimensions shall be in accordance with 8 of KS C IEC 61386-21. 42.2 Compressions test Take specimens of 200mm, insert them between two flat plates as shown in figure add compression loads represented in the following at a speed of 20mmimin in a direction perpendicular to the pipes’ axis. Then, obtain the modifying rate of the outer diameter of the specimens and confirm the validity of specimen, Compression loads P=170R(N) Where, R: Mean radius of pipes D4 (cm) D: Outer diameter (cm) of pipes D: Inner diameter (om) of pipes Korean Agency for Technology and Standards Tease 2017-02-21, TENS olWAR Helse HY Mae Fe MES weUG.KS C 8455 : 2005 Comprassion test Figure 4 12.3 Tensile force The same materials that are used for pipes shall be cut in flat plates in the course of extrusion to extract dumbbell type test pieces as shown in figure 2. Then draw the scale marks on the center with a width of 25mm. Measure thicknesses in various places within the target points to stretch the test pieces at tensile speeds of (200%20)mm/min by hanging them in stretching test machines. Measure the maximum loads when the test pieces are being cut. Then, calculate tensile force using the following formula, and mark the test results with the average value of each of the three test pieces. ‘When being cut outside of the distance between the scale marks, test pieces shall be tested again for the ‘same time as the cut numbers. The test temperature shall be (2342)*C. When measuring this temperature, measured values are converted to values of 23°C according to the converting formula (refer to the reference). Where 7: Tensile force (Nicm*) P: Maximum loads when test pieces are cut (N) tt Minimum values of thicknesses of test pieces (cm) W: Width of test pieces (om) Reference: Tensile force of a temperature in the range of 10-30°C during the test is converted to the value of 23°C according to the following formula. (6=6-17.6(23-t) Where, 5: Tensile force at 23°C (N/om*) x Tensile force at t°C (N/m?) t: Temperature during test (°C) 2 Arch type Units: mm COP CCU a Coie Rien wn csKe ol ee 201740221, TOWNS LAS olsboh AM AA SL RE MEE we)KS C 8455 : 2005 Figure 2 Dumbbell type 12. 4 Voltage resistance test Take specimens of an appropriate length, and connect a power source to thelr inner and outer surfaces. Then, examine whether the specimens endure the power for 1 minute while rapidly increasing the AC voltage of the waveform close to 60Hz sine wave between both electrodes from OV to 10,000V. 12.8 Shock test Take specimens of 750nm and leave them at (-201)*C for 5 hours. Drop them twice from a height of 1.5m on concrete flooring, while keeping the temperature low. ‘The first falling pipe shall be dropped at an angle of about 45° with its end portion facing downward, The second falling pipe shall be dropped parallel to the flooring. After that, examine whether the specimens have any problems. 12.6 Chemicals resistance test Take 3 flat plate shaped specimens of about 109 from each various test solution, and soak the test pieces in a test solution"? at (60:2)°C for § hours. Then, wash them in flowing water for § seconds. After wiping the moisture on the surface of them off with a dry rag, place them in weighing bottles, and immediately measure the weight. Calculate the weight changes according to the following formula, and mark the average value of the 3 test pieces per each test solution, W-W, A Where, W: Change of weight (gm?) 'W1: Initial weight of test piece (a) ‘W2: Weight of test piece post-test (9) A: Surface area of test piece (m*) w Notes (1) The following test solutions shall be used. Test Solutions Concentration ‘Sodium chloride solution 70% aqueous solution ‘Sulphuric acid solution 30% aqueous solution Nitrate solution 40% aqueous solution ‘Sodium hydroxide solution 40% aqueous solution Ethyl alcohol solution ‘95 performance % Note) Test solutions shall use T-class test chemicals. Korean Agency for Technology and Standards Tanne 2017-02-21, TOVN) SAAR Hole WY Gh WBE MER SthKS C 8455 : 2005 12.7 Risk of fire This shall be in accordance with the related regulations of 13 of KS C IEC 61386-21. 43. Inspections Inspections shall be conducted for the items below in accordance with the test methods of 12. 4) Structure, dimensions, marking ) Compression test ©) Tensile force 4) Voltage resistance test ©) Shock test ) Chemicals resistance test 9) Fire danger 414. Markings Markings ofthe following detalls shall be made in such a way as to not be easily removed and where they can be easily seen, a) Product name or symbol ) Labels and length ©) Manufacturer name or abbreviation 4) Year and month of manufacture ) Fire danger indication (where necessary) Korean Agency for Technology and Standards Tees 20174221, TOWN eel AG Hols BY MS Se ae EUG,KS C 8455 : 2005 Korea Industial Standards Corugated hard polyethylene pipe Publhed on January 23, 2008 Eta! Publier ‘Yoo, Young-Sang Publish by Korea Standards Astocation 701-7 Yeoksum-dong, Gangnam-gu, Seoul Si (135-513) ‘B (02)6009- 4567 @ (02)6009- 4887~8 htp://www.kssn.ne Print Binded by Korea Standards Association ‘Busan office 607-822 10th A, Duesin Stock Building!-I1 Suan-dong, Dongnae-gu, Busan B (051857~ 1239 Fax, (051)557-0430 Daegu Gyeongbuk office 702-012 3#4 fl, Cement Process Co-op Bld, 1741 Sankyeok 2-dong, Bul gu, Dacgu-si (053)381-1562~4 Fax. (053)984~ 1565 Pohang offce 627 Ho-dong, Nam-gu, Pohangesi, Gyeongbuk (z:790-380) (054)278—9611 Fax. (054)278~9662 Thcheon office 406-130. 994 Dongehoon-lng, Yeonsu gu, ncheoni(16h fl, Gaetbeot Tower) ® (082)260-0260~7 Fax, (032)260~0268, Gyeongs office 443-766 9065 auido Pad, Sure yrogeto (4 AO yeng| Sal Meum Dune Cate) ® (031)259-7000~9 Fax. (031)259- 7010 ‘Gangwon office 200-041 9 Joongang-no, Chuncheon-si, Qangwon-do (A fl. Gongyoung Bldg) B (093)252—9423, 254-9423 Fax. (093)256-9423 (Choongbuk office 361-802 150-1 Ongeog-dov Heung Choi Chong (Chong Sal & Met Daiet Caer B (043)236-2451~3 Fax. (043)236- 2454 Daejcon/ Choongnam office 305-343 23-14 Jang-dong, Yuseong-gu, Dacjeon-si Sth fl. Small &Medium Business Center) B (042)864-2301~3 Fax. (042)864-2304 Pall dong, Deokin-g, Jeonju, Jeoabuk (7h. Small & Medium Business Cente) . (063)214-2234~7 Fax. (O63)Z14— 223 ‘Gwangiu/Jeonnam office hn nero Grinds ion ssh Dee @ (062)953-1435~7 Fax, (062)953- 1438 ecwestiin spar ne SO B (055)266-4744~6 Fax. (055)266-4747 — Et o542 Vending Bg Uns Sl an sn Cn) marropeeaberea gelaerateract Jeonbuk ofice s61-841 3374 ‘Ansan office 425-852 7719 Wooing, Danwon-gu, Ansuns, Gysngg-do (0h 2. Basil Iousril Complex HQ) ‘Gin cise ‘(0310492 5780, 8451~2 Fax. (031492~8182 730350 92-30 tmsudong, Cunsi-si, Gyeongbuk (th 0 Small & Medien Business Center) egibutbuofice 7 (O50475~6054 Fax, (05473-6055 480-848 487-6 Uljeong-by 2 dong, 2 03 jconghu-s, Gyeanggivdo (3d 1. Credit Guaranee Bldg.) 182~4 Fay, (031)829~ 8185 2017-02-21, TCVNSL 2o)42E Heleho| BY BAD Fe MER wieKS C 8455 : 2005 @ KS C 8455 : 2005 KSKSKS SKSKS KSKS SKS KS SKS KSKS SKSKS KSKSKS CORRUGATED HARD POLYETHYLENE PIPE _ 1¢S 23,040.20 en Tae role Pour crue a. hi 20174221, TONS GAAS Bolsa RE MES eeUN.