Chemical Supply Chain

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Working closely with your logistics providers to ensure the

provision of optimum capacity


( in the short, medium and long term)

Logichem 2010 Roger Moore


Dusseldorf Supply Chain & Customer Services Manager
Leading questions

 Who is Ineos Nova ?

 Am I clear about my service and capacity requirements ?

 Sourcing strategy –what are my options to secure capacity?

 Do I have the right portfolio of LSPs ?

 What is the right type of relationship for me?

 What might we expect ? – the Ineos Nova experience

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INEOS NOVA

 Business:
 Global manufacturer of styrene and styrenic polymers
 History:
 Formed in October 2005 through merger of BP and Nova European
styrenic polymer businesses,
 Expanded in October 2007 to include North American assets – 50/50 JV
between Nova (IPIC) and Ineos
 Headquarters: Joliet, Illinois; Fribourg, Switzerland for Europe
Shared service centre in Breda NL
 Revenue:
 Approximately €2.7 billion ($3.8 billion )
 Employees: Approximately 1150
 Sites: 11 manufacturing plants in 6 countries
 Volume:
 Styrene monomer– 1,675 KT
 Polystyrene – 1262 KT
 Expandable Polystyrene – 410 KT (all in Europe)

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Working Together
What do service partners say about our industry?

 Heavily regulated by external / internal controls


 ADR / IMO etc SQAS / CDI / EN norms/ site rules
 Inflexible in general : slow to change and risk averse
 Low levels of outsourcing / lack of trustHow do we
 Relatively low levels of vendor loyalty become the
 Tendering processes
customer of
choice?
 Cost driven despite insistence on quality / safety standards
 Unwilling to support (re) investment in new equipment
 Use volume as a lever to reduce costs
Horizontal collaboration not widely adopted
 Operational constraints limit asset utilization
 Plant loading hours
 Customer unloading windows
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Some impacts of recession-
What we see in the market

n !
i o t!
 Service providers downsized / restructured o s k e
e r a r
 Once gone drivers are lost i t yto the industry s m
a c le r
 Aggressive and non a p
sustainable pricing el
policies
- c a s
 ult
Significant imbalance and changes t oin traffic flows
e s n g
 Marginal r
t intermodal services i
v withdrawn ( rail & ferry)
N e o
m increases not fully recovered
 Significant unavoidable r e cost
a
we
•Maut increases
o
•Fuel pricewvolatility
d n
an
..
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How do we secure capacity for the future
in a sellers market ?

 More carriers / fewer carriers: portfolio management

 Cross regional vs local / niche players

 Time and mileage agreements / dedicated fleet

 Look for productivity / efficiency gains: maximize utilization

 Maximise inter-modal volumes = increase driver output

 Stand by commercial agreements - esp. payment terms

 Look for more flexibility on transit times / delivery dates

 Manage the order profile – demand smoothing

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Developing a logistic sourcing strategy –
3 step approach to securing capacity

Understand own capabilities / attributes


Own marketing / selling strategies
Organizational capabilities / resources
Distribution cost or supply chain management ?
Achieve internal / external alignment…..
Critical performance criteria – what do we need from our carriers
‘Rules of engagement’ – customers and LSPs
Establish clear SLA terms and conditions
Measure performance

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Logistics Landscape
-important in defining requirement

 A mature commodity business - mainly repeat FTL business


 Simple mode / product mix
 Dry Bulk / 1000kg IBC (octabins) / 25 kg bags
 ADR adds complexity

 Compact logistical footprint


 Europe wide markets
 Av. Delivery -1000km

 Small / medium size buyer


 800kt / € 32m spend
 Small central procurement and planning team

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Business characteristics- what is the
service need ?

Niche purchases Speciality services


Sector/product/customer
one-off discrete items
Cost / service level

needs
high cost / low support
Critical service element

Commodity Purchase Leveraged volume


high volume / repetitive Combining service needs
transactions

Service level / SRM support


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Service providers……
choose your partner with care !

‘I want to speak with the man who pays the driver’ = asset owning

Sub contracting is OK …. to a certain level

Chemicals require a particular mind – set Look for ‘best


Customer segmentation is a fact of life
fit’ synergies
Is my service provider a true partner ?

Does the LSP REALLY understand my business ?

How much can I afford to invest in this relationship ?

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Commercial relationships – what are the options?

Spot purchase Value added logistics


high Higher risk of failure High level of integration between parties
Sub-contracted? Sustainable relationship
Lack of customer loyalty Investments / binding contracts
High cost of ownership for shipper Win – Win
M Performance incentives /benefit sharing
a Open book / cost plus structure
r Periodic tendering Long term partnerships
g Typical procurement strategy Lower cost of maintenance
i Relatively high implementation effort Low risk / high quality
n Start up risk – change management Often based on ‘ cultural alignment’
Used when capacity exceeds demand Value proposition is acknowledged
s
May not be sustainable Flexible to respond to market changes

low
limited extended
Business continuity
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The Ineos Nova experience

Time spent in strategy definition is time saved in execution !


(but we still made mistakes )

Be prepared to make changes – ethically.

Mix of pan European – regional – local carriers

Bulk and packaged goods freight markets very different - demand different
approaches

Added value is for all – if it isn’t it isn’t added value

Put energy into strengthening relationships……….not building new ones

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