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A10vg Series 10 94295 PDF
A10vg Series 10 94295 PDF
A10vg Series 10 94295 PDF
A10VG
Data sheet
Series 10
Sizes 18...63
Nominal pressure 300 bar
Peak pressure 350 bar
Closed circuit
Contents Features
Ordering Code / Standard Program 2 – Variable axial piston pump of swashplate design for hydro-
Technical Data 5 static closed circuit transmission
High-Pressure Relief Valves 9
– Flow is proportional to drive speed and displacement and is
Pressure Cut-Off, D 10
infinitely variable
DG - Hydraulic Control, Direct Operated 10
MD - Mechanical Pivot Control (Size 18 only) 11 – Output flow increases with the swivel angle of the swash-
HD - Hydraulic Control, Pilot-Pressure Related 12 plate from 0 to its maximum value
HW - Hydraulic Control, Mechanical Servo 13
– Flow direction changes smoothly when the swashplate is
DA - Hydraulic Control, Speed Related 14
moved through the neutral position
EP - Electric Control, With Proportional Solenoid 16
EZ - Electric Two-Point Control, With Switching Solenoid 18 – A wide range of highly adaptable control devices is available
Unit Dimensions, Size 18 19 for different control and regulating functions
Unit Dimensions, Size 28 22
– The pump is equipped with two pressure-relief valves on the
Unit Dimensions, Size 45 26
high pressure ports to protect the hydrostatic transmission
Unit Dimensions, Size 63 30
(pump and motor) from overload
Through Drive Dimensions 34
Overview of Attachments on A10VG 36 – The high-pressure relief valves also function as boost valves
Combination Pumps A10VG + A10VG 36
– The integrated boost pump acts as a feed and control oil
Mechanical Stroke Limiter, M 37
pump
Filtration Types 38
Connector for Solenoids (Only for EP, EZ, DA) 39 – The maximum boost pressure is limited by a built-in boost
Rotary Inch Valve 40 pressure relief valve
Installation Situation for Coupling Assembly 41
Installation Notes 42
General Notes 44
2/44 Bosch Rexroth AG A10VG | RE 92750/06.09
Operation mode
02 Pump in closed circuit G
Size
03 ≈ Displacement Vg max in cm3 18 28 45 63
Control device 18 28 45 63
Mechanical pivot control ● – – – MD
Hydraulic control pilot-pressure related, with supply filtration ● ● ● ● HD3
mechanical servo ● ● ● ● HW
direct operated ● ● ● ● DG
speed related U = 12 V DC – ● ● ● DA1
04 (Description DA control valve in Pos. 09) U = 24 V DC – ● ● ● DA2
Electric control with proportional solenoid, with supply filtration U = 12 V DC ● ● ● ● EP3
U = 24 V DC ● ● ● ● EP4
with switching solenoid U = 12 V DC ● ● ● ● EZ1
U = 24 V DC ● ● ● ● EZ2
Pressure cut-off 18 28 45 63
Without pressure cut-off (not for DA, without code) ● ● ● ●
05
With pressure cut-off – ● ● ● D
Series
10 Series 1, Index 0 10
Direction of rotation
Viewed from shaft end clockwise R
11
counterclockwise L
Seals
12 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc) N
Mounting flange
14 SAE J744 – 2-bolt C
Boost pump 18 28 45 63
Without integrated boost pump without through drive l l l l N00
with through drive l l l l K..
16
With integrated boost pump without through drive l l l l F00
with through drive l l l l F..
Filtration 18 28 45 63
Filtration in the suction line of boost pump (filter not included in supply) ● ● ● ● S
Filtration in the pressure line of boost pump,
19 – ● 3) ● 3) ● D
ports for external boost circuit filtration, (Fe and G (Fa))
External supply (version without integral boost pump - N00. K...) ● ● ● ● E
Technical Data
Hydraulic fluid Selection diagram
Before starting project planning, please refer to our data sheets -40° -20° 0° 20° 40° 60° 80° 100°
1600 1600
RE 90220 (mineral oil), RE 90221 (environmentally acceptable 1000
hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed 600
400
information regarding the choice of hydraulic fluid and applica-
VG 68
VG
VG 32
VG 46
VG 2
200
tion conditions.
10
2
0
100
The variable pump A10VG is unsuitable for operation with HFA,
60
HFB and HFC. If HFD or environmentally acceptable hydraulic
40 36
fluids are being used, the limitations regarding technical data
νopt.
Viscosity ν in mm2/s
and seals mentioned in RE 90221 and RE 90223 must be
20
observed. 16
When ordering, please indicate the used hydraulic fluid. 10
The limiting values for viscosity are as follows: The correct choice of hydraulic fluid requires knowledge of the
operating temperature in relation to the ambient temperature: in
νmin = 5 mm2/s a closed circuit the circuit temperature.
short term (t < 3 min)
at max. perm. temperature of tmax = +115 °C. The hydraulic fluid should be chosen so that the operating vis-
cosity in the operating temperature range is within the optimum
νmax = 1600 mm2/s range (νopt) - the shaded area of the selection diagram. We
short term (t < 3 min) recommended that the higher viscosity class be selected in
at cold start (p ≤ 30 bar, n ≤ 1000 rpm, tmin = -40 °C). each case.
Only for starting up without load. Optimum operating Example: At an ambient temperature of X °C an operating
viscosity must be reached within approx. 15 minutes. temperature of 60 °C is set. In the optimum operating viscos-
Note that the maximum hydraulic fluid temperature of 115 °C ity range (νopt; shaded area) this corresponds to the viscosity
must not be exceeded locally either (e.g. in the bearing area). classes VG 46 or VG 68; to be selected: VG 68.
The temperature in the bearing area is - depending on pres- Please note: The case drain temperature, which is affected by
sure and speed - up to 5 K higher than the average case drain pressure and speed, is always higher than the circuit tempera-
temperature. ture. At no point in the system may the temperature be higher
Special measures are necessary in the temperature range from than 115 °C.
-40 °C to -25 °C (cold start phase), please contact us. If the above conditions cannot be maintained due to extreme
For detailed information about use at low temperatures, operating parameters, please consult us.
see RE 90300-03-B.
6/44 Bosch Rexroth AG A10VG | RE 92750/06.09
Technical Data
Filtration Shaft seal ring
The finer the filtration, the higher the cleanliness level of the hy-
Permissible pressure loading
draulic fluid and the longer the service life of the axial piston unit.
The service life of the shaft seal ring is affected by the speed
To ensure functional reliability of the axial piston unit the hy-
of the pump and the case drain pressure. It is recommended
draulic fluid must have a cleanliness level of at least
that the average, continuous case drain pressure at operating
20/18/15 according to ISO 4406. temperature 3 bar absolute not be exceeded (max. permis-
sible case drain pressure 6 bar absolute at reduced speed,
Depending on the system and the application, for the A10VG, we
see diagram). Short term (t < 0.1 s) pressure spikes of up to
recommend
10 bar absolute are permitted. The service life of the shaft seal
Filter elements β20 ≥ 100 ring decreases with an increase in the frequency of pressure
spikes.
With a rising differential pressure at the filter elements, the
β-value must not deteriorate. The case pressure must be equal to or greater than the exter-
nal pressure on the shaft seal ring.
At very high hydraulic fluid temperatures (90 °C to max. 115 °C)
at least cleanliness level
19/17/14 according to ISO 4406 is required. Size 28, 45 Size 18
Size 63
If the above classes cannot be observed, please contact us. 6
For notes on filtration types, see page 38.
5
Perm. pressure pabs. max. bar
Technical Data
Table of values (theoretical values, without efficiencies and tolerances; values rounded)
Size 18 28 45 63
Displacement
variable pump Vg max cm3 18 28 46 63
boost pump (at p = 20 bar) Vg Sp cm3 5.5 6.1 8.6 14.9
Speed
maximum at Vg max nmax continuous rpm 4000 3900 3300 3000
limited maximum 1) nmax limited rpm 4850 4200 3550 3250
intermittent maximum 2) nmax interm. rpm 5200 4500 3800 3500
minimum nmin rpm 500 500 500 500
Flow
at nmax continuous and Vg max qv max l/min 72 109 152 189
Power 3)
at nmax continuous and Vg max Δp = 300 bar Pmax kW 36 54.6 75.9 94.5
Torque 3)
at Vg max Δp = 300 bar Tmax Nm 86 134 220 301
Δp = 100 bar T Nm 28.6 44.6 73.2 100.3
Rotary stiffness Shaft end S c Nm/rad 20284 32143 53404 78370
Shaft end T c Nm/rad – – 73804 92368
Moment of inertia
J RG kgm2 0.00093 0.0017 0.0033 0.0056
for rotary group
Angular acceleration, max. 4) α rad/s2 6800 5500 4000 3300
Filling capacity V L 0.45 0.64 0.75 1.1
Mass approx. (without through drive) m kg 14(18) 5) 25 27 39
1) Restricted maximum speed: – at half corner power (e.g. at Vg max and pN /2)
2) Intermittent maximum speed: – at high idle speed
– at overspeed: Δp = 70...150 bar and Vg max
– at reversing peaks: Δp < 300 bar and t < 0.1 s.
3) Without boost pump
4) – The area of validity is situated between the minimum required and maximum permissible speed.
It applies for external stimuli (e.g. engine 2-8 times rotary frequency, cardan shaft twice the rotary frequency).
– The limit value applies for a single pump only.
– The load capacity of the connection parts has to be considered.
5) 14kg: MD control, 18kg: HD control
Caution: Exceeding the permissible limit values may result in a loss of function, a reduction in service life or in the
destruction of the axial piston unit.
A calculation can be performed to determine the permissible values.
Technical Data
Permissible axial and radial loading on drive shaft
Size 18 28 45 63
Radial force, max. Fq max N 1300 2500 3600 5000
at distance (from shaft collar)
a mm 16.5 17.5 17.5 17.5
Fq
Fq max N 1000 2000 2891 4046
b mm 29 30 30 30
a,b,c Fq max N 880 1700 2416 3398
c mm 41.5 42.5 42.5 42.5
Axial force, max. –
Fax N 973 987 1500 2200
+
Note: special requirements apply in the case of belt drives. Please contact us.
Torque distribution
T1 T2
TE
1. Pumpe
1st pump 2.2nd
Pumpe
pump
TD
RE 92750/06.09 | A10VG Bosch Rexroth AG 9/44
HD valve setting
270 bar
at port A, B
Setting range for valve 4, 6 250 bar
Δp Drive
design
Δp 100 - 250 bar 230 bar
(refer to ordering code)
200 bar 1)
pSp
150 bar
100 bar Boost
pSp
pressure
1) Standard differential pressure setting. The valves will be set qv1 qv max
to this value if the differential pressure is not specified on (n= 1000 rpm) (n = nmax)
ordering.
Example: boost pressure 20 bar; operating pressure 290 bar
Operating pressure pA,B - boost pressure pSp = differential pressure ΔpHD
Please state in plain text when ordering:
290 bar - 20 bar = 270 bar
(only the ΔpHP values shown in the table are possible)
High-pressure relief valve A
Differential pressure setting: ΔpHD = ... bar Version with pressure cut-off
opening pressure of the HD valve (at qV 1): pmax = ... bar
pmax
(pmax = ΔpHD + pSp)
≥ 30 bar
High-pressure relief valve B
HD valve setting
Δp Drive
design
at port A, B
pSp
Boost
pSp
pressure
qv1 qv max
(n= 1000 rpm) (n= nmax)
Bypass function
The bypass function can only be used for short periods with
reduced displacement, e.g. to tow a vehicle out of an immedi-
ate danger zone.
Note:
The bypass function is not shown in these circuit diagrams.
10/44 Bosch Rexroth AG A10VG | RE 92750/06.09
Pressure Cut-Off, D
The pressure cut-off corresponds to a pressure regulation Circuit diagram with pressure cut-off
which, after reaching the set pressure, adjusts the displace- Hydraulic control, speed related, DA.D3
ment of the pump to Vg min. Size 28 and 45
This valve prevents the operation of the high-pressure relief
valves when accelerating or decelerating. b a
R PS Fe M B
Both the pressure peaks occurring when the swashplate is
swiveled rapidly and also the maximum pressure in the system
are safeguarded by the high-pressure relief valves.
The setting range of the pressure cut-off may be anywhere
within the entire operating pressure range. However, it must
be set 30 bar lower than the setting of the high-pressure relief
valves (see setting diagram, page 9).
Please state the setting value of the pressure cut-off in plain T1 T2 X1 X2 G S MA A
text when ordering.
Size 63
b a
R PS Fe MB B
T1 T2 X1 X2 G MH S MA A
T1 T2 X1 X2 G S MA A
RE 92750/06.09 | A10VG Bosch Rexroth AG 11/44
10
Vg 1,0 0,8 0,6 0,4 0,2 0 0,2 0,4 0,6 0,8 1,0 Vg
Vg max 5 Vg max
T1 T2 G S MA A
10
15 Assignment
Direction of rotation - Control - Direction of through put flow
20
β in °
Lever direction Through put flow Operating pressure
Swivel angle β at the control lever for deflection:
Start of control at β = 0° Direction of rotation a B to A MA
cw
End of control at β = 17.79° (max. displacement Vg max) b A to B MB
The required actuating torque is independent of the operating
a A to B MB
ccw
counter-
clockwise
clockwise
T1 T2 G S MA A
B;A MB;MA
12/44 Bosch Rexroth AG A10VG | RE 92750/06.09
Direction of rotation
If the pump is also equipped with a DA control valve Y1 X1 A to B MB
cw
(see page 15), automotive operation is possible for travel
Y2 X2 B to A MA
drives.
pSt in bar Y1 X1 B to A MA
ccw
18
16 Y2 X2 A to B MB
14
12
10
Size 45, 63
8 Y2;Y1
6
4 MB
2
0
1,0 0,8 0,6 0,4 0,2 0 0,2 0,4 0,6 0,8 1,0
Vg 2 Vg
Vg max 4 Vg max
6
8
MA
10
12 X1 Y1 B;A
14 counter-
16 clockwise
18
pSt in bar
clockwise
Size 18 28 45 63
Start of control (Vg 0) pSt bar 6 6 6 6 X2 Y2 MB;MA
End of control (Vg max) pSt bar 15.7 16 16.7 16.7
pSt : pilot pressure at port Y1, Y2 Standard version
Please note: Y1 Y2
The external control device must vent the Y1 and Y2 ports to
tank pressure in neutral. R PS Fe MB B
Note
The spring return feature in the control unit is not a safety
device
The spool valve inside the control unit can get stuck in an
undefined position by internal contamination (contaminated
hydraulic fluid, abrasion or residual contamination from T1 T2 X1 X2 G S MA A
system components). As a result, the axial piston unit can no
longer supply the flow specified by the operator.
Version with DA control valve and pressure cut-off
Check whether your application requires that remedial meas- Y1 Y2
ures be taken on your machine in order to bring the driven
consumer into a safe position (e.g. immediate stop).
R PS Fe MB B
T1 T2 X1 X2 G S MA A
RE 92750/06.09 | A10VG Bosch Rexroth AG 13/44
Direction of
cw
rotation
If the pump is also equipped with a DA control valve b X1 A to B MB
(see page 15), automotive operation is possible for travel
drives. a X2 A to B MB
ccw
β in ° b X1 B to A MA
40
35
30
25
20
MB
15
10
5
0
Vg 1,0 0,8 0,6 0,4 0,2 5 0 0,2 0,4 0,6 0,8 1,0 V
g
MA
Vg max 10 Vg max
15 X1 B;A
20 Counter-
25 clockwise a
30
35
40
β in ° Clockwise
b
Direction of rotation
tion of flow, and is influenced by both pump drive speed and a X2 B to A MA
cw
discharge pressure. Flow direction (i.e. machine forward or
reverse) is controlled by energizing solenoid a or b. b X1 A to B MB
ccw
from the DA cartridge, with a subsequent increase in pump
flow and/or pressure. b X1 B to A MA
Dependent on the selected pump operating characteristics,
increasing system pressure (i.e. machine load) causes the
pump to swivel back towards a smaller displacement. Engine
overload (anti-stall) protection is achieved by the combination
of this pressure-related pump de-stroking, and the reduction of
MB
pilot pressure as the engine speed drops.
Any additional power requirement, such as implement hy-
draulics, may result in further engine pull down. This causes a MA
further reduction in pilot pressure and therefore pump displace-
ment. Automatic power division and full utilization of available Switching solenoid a
power is thus achived for both the vehicle transmission and X1 B;A
the implement hydraulics, with priority given to the implement Counter-
hydraulics. clockwise
To provide controllable reduced vehicle speed operation when
high engine speeds are required for fast implement hydraulics,
various inching options are available. Clockwise
Solenoid
DA1 DA2
technical data
Voltage 12 V DC (±20 %) 24 V DC (±20 %)
Neutral position Vg 0 de-energized de-energized
Position Vg max current energized current energized
T1 T2 X1 X2 G S MA A
Nominal resistance
5.5 Ω 21.7 Ω
(at 20 °C)
Nominal power 26.2 W 26.5 W
Current required,
1.32 A 0.67 A
minimum effective
Actuated time 100 % 100 %
Type of protection see range of connectors on page 39
Standard: switching solenoid without manual emergency operation.
On request: manual emergency operation with spring reset available.
RE 92750/06.09 | A10VG Bosch Rexroth AG 15/44
Pilot pressure is generated in relation to drive speed. When or- Hydraulic control, speed related, DA control valve, mech. adjust-
dering, please state in plain text: Start of control (set at factory). able with position lever
T1 T2 X1 X2 G S MA A
16/44 Bosch Rexroth AG A10VG | RE 92750/06.09
1200 Size 45, 63 EP3 Check whether your application requires that remedial meas-
1000 ures be taken on your machine in order to bring the driven
800 consumer into a safe position (e.g. immediate stop).
600 EP4
400
200
0 Assignment
Vg 1,0 0,8 0,6 0,4 0,2 0 0,2 0,4 0,6 0,8 1,0 V
g
Direction of rotation - Control - Direction of through put flow
Vg max 200 Vg max
EP4 400 Actuation of Control Through put Operating
600
solenoid pressure flow pressure
800
1000
Direction of rotation
EP3 a X1 A to B MB
1200
cw
I in mA (solenoid b) b X2 B to A MA
Control current a X1 B to A MA
ccw
EP3 Size 18 28 45 63
b X2 A to B MB
Start of control mA 400 400 400 400
End of control mA 1050 1060 1115 1115
EP4 Size 18 28 45 63
Start of control mA 200 200 200 200
MB
End of control mA 525 530 560 560
MA
Solenoid
EP3 EP4
technical data
Proportional solenoid a
Voltage 12 V DC (±20 %) 24 V DC (±20 %)
X1 B;A
Limiting current 1.54 A 0.77 A Counter-
Nominal resistance clockwise
5.5 Ω 22.7 Ω
(at 20 °C)
Dither frequency 100 Hz 100 Hz
Clockwise
Actuated time 100 % 100 %
Type of protection see range of connectors on page 39 X2 MB;MA
The following electronic controllers and amplifiers are available Proportional solenoid b
for actuating the proportional solenoids (details also available
Standard: proportional solenoid without manual emergency
at www.boschrexroth.com/mobile-electronics):
operation.
– BODAS controller RC On request: manual emergency operation with spring reset available.
series 20_______________________________RE 95200
series 21_______________________________RE 95201
series 22_______________________________RE 95202
aeries 30_______________________________RE 95203
and application software
– Analog amplifier RA_______________________RE 95230
RE 92750/06.09 | A10VG Bosch Rexroth AG 17/44
a b a b
R PS Fe MB B R PS Fe M B B
T1 T2 X1 X2 G S MA A T1 T2 X1 X2 G S MA A
18/44 Bosch Rexroth AG A10VG | RE 92750/06.09
Solenoid
EZ1 EZ2
technical data
Voltage 12 V DC (±20 %) 24 V DC (±20 %)
Neutral position Vg = 0 de-energized de-energized
Position Vg max current current
T1 T2 X1 X2 G S MA A
energized energized
Nominal resistance
5.5 Ω 21.7 Ω
(at 20 °C)
Nominal power 26.2 W 26.5 W
Current required,
1.32 A 0.67 A
minimum effective
Actuated time 100 % 100 %
Type of protection see range of connectors on page 39
Standard: switching solenoid without manual emergency operation.
On request: manual emergency operation with spring reset available.
Assignment direction of rotation - Control - Direction of through
put flow DA control see page 14.
RE 92750/06.09 | A10VG Bosch Rexroth AG 19/44
37.5
106.5
adjustment
99.6
B G
77.5
1
15
Z
ø101.6
25 25
15*)
65(S)
65
68
86.5
108.6
A
37.5
T2 Boost
Flange SAE J744 88 S MA S T2
101-2 (B) pressure
129.9 101 58.5
valve
169.4 HD valve: 146
without bypass 174
with bypass
Detail Z
133.4
118.9
G PS
51
R X1
42
14
51
X2
83
6 23 MB; MA
B,A
*) Center of gravity
20/44 Bosch Rexroth AG A10VG | RE 92750/06.09
Shaft end
S Splined shaft 7/8in
13T 16/32DP 1)
(SAE J744 – 22-4 (B))
5/16-18UNC-2B
33,3
25,3
6
ø30
ø65
19
41,2
Ports
A, B service line ports DIN 3852 M27x2; 16 deep 330 Nm 2)
T1 case drain or fill DIN 3852 M18x1.5; 12 deep 140 Nm 2)
T2 case drain 3) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
MA, M B pressure gauge - operating pressure A, B 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
R air bleed 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
S boost suction port DIN 3852 M26x1.5; 16 deep 230 Nm 2)
X1, X2 ports for control pressure (before orifice) 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
G pressure port for auxiliary circuit 3) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
PS control pressure supply 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
Y1, Y2 remote control ports (only HD) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on page 44
3) Plugged
RE 92750/06.09 | A10VG Bosch Rexroth AG 21/44
8
112.2
83
126.9
Version with neu-
Y1 tral position switch,
a
HWL
38.7
40˚
20
40˚
b
38.7
109.4
147
Y2
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
98.3 98.3
120
119
83
84
107.2
100.4
107.2
100.4
SW13
122.5
114.5
78
76
66
98
78
76
66
83.1
51.1
M8 51.1 M8
45
61
13
127.5
121
116
97.5
65.5
59
49
15
ø101.6
23
20*)
71(S)
49
G (Fa)
74
97.5
127.5
A
Flange SAE J744 15 T2 MA T2
101-2 (B)
S
92.5 S
164.9(G) HD valve: 73 59(T2)
without bypass 146
165.9(S)
with bypass
215.3 Boost 174
pressure
valve
175.9 Detail Z
23.8
169.9
B, A
T1 Fe B
37.5
19
50.8
59
49
X1
R
X2
49
65
94.5
50.8
37.5
19
PS
17.6 26.4 MB, MA A
23.8
*) Center of gravity
RE 92750/06.09 | A10VG Bosch Rexroth AG 23/44
Shaft end
S Splined shaft 1in
15T 16/32DP 1)
(SAE J744 – 25-4 (B-B))
38
3/8-16UNC-2B
30
7.5
ø35
ø72
22
46
Ports
A, B service line ports (high-pressure series) SAE J518 3/4 in
fixing thread A/B DIN 13 M10x1.5; 17 deep 2)
T1 case drain or fill DIN 3852 M22x1.5; 14 deep 210 Nm 2)
T2 case drain 3) DIN 3852 M22x1.5; 14 deep 210 Nm 2)
MA, M B pressure gauge - operating pressure A, B 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
R air bleed 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
S boost suction port DIN 3852 M33x2; 18 deep 540 Nm 2)
X1, X2 ports for control pressure (before orifice) 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
G (Fa) pressure port for auxiliary circuits 3) (without control cartridge) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
PS control pressure supply, boost pressure 3) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
Fe filter input 3) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
Y1, Y2 remote control ports (only HD) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
Z pilot pressure port (only DA4/8) 3) DIN 3852 M10x1; 8 deep 30 Nm 2)
Y pilot pressure port (only DA7) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on page 44
3) Plugged
24/44 Bosch Rexroth AG A10VG | RE 92750/06.09
8
134.6
91.2 Version with
Y1 a neutral position
38.7
switch, HWL
40°
20
40°
38.7
104.7 b
Y2
147
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
93.5 93.5
128.2
127.2
92.2
91.2
100.4
107.2
100.4
107.2
Pressure cut-off, D
146.4
126
RE 92750/06.09 | A10VG Bosch Rexroth AG 25/44
128.2
70
15.5
°
20
128.2
15.5
°
70
G
100.4
Acutating direction
7
G “clockwise“ (3R)
100.4
100.4
155.5
173
100.4
ø8
154
8
27
164.9 50
164.9 63 9
Control valve, fixed setting and hydraulic inch valve mounted, Control valve, fixed setting and ports for pilot control device
DA4/DA8 DA7
93.5
116.8 Z 88.5
112.2 (Z)
128.2
112.7 (Y)
128.2
15.5
15.5
PS
59
G G
100.4
100.4
59
100.4
100.4
154
154
82.6 Z 101.6 Y
164.9
164.9
Important:
Position and size of port G on version with DA control valve
G DIN 3852 M10x1; 8 deep 30 Nm 1)
1) Please observe the general notes for the max. tightening torques on page 44
26/44 Bosch Rexroth AG A10VG | RE 92750/06.09
129.3
adjustment
133.5
123
B
103.5
71.5
68
G(Fa)
55
15
Z
ø101.6
15*)
74.5(S)
48
23
76
91.5
120.5
A T2
Flange SAE J744 15
101-2 (B)
T 2 MA S 146
100 S
HD valve: 78 68(T2)
176.6(S) without bypass
Boost 174
178.6(G) pressure with bypass
230.5 valve
Detail Z
188.1 23.8
180.6
B,A B
T1 Fe
37.5
19
50.8
68
R
49
X1
68(PS)
X2
49
50.8
97.5
37.5
19
14 30 A
PS MB, MA 23.8
*) Center of gravity
RE 92750/06.09 | A10VG Bosch Rexroth AG 27/44
Shaft ends
S Splined shaft 1in T Splined shaft 1 1/4in
15T 16/32DP 1) 14T 12/24DP 1)
(SAE J744 – 25-4 (B-B)) (SAE J744 – 32-4 (C))
7/16-14UNC-2B
38 48
3/8-16UNC-2B
30 40
7.5 9.5
ø40
ø40
ø80
ø80
22 28
46 56
Ports
A, B service line ports (high-pressure series) SAE J518 3/4 in
fixing thread A/B DIN 13 M10x1.5; 17 deep 2)
T1 case drain or fill DIN 3852 M22x1.5; 14 deep 210 Nm 2)
T2 case drain 3) DIN 3852 M22x1.5; 14 deep 210 Nm 2)
MA, M B pressure gauge - operating pressure A, B 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
R air bleed 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
S boost suction port DIN 3852 M33x2; 18 deep 540 Nm 2)
X1, X2 ports for control pressure (before orifice) 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
G (Fa) pressure port for auxiliary circuits 3) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
PS control pressure supply, boost pressure 3) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
Fe filter input 3) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
Y1, Y2 remote control ports (only HD) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
Z pilot pressure port (only DA4/8) 3) DIN 3852 M10x1; 8 deep 30 Nm 2)
Y pilot pressure port (only DA7) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on page 44
3) Plugged
28/44 Bosch Rexroth AG A10VG | RE 92750/06.09
8
142.4
99.5
Version with
neutral position
Y1 38.7
a switch, HWL
40°
20
40°
38.7
116.4 b
147
Y2
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
105.3 105.3
135.5
136.5
99.5
100.5
100.4
107.2
100.4
107.2
Pressure cut-off, D
158.6
126
RE 92750/06.09 | A10VG Bosch Rexroth AG 29/44
136.5
70
°
23
20
136.5
23
°
70
G Acutating direction
100.4
11
G "clockwise" (3R)
100.4
100.4
159.2
180.7
100.4
157
ø8
8
27
178.6 50
178.6 63 9
Control valve, fixed setting and hydraulic inch valve mounted, Control valve, fixed setting and ports for pilot control device
DA4/DA8 DA7
128.3 Z 105.3
100
120.5 (Z)
136.5
23
121 (Y)
136.5
23
PS
68
G
G
100.4
100.4
59
100.4
100.4
157
157
94.3 Z
178.6 113.3 Y
178.6
Important:
Position and size of port G on version with DA control valve
G DIN 3852 M12x1.5; 12 deep 50 Nm 1)
1) Please observe the general notes for the max. tightening torques on page 44
30/44 Bosch Rexroth AG A10VG | RE 92750/06.09
HD valve:
105*) with bypass 101 93.5(G)
12.7 43 without bypass X1 X2
MB Fe R Fa
Mechanical
centering T1 PS T1
adjustment
138.8
142
137
108.5
30.5
B
25*)
82.5
54.5 64.5
18
76
Z
ø127
85.5(S)
G
85.5
79
108.5
G
138.8
A
T2
Flange SAE J744 23 T2
127-2 (C)
MA S
109.5
120 S HD valve: 75(T2)
184.3(S) without bypass 181
187.8(G) with bypass 213
238.2 Boost
pressure Detail Z
195.8 valve 23.8
189,8
T1 B,A B
19
37.5
50.8
19.5
90
Fe
69
R X1
75
50.8
69
72
X2
107.5
Fa
19.5
37.5
19
PS A
14 33.5 MB, MA 23.8
*) Center of gravity
RE 92750/06.09 | A10VG Bosch Rexroth AG 31/44
Shaft ends
S Splined shaft 1 1/4in T Splined shaft 1 3/8in
14T 12/24DP 1) 21T 16/32DP 1)
(SAE J744 – 32-4 (C))
7/16-14UNC-2B
7/16-14UNC-2B
48 48
40 40
9.5 9.5
ø40
ø40
ø68
ø68
28 28
56 56
Ports
A, B service line ports (high-pressure series) SAE J518 3/4 in
fixing thread A/B DIN 13 M10x1.5; 17 deep 2)
T1 case drain or fill DIN 3852 M22x1.5; 14 deep 210 Nm 2)
T2 case drain 3) DIN 3852 M22x1.5; 14 deep 210 Nm 2)
MA, M B pressure gauge - operating pressure A, B 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
R air bleed 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
S boost suction port DIN 3852 M33x2; 18 deep 540 Nm 2)
X1, X2 ports for control pressure (before orifice) 3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
G pressure port for auxiliary circuits 3) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
PS control pressure supply, boost pressure 3) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
Fa filter output 3) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
Fe filter input 3) DIN 3852 M18x1.5; 12 deep 140 Nm 2)
Y1, Y2 remote control ports (only HD) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
MH port for balanced high pressure3) DIN 3852 M12x1.5; 12 deep 50 Nm 2)
(only with pressure cut-off)
Z pilot pressure port (only DA4/8) 3) DIN 3852 M10x1; 8 deep 30 Nm 2)
Y pilot pressure port (only DA7) DIN 3852 M14x1.5; 12 deep 80 Nm 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on 44
3) Plugged
32/44 Bosch Rexroth AG A10VG | RE 92750/06.09
8
111.1
154.5
Version with
Y1 neutral position
a
38.7
switch, HWL
20
40°
40°
38.7
147
Y2 119.3
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
108.2 108.2
147.1
148.1
112.1
111.1
107.2
100.4
100.4
107.2
Pressure cut-off, D
166.3
128
MH
RE 92750/06.09 | A10VG Bosch Rexroth AG 33/44
148.1
clockwise" (3L)
70
°
148.1
24.5
°
70
24.5
20
4.5
100.4
Acutating
G direction
100.4 100.4
"clockwise"
100.4
(3R)
158.5
185
ø8
154.5
8
27
186.3 50
186.3 63 9
Control valve, fixed setting and hydraulic inch valve mounted, Control valve, fixed setting and ports for pilot control device,
DA4/DA8 DA7
131.2 120
Z 108.2
132.1 (Z)
148.1
132.6 (Y)
24.5
148.1
24.5
76
PS
G G
100.4
100.4
59
100.4
100.4
154.5
154.5
97.2 Z 116.2 Y
186.3 186.3
Important:
Position and size of port G on version with DA control valve
G DIN 3852 M14x1.5; 12 deep 80 Nm 1)
1) Please observe the general notes for the max. tightening torques on 44
34/44 Bosch Rexroth AG A10VG | RE 92750/06.09
A1
A2
106,4 A1
(to mounting flange)
90° A2
146 A1
(to mounting flange)
Note: the mounting flange can be turned through 90°. Standard position is shown. Please state in plain text if required.
RE 92750/06.09 | A10VG Bosch Rexroth AG 35/44
Size A1 A2 A3 2)
28 220.2 10 M12x1.75; 18.5 deep
O-ring 3)
A3 45 235.5 10 M12x1.75; 18.5 deep
63 243.2 10 M12x1.75; 18.5 deep
ø101,6
90 A2
146 A1
(to mounting flange)
A2
181 A1
(to mounting flange)
1) 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread acc. to DIN 13, please observe the general notes for the max. tightening torques on 44
3) O-ring included in supply
Note: the mounting flange can be turned through 90°. Standard position is shown. Please state in plain text if required.
36/44 Bosch Rexroth AG A10VG | RE 92750/06.09
Combination pumps make it possible to have independent circuits without the need to fit splitter gearboxes.
When ordering combination pumps, the type designations of the 1st and 2nd pumps must be linked by a “+”.
Example of order:
A10VG45HW1/10R-NTC10F04 + A10VG45HW1/10R-NSC10F00
A tandem pump combined of two equal sizes is permissible without additional supports where the dynamic acceleration does not
exceed max. 10g (= 98.1 m/s2).
For combination pumps consisting of more than two pumps, the mounting flange must be rated for the permissible mass torque.
A10VG A10VG
(1st pump) (2nd pump)
A
RE 92750/06.09 | A10VG Bosch Rexroth AG 37/44
M3
Size M1 M2 M3 M4
18 94.9 96.9 18 42.1
28 99 99 21.5 35
45 101.6 101.6 22.5 35.5
63 124 124 26.5 43
Circuit diagram
M2
a b
R PS Fe MB B
M1
T1 T2 X1 X2 G S MA A
Filtration Types
Standard: Filtration in the suction line of the boost pump, S Variation:
Filtration in the pressure line of the boost pump, ports for
Standard version (preferred) external boost circuit filter, D
Filter type: __________________________filter without bypass Filter input: Port Fe
Recommendation: ____________ with contamination indicator Filter output: Size 63 Port Fa
Flow resistance at the filter element: Size 28, 45 Port G (Fa)
at ν = 30 mm2/s, n = nmax __________________ Δp ≤ 0.1 bar Filter type: Filter with bypass are not recommended.
When applying with bypass please consult us.
at ν = 1000 mm2/s, n = nmax _______________ Δp ≤ 0.3 bar
Recommendation: with contamination indicator
Pressure at port S of the boost pump:
Note:
at ν = 30 mm2/s ___________________________p ≥ 0.8 bar – In conjunction with a DA control valve, no pressure filtration
at cold start (ν = 1600 mm2/s, n ≤ 1000 rpm) __p ≥ 0.5 bar is possible with size 28, 45 (refer to ordering code, page 4).
– With sizes 28, 45, port G serves as “filter output Fa”.
Filter is not included in supply.
Note:
Circuit diagram - standard version S For versions with DG control (with pilot pressure not from
boost circuit), the following filter type should be employed:
a b
Filter with bypass and with contamination indicator
R PS Fe MB B
Filter arrangement: separately in the pressure line (line filter)
Flow resistance at the filter element:
at ν = 30 mm2/s ___________________________ Δp ≤ 1 bar
for cold start ______________________________ Δp ≤ 3 bar
(valid for entire speed range nmin – nmax)
Filter is not included in supply.
T1 T2 X1 X2 G S MA A
Circuit diagram variation D
a b
R PS Fe MB B
T1 T2 X1 X2 G S MA A
T1 T2 X1 X2 G S MA A
RE 92750/06.09 | A10VG Bosch Rexroth AG 39/44
Circuit symbol
without bi-directional with bi-directional
suppressor diode suppressor diode
Mating connector
DEUTSCH DT06-2S-EP04
Rexroth Mat. No. R902601804
consisting of: DT designation
– 1 case ________________________________DT06-2S-EP04
– 1 wedge _______________________________________W2S
– 2 sockets ____________________________ 0462-201-16141
The mating connector is not included in supply.
This can be supplied by Rexroth on request.
36
Ø37
50
68,5
Counter-clockwise
b a Max. rotation angle 90°
R PS Fe MB B
Ports
X pressure port
DIN 3852 M14x1.5; 12 deep 80 Nm 1)
T1 T2 X1 X2 G S MA A
T drain tank
DIN 3852 M14x1.5; 12 deep 80 Nm 1)
1) Please observe the general notes for the max. tightening
torques on page 44
RE 92750/06.09 | A10VG Bosch Rexroth AG 41/44
x4
Installation Notes
General
During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This is also to be ob-
served following a relatively long standstill as the system may empty via the hydraulic lines.
The pump case drain connection (i.e. T1/T2) must be directed to the tank via the highest case drain port. The minimum suction
pressure at port S must not fall below 0.8 bar abs. (cold start 0.5 bar absolute).
In all operating states, the suction line and case drain line must flow into the tank below the minimum fluid level.
Installation position
See examples below. Additional installation positions are available upon request.
T1
T2 S
T2
S
3 4
L2 L2 7 L3 8
S
R
S
R L2
L3 T
2
T2 T2
0,5 bar
T2
S
S
Installation Installation
Air bleeding Filling Air bleeding Filling
position position
1 R S + T1 (L2) 5 R T1 + (L3)
4 R + L2 S + T2 (L2) 8 R + L3 S (L3) + T2
RE 92750/06.09 | A10VG Bosch Rexroth AG 43/44
Notice
44/44 Bosch Rexroth AG A10VG | RE 92750/06.09
General Notes
– The A10VG pump is designed to be used in closed circuits.
– Project planning, assembly and commissioning of the pump require the involvement of qualified personnel.
– The service line ports and function ports are only designed to accommodate hydraulic lines.
– During and shortly after operation, there is a risk of burns on the pump and especially on the solenoids. Take suitable safety
precautions, e.g. wear protective clothing
– There may be shifts in the characteristic depending on the operating state of the pump (operating pressure, fluid temperature).
– Tightening torques:
- The tightening torques specified in this data sheet are maximum values and must not be exceeded
(maximum values for screw thread).
Manufacturer´s instruction for the max. permissible tightening torques of the used fittings must be observed!
- For DIN 13 fixing screws, we recommend checking the tightening torque individually according to VDI 2230 Edition 2003.
– The data and information contained herein must be adhered to.
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Axial Piston Units duced or given to third parties without its consent.
Glockeraustraße 2 The data specified above only serve to describe the product. No statements
89275 Elchingen, Germany concerning a certain condition or suitability for a certain application can be de-
Telephone +49 (0) 73 08 82-0 rived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
Fax +49 (0) 73 08 72 74
products are subject to a natural process of wear and aging.
info.brm-ak@boschrexroth.de
Subject to change.
www.boschrexroth.com/axial-piston-pumps