MAN - 00298

TORQUE MANUAL
JEETO
BS III & BS IV

NOTHING ELSE WILL DO

REVISION - 1
JUNE - 2015
Published by - Service Engineering
Technical Hub
Torque Manual MAN-00298
JEETO June 2015/ Rev1

ABOUT THIS MANUAL

The Torque Manual covers the torque values of all the fasteners of various systems of
Mahindra JEETO.
For workshop technician’s convenience, the torque value in Nm is mapped against each
fastener along with its description and spanner size.

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document, are
prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will
amount to unauthorized use and shall be liable for penalty/prosecution© 2015 Mahindra & Mahindra Ltd.

Sl
Component
No
1 ASSEMBLY CRANK CASE
OIL PUMP ASSEMBLY
2
3 BREATHER SYSTEM ASSEMBLY
4 ASSEMBLY CRANKTRAIN
5 ASSEMBLY CYLINDER UNIT
6 ASSEMBLY CYLINDER HEAD
TORQUE CHART - JEETO
Fastner Spanner/Socket Size
Fastner Description TORQUE in N-m
Quantity (mm)
ENGINE
1 EACH 12 10.5±1.5
PRECOATED PLUG (CRANKCASE FRONT & REAR)
PLUG M16X1.5 (CRANKCASE REAR) 2 6 mm Allen Key 17.5±2.5
PLUG TPR SK MC18X1.5 ST ZN (CRANKCASE FRONT)
1 8mm Allen Key 22.5±2.5
SCREW FOR PISTON COOLING JET (WITH THREAD SEALANT
LOCKTITE 243) 1 10 10±2
SCREW FOR OIL STRAINER 2 10 10±2
STUD WITH INTEGRATED NUT FOR CC FRONT, REAR &
1 17 25 ± 3
FRONT LIFTING HOOK
BOLT FOR ASSEMBLING CRANKCASE FRONT AND REAR
8 12 25 ± 3
BOLT FOR ASSEMBLING CRANKCASE FRONT AND REAR
5 12 25 ± 3
BOLT FOR ALTERNATOR BRACKET TO CRANKCASE
1 12 25 ± 3
NUT FOR ALTERNATOR AND STUD WITH INTEGRATED NUT
1 12 25 ± 3
BOLT FOR CRANKCASE FRONT AND REAR ASSEMBLY 1 12 25 ± 3
SCREW FOR BRACKET ALTERNATOR TO CRANKCASE
1 12 25 ± 3
SCREW FOR ALTERNATOR & BRACKET 1 13 35±4
SCREW FOR BRACKET OIL SEPARATOR TO CRANKCASE
2 10 10±2
SCREW FOR ADAPTOR BLOW BY 2 10 10±2
SCREW FOR STARTER MOTOR 2 12 25±3
SCREW SENSOR FOR SPEED SENSOR 1 10 10±2
ADAPTOR OIL DRAIN PLUG (LH THREADING) 1 30 10±2
OIL DRAIN PLUG 1 22 27.5±2.5
SCREW FOR PLATE COVER BALANCER SHAFT 2 10 10±2
OIL PRESSURE SWITCH MHAWK2 1 27 23.5±1.5
STUD CYLINDER HEAD 4 18 25±3
NIPPLE OIL DRAIN HOSE (WITH LOCTITE 243) 1 14 25±3
DIPSTICK END CONNECTOR 1 17 18±2
NUT GUIDE DIPSTICK TO ADAPTOR 1 17 17.5±2.5
COLLAR NUT FOR OIL PUMP 1 15 27.5±2.5
BOLT FOR OIL PUMP 7 10 10±2
STUD OIL FILTER (OIL PUMP END) 1 10 27±2.5
OIL FILTER MOUNTING ON STUD OIL FILTER END 14 13±1.5
SCREW FOR OIL SEPARATOR TO BRACKET
1 10 10±2
SCREW TRIGGER WHEEL 3 6mm Allen Key 25 ± 3
BOLT FOR LIGHT WEIGHT CONNECTING ROD 2 10 25±2.5
BOLT FOR CONNECTING ROD 2 10 35±4
BOLT FLYWHEEL 5 13 65±5
BOLT PULLEY ALTERNATOR DRIVE 1 24 60+125±5
BOLT FOR WATER PUMP 3 10 10±2
BOLT FOR ADAPTOR WATER PUMP & WATER PUMP
2 10 10±2
PRECOATED PLUG 5 5 10.5±1.5
PLUG TPR SK MC14X1.5 ST PL (ONLY FOR BS III) 1 12 25±3
NIPPLE CYLINDER HEAD WITH LOCTITE 243 (ONLY FOR BSIV)
1 14 25±3
NUT CYLINDER HEAD 4 18 50+95±5
BOLT FOR CAMOVER 6 12 25±3
SCREW FOR CAMOVER 1 12 25±3
STUD CAMOVER (ONLY FOR BSIV) 1 12 25±3
SCREW FOR PLUG CAM BORE & LIFTING HOOK REAR 2 12 25±3
STUD FOR EXHAUST MANIFOLD 3 12 25±3
SCREW FOR ADAPTOR OIL DRAIN 2 10 10±2
BANJO BOLT FOR OIL LINE FIP 2 6mm Allen Key 10±2
SCREW FOR INTAKE MANIFOLD 3 12 25±3
SCREW FOR BRACKET DIPSTICK 1 8 10±2
Sl Fastner Spanner/Socket Size
Component Fastner Description TORQUE in N-m
No Quantity (mm)
BOLT FOR FIP 4 10 10±2
FIP LOCKING PIN 1 5mm Allen key 10±2
SCREW FOR FDB BRACKET 1 12 25±3
SCREW FOR FDB BRACKET 1 10 10±2
7 FUEL SYSTEM ASSEMBLY INJECTOR CLAMP SCREW 1 6mm Allen key 33±2
BOLT FOR T CONNECTOR 2 10 10±2
1 17 27±3
HPP PUMP TO FDB
1 14 17.5±2.5
HPP FDB TO INJECTOR 2 14 17.5±2.5
SCREW FOR DUST COVER REAR & CAM OVER(WITH THREAD
1 12 10±2
SEALANT LOCKTITE 243)
BOLT FOR TENSIONER 1 14 35±4
BOLT FOR CAM SHAFT SPROCKET 1 15 100±5
8 ASSEMBLY TIMING SYSTEM
BOLT FOR DUST COVER FRONT AND REAR & CYL HEAD
1 10 10±2
BOLT FOR DUST COVER FRONT, REAR & CRANKCASE 3 10 10±2
BOLT FOR DUST COVER FRONT & REAR 6 10 10±2
BOLT FOR EGR VALVE TO INTAKE MANIFOLD BSIV 2 10 10±2
ALLEN KEY FOR EGR VALVE TO EGR COOLER 2 5 10±2
SCREW FOR EGR COOLER BRACKET TO FBD BRACKET
9 ASSEMBLY EGR SYSTEM 1 12 25 ± 3

NUT FOR EGR COOLER BRACKET ON STUD CAMOVER

1 13 25 ± 3

TRANSAXLE
BOLT INTEROLOCK AND SHIFT
1 BOLT SPECIAL INTERLOCK(M10x1.5x24.25) 1 14 37.5 ±2.5
FINGER

2 BOLT FRONT AND REAR HOUSING BOLT HEX FLANG M8x1.25x43x8.8 14 12 27.5 ±2.5
3 BRACKET REVERSE LEVER 2 12 27.5 ±2.5
SCREW HEX FL SL M8x1.25x20x8.8
4 RETAINER PLATE CRB 1 12 27.5 ±2.5
5 RETAINER PLATE REAR 6 12 27.5 ±2.5
6 BRACKET CABLE SHIFT SCREW HEX FL M8x1.25x25x8.8xZN 3 12 27.5 ±2.5
7 HOUSING SHIFT TOWER 3 12 27.5 ±2.5
8 SUPPORT IDLER SHAFT BOLT HEX FLANG M8x1.25x63x8.8xZN 1 12 27.5 ±2.5
9 SPEED SENSOR SCREW HEX FL M6x1x15x8.8xGR 1 10 10 ±2
10 REAR HOUSING REVERSE LAMP SWITCH 1 22 27.5 ±2.5
11 FRONT HOUSING DRAIN PLUG 1 10mm Allen Key 27.5 ±2.5
12 FRONT HOUSING FILLER PLUG 1 10mm Allen Key 27.5 ±2.5
13 SCREW DIFFERENTIAL CASE SCREW HEX FL M10x1.5x25x10.9 NON PRECOATED 6 14 67.5 ±2.5

FRONT SUSPENSION SYSTEM

4
LCA TO BIW 17 130 ± 10
4
1 LCA LH & RH
2
LCA TO KNUCKLE 14 50 ± 10
2
STRUT ASSEMBLY TO BIW 6 12 30 ± 5
2 STRUT ASSEMBLY LH & RH
4 17
STRUT ASSEMBLY TO KNUCKLE 80 ± 10
4 18
STAB BAR LINK TO STRUT ASSY 2 17 70 ± 10
3 STAB BAR LINK LH & RH
STAB BAR LINK TO STAB BAR 2 17 70 ± 10
4 STABILISER BAR STAB BAR TO BIW 4 17 40 ± 5

FRONT WHEEL END

CALIPER TO KNUCKLE 4 18 80 ± 10
DUSTSHIELD TO KNUCKLE 6 10 6.0 ± 0.5
WHEEL NUT TO SPINDLE 2 27 230 ± 10
1 WHEEL END LH & RH
Hand tight
csk screw
BRAKE DISC TO KNUCKLE 2 Screw after
applying the
locktite 576

REAR SUSPENSION SYSTEM

4
1 SEMI-TRAILING ARM ASSY LH & RH STA TO BIW 17 80 ± 10
4

SHOCK ABSORBER TO STA 2 17 35 ± 5

2 SHOCK ABSORBER
SHOCK ABSORBER TO BIW 2 18 35 ± 5

REAR WHEEL END

WHEEL END TO STA 8 14 55.5 ± 5.5
1 WHEEL END LH & RH
WHEEL END TO CVJ 2 27 195 ± 20
Sl Fastner Spanner/Socket Size
Component Fastner Description TORQUE in N-m
No Quantity (mm)

STEERING SYSTEM
STEERING GEAR TO BIW 1 14 40 ±5
1 STEERING GEAR TO KNUCKLE 2 17 42.5 ± 7.5
STEERING GEAR
STEERING GEAR TIE ROD - TOE ADJUSTMENT
2 17 42.5 ±4.5
NUT
STEERING COLUMN TO I SHAFT 1 12 30 ± 5

2 STEERING COLUMN ASSY STEERING COLUMN TO STEERING GEAR PINION 1 12 35 ± 10

STEERING COLUMN TO CCB 4 12 22.5 ± 2.25

POWERTRAIN MOUNTS
BRACKET TRANSMISSION MTG ASSY TO TRANSAXLE
1 BRACKET TRANSMISSION MTG ASSY 3 14 45±5

2 BRACKET ENGINE MTG ASSY BRACKET ENGINE MTG ASSY TO Engine 3 14 45±5
INSULATER ENGINE AND INSULATER INSULATER ENGINE AND INSULATER TRANSAXLE TO BIW
3 4 17 45±5
TRANSAXLE BRACKETS
INSULATER ENGINE TO BRACKET ENGINE MTG ASSY
INSULATER ENGINE AND INSULATER
4 2 17 80±10
TRANSAXLE INSULATER TRANSAXLE TO BRACKET TRANSMISSION MTG
ASSY
ROLL RESTRICTOR TO BRKT ROLL RESTRICTOR (CLUTCH
5 ROLL RESTRICTOR 1 17 80±10
HOUSING SIDE)
6 ROLL RESTRICTOR ROLL RESTRICTOR TO BIW BRACKET 1 17 80±10
BRKT ROLL RESTRICTOR ASSY TO TRANSAXLE
8 BRKT ROLL RESTRICTOR ASSY ASSY(CLUTCH HOUSING) 3 14 45±5

EXHAUST SYSTEM
1 MUFFLER ASSY 2 12 25± 4
MUFFLER ASSY TO CATCON ASSY
2 MUFFLER ASSY MUFFLER MTG BRKT TO TRANSAXLE ASSY 2 14 45±5

4 MUFFLER ASSY MUFFLER MTG BRKT TO MUFFLER ASSY 4 12 25± 4

WHEELS & TYRES

1 WHEEL ASSY TO FRONT WHEEL ENDS 8 21 110 ± 10
WHEELS
WHEEL ASSY TO REAR WHEEL ENDS 8 21 110 ± 10

AIR INTAKE SYSTEM

HOSE OUTLET TO AIR CLEANER
HOSE OUTLET HOSE INLET TO AIR CLEANER
1 HOSE INLET 5 7 4.5±0.5
HOSE INLET TO LONG MEMBER ASSY LH
DUCT ASSY LOWER
DUCT ASSY LOWER TO LONG MEMBER ASSY LH
DUCT ASSY LOWER TO DUCT ASSY FRT
2 HOSE OUTLET HOSE OUTLET TO INTAKE MANIFOLD 1 7 4.5±0.5
AIR CLEANER ASSY TO REAR CROSS MEMBER
3 AIR CLEANER ASSY 3 13 25±4
ASSY (BIW)
4 DUCT ASSY FRT DUCT ASSY FRT TO BIW 2 10 10±1.5

COOLING SYSTEM
1 RADIATOR ASSY MOUNTING RADIATOR TO BIW 2 13 16 ± 1.6
MOUNTING THE DEGASSING TANK ASSY TO
2 10 5± 0.5
DEGASSING TANK ASSY DT BRACKET
2
MOUNTING THE DEGASSING TANK ASSY TO
3 10 8 ± 0.8
BIW
3 FAN SHROUD MOUNTING THE FAN TO RADIATOR 2 10 8 ± 0.8
MOUNTING THE HOSE CLIP BRACKET TO
4 HOSE CLIP BRACKET TRANSMISSION 1 10 8 ± 0.8

5 THERMOSTAT MOUNTING THE THERMOSTAT ON ENGINE 2 6mm Allen Key 20 ± 2

Sl Fastner Spanner/Socket Size
Component Fastner Description TORQUE in N-m
No Quantity (mm)

BRAKE TUBES
FITMENT OF BRAKE FLUID RESERVOIR HOSES 4 Hose Clips 3±1

1 BRAKE TUBES
11
2 16±2
FITMENT OF BRAKE BUNDY TO TMC BRAKE 14
BUNDY TUBE
FITMENT OF BRAKE BUNDY 2 11 16±2
FITMENT OF BRAKE BUNDY TO TEE-JOINTS 6 11 16±2
FITMENT OF BRAKE BUNDY 2 11 16±2
FITMENT OF REAR BRAKE BUNDY 2 11 16±2
FITMENT OF REAR BRAKE HOSE 2 11 16±2
FITMENT OF FRONT BRAKE HOSE 2 14 16±2

PARKING BRAKE ASSY

1 HAND LEVER ASSY HAND LEVER ASSY WITH BIW 4 10 10±1.5
CABLE(REAR LH ) HOLDING BRACKET
2 CABLE(REAR LH ) HOLDING BRACKET FITMENT 1 10 10±1.5

SPARE TYRE
1 SPARE TYRE CARRIER FITMENT OF SPARE TYRE CARRIER ON BIW 2 12 25±3
BRACKET

BATTERY MOUNTING ASSY

1 10 10 ± 2
1 BATTERY MOUNTING BATTERY MOUNTING ASSY ON BIW(BOTTOM)
2 12 10 ± 2
BATTERY MOUNTING ASSY ON BIW (TOP)

FUEL SYSTEM
1 FUEL TANK FUEL TANK & BIW BRACKET 4 12 25±3
2 FUEL FILTER FITMENT OF FUEL FILTER 2 12 25±3
FILLER NECK HOLDING BRACKET FITMENT WITH
3 FILLER NECK HOLDING BRACKET BIW 2 10 10±1.5

FILLER NECK HOLDING BRACKET FITMENT WITH

4 FILLER NECK HOLDING BRACKET BIW 1 10 10±1.5

5 GASKET LOCK PLATE FITMENT OF GASKET LOCK PLATE 6 8 5± 1

PEDAL ASSY
1 SUSPENDED PEDAL ASSY FITMENT OF SUSPENDED PEDAL ASSY ON 2 12 20±2
INNER PANEL
3 SUSPENDED PEDAL ASSY FITMENT OF SUSPENDED PEDAL ASSY ON CCB 2 12 20±2
MTG BRKT
FITMENT OF ACCELERATOR PEDAL ASSY ON
4 ACCELERATOR PEDAL ASSY INNER PANEL 3 10 9.5±1.5

5 CLUTCH SWITCH FITMENT OF CLUTCH SWITCH 1 14 12±2

6 BRAKE LIGHT SWITCH FITMENT OF BRAKE LIGHT SWITCH 1 14 12±2
7 CLUTCH PEDAL STOPPER FITMENT OF CLUTCH PEDAL STOPPER FOR 1 13 12±2
INITIAL POSITION

CLUTCH CABLE ASSY

CLUTCH CABLE ASSY -SETTING WITH CLUTCH 1 14 10± 1.5
RELEASE ARM
CLUTCH CABLE WITH BIW BRACKET 1 10 10± 1.5
1 CLUTCH CABLE ASSEMBLY
HAND INSERTION AT PEDAL BOX FOR CABLE 1
FITMENT
SPRING CLUTCH CABLE 1

WIRING HARNESS
1 FUSE BOX IP FUSE BOX MTG SCREW TIGHTENING TORQUE 2 10 5±1
DIAGNOSTIC CONNECTOR MTG SCREW TIGHTENING TORQUE
2 DIAGNOSTIC CONNECTOR 2 Screw 3±0.5

LIGHTING SYSTEM
1 HEAD LAMP 6 10 7±1
HEAD LAMP MTG BOLT TIGHTENING TORQUE
REAR COMBINATION (TAIL LAMP) MTG NUT TIGHTENING
2 TAIL LAMP TORQUE 6 10 4±0.5

3 ENGINE COMPARTMENT LAMP ENGINE COMPARTMENT LAMP MTG TIGHTENING TORQUE 2 10 5±1

ROOF LAMP SCREW TIGHTENING TORQUE

4 ROOF LAMP 2 Screw 2±0.5
(LD)

CONTROLS
1 ECU ECU MTG SCREW TIGHTENING TORQUE 4 Screw 3±0.5
Sl Fastner Spanner/Socket Size
Component Fastner Description TORQUE in N-m
No Quantity (mm)
2 INSTRUMENT CLUSTER INSTRUMENT CLUSTER MTG SCREW TIGHTENING TORQUE 4 Screw 1.5±0.5

3 COMBINATION SWITCH COMBINATION SWITCH MTG. SCREW TORQUE 4 Screw 3.5±0.5

4 HORN HORN MOUNTING SCREW TIGHTENING TORQUE 1 13 16±2

IGNITION LOCKSET TIGHTENING ON STEERING COLUMN
5 IGNITION LOCKSET 2 Bolt 22.5±2.5

STARTING & CHARGING

BATTERY POSITIVE CABLE NUT TIGHTENING TORQUE ON
1 12 10±1.5
STARTER MOTOR
1 STARTER MOTOR
STARTER MOTOR SOLENOID CONNECTION NUT
1 8 3±0.5
TIGHTENING TORQUE
POSITIVE CABLE TIGHTENING TORQUE ON
2 ALTERNATOR 1 10 7±1
ALTERNATOR

BODY EARTHING
POSITIVE CABLE LUG MTG. ON BATTERY
1 POSITIVE CABLE 1 10 3±1
TERMINAL
NEGATIVE CABLE LUG MTG. ON BATTERY
2 NEGATIVE CABLE 1 10 3±1
TERMINAL
EMS ECU NEGATIVE CONNECTION ON BATTERY
3 EMS ECU EARTHING 1 10 3±1
NEGATIVE CABLE LUG

4 CHASSIS EARTHING CHASSIS EARTHING AT BATTERY MTG TRAY 1 12 16 ± 2

5 CLUSTER EARTHING CLUSTER EARTHING NUT ON CCB STUD 1 10 5±1

6 HEAD LAMP LH EARTHING HEAD LAMP LH EARTHING 1 10 7±1

7 HEAD LAMP RH EARTHING HEAD LAMP RH EARTHING 1 10 7±1

8 FAN MOTOR EARTHING FAN MOTOR EARTHING 1 10 7±1

9 TRANSMISSION EARTHING EARTHING ON TRANSMISSION 1 12 16 ± 2

MECHANISM
1 IGNITION LOCK IGNITION LOCK TO STEERING LOCK 2 Bolt 20±5

EXTERIOR TRIM
U-NUT MOUNTING (FENDER SIDE MOUNTING) 2 10 3±1
1 ASSY BUMPER FRONT
LOWER GRILL AND BUMPER SANWICH
2 10 3±1
MOUNTING

2 PLENUM APPLIQUE PLENUM APPLIQUE TO FRONT HOOD 3 Screw 2±1

3 MUDGUARD REAR RH/LH MUDGUARD TO BIW 8 10 3±1

INTERIOR TRIM
1 GRAB HANDLE CO-DRIVER GRAB HANDLE TO BIW 2 8 3±1

2 DUCT VENTILATION FRONT DUCT VENTILATION TO BIW 4 Screw 2.5±1

SUNVISOR DRIVER & CO-

3 SUNVISOR DRIVER & CO-DRIVER TO BIW 6 Screw 4±1
DRIVER
HANDLE FRONT DOOR PULL
4 DOOR PULL HANDLE TO BIW 4 Screw 2± 1
RH/LH

5 STEERING WHEEL STEERING WHEEL TO STEERING COLUMN 1 21 45±5

IP & CCB
1 IP ASSY IP ASSY TO BIW AND CCB 8 10 3.0±0.5

LOWER SHROUD TO STEERING COLUMN AND

2 LOWER SHROUD 4 Screw 0.9±0.1
COMBI

3 CCB CCB TO BIW 7 12 22.0±3.0

SEATS
1 SEAT MTG ON BIW USED FOR SEAT MTG 8 12 25 ± 3
Sl Fastner Spanner/Socket Size
Component Fastner Description TORQUE in N-m
No Quantity (mm)

FENDER
FENDER MTG ON BSO & FENDER BRKT (RH & LH)
1 BRACKET ASSY FENDER 8 10 10.4±2

HOOD
1 PANEL HOOD HOOD BOLTING ON DASH 4 10 10.4±2

2 PANEL HOOD HOOD BOLTING ON CROSS MBR 4 10 10.4±2

3 PANEL HOOD HOOD BOLTING ON PANEL FENDER USING U-CLIP 4 10 6.5 ± 2

FRONT END STRUCTURE ASSY

FRONTEND STRUCTURE
1 DASH PANEL 4 12 25±5
ASSY
FRONTEND STRUCTURE
2 CHASSIS ASSY FRONT 8 12 25±5
ASSY

FRONT DOOR RH & LH

1 ASSY HINGE DOOR HINGE MTG TO BSO 8 12 28±3

BRKT ASSY RUN CHANNEL

2 PANEL DOOR INNER TO BRKT RUN CHANNEL 1 10 10.4±2
LOWER RH
BRKT ASSY RUN CHANNEL
3 PANEL DOOR INNER TO BRKT RUN CHANNEL 1 10 10.4±3
UPR RH

4 ASSY HINGE DOOR HINGE MTG TO DOOR 8 12 28±3

BRKT ASSY RUN CHANNEL

5 PANEL DOOR INNER TO BRKT RUN CHANNEL 1 10 10.4±2
LOWER LH
BRKT ASSY RUN CHANNEL
6 PANEL DOOR INNER TO BRKT RUN CHANNEL 1 10 10.4±3
UPR LH

7 PANEL ASSY DOOR INR BRKT CHECK ARM 2 12 25±5

BIW ASSY
1 CARGO CARGO TO CHASSIS 10 13 25±5

2 CARGO CARGO TO CABIN 15 13 25±5

CARGO
1 TAILGATE HINGE MTG CARGO TO TAILGATE HINGE MTG 12 5mm Allen Key 25±5

2 BUDGGET LOCK MTG BUDGGET LOCK TO ENGINE COVER MTG 2 10 10.4±2

3 SKIRT REINF MTG CARGO TO SKIRT REINF MTG 2 10 10.4±2

4 TAILGATE LATCH MTG LATCH TO TAILGATE MTG 4 10 10.4±2

5 TAIL LAMP BRACKET MTG TAIL LAMP BRKT TO CARGO 4 10 6.5±1

RADIATOR COVER / CARGO TO RADIATOR COVER / DEGASSING

6 4 10 6.5±1
DEGASSING COVER MTG COVER MTG
DEGASSING TANK REINF
7 CARGO TO DEGASSING TANK REINF MTG 6 10 10.4±2
MTG
ENGINE COMPARTMENT
8 CARGO TO ENGINE COMPARTMENT LAMP BRKT 2 10 10.4±2
LAMP BRKT

GLASS SEAL MECHANISM

1 LATCH MTG LATCH TO BIW 6 Screw 6.5±1.5

2 STRIKER MOUNTING STRIKER TO BIW 4 Flower Screw 28.0±5.0

3 OUTER HANDLE MTG OUTER HANDLE TO BIW 4 10 4.0±0.5

4 INNER HANDLE MTG INNER HANDLE TO BIW 2 Screw 1.9±0.3

5 CHECKARM HOUSING MTG CHECK ARM TO BIW/ WASHER TANK TO BIW 4 10 6.5±1.5

6 FOR ORVM MTG ORVM TO BIW 4 Screw 3.5±0.5

7 REGULATOR MTG WINDOW REGULATOR TO BIW 6 10 6.5±1.5

8 FOR GLASS MTG GLASS TO WINDOW REGULATOR 4 Screw 2±0.5

9 WASHER TANK WASHER TANK TO BIW 2 10 5±1.5

Sl Fastner Spanner/Socket Size
Component Fastner Description TORQUE in N-m
No Quantity (mm)

10 WIPER MOTOR MTG MOTOR TO BIW 4 10 10.0±2.0

11 MOTOR SPINDLE MTG SPINDLE ON HOOD 1 24 6.5±1.5

12 WIPER ARM MTG ARM TO BIW 1 13 11.0±1.0

13 SCREW OUTER WAIST SEAL OUTER WAIST SEAL TO BIW 4 Screw 0.8±0.25

14 IRVM IRVM TO BIW 2 Screw 4±1

BRAKE SYSTEM
1 TMC ASSEMBLY TMC ASSEMBLY TO PEDAL BOX ASSEMBLY 2 13 25±3

CALIPER ASSEMBLY TO FRONT HOSE

2 CALIPER ASSEMBLY 2 14 25±3
ASSEMBLY
LOCK
3 REAR BRAKE BRAKE DRUM ASSY 1 Screw
TIGHTENING

CLUTCH SYSTEM
1 INSTALLATION CLUTCH FITTING RELEASE ARM 1 13 19±2

2 INSTALLATION CLUTCH MOUNTING CLUTCH ASSEMBLY 6 12 25±5

SEATBELT
1 RETRACTOR SEATBELT TO BIW 2 14 45 ± 5

TOP & LOWER ANCHORAGE

2 SEATBELT TO BIW 4 14 45 ± 5
LH

3 BUCKLE ANCHORAGE RH SEATBELT TO BIW 1 14 45 ± 5

GEAR SHIFTER LEVER ASSY

GEAR SHIFTER LEVER
1 MOUNTING ON BIW 3 12 25±3
ASSEMBLY
GEAR SHIFT CABLE
2 MOUNTING ON BIW 2 10 10±2
GROMMET