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Design and Control of A Three-Phase Active Rectifier Under Non-Ideal Operating Conditions
Design and Control of A Three-Phase Active Rectifier Under Non-Ideal Operating Conditions
Design and Control of A Three-Phase Active Rectifier Under Non-Ideal Operating Conditions
linear. Hence the first step is to find out how much each of them eb ibg b vo
n C
affects the system’s overall performance. Then new rules for the ec icg c
tuning of the controllers can be developed on the basis of the -
analysis of the transient behavior and of the steady state
Sa Sb Sc
harmonic content of the dc voltage and of the ac current. This
procedure is developed in this paper through simulations and
laboratory tests.
Fig. 1. Three-phase active rectifier with an L-filter.
I. INTRODUCTION
Thus industrial engineers need precise criteria for the
The harmonic stress on the grid caused by power design and control of the active rectifier valid under the
electronic systems is limited by many design guidelines, mentioned non-ideal conditions.
recommendations and standards. Thus the converters that
lower the effects on the grid are gaining more and more First of all a too long computation time or the use of filters
attention. Among them is the boost active rectifier (Fig. 1). It on the measured electrical quantities cause delays in the
can absorb almost sinusoidal input current with a near unity voltage and current loops resulting in higher overshoots and
power factor, working in both rectifying and regenerative decrease of the tracking capability. These effects have never
mode, and it can control the dc voltage [1]. Thus the active been studied in details in the active rectifier field.
rectifier is the preferred solution in applications such as drives On the contrary it is well known that the grid unbalance
that work frequently in regenerative mode like crane, elevator, causes even harmonics at the dc output and odd harmonics in
centrifuge, braking of large inertia or wind turbine. However the input current [2]. Some solutions have been studied such
the field of applications of the active rectifier is limited by the as the use of negative sequence in the reference current [3]
cost of the hardware and of the software i.e. by the number of that unfortunately leads to uncontrollability of the power
switches, by the switching frequency needed and by the factor or the use of two current controllers for positive and
control complexity required. negative sequences [4] which also can create stability
The basic requirements of a good design can be fulfilled problems.
with a PI-based cascade control structure for the active and the The opposite situation in terms of harmonics (i.e. odd
reactive power. However, especially if moderate switching harmonics at the dc output and even harmonics in the input
frequencies and little values of the passive elements are current) is caused by the placement of the grid voltage sensors
adopted, the performance of the system could considerable be after a dominant reactance. This can be the case of an LCL-
decreased due to phenomena such as too long computation filter based active rectifier. In fact the ac capacitor voltage is
time, presence of acquisition filters, ac phase unbalance, sensed to perform an active damping and then used also for
position of the grid voltage sensors after a dominant reactance the orientation of the dq-frame instead of the grid voltage in
and presence of passive damping if an LCL-filter is used. order to avoid the use of too many sensors [5].
If instead of an active damping, resistors are inserted in
series with the capacitors to damp the LCL-filter. This can
cause harmonics in the dc voltage and in the ac current and the
change of the dynamics of the system.
All these non-linear phenomena are usually neglected in
the tuning process of the PI-controllers that is usually done
This work has been realized with the financial support of the Italian following the same criteria adopted for the electric drives [6].
Ministero della Istruzione, Università e Ricerca (CLUSTER 13).
1182
The continuous switching vector, which components are The voltage loop is the outer loop and the current loops are
the duty cycle of each converter leg −1 ≤ s j (t ) ≤ 1 (j = a, b, c), the inner loops. These internal loops are designed to achieve
is defined as: short settling times. On the other hand, the main goals of the
outer loop are optimum regulation and stability thus the
s (t ) = (2 3)(sa (t ) + α ⋅ sb (t ) + α 2 ⋅ sc (t ) ) voltage loop could be designed to be somewhat slower (5-20
times). Therefore, the internal and the external loops can be
Moreover (3) can be linearized considering vo(t)=Vo with considered decoupled, and thereby, the actual grid current
Vo constant, thus instead of the continuous switching vector components can be considered equal to their references when
the average converter voltage is used and (4) can be rewritten as: designing the outer dc controller. Thus on the basis of the
average version of (4) and considering the current equal to its
R 1
d id (t ) − L ω id (t ) − L 0 v (t ) reference value id(t)=i*d(t), iq(t)=i*q(t)=0 and sd(t)=Sd,
d , av
= + 1 vq , av (t )
sq(t)=Sq:
dt iq (t ) − ω − R iq (t ) 0 −
L L dvo (t ) 1 3
(5) = [Sd id* (t )] − iL (t ) (7)
1 dt C 4
L 0 ed (t )
+ If a cascade controller is used the dc voltage control is
1 eq (t )
0 performed through the selection of the input current value
L i*d(t).
Eq. (5) is linear. Once the compensation of the grid voltage In Fig. 5 the voltage control loop in the S-domain is
is done and the current loops are decoupled, both control loops reported, including the current loop transfer function and a PI-
of active and reactive power appear as in Fig. 4, where w is controller that can be tuned following the “optimum
the disturbance that takes into account all the neglected symmetrical” [8]. Indicating with ωc the crossover frequency
phenomena. The G(z) is the Zero Order Hold (ZOH) of the open loop transfer function and with ψ the phase
equivalent of the plant transfer function. This is justified by margin at that frequency is:
the fact that the Zero Order Hold is a suitable model of the
analogue to digital conversion. The ZOH introduces half a 1
ωc =
sampling period delay that is the value that should be 3aTs
considered to be taken into account of the modulator (8)
1 + cosψ
influence. a=
sinψ
To achieve the “technical optimum” (i.e. 5% overshoot)
[8], the PI integrator time constant TI should be chosen equal where a is the parameter responsible both of the cross-over
to the plant time constant T and the constant kp: frequency and of the phase margin. Thus the controller’s
parameters are:
L
kP = (6) 4C
3Ts kP =
9aSd Ts (9)
Consequently the current loop’s bandwidth fbi is:
TI = 3a Ts 2
1 1
f bi = ≈ (7) To have the two complex conjugate poles of the closed
6πTs 20Ts
loop transfer function critically damped (a = 2.4):
B. Voltage controller design C
k P = 0.19 ⋅
The dc voltage control is achieved through the control of S d Ts (10)
the power exchanged by the converter. The increase or TI = 17 ⋅ Ts
decrease of the dc voltage level is obtained taking more or less
power from the grid in respect to what is required by the dc Consequently the voltage loop’s bandwidth fbv is:
load, thus changing the value of the reference for the ac ωc 1 1
current control loops. f bv = = ≈ (11)
2π 6πaTs 50Ts
Fig. 4. Current control loop in Z-domain. Fig. 5. Voltage control loop in the S-domain.
1183
IV. NON-IDEAL OPERATING CONDITIONS
The non-ideal operating conditions lead to the generation Let’s introduce the switching functions:
∞
of harmonics that influence both the active rectifier’s input p a (t ) = ∑ Ama cos[ m(ωt + ϕ a )]
and output thus both ac and dc controls. Generally, these low m =1
frequency harmonics become particularly dangerous because ∞
2π
the design of the loops is based on the hypothesis that they are pb (t ) = ∑ Amb cos[ mωt − + ϕ b ] (13)
decoupled, due to the difference in the time constants, and m =1 3
thus it is possible to linearise them. ∞
2π
pc (t ) = ∑ Amc cos[ m ωt + + ϕ c ]
The current control loop is designed considering constant m =1 3
dc voltage due to the slowness of the voltage loop. Moreover,
the load changes produce transients in the voltage loop If the VSC is driven in order to generate balanced
suffering only a little the consequent transient of the current voltages then:
loop that is faster. However, low order harmonics contradict Ama = Amb = Amc = Am (14)
both of these considerations. In fact if the dc voltage has a low
frequency ripple it can not be considered constant for the Moreover to have the maximum output dc voltage:
current loop design.
ϕ a = ϕb = ϕc = 0 (15)
In the following each of the considered phenomena will be
analyzed. Then the current fed by the VSC on the dc side is:
A. Delays 3 ∨
io (t ) = Re p (t ) i (t ) = iop (t ) + ion (t ) (16)
The presence of delays in the control loops is quite 4
common and can be caused by too long computation time or where:
the presence of filters on the feedback signals. Generally, if a
symmetrical PWM modulation is adopted the sampled 3 ∨
iop (t ) =Re p (t ) i p (t )
currents during zero vector on-time are ripple-free. Thus the 4 (17)
filters adopted on the currents are needed only to cut high 3 ∨
frequency spikes and they introduce only little delays. On the io (t ) = Re p (t ) in (t )
n
4
contrary if the elaboration time of the algorithm takes more
than one sampling period the modulator input can not be then substituting (12) and (13) in (16) and considering the
refreshed at the end of the period. Thus, if the system has been effect of the interaction of the first harmonic of the switching
designed to refresh the duty cycle every sample period, one Ts function with the positive and negative sequences of the grid
more is introduced in the loop (Fig. 6). The effects are current:
decrease of stability margin and increase of the overshoot. io (t ) = I o + I o 2 cos( 2ωt + ϕ n ) (18)
B. Grid unbalance where:
The grid voltage unbalance can be modelled considering 3
an inverse sequence in the grid voltages that generate an Io = 2 A1 I p cos ϕ p
4
inverse sequence in the grid current. Balanced grid voltages
and unbalance phase impedances can also cause this effect. 3
Io2 = 2 A1 I n
Thus: 4
i (t ) = i p (t ) + in (t ) (12) The second part of (18) is one of the most dangerous low
frequency harmonics in io(t). This second harmonic comes
where the subscripts “p” and “n” address the positive and from the interaction of the fundamental component of the
negative sequences of the electrical quantities. switching vector p(t ) and the fundamental component of the
Starting from the positive and negative sequences in the inverse current. Assuming a linear dc load if the dc current
input ac currents one can demonstrate the presence of even io(t) has a second order harmonic also the dc voltage ripples at
harmonics in the dc current that create even harmonics in the the same frequency:
dc voltage.
vo (t ) = Vo + Vo2 cos(2ωt + ϕ 2 ) (19)
additional delay w
i* _ i However, the grid current is also a function of the dc
+_ z −1
z −1
D(z) + G(z) voltage. The interaction of the fundamental component of the
switching vector p(t ) with the second order harmonic of the
dc voltage creates a third order harmonic in the reflected input
voltage, which allows a third order (not zero sequence)
Fig. 6. Current control loop with one delay more due to too
long calculation time. harmonic current to flow into the grid.
1184
In fact the converter ac side voltage due to the first For example if a sample period delay more is present in the
harmonic of the switching function: current loop, choosing:
1 L
v a (t ) p = vo (t ) A cos(ωt ) (20) kP = (22)
a1
2 5Ts
from (19) and (20): then the poles are again critically damped as shown in Fig.
1 1 7 and Fig. 8. Thus, a decrease of the current controller PI’s
v a (t ) p = Vo A cos(ωt ) + Vo 2 A cos(3ωt + ϕ 3 ) (21) proportional gain gives good results.
a1
2 4
The second part of (21) produces a third harmonic also in B. Effect of grid unbalance
the grid current. Grid unbalance effects are particularly heavy if reduced
values of the dc side capacitor is used. Instead the ac side
C. Position of the grid sensors inductors values have less influence. An increase of the
If the grid voltage that is used for the dq-frame’s switching/sampling frequency can also decrease the effects of
orientation is measured after a not negligible reactance, the the unbalance.
grid current produces a voltage drop. Consequently, a
derivative action is inserted in the system leading to On the contrary once chosen the values of the passive
oscillations characterised by even harmonic content in the elements of the system (especially of the dc capacitor C) and
current and odd harmonic content in the dc voltage. of the switching frequency, a good tuning procedure of the PI
voltage controller can decrease the effects of the unbalance.
D. Passive damping of the LCL-filter With reference to the “symmetrical optimum” tuning
procedure reported in Section III, a change of the parameter a
If an LCL-filter is used on the ac side, the use of a passive and thus of the cross-over frequency and of the phase margin
damping in series with the capacitors leads the poles of the as defined in (8) does not give good results. More in detail a
current closed loop to be more damped thus the system suffers change of the parameter a results in a change of both the
a slow down. Moreover, also a low frequency oscillation both proportional and the integral gains as shown in (9).
in the ac current and in the dc voltage is produced.
system.
TABLE I. 10 10
ELECTRICAL PARAMETERS OF THE SYSTEM
Rated rms line to line voltage 380 [V] 5 5
Rated power 4.1 [kW] 0.08 0.1 0.12 0.14 0.08 0.1 0.12 0.14
1185
Instead if only the proportional gain defined in (10) is
dc voltage (%)
0.4
increased to:
0.2
C
k P = 0.48 ⋅ (23) 0
0 1 2 3 4 5 6 7 8
Sd Ts
20
it is possible to achieve a 30 % reduction of the dc voltage
low frequency ripple at the price of an increase of the 15
1186
20
14
VI. EXPERIMENTAL RESULTS
10
10
8 of a commercial Danfoss inverter VLT® 3008 where the
0
6
0.26
2
0.265 0.27 0.275 0.28 control card has been removed, a Siemens microcontroller
-10 SAB80C167 and an Analog Devices ADSP-21062 SHARC
0
floating-point Digital Signal Processor.
-20
0.26 0.265 0.27 0.275 0.28
time (s)
-2
0.26 0.265 0.27 0.275 0.28 In Fig. 15 are shown the measured grid voltage, grid
time (s)
ideal conditions current and the grid current’s harmonic spectrum: the 3rd (not
zero sequence) and 5th are due to a 2 % grid voltage
unbalance; the 2nd and 4th are due to the measurement of the
20 14
q-current (A) d-current (A)
12
grid voltage after a 3 % reactance through a filter that partially
grid currents (A)
10 10
0
8
6
compensates the effects as it was shown in Fig. 10. Moreover,
0.26
2
0.265 0.27 0.275 0.28
these results have been obtained with a reduced dc voltage
-10
0
controller proportional gain as it was shown in Fig. 13.
-20
0.26 0.265 0.27 0.275 0.28 -2 Moreover, in Fig. 16 it is reported the positive effect of the
0.26 0.265 0.27 0.275 0.28
time (s) time (s) increase of the switching/sampling frequency on the overall
+ damping effects system performance. The dc voltage has a reduced oscillation.
20
Then Fig. 17 shows that at a reduced load the non-ideal
14
conditions influence more the shape of the current waveform.
q-current (A) d-current (A)
12
grid currents (A)
10 10
8 In Fig. 18 the dynamic responses of the dc voltage and ac
0
6
0.26
2
0.265 0.27 0.275 0.28 currents due to a load change from 33 % to 100 % rated load,
-10
are shown. It is clear as all the non-ideal conditions have been
0
clearly individuated because there is a perfect agreement
-20
0.26 0.265 0.27 0.275 0.28
-2
0.26 0.265 0.27 0.275 0.28
between the shapes of the electrical quantities that have been
time (s) time (s) simulated and those which have been measured.
+ voltage measure after 3% reactance
a
20 14
d
q-current (A) d-current (A)
12
d
grid currents (A)
10 10
8
6 c
0 0.26
2
0.265 0.27 0.275 0.28 b
-10
0
-20 -2
0.26 0.265 0.27 0.275 0.28 0.26 0.265 0.27 0.275 0.28
time (s) time (s) b
+ 1% voltage unbalance
20 14
q-current (A) d-current (A)
12
grid currents (A)
10 10
8
GRID filter VLT 3008
0
6
a b e
0.26 0.265 0.27 0.275 0.28
c
2
e i driving signal
-10
0
& enable
-20 -2 vo
0.26 0.265 0.27 0.275 0.28 0.26 0.265 0.27 0.275 0.28
A/D s/h µc
time (s) time (s)
double dc capacitance CONVERTER SAB80C167
20 14
IRQ
q-current (A) d-current (A)
12
grid currents (A)
10 10
8
6 DSP
0 0.26 0.265 0.27 0.275 0.28
2 ADSP 21062
-10
0
d CONTROLLER
-20 -2
0.26 0.265 0.27 0.275 0.28 0.26 0.265 0.27 0.275 0.28
time (s) time (s) Fig. 14. Controller set-up for active rectifier.
half proportional gain of the PI-based dc controller
Fig. 13. Possible solutions to mitigate the non-ideal conditions.
1187
20 20
VII. CONCLUSION
ea
10
20 15
ia
0 10 presence of acquisition filters, ac phase unbalance, position of
-10 5
the grid voltage sensors after a dominant reactance and
presence of passive damping if an LCL-filter is used, have
-20
0 0.005 0.01 0.015 0.02
0
0 1 2 3 4 5 been proved, to cause bad dynamic behavior and high
time (s)
harmonic order harmonic pollution of the input ac current and of the output dc
Fig. 15. Measured grid voltage, grid current and its harmonic spectrum. voltage both in L-filter based and LCL-filter based active
rectifiers. Hence, new tuning rules for the controllers have
been proposed to optimize the system.
In short the effect of delays due to filters or too long
computational time lead to dangerous current overshoot that
can be limited by a proper reduction of the current controller
proportional gain; the effects of unbalance are an increasing
ripple in the dc voltage that can be reduced by increasing the
voltage controller’s proportional gain; the effect of the
measurement of the grid voltage after a dominant reactance is
(5 kHz) (6 kHz) low frequency harmonics in the grid current that can be
compensated adding a proper filter on the grid voltage’s
measurement. Generally, the reduction of the dc voltage’s
proportional gain has the same positive effect of the increase
of the dc voltage’s capacitor value on the ac currents.
Thus different phenomena need different tuning solutions
which sometimes contradicts each other. On the basis of the
desired harmonic content of the grid current and of the
maximum allowable ripple of the dc voltage it is possible to
find an optimum trade-off.
(7 kHz) (8 kHz)
Fig. 16. Measured grid currents (5 A/div) and dc voltage (14 V/div only ac
REFERENCES
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source converter using PWM with phase and amplitude control”, IEEE
Trans. on Ind. Applications, Vol. 27, No. 3, March/April 1991, pp. 355-364.
[2] L. Moran, P. D. Ziogas and G. Joos: “Design Aspects of Synchronous
PWM Rectifier-Inverter System Under Unbalanced Input Voltage
Conditions”, IEEE Trans. on Ind. Applications, Vol. 28, No. 6,
Nov./Dec. 1992, pp. 1286-1293.
[3] A. V. Stankovic and T. A. Lipo: “A Novel Control Method for Input
Output Harmonic Elimination of the PWM Boost Type Rectifier Under
Unbalanced Operating Conditions ”, IEEE Trans. on Power Electronics,
Vol. 16, No. 5, Sept. 2001, pp. 603-611.
[4] H-S. Song and K. Nam: “Dual Current Control Scheme for PWM
Converter Under Under Unbalanced Input Voltage Conditions”, IEEE
33% rated load 100 % rated load Trans. on Ind. Electronics, Vol. 46, No. 5, Oct. 1999, pp. 953-959.
Fig. 17. Measured grid voltage (86 V/div), grid, converter [5] V. Blasko, V. Kaura, “A novel control to actively damp resonance in
and input filter capacitor currents (5 A/div). input LC filter of a three-phase voltage source converter”, IEEE Trans.
on Ind. Applications, Vol. 33, No. 2, 1997, pp. 542-550.
20
[6] M. Liserre, “Innovative control techniques of power converters for
15
industrial automation”, PhD Thesis, politecnico di Bari, Bari, Italy,
10 December 2001, http://www-dee.poliba.it/dee-web/Ricerca/lab-
5
converter/staff/Liserre_files/PhD_thesis_Liserre.pdf.
0
[7] M. Liserre, F. Blaabjerg, S. Hansen: “Design and Control of an LCL-
filter Based Active Rectifier”, Conf. Rec. 36th IAS Ann. Meeting,
-5
Chicago (USA), Sept./Oct. 30-4, 2001.
-10
[8] W. Leonhard, “Control of electrical drives” Springer 1997 ISBN
-15
3540593802.
-20
0.1 0.12 0.14 0.16 0.18 0.2 0.22 0.24 0.26 0.28 0.3 [9] P. Enjeti , S. A. Choudhury, “A new control strategy to improve the
performance of a PWM ac to dc converter under unbalanced operated
simulated measured condition” IEEE Trans. on Power Electronics, Vol. 8, No. 4, Oct. 1993,
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Fig. 18. Grid currents (5 A/div) and dc voltage (14 V/div,
only ac component) for a load step change.
1188