(without price)

EV-550B (KX-627)
(For NTSC)

APR. 1999

EV-550B

INDEX R
Ver.2 Nov/ 2000
 CONTENTS

SPECIFICATIONS ......................................................................................... 1
BLOCK DIAGRAM ....................................................................................... 2
ADJUSTMENT ............................................................................................... 3
PRINTED CIRCUIT BOARDS ....................................................................... 9
EXPLODED VIEW ....................................................................................... 11
PARTS LIST ................................................................................................ 12
SCHEMATIC DIAGRAMS ........................................................................... 15
 SPECIFICATIONS

Item Specification

1. Type LCD Color Television

2. Reception Frequencies UHF: UHF band CH 14 – CH 69 (model B)

CH 21 – CH 69 (models C and N)
CH 21 – CH 68 (model D)
VHF: VHF band VHF band CH 2 – CH 13 (model B)
CH 2 – CH 12 (models C and N)

3. Display Element High resolution color liquid crystal display

(TN Type)

4. Drive System TFT active matrix system

5. Screen Size 2.5 inches

6. Backlight High luminance fluorescent material

7. Antenna Rod antenna (VHF, UHF)

8. Speaker 13/16ø inches (20 mm) × 1

9. Connection Terminals Earphone jack (3.5ø mini)

External power source jack (DC IN 6V)
Audio/Video input jack (3.5ø mini)

10. Power Supply 3-way power supply system

Batteries: 3AA-size dry batteries
AC: AC adaptor AD-K64/AD-K65 (option)
Car battery Car adaptor CA-K65 (option)

11. Power Consumption Approx. 3.4 W

12. Ambient Temperature Range 32°F (0°C) ~ 104°F (40°C)

13. Dimensions 3 1/16" (W) × 1 3/16" (D) × 4 13/16" (H) inches

77 (W) × 30 (D) × 123 (H) mm

14. Weight Approx. 6.7 oz 190 g (excluding batteries)

—1—
 BLOCK DIAGRAM
L-PCB

JK600
ANT
PHONE
VCC2 VCC2
-JACK
VCC1-1

TUNER VIF/SIF
TEAA1-006A SAW M51348FP ADUID-OUT AU-AMP
PR-AMP
FILTER NJM2070

EX-AUDIO

BT VCC2,VCC5
ANT-JACK
VCC7 VCC6
JK200 TU-AMP
BA10358 VCC2,VCC3,VCC6,VEE1
CHROMA COM-OUT COM-AMP
EX-VIDEO IR3Y29BM NJM3414
CN700
—2—

CSYNC HD FRP
EX-VIDEO VCC2,VCC3 VCOM
A/V-JACK EX-AUDIO R
TU G
B
CONTROLLER
AVB OM6007
MCLK

COD25T2025
VCC1-1 VCC7(26V) KDB KEY-PCB
VCC6(12.5V)
DC/DC CONVERTER TRANS VCC5(7.5V) BL-PCB 2664BK-CA49
DC/DC-CONT LC128-18
VCC2(4.8V) KEY
MB3776
VEE1(-15V) CN950 INVERTER
C-8124
CN800
BATT 4.5V VCC2
(1.5 × 3) REG VCC3(3.0V)
CN900
VCC1-1
DC-JACK
(DC-IN 6.0V)
 ADJUSTMENT
1. VCC2 adjustment, VCC7, VCC6, VCC5, VEE1 voltage check
2. LLD coil adjustment
3. Free running frequency adjustment
4. Bright, Sub-bright adjustment
5. Contrast adjustment
6. VOM AC and VCOM DC coarse adjustment
7. TINT pot adjustment
8. VCOM DC adjustment

Preparations
1. For the above 1 - 6 adjustments, connect AVB (CP725) to the ground (0V).
2. Set SW100 on UHF mode.

Adjustment And Test Point Locations

T200

CP238

CP106 CP102
CP103 CP105 CP101

VR100
CP104

CP703
HP300
CP707
CP710
VR305

CP304
VR700 CP323
CP322

CP303 VR303
VR301 CP302
CP310

Top View Bottom View

—3—
Adjustment procedures
1. VCC2 adjustment, VCC7, VCC6, VCC5, VEE1 voltage check
• Condition
Power supply: Vcc1-1 = 4.50 ± 0.05 [V]

• Adjustment
Apply 4.50 ± 0.05 [V] on Vcc1-1 (CP101).
Adjust VR100 so that Vcc2 (CP105) voltage becomes 4.80 ± 0.02 [V].

• Checking
VCC7 (CP102) = 24.5 ~ 27.5 [V]
VCC6 (CP103) = 12.5 ~ 14.5 [V]
VCC5 (CP104) = 7.0 ~ 8.0 [V]
VEE1 (CP106) = –16.5 ~ –13.5 [V]

• Block diagram
VCC7
L-PCB
VCC6
VCC1-1
VCC5
Stabilizer Digital
VCC2 V
Voltmeter
VEE1

2. LLD coil adjustment

• Conditions
(1) Signals
Broadcasting system: M/M
Color system: NTSC color bar
(2) Signal level
Input electric field: 40 ± 5dBµ (IF AGC full gain), P/S = 10dB
(3) Other conditions
US IF (Input electric field: terminated with 75-ohm resistance)
Power supply: Vcc1-1 = 4.50 ± 0.05 [V]

• Adjustment
Monitor video detection signal (CP238) via a low-pass filter of 100 kHz cutoff frequency and adjust
LLD coil T200 so that its DC level is minimum (waveform’s amplitude is maximum).
(Reference: C= 1500 pF, R = 1 Kohm)

• Confirmation
There should be no waveform distortion (erroneous synchronization, etc.), under sensitivity (video
detector output level is abnormally small, etc.).

• Block diagram

L-PCB
IF signal
Signal
generator Adjust to minimize the DC level.

Detector OUT

VCC1-1
Stabilizer DC IN
Low-Pass Filter Oscilloscope

—4—
3. Free running frequency adjustment
• Conditions
(1) Signal
No signal (NTSC standard signal should be applied only at synchronous check)
(2) Signal level
Input electric field only at synchronous check: 70 ± 3 dBµ (terminated with 75-ohm resistance),
P/S = 10 dB
(3) Other conditions
US IF input only at synchronous check (input electric field with 75-ohm termination).
Connect SYF terminal (CP703) and VCC2-8 (CP710).
Power supply: Vcc1-1 = 4.50 ± 0.05 [V]
Room temperature: 20 ± 10 [°C]

• Adjustment
Monitoring HDB (CP707) with a frequency counter, adjust VR700 so that the frequency is 15.734 ±
0.1 [kHz].

• Caution
(1) Disconnect the wire between SYF terminal and VCC2-7. Applying IF signal make sure that
synchronization is normal on the display.
(2) Use input signal pattern conforming US standard.

• Block diagram

IF signal SYF VCC2-8

Signal
generator

L-PCB HD Frequency
Counter

VCC1-1
Stabilizer

4. Bright, Sub-bright adjustment

• Conditions
(1) Signals
Broadcasting system: M/M
Color system: NTSC color bar
(2) Signal level
Input electric field: 70±3dBµ (terminated with 75Ω resistance), P/S = 10dB
(Others)
US IF input (input electric field should be terminated with 75Ω resistance)
As to VIDEO signal, use signal source equivalent to TG7.
Supplying power should be VCC1-1 = 4.50 ± 0.05V

• Adjustment
Apply VCC2-3 (CP310) voltage on KILLER terminal (CP303) via 22kΩ resistance.
Triggering VG waveform (CP322) with FRP signal (CP304), follow the under mentioned procedures.
(1) Turn CONT VR (VR301) all the way counter clockwise.
(2) Adjust RGP-AMP VR (VR304) so that the potential difference between the pedestals of the VG
waveform (CP322) becomes 3.0±0.05Vp-p.
(3) Adjust SUB R BRIGHT VR (VR310) so that the potential difference between pedestals of the
VR waveform (CP321) becomes 3.0±0.05Vp-p.

—5—
 (4) Adjust SUB B BRIGHT VR (VR320) so that the potential difference between pedestals of the VB
waveform (CP323) becomes 3.0±0.05Vp-p.

• Caution
Make sure that waveforms are not distorted.
<Note> Use white 75% NTSC color bar.

1
23
45
6
L-PCB

1.7V
IF signal
Signal
generator

B output

3.0V
1.9V
0.8V
VCC1-1
Stabilizer

Oscilloscope

5. Contrast adjustment
• Conditions
(1) Signal
Broadcasting system: M/M
Color system: NTSC color bar
(2) Signal level
Input electric field: 70 ± 3 dBµ (terminated with 75-ohm resistance), P/S = 10 dBµ
(3) Other conditions
US IF input (input electric field should be terminated with 75-ohm resistance).
Apply voltage of Vcc1-1 = 4.50 ± 0.05 [V]

• Adjustment
Apply VCC2-3 (CP310) voltage on KILLER terminal (CP303) via 22k ohm resistor and triggering with
FRP signal (CP304), adjust VG pulse (CP322) as described below.
(1) Adjust CONT VR (VR301) so that contrast terminal (CP302) voltage becomes 1.5 +/- 0.05V
temporarily.
(2) Adjust BRT VR1 (VR305) so that voltage between pedestal and the 6th step (from the left)
becomes 1.70 +/- 0.05 Vp-p temporarily.
(3) Adjust CONT VR (VR301) so that voltage between pedestal and the 6th step (from the left)
becomes 0.80+/- 0.05 Vp-p.
(4) Adjust BRT VR1 (VR305) so that voltage between pedestal and the 1st step (white) becomes 1.90
+/- 0.05 Vp-p.

• Caution
(1) Make sure that the waveforms are not distorted.
(2) After the adjustment, disconnect VCC2-3 voltage from KILLER terminal.
(3) Voltages between pedestal and 6th step should be 0.8 +/- 0.1 Vp-p, and pedestal and 1st step
should be 1.9 +/- 0.1 Vp-p.
Use white 75% NTSC color bar.

—6—
 • Block diagram
1
23
45
6
L-PCB

1.7V
IF signal
Signal
generator

B output

3.0V
1.9V
0.8V
VCC1-1
Stabilizer

Oscilloscope

6. VCOM AC and VCOM DC coarse adjustment

• Conditions
(1) Signals
Broadcasting system: M/M
Color system: NTSC color bar
(2) Signal level
Input electric field: 70±3dBµ (terminated with 75Ω resistance), P/S = 10dB
(3) Others
US IF input (input electric field should be terminated with 75Ω resistance)
Use VIDEO signal equivalent to TG7.
Power supply should be Vcc1-1 = 4.50±0.05V.

• Adjustment
(1) Adjust COM-AMP VR (VR300) so that the amplitude of VCOM output (CP781) is 5.00±0.05V.
(2) Adjust VCOM-DC VR (VR780) so that High level of VCOM output (CP781) is 4.0±0.2V.
(3) After the above adjustments (1) and (2), short circuit Bright short pad (HP300)

• Block diagram

L-PCB
IF signal
Signal
generator

B output
4.0V
5.0V

GND

VCC1-1
Stabilizer

Oscilloscope

7. TINT pot adjustment

• Condition
(1) Signal
Broadcasting system: M/M
Color system: NTSC color bar
(2) Signal level
Input electric field: 70 ± 3 dBµ (75-ohm termination), P/S = 10 dB
(3) Other conditions
US IF input (input electric field should be terminated with 75-ohm resistance).
Apply voltage of Vcc1-1 = 4.50 ± 0.05 [V]

—7—
 • Adjustment
Observing VB output terminal (CP323) with an oscilloscope, adjust TINT (VR303) so that voltage
difference between the center 2 pulses is less than 0.1V.

• Caution
Perform the TINT adjustment after the contrast and the bright adjustments.
After the TINT adjustment, short circuit the bright short pad (HP300).
Re-adjustment of the TINT should be done after open circuit the bright short pad.

• Block diagram

L-PCB
IF signal
Signal
generator

B output

VCC1-1
Stabilizer
Oscilloscope

8. VCOM DC adjustment
• Conditions
(1) Signals
Broadcasting system: M/M
Color system: 5-step signal
(2) Signal level
Input electric field: 70±3dBµ (terminated with 75Ω resistance), P/S = 10dB
(3) Others
US IF input (input electric field should be terminated with 75Ω resistance)
Power supply should be Vcc1-1 = 4.50±0.05V.

• Adjustment
Monitoring Photo sensor AMP output with an oscilloscope via 60Hz band-pass filter, adjust VCOM DC
VR (VR780) so that 60Hz ripple component is minimum.

• Caution
Perform this adjustment when you replaced the display module.
Use specified jig to replace photoelectric parts

• Block diagram
Photo diode B.P.F.
S1133
Photosensor amp.

C2719

EV-550B

IF signal VCC1-1
Oscilloscope

Signal
generator Stabilizer

—8—
 PRINTED CIRCUIT BOARDS
TOP VIEWS
Linear

Back Light Key

—9—
BOTTOM VIEWS
Linear

Back Light Key

— 10 —
 EXPLODED VIEW
25 41

24
23

39
22 23 28
27

21
39

26
29
1

2 30
20

19 3

18 4
31
5
17 6 32
16
7
33
8

15 34
3

14 9
35

39 10

39
13 36
40
37
11 38

12

— 11 —
 LINEAR PCB

N Item Code No. Parts Name Specification Q Price Code R

Connector
CN700 3502 2449 Connector 52559-2490 1 AD X
CN800 3502 2590 Connector 52045-0345 1 AA X
CN900 3502 2591 Connector 9210B-1-03Z633-T 1 AA X
Diodes
D110 2390 1183 Chip diode MA142WK-(TX) 1 AA C
D150 2390 1183 Chip diode MA142WK-(TX) 1 AA C
D151 2390 1379 Schottky diode MA729-(TX) 1 AB C
D152 2390 1183 Chip diode MA142WK-(TX) 1 AA C
D153 2390 1183 Chip diode MA142WK-(TX) 1 AA C
D154 2390 1470 Chip diode MA143A-(TX) 1 AA C
D180 2390 1190 Diode ERA15-01Y 1 AA C
Filter
F200 3025 1948 SAW filter SAF45MA210Z 1 AJ C
F210 3025 1949 SIF filter SFSH4.5MCB 1 AB C
F220 3851 2105 Ceramic discriminator CDSH4.5MC30K 1 AB C
F230 3850 1259 SIF trap TPS4.5MB 1 AC C
Fuse
FU100 3632 0760 Chip fuse PI-2511.25(F10) 1 AD A
Oscillator
H300 2590 1239 Crystal oscillator HC-49/U-S-A 1 AH C
Ics
IC200 2114 1827 Linear IC M51348FP-T1 1 AR B
IC300 2114 5840 IC IR3Y29BM 1 BK B
IC500 2116 0119 OP amplifier BA10358F-T1 1 AC B
IC600 2114 2464 Linear IC NJM2070M-T1 1 AF B
IC700 2012 6317 LSI ML9662GA-6007 1 AW B
IC701 2114 3458 IC S-81230SG-QB-T1 1 AE B
IC780 2114 5805 IC NJM3414AV-TE1 1 AI B
Jacks
JK100 3501 8281 Power jack HEC0811-010010 1 AD C
JK200 3501 5439 Jack HSJ1456-01-210 1 AC C
JK300 3501 3773 Headphone jack HSJ6063-01-410 1 AH C
JK600 3501 5439 Jack HSJ1456-01-210 1 AC C
Inductors
L101 3013 2652 Chip inductor LQH3C220K34T1 1 AA X
L106 3045 0028 Chip inductor BK1608HS601-T 1 AA X
L107 3045 0028 Chip inductor BK1608HS601-T 1 AA X
L200 3013 2653 Chip inductor LQH3C331K34T1 1 AA X
L201 3013 2651 Chip inductor LQH3C101K34T1 1 AA X
L210 3013 2638 Chip inductor LK1608-1R5K-TP 1 AA X
L211 3013 2663 Chip inductor LK1608-1R8K-TP 1 AA X
L220 3013 2268 Chip inductor LK1608-150K-TP 1 AA X
L300 3013 2651 Chip inductor LQH3C101K34T1 1 AA X
L310 3013 2651 Chip inductor LQH3C101K34T1 1 AA X
L350 3013 1820 Chip inductor LK1608-330K-TP 1 AB X
L700 3045 0028 Chip inductor BK1608HS601-T 1 AA X
L730 3013 1820 Chip inductor LK1608-330K-TP 1 AB X
Transistors
Q100 2250 1162 Chip transistor 2SA1576A-T106R 1 AA C
Q101 2252 0637 Chip transistor 2SC4081-T106R 1 AA C
Q110 2252 0637 Chip transistor 2SC4081-T106R 1 AA C
Q111 2253 0308 Chip transistor 2SD1119-R(TX) 1 AC C
Q200 2252 1050 Chip transistor 2SC3082K-T146Q 1 AA C
Q210 2252 0637 Chip transistor 2SC4081-T106R 1 AA C
Notes: Q - Quantity per unit
R - Rank

- 12 -
N Item Code No. Parts Name Specification Q Price Code R

Q211 2252 0637 Chip transistor 2SC4081-T106R 1 AA C

Q300 2252 0637 Chip transistor 2SC4081-T106R 1 AA C
Q350 2250 1162 Chip transistor 2SA1576A-T106R 1 AA C
Q520 2250 1162 Chip transistor 2SA1576A-T106R 1 AA C
Q521 2259 2775 Digital transistor DTC144WUAT106 1 AA C
Q522 2250 1162 Chip transistor 2SA1576A-T106R 1 AA C
Q523 2250 1162 Chip transistor 2SA1576A-T106R 1 AA C
Q700 2252 0637 Chip transistor 2SC4081-T106R 1 AA C
Switch
SW100 3412 0938 Slide switch ESD11V231 1 AD C
Converter
T100 3065 0740 DC/DC converter LC128-18 1 AF B
Coils
T200 3841 1127 Coil S5LD3-01 1 AD X
T201 3841 1127 Coil S5LD3-01 1 AD X
Tuners
TU210 1015 1482 Tuner TEAA1-006A 1 CH B
Variable resistors
VR100 2775 2758 Chip semi-fixed resistor EVN5ESX50B14 1 AA C
VR200 2775 2765 Chip semi-fixed resistor EVN5ESX50B54 1 AA C
VR300 2775 2800 Chip semi-fixed resistor EVN5ESX50B24 1 AA C
VR301 2775 2765 Chip semi-fixed resistor EVN5ESX50B54 1 AA C
VR303 2775 2800 Chip semi-fixed resistor EVN5ESX50B24 1 AA C
VR304 2775 2765 Chip semi-fixed resistor EVN5ESX50B54 1 AA C
VR305 2775 2765 Chip semi-fixed resistor EVN5ESX50B54 1 AA C
VR307 2765 2215 Volume XV081PV1NB100K3017 1 AC C
VR310 2775 2765 Chip semi-fixed resistor EVN5ESX50B54 1 AA C
VR320 2775 2765 Chip semi-fixed resistor EVN5ESX50B54 1 AA C
VR600 2765 1708 Volume XV081PV1NB10K3017 1 AE C
VR700 2775 2758 Chip semi-fixed resistor EVN5ESX50B14 1 AA C
VR780 2775 2786 Chip semi-fixed resistor EVN5ESX50B53 1 AA C

BL PCB

Item Code No. Parts Name Specification Q Price Code R

Connector
CN950 3502 0444 Connector 9110S-03 1 AA X
Coil
L950 3013 2415 Choke coil TSL0709S-101KR66 1 AB X
Transistors
Q950 2253 0287 Chip transistor 2SD965-R 1 AB C
Q951 2253 0287 Chip transistor 2SD965-R 1 AB C
Transformer
T900 3012 1609 Inverter trans C-8124 1 AN B

KEY PCB

Item Code No. Parts Name Specification Q Price Code R

Switch
SW801 3412 1848 Switch SKQGAA 1 AC C
SW802 3412 1848 Switch SKQGAA 1 AC C

Notes: Q - Quantity per unit

R - Rank

- 13 -
 MAIN COMPONENT

N Item Code No. Parts Name Specification Q Price Code R

1 3831 1099 Speaker 20-8EB-03 1 AO C

2 6605 9650 Adhesive tape C-K604 K410642-3 1 AA X
3 6600 5800 Insulation seal A-K51 K4117-2 1 AA X
4 6611 5050 Adhesive tape A-K617 K440939-1 2 AA X
5 6609 9680 Jack cover A-K611 K340237-1 1 AB X
6 3851 2110 Fluorescent lamp 2664BK-CA49 1 AW X
7 6614 0250 Adhesive tape B-K627 K441676-2 2 AA X
8 6614 0480 Linear and key PCB ass'y K341465*3 1 EB B
9 6613 9370 Adhesive tape A-K627 K441676-1 1 AA X
10 6613 8507 Bl PCB ass'y K341489*1 1 AI X
11 6614 0490 Rating plate BIM-K627 K341435-11 1 AA X
12 6613 8540 Stand A-K627 K241040-2 1 AA C
13 6613 8520 Lower case AAM-K627 K140544-1 1 AE X
14 3851 1267 Rod antenna YH810721 1 AQ B
15 6613 8710 Battery spring A-K627 K441593-1 1 AB X
16 6613 8720 Battery spring B-K627 K441594-1 1 AB X
17 6607 4720 Cushion A-K614 K410316-7 1 AA X
18 6613 8560 Switch knob A-K627 K341432-1 1 AA X
19 6613 8530 Battery cover AAM-K627 K140547-1 1 AJ X
20 6613 8600 Battery plate A-K627 K441596-1 1 AA X
21 6020 7666 Battery spring B-2-G513 P409A-1 1 AA X
22 6020 7658 Battery spring B-1-G513 P408A-1 1 AB X
23 6600 2890 Adhesive tape E-K52 K451-9 2 AA X
24 6613 8590 Tuning button A-K627 K341438-1 1 AI X
25 6613 8580 Display plate AAM-627 K140546-1 1 AI C
26 6614 0500 Upper case BIM-K627 K140543-2 1 AF X
27 6609 7820 Seal A-K611 K410594-7 1 AA X
28 6613 8650 Cushion A-K627 K440802-5 3 AA X
29 6613 8660 Cushion B-K627 K440802-6 1 AA X
30 2725 1373 LCD COD25T2025LN 1 DJ X
31 6613 8640 Light diffuser sheet A-K627 K441636-1 1 AL X
32 6613 8630 Reflection sheet A-K627 K441595-1 1 AD X
33 6613 5270 Leadin light plate A-K778 K341304-1 1 AU X
34 6613 8610 Reflection case A-K627 K140545-1 1 AI X
35 6613 8620 Sealed case B-K627 K241081-1 1 AC X
36 6613 4730 Shield tape A-K516 K441541-1 1 AA X
37 6604 1410 Insulation seal A-K302 K4117-7 1 AA X
38 6613 8730 BL PCB ass'y K341489*2 1 AT B
39 5860 3465 Screw 4 AA C
40 6609 1290 Screw A-k610 K412031-1 1 AA C
41 6614 0474 Upper case ass'y K241109*5 1 AI X

Notes: Q - Quantity per unit

R - Rank

- 14 -
 SCHEMATIC DIAGRAMS
Power Supply Circuit
LINEAR
IF Detection Circuit
Antenna
24.5 ~ 27.5 V
External Antenna 12.5 ~ 14.5 V
Jack
7.0 ~ 8.0 V

4.80 – 0.02 V

-16.5 ~ -13.5 V

Tuning Voltage Generator Circuit Display Generator Voltage Circuit Audio Amplifier Circuit
Earphone
Jack

Tunner

Speaker

Power Switch

A/V Jack

DC In

Chroma Circuit Display Controller Circuit

— 15 —
BACK LIGHT PCB

— 16 —
KEY PCB

— 17 —
Ver.1 : (1) Correction of signal standard on page 5
Correct : 3. Free running frequency adjustment
Caution
(2) Use input signal pattern conforming US standard.
Error : 3. Free running frequency adjustment
Caution
(2) Use input signal pattern conforming CCIR standard.

(2) Correction of signal standard on page 6

Correct : 5. Contrast adjustment
(3) Other conditions
US IF input (input electric field should be terminated with 75-ohm resistance).
Error : 5. Contrast adjustment
(3) Other conditions
CCIR IF input (input electric field should be terminated with 75-ohm resistance).

Ver.2 : (1) Correction of Item No. and Parts Name on page 14

Correct : Item No.41 Upper case ass'y
Error : Item No.26 Upper case ass'y
Correct : Item No.27 Seal A-K611
Error : Item No.27 Sealed case A-K611

(2) Addition of a to EXPLODED VIEW on page 11

CASIO TECHNO CO.,LTD.

Overseas Service Division

Nishi-Shinjuku Kimuraya Bldg. 1F

5-25, Nishi-Shinjuku 7-Chome
Shinjuku-ku, Tokyo 160-0023, Japan