630-Lubrication of CSR#3

STANDARD OPERATING PROCEDURE
Form No.: EHSMSM/446/4009 Form Rev. No.:02

SOP No. RMM/SOP/MECH/COAL/630 Effective Date 05.07.2020 REVISION No 01
SOP DESC LUBRICATION OF CSR#3 MACHINE Section RMM-MECH(COAL & PCI)
DEPARTMENT RAW MATERIAL MANAGEMENT Page 1 of 7
Blue font :- New addition in SOP Red font :- Important instruction. Strick out font – Removed from SOP.
Step Activity Associated Requirements/Hazards/Impacts Responsibilit Process / tools / PPEs Remarks /

No. (WHAT) y (WHO) (HOW) Reference
1. STARTING SAFETY: - 1. Not knowing the procedure of Foreman 1. Before starting of the job Safety Induction Training should 1.Work
THE JOB. lubrication of conveyor. Contractor’s be given to all the workers. permit system
Supervisor 2. Use of all PPEs. refer safety
3. Worker should know about belt training system. standard-
(Refer ESI document SM/RMM /ESI-MECH/01 power SS/GEN-25
isolation of equipment
10238511,10238521,10238522,10238523,10238524,10238525
)
4. Supervisor must be taken work permit by mechanical and
operation before going the working area.
5.Ensure from operation that the Positive isolation must be
done of stacker machine.(electrically)
O P 6. Information about assembly point in case of emergency.

7. Six direction hazard identification to be done before starting
the job.
d S 8. A supervisor should present on the working place always.

9. In any emergency immediately communicate to the
department/control room through Femco/Mobile.
a
ENVIRONMENT: - 1. Pollution of thel i 10. ensure that the pull cord and emergency switch must be
operated before starting of job.
1. Use of Dust Mask.
environment rules.
V
Environment due to unawareness of
2. Dusty area due to nearest running conveyor.

3. Keeping the spares, wastages in proper
2. All the generated scrap should be segregated.
3. Spares should not be kept on path way.
way.
QUALITY: - Use standard tools & tackles, 1. All spanners are standard size.
lifting tools and tackles. 2. All lifting tools & tackles should have testing certificate.
O P
PREPARED BY APPROVED BY
d S
Name and Desig:- KANHU MEHER,JE-2(RMM-MM)
Name and Desig.- L K MAHATO, SR.MANAGER-IM(MM),RMM
a l i
Signature with Date:
Printed By -KANHU MEHER(505524)
Print valid till - 06-Aug-2020 Printed on - 27-Jul-2020 V SOP Valid Till - 07-Jul-2021
Step Activity Associated Responsibility Process / tools / PPEs Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) (HOW) Reference
2. LUBRICATION SAFETY: .Check the machine running Foreman 1.clean the Plummer block of boom conveyor. Lubrication
OF BOOM condition and person may be fall from Contractor’s schedules
CONVEYOR height Supervisor 2. Lubricate the Plummer block by hand grease I&S/RMH//LUB/001
PLUMMER pump and ensure that proper greasing must be should be followed.
BLOCK done
ENVIRONMENT: - Spillage of lubricant 1. Lubricant should be carry in a closed bucket. No person will be
2. No spillage of lubricant is allowed from the allowed to lubricate
Plummer block. the machine without
proper training of
lubrication
QUALITY: - 1.Grease gun should be ok.

2. No dust material should enter during
lubrication
O P 1. Check Grease gun before taking reading.
2. Clean the Plummer block or the equipment
properly before lubrication.
d S 3. Don’t over grease or over lubrication of the

equipment.
i
4. Any abnormalities should inform to the
a l department.
O P
d S
a
l i

3. LUBRICATION OF SAFETY: material may be fall from height area Foreman 1. Cleaning the all LT wheel plummer block 1.Work permit
LT WHEEL Contractor’s and lubricate it. system refer
Supervisor safety standard-
SS/GEN-25
ENVIRONMENT: - Clean the area. Keep all scrap materials in proper scrap bin.
QUALITY: - greasing Ensure that the greasing must be enter to the

bearing
4. LUBRICATION OF SAFETY: man may be fall from height area Foreman 1. Cleaning the Plummer block and 1.Work permit
TRIPPER AREA Contractor’s lubricate it. system refer
PULLEY
O P Supervisor 2. Ensure that the grease must be fill in

Plummer block
safety standard-
SS/GEN-25
ENVIRONMENT: - Clean the area.
d S Keep all scrap materials in proper scrap bin.
QUALITY: - greasing
a l i Ensure that the greasing must be enter to the
bearing
O P
d S
a l i

B/W Plummer block Contractor’s lubricate it. system refer
Supervisor 2. Ensure that the grease must be fill in safety standard-
Plummer block SS/GEN-25
QUALITY: -lubrication Ensure that the greasing must be enter to the

bearing
O P
6. LUBRICATION OF
SLEW GEAR
d S
SAFETY: man may be fall from height area Foreman
Contractor’s
Supervisor
1.
2.
Cleaning the Plummer block and
lubricate it.
Ensure that the grease must be fill in
1.Work permit
system refer
safety standard-
a l i 3.
Plummer block
If scaffolding will be require that
must be made at site.
SS/GEN-25
V
QUALITY: - lubrication and grease Ensure that the bearing must be lubricate and
grease should be applied is licom-2
O P
d S
a l i

SLEW BEARING Contractor’s lubricate it. system refer
Supervisor 2. Ensure that the grease must be fill in safety standard-
Plummer block SS/GEN-25
3. If scaffolding will be require that
QUALITY: - N/A N/A
8. LUBRICATION OF
SLEW PINION
SAFETY: man may be fall from height area
O P Foreman
Contractor’s
1. Cleaning the Plummer block and
lubricate it.
1.Work permit
system refer
DRIVE
d S Supervisor 2. Ensure that the grease must be fill in

Plummer block
safety standard-
SS/GEN-25
a l i 3. If scaffolding will be require that

V
O P
d S
a l i

10 LUBRICATION OF SAFETY: man may be fall from height area Foreman 1. Cleaning the PIN and lubricate it. 1.Work permit
DRAW BAR PIN Contractor’s 2. Ensure that the grease must be fill in PIN. system refer
Supervisor 3. If scaffolding will be require that must be safety standard-
made at site. SS/GEN-25
QUALITY: - N/A N/A
11 LUBRICATION OF SAFETY: man may be fall from height area Foreman 1. Cleaning the MOVING PARTS lubricate it. 1.Work permit
REMAINING PART
AS PER CHECK
SHEET
O P Contractor’s
Supervisor
2. Ensure that the grease must be fill in
MOVING PARTS
3. If scaffolding will be require that must be
system refer
safety standard-
SS/GEN-25
d S made at site.
l i
ENVIRONMENT: - Clean the area.
a
Keep all scrap materials in proper scrap bin.
QUALITY: - N/A V N/A
O P
d S
a l i

12. RETURN OF WORK SAFETY: man may be fall from height area Foreman 1.Remove man and material from CSR#3 1.Work permit
PERMIT 2.Scrap material may create the hazard Contractor’s machine area. system refer
Supervisor 2.Remove all scarp material into proper bin safety standard-
3.return of work permit SS/GEN-25
4.power getting may raise
QUALITY: - N/A N/A
O P
d S
a l i
V
O P
d S
a
l i

630-Lubrication of CSR#3

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STANDARD OPERATING PROCEDURE

Form No.: EHSMSM/446/4009 Form Rev. No.:02

Step Activity Associated Requirements/Hazards/Impacts Responsibilit Process / tools / PPEs Remarks /

O P 6. Information about assembly point in case of emergency.

d S 8. A supervisor should present on the working place always.

2. Dusty area due to nearest running conveyor.

Step Activity Associated Responsibility Process / tools / PPEs Remarks /

QUALITY: - 1.Grease gun should be ok.

d S 3. Don’t over grease or over lubrication of the

Step Activity Associated Responsibility Process / tools / PPEs Remarks /

QUALITY: - greasing Ensure that the greasing must be enter to the

O P Supervisor 2. Ensure that the grease must be fill in

ENVIRONMENT: - Clean the area.

d S Keep all scrap materials in proper scrap bin.

Step Activity Associated Responsibility Process / tools / PPEs Remarks /

QUALITY: -lubrication Ensure that the greasing must be enter to the

Step Activity Associated Responsibility Process / tools / PPEs Remarks /

QUALITY: - N/A N/A

d S Supervisor 2. Ensure that the grease must be fill in

a l i 3. If scaffolding will be require that

Step Activity Associated Responsibility Process / tools / PPEs Remarks /

QUALITY: - N/A N/A

QUALITY: - N/A V N/A

Step Activity Associated Responsibility Process / tools / PPEs Remarks /

QUALITY: - N/A N/A

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