SENR5499-02

October 2008
3

2
1 5
3

1
2 1 2
3
3 4
Real Time Error Codes
1 2 Code Description of Problems
E00 No problem.
1 E1 Engine oil pressure to low.
3
E2 Engine coolant temperature is to high.
4 E3 Hydraulic oil temperature is to high.
2
E4 Battery voltage is to high.
E5 Alternator terminal R is open.
1 1
2 E6 Speed sensor is not installed correctly or it's circuit is open.
AREA G E7 Engine speed is not normal.
E9 Voltage of governor actuator feedback sensor is low.
3 3 4 E10 Governor actuator feedback sensor circuit is shorted to battery voltage or open.
E11 Governor actuator feedback sensor circuit is shorted to body ground.
2

330 Excavator
AREA E E12 Governor actuator feedback sensor voltage is not stable.
AREA C E13 Governor actuator motor circuit is shorted to body ground.
E14 Governor actuator motor does not rotate or motor circuit is shorted to battery voltage.

Electrical System
E15 Governor backup switch is in "Man" (backup) position or governor actuator motor circuit is open.
E16 Proportional reducing valve circuit is shorted to body ground.
E17 Proportional reducing valve circuit is shorted to battery voltage.
AREA A E18 Proportional reducing valve circuit is open.
E25 Engine coolant temperature sensor circuit is shorted to body ground.
E26 Engine coolant temperature sensor circuit is shorted to battery voltage or open.
9NG1-UP
E27 Hydraulic oil temperature sensor circuit is shorted to body ground.
2 5 E28 Hydraulic oil temperature sensor circuit is open or shorted to battery voltage. 6WJ1-UP
E31
E32
Controller receives signal of engine speed other than specified ten from engine speed dial.
There is more than 100 rpm difference between dial setting and actual rpm.
9PJ1-UP
3 E33 Digital output circuit is shorted to battery voltage. 6SK1-UP
E34 Governor actuator remains deactivated an elapsed time of 2.5 seconds after speed dial setting.
E36 Monitor takes at least 1 second to respond to controllers signal.
6ZK1-63
3 4 4
7 6 1
E37 Monitor RAM (Random Access Memory) is not normal. 8CK1-205
8 9 10 1 E38 Controller is informed of it's error signal by monitor.
7
E39 Controller detects it's error signal by it's self.
2EL1-331
8 5 6
1 2
E40 Error in controller memory.
9 3 4 1 1
3 4 7 E41 A controller for a different machine is installed or harness cord problem.
2 E48 Engine stalls.
2

8
1 5 3 5
2 4 3

5 6

5
24 4

AREA F

AREA D © 2008 Caterpillar Printed in U.S.A.

AREA B All Rights Reserved

Electrical Schematic Symbols And Definitions

Related Electrical Service Manuals
Title Form Number Symbols
Alternator: 100-5047
Consist: Denso HDB SENR4130
Component Location
Schematic Machine Schematic Machine Consist: Bosch N3 SENR2082 T

Component Component Pressure Temperature Level Flow Circuit Breaker

12 32 Location Location Location Location Electric Starting Motor: 6V-5227
23 13 36 15 13
25 33 43 14 Actuator - Governor C-10 1 Solenoid - Dual Horse Power & Shut Off B-13 3 Symbol Symbol Symbol Symbol Symbol
34 29 28
39
44 19 C Consist: Delco 42MT SENR3581
Alarm - Fault E-2 3A Solenoid - Engine / Pump Control A-12 4F Connector Location Consist: Denso F8.0 SENR4975
5
40 33 7
17 8 18 Alarm - Travel E-14 2 Solenoid - Engine Shut Down B-14 21
37 35 37 7 3 14
42
29 10 11
Alternator D-14 3 Solenoid - Fine Swing C-6 22 Connector Number
Schematic Machine Engine/Pump Control: SENR5496 Symbols And Definitions
28 11 17 27 31 Location Location
16
21
B A 43
Antenna E-11,12 4 Solenoid - Hammer Control D-5 23 CONN 1 E-14 35 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
3 2 35 4 through it.
15 Battery A-2 5 Solenoid - Level Finish B-12 1F CONN 2 C-13 36
34
24 23 Block - Terminal C-4 1D Solenoid - Start Aid F-14 25 CONN 3 C-13 6 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
20 9
16 26 8 Breaker - Alternator A-9 5D Solenoid - Travel Speed A-12 3F CONN 4 D-13 4 circle indicates that the component has screw terminals and a wire can be disconnected from it.
6 4 30 Controller B-10 6 Solenoid - Trenching A-12 2F CONN 5 D-11, E-12 11
E

SENR5499-02
22 20 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
31 21 G 8 Converter E-12 7 Solenoids - Creeper Speed Control B-15 45 CONN 6 A-12 38 No circle indicates that the wire cannot be disconnected from the component.
12 Diode - Main Relay C-9 4D Speaker D-11 28 CONN 7 E-10 4A
9
25 22 Fuse - Block B-6, 7, 9 7D Switch - Aux Hydraulic Press E-2 29
19 CONN 8 E-10 3A Off Machine Switch Specification Resistor, Sender and Solenoid Specifications Ground (Wired): This indicates that the component is connected to a grounded wire. The
36 9 1 Horn C-2, D-2 8 Switch - Backup ACCEL E-8 6B CONN 9 A-10 5D Part No. Function Actuate Deactuate Contact Position Part No. Component Description Resistance (Ohms)¹ grounded wire is fastened to the machine.
10 Instrument Panel E-2 4A Switch - Backup EPR F-8 2C CONN 10 E-9 2B 1225 ± 343 kPa 735 kPa MIN 102-8016 Resistor: Backup 47.0 ± 2.4
6 102-8041 Implement Pressure Normally Open
Lamp - Boom C-2, D-2 9 Switch - Boom Raise Press D-12 3G CONN 11 E-9 1B (177.7 ± 49.7 psi) (106 psi MIN) Pull: 16.1 ± 1.6
5 3E-6424 Solenoid: Dual Horse Power Shut Off Ground (Case): This indicates that the component does not have a wire connected to ground.
Lamp - Cab E-1, F-1 43 Switch - Creeper Speed Control F-7 3C CONN 12 F-9 3 2450 ± 441 kPa 1470 kPa MIN Push: 4.2 ± 0.4
102-8042 Boom Raise Pressure Normally Open It is grounded by being fastened to the machine.
Lamp - Chassis C-2 10 Switch - Disconnect A-3 6D (355.3 ± 63.9 psi) (213.2 psi MIN) Latch: 1.55 ± 0.15
38 D CONN 13 F-9 1C 3E-7985 Solenoid: Engine Shutdown (Dual Coil)
45 Aux. Hydraulic Pressure Unlatch: 10.3 ± 1.0
F Lamp - Dome E-11 42 Switch - Dual Horse Power F-9 2C CONN 14 F-9 1C 4I-5387 Travel Left Pressure 2451 ± 441 kPa 1471 kPa MIN Normally Open
4I-5394 Sender: Hydraulic Oil Temperature 6134 to 7496 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Lighter - Cigar E-3 1A Switch - Engine Oil Press C-15 31 (355 ± 64 psi) (213 psi)

24 Page
CONN 15 F-8 1C Travel Right Pressure contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Meter - Service E-2 2A Switch - Fine Swing Control F-7 5B 37.8 ± 2.8° C 26.7° C MIN 5I-8368 Solenoid: Engine Pump Control 11.7 ± 0.55
CONN 16 D-7 1C 8C-3569 Coolant Temp (Start Aid) Normally Closed
Motor - Lower Wiper E-2 11 Switch - Governor Backup E-9 7B (100.0 ± 5.0° F) (100.0° F MIN) 7T-8600 Solenoid: A/C Compressor Clutch Coil 14.4 ± 0.6
CONN 17 F-6 19 Sender: A component that is used with a temperature or pressure gauge. The sender
93.0 ± 20.8 kPa 68.9 ± 20.8 kPa Pins 1-2 N.O. Empty: 83.5 ± 1.5
Motor - Starter B-14 12 Switch - Hammer Control E-7 10 CONN 18 E-6 3 9X-4276 Engine Oil Press measures the temperature or pressure. Its resistance changes to give an indication to
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi) Pins 1-3 N.C. 7Y-3848 Sender: Fuel Level Half: 33.8 ± 2.0 T
Motor - Washer F-13 13 Switch - Horn F-5 3C CONN 19 E-6 14 the gauge of the temperature or pressure.
Full: 8.0 (+ 1.0) (- 0.5)
Motor - Wiper F-2 14 Switch - Implement Press D-12 1G CONN 20 C-5 22 9G-4365 Solenoid: Start Aid 6
Pump - Refueling F-15 15 Switch -Key E-6 1B CONN 21 B-5 1D Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
¹ At room temperature unless otherwise noted.
Relay - Boom Lamp A-7 8D Switch - Low Idle E-5 2B
It has a coil that makes an electromagnet when current flows through it. The
CONN 22 B-5 1D electromagnet can open or close the switch part of the relay.
Relay - Chassis / Cab Light A-9 8D Switch - Lower Washer E-7 8B CONN 23 D-5 5E
Relays - Dual Horse Power A-6, A-7 8D Switch - Lower Wiper E-7 9B CONN 24 D-5 4E Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Relay - Fine Swing A-9 8D Switch - Neutral Start F-3 33 CONN 25 F-4 13 coil that makes an electromagnet when current flows through it. The electromagnet
Relay - Horn B-6 8D Switch - Radio Control F-7 2C CONN 26 D-4 1E can open or close a valve or move a piece of metal that can do work.
Relay - Main B-9 4D Switch - Refrigerant Low Press F-15 34 CONN 27 D-4 2E
Relay - Main (For Refueling Pump) A-8 8D Switch - Refueling E-13 35 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
CONN 28 D-4 3E
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Relay - Refueling Pump A-6 8D Switch - Refueling Pump E-15 36 CONN 29 B-4 2D
28 7 31 32 that make electromagnet when current flows through them. It also has an internal switch that places
43 Relay - Start B-7 3D Switch - Start Aid E-5 4B CONN 30 B-4 3D
5 17 7 the latch coil circuit open at the time the coil latches.
4 39 42 9 Relay - Washer B-7 8D Switch - Start Aid Coolant Temperature D-15 37 CONN 31 B-3 4D
11 27 Relay - Wiper B-9 8D Switch - Throttle Position E-5 3B CONN 32 D-3 3
Resistor - Backup F-9 1C Switch - Travel Left Pressure F-2 11 CONN 33 D-2 20 Harness And Wire Symbols
Sensor - Engine Coolant Temperature D-15 16 Switch - Travel Right Pressure F-2 11 CONN 34 E-1 7
35 14 Sensor - Fuel level F-13 17 Tuner - AM Radio E-11 39 Wire, Cable, or Harness Component
40 12 The connectors shown in this chart are for harness to harness connectors. Assembly Identification Part Number
15
37 16 21 19 C Sensor - Hydraulic Oil Temperature B-11 5F Unit - Air Conditioner F-11 40 Connectors that join a harness to a component are generally located at or near Pin Socket Wire Color Fuse
21 16 25 G 44 6
12 36 17 1 23 20 B A Sensor - Speed C-15 19 Unit - Heater F-10 44 the component. See the Component Location Chart. A AA 105-9344
31 F 30 26 8 Solenoid - Air Conditioner Compress Clutch E-15 20
23 29 3 15 D 5 325-PK-14 1
24
38 22 8 Machine locations are repeated for components located close together.
20 13 Receptacle
45 28 6 35 37 22 13 3 19 E
36 4 A = Located inside of monitor panel.
34 25 33 2 14 33 29 10 11 Single Wire Circuit Number Wire Gauge
34 B = Located inside of right console. Connector Identification
18 10
C = Located inside of left console. Plug
2 200-BK-14
D = Located around relay panel.

Ground Connection Pin or Socket Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

connector. The plug contains all connector. The plug and receptacle
2 sockets and the receptacle contains 2 contain both pins and sockets.
all pins.

HARNESS CONNECTOR AND COMPONENT LOCATIONS

 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION OPERATOR STATION OPERATOR STATION
CONN 25
519-PK 519-PK 2
L4 L4 L4 L4 L4
578-BU 578-BU 3
310-PU BACKUP SW 310-PU 1 NEUTRAL START
A L BUCKUP L
200-BK ATCH EPR VALVE SW L 124-GN 1 ATCH C A AID SWITCH
A A RESISTOR 2 1 RADIO FOR JAPAN Z WIPER MOTOR
DUAL HP SW 3T-4405 185-YL A537-PK 2 SEAT HEATER SW 9W-2150
102-8016 3 4I-6838
C 1 1 124-GN-14 A770-PK 3 4D-1836 A768-BU 2 120-YL 2 120-YL 1 7X-6386 G
C ATCH HEATER L5 1 A A F N N
311-WH 2 4 4 519-PK (NOTE K) B731-WH 122-BU 1 122-BU 2 501-GN
513-OR 1 ATCH 310-PU 1 C A/C UNIT 3 UNIT 3 615-YL A 5 L 6 A770-PK 307-OR 306-GN 118-GY 615-YL 615-YL ATCH
5 A SS SS HORN SW
519-PK 2 REFRIGERANT MOTOR 578-BU 4I-0470 5 4I-1275 5 103-YL 124-GN 8 AD A768-BU A769-GY L ATCH 500-BR 200-BK 200-BK CAB LAMP
LOW PRESS. SW ATCH 4 ATCH RADIO 6I-5088 +
2 2 200-BK-14 A537-PK 6 CONN 14 A769-GY L B730-OR 147-PU 1 CREEPER SPEED 200-BK 5I-8250
CONN 15

2
1
5I-3959 START AID SOL 147-PU 9 B730-OR CONT SW B747-PU 2 CONT SW S +1
200-BK B747-PU 10 AC A770-PK 120-YL 2 122-BU 7X-6386 7X-6386 A K MOTOR
9G-4365 -
185-YL 1 B731-WH 122-BU 1 200-BK 2 200-BK
F ATCH
LOWER L7
A768-BU
A769-GY
3
4
185-YL
124-GN
A PP 320-OR 1 320-OR F

200-BK
791-PK
WASHER B730-OR 2 A537-PK ATCH CONN 17
MOTOR ATCH B731-WH 7 147-PU LL A
ATCH FINE SWING 828-WH 1 TRAVEL
7T-8890 GROUND STRAP GROUND STRAP CONN 13 B747-PU D760-YL 1 CONT SW PRESS SW
REFUELING 200-BK 2
7G-1060 (NOTE B) ATCH 120-YL 200-BK 2 7X-6386 (LEFT)
PUMP 7G-1060 A
SEAT WITH 122-BU (NOTE C) 4I-5387
6C-5572
SEAT HEATER 1 A537-PK L5 L5 519-PK
C D760-YL 1 L5
100-7729 2 200-BK CONN 12 124-GN-14 A
MOTOR 200-BK 2 L7 L7 L7 TRAVEL
506-PU 100-7678 (NOTE H) MM LL 615-YL 830-OR 1
C W L5 PRESS SW
200-BK 200-BK 103-YL 200-BK 2
MOTOR C L7 (RIGHT)
2 200-BK-14 200-BK-14
1 323-WH-14 200-BK 495-GN 1 200-BK 4I-5387
235-BK 2 CHASSIS CHASSIS PLATFORM
WASHER PLATFORM 578-BU A
MOTOR L6 L6 L6 L6 L6
152-BU 576-PK 3
L3 L3 L3 L3 L3

200-BK-14
7T-8890 FUEL 575-YL 152-BU 1 ATCH LOWER
CHASSIS LEVEL CAB RISER L8 L8 L8 L8 WIPER MOTOR
576-PK 575-YL 4
SENSOR FRAME L9 L9 + 4I-5019
200-BK 200-BK 200-BK 2
7Y-3848 (NOTE B) 200-BK 200-BK S +1
ATCH RADIO FOR OUTSIDE JAPAN 200-BK 200-BK CONN 18 MOTOR
DOME LAMP -
ATCH A H
W ANTENNA 096-0721 PLATFORM 307-OR 4
REFUELING 325-PK 106-0036 F 310-PU 6 A

L9

L8

L7

L6
PUMP SW ATCH

501-GN
500-BR
118-GY
103-YL 200-BK 3 B734-GY 1

200-BK
7Y-8263 A AUX HYD
200-BK A755-PK 2 200-BK 200-BK 2
BACKUP BACKUP A756-BU 7 A 200-BK PRESS SW
W W C ATCH GOV SW ACCEL SW A757-GY 8 A 200-BK 4I-5387

L6
2 325-PK 1 323-WH-14 REFUELING SW 3T-4405 J 7N-8008 J A758-BR 9 A

124-GN-14
B739-WH

B731-WH
L9

B790-OR

B740-OR

B730-OR
A757-GY

A763-GY

A769-GY

B734-GY
A756-BU

A758-BR
B786-BU

B789-BR

A768-BU

B747-PU
A755-PK

B956-PK
410-WH
D760-YL

B751-YL

B955-YL
ONE TOUCH

320-OR

403-GN

501-GN

306-GN
113-OR
105-BR

326-PU

152-BU

586-BR

147-PU

129-BU

500-BR
118-GY
1 B740-OR B790-OR 105-BR 1

200-BK
365-YL 2 365-YL 5C-6108

308-YL

185-YL

120-YL

103-YL

615-YL
2 3 2 3 LOW IDLE SW
A763-GY B790-OR 185-YL B789-BR 326-PU 10
CONN 1 1 B790-OR 1 B789-BR 308-YL 5 6I-5088 G
U 6 6 PLATFORM
TO RADIO

B956-PK
410-WH
B955-YL
501-GN

403-GN
113-OR
122-BU

500-BR

129-BU
118-GY
135-BU B739-WH B789-BR

200-BK

200-BK
103-YL
615-YL
5 5 CONN 34
210-BK CONN 5 B751-YL 200-BK B786-BU 1 B786-BU E
4 4
E U
4 CONN 11 J
B789-BR
B789-BR J
B790-OR
B790-OR 147-PU
J
1 ATCH HAMMER
D760-YL
200-BK
3
2
D760-YL
200-BK
B955-YL 3 INSTRUMENT F E
ATCH C A J CONT SW A H B956-PK 4 PANEL F N N
3 RADIO FOR JAPAN 586-BR 2
TRAVEL ALARM 7X-6386 CONN 19 113-OR 1 +BATTERY 7Y-5500 ATCH
1 121-YL 200-BK 2 T 200-BK 3 615-YL 615-YL
ATCH 3T-1444 A A MM H 201-BK 2 GND CAB LAMP
2 321-BR 122-BU 1 A763-GY 7 CIGAR 200-BK 200-BK
D A/C COMPR SPEAKER (-) B751-YL 6 1 B786-BU 1 H ATCH START 5I-8250
CONN 8 LIGHTER

3
7
1
8
4
5
2
6

1
5
6
7
3
4
2
10
513-OR 1 CLUTCH SOL SPEAKER (+) CONN 7 B789-BR 9 CONN 19 3 D760-YL 3 310-PU 2 AID SW 9W-0335
E
200-BK 2 7T-8600 E B739-WH 8 J 2 200-BK 2 308-YL 1 7X-6387 403-GN + -

323-WH-14
L8 SERVICE
CONVERTER ATCH SPEAKER (-) F A MM

311-WH
513-OR

495-GN

501-GN
506-PU
321-BR

500-BR
118-GY
B790-OR 10 576-PK 1 200-BK

200-BK

200-BK
365-YL
121-YL

615-YL
U ANTENNA SPEAKER (+) ATCH LOWER METER
7T-8000 106-0036 B740-OR 5 152-BU 2 CONN 19 129-BU 6T-7337
1 RD-18 + BATTERY GND 185-YL 2 575-YL 3 WIPER SW H E 200-BK
2 BK-18 GROUND BUCK UP 147-PU 1 7X-6388 200-BK 1 COM 129-BU
ACC (+) 586-BR 4 A755-PK 2 SIG 1 THROTTLE B955-YL CAB

L2
2 WH/BK-18 GROUND ILLUMI (+) 308-YL A756-BU 3 SIG 2 POS SW B956-PK
R L2 E
A J KEY ACTION ALARM

L24
1 WH/RD-18 +12 VOLT 308-YL A757-GY 4 SIG 3 7Y-5465 113-OR 113-OR 1 RD

L1
ALTERNATOR 3 UU 152-BU 1 J SWITCH A758-BR 5 SIG 4 403-GN 410-WH 2 BK 3E-6328
100-5047 152-BU 5 152-BU 1 ATCH LOWER 9G-7641 OFF C 326-PU 200-BK
U AM RADIO AM/FM RADIO L3 WASHER SW ON S L2
578-BU 4 578-BU 2 ST B 307-OR 410-WH
ALT 7Y-5433 7Y-5437 576-PK 3 7X-6387 105-BR
D D L1
+ R 575-YL 2 H
D UU T F L2 CONN 10 L2
ATCH CONN 23 CONN 24 CONN 26 CONN 27 CONN 28
311-WH 1 START AID 615-YL 3
L1 L1
200-BK 2 T° COOLANT TEMP SW 122-BU 1
8C-3569 103-YL 4

124-GN-14
B731-WH

B739-WH
B790-OR

B730-OR

B740-OR
A763-GY

A769-GY

A757-GY

B734-GY
A768-BU

B747-PU

B789-BR

A756-BU

A758-BR

B786-BU
A755-PK

B956-PK
410-WH

828-WH
D760-YL
B751-YL

B955-YL
403-GN

306-GN

320-OR

501-GN

830-OR
113-OR
586-BR

326-PU

105-BR

129-BU
147-PU

152-BU

500-BR
118-GY
200-BK 2

200-BK

103-YL

185-YL

308-YL

120-YL

615-YL
L1
T UU CONN 5
109-OR-6

L24
200-BK-6
403-GN

511-BR
512-GN AC Y A A A A A A
OPERATOR STATION OPERATOR STATION OPERATOR STATION

2
1

1
2

1
3
2
4
7
5
6
8
9

3
4
5
6
1
2
7
8
9

1
2
7
8
9
3
4
5
6

3
4
5
6
1
2
7

8
9

2
1
10

10

10

10
SPEAKER 7Y-5505
RR AB CONN 16 ATCH HAMMER S S RR CONN 32

501-GN
500-BR

118-GY
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
615-YL
IMPLEMENT RR RR RR RR
D COOLANT TEMP A771-PU 1 CONT SOL 1 586-BR
PRESS SW BOOM LAMP

200-BK
791-PK
D 113-OR
492-GY
A
C
+B
SIGNAL
SENSOR
3E-5370
200-BK 2
102-8041 UU
7Y-5005 2 200-BK
RR P 616-BU
5I-8250 IDENT PART NO. LOC NOTE
D
200-BK B GROUND C 508-PU 616-BU 1 616-BU HARNESS AS.
509-WH A768-BU 200-BK 2 200-BK

1
4
6
2
7
8
CONN 4
10
3
5

9
B747-PU 200-BK A 106-0025 D-4

124-GN-14
B731-WH

B739-WH
L1

B730-OR

B740-OR

B790-OR
A757-GY

B734-GY
CONN 33

A768-BU

A756-BU

A758-BR

B786-BU

B789-BR
A755-PK

B956-PK

D760-YL
828-WH

410-WH
SPEAKER 7Y-5505(NOTE J) P

B955-YL

306-GN

320-OR

501-GN
830-OR

113-OR
105-BR

129-BU
147-PU

152-BU

500-BR
118-GY
326-PU C

308-YL

185-YL

103-YL

120-YL

615-YL
RR 105-9930 D-12
RR CAB B751-YL R D 7Y-8127
BOOM RAISE C-15
323-WH-14 D764-GN 1 PRESS SW A763-GY E 111-4712 E-10
311-WH
513-OR

495-GN
321-BR

506-PU
200-BK 2 A769-GY F
365-YL

121-YL 116-0244 E-10

102-8042 OPERATOR STATION 323-WH-14 G 5I-8217 E-1
365-YL H 5I-8215 E-6

L11
121-YL J

L12
7Y-3921 E-9
142-BU-14 L13 K 7Y-3868 F-6
506-PU RR L 102-7902 F-9
113-OR 322-GY HORN M 121-1055
7Y-3919 B-4
200-BK N 116-0243 E-1
P 7Y-3988 D-3
L18

L17 L17 L17 L17

109-OR-6 R 7Y-8106 C-2
S 7Y-5508 D-5
101-RD-6 T 7Y-8139 E-11
304-WH-8 U 7Y-8105 E-12
200-BK RR V 5I-8284 C-6 (NOTE C)

L12

L13
W

L11
200-BK 403-GN 616-BU 322-GY 105-9934 E-12 (NOTE G)
L10 HORN

113-OR
200-BK 321-BR 322-GY 322-GY X

323-WH-14
5I-8345 A-12

304-WH-8

142-BU-14
D764-GN
7Y-3920

A769-GY

B965-GY

A763-GY
109-OR-6
A771-PU

A762-PU

A768-BU

B747-PU
A761-PU
101-RD-6

B964-YL

B751-YL
495-GN

403-GN

405-GY
492-GY
321-BR

506-PU

326-PU

763-BU
200-BK 405-GY 200-BK 200-BK Y

491-PK
121-YL

788-YL
365-YL
111-4724 D-5 (NOTE B)
200-BK OR 24V+ 5V+ 491-PK 200-BK 200-BK 200-BK Z 7Y-8123 F-4 (NOTE B)
L18

BK GND GND 492-GY LL 5I-8375 F-7 (NOTE C)

PU SIG SIG ATCH FINE 495-GN MM 5I-8374 E-6
SWING SOL L14 (NOTE C)
CHASSIS 763-BU RR 105-9998 D-3
D 7I-0124 788-YL RR TT
ENG OIL (NOTE C) 121-1053 B-4 (NOTE G)
3 A761-PU 200-BK CHASSIS UU

791-PK
200-BK
PRESS SW ENG GOV LAMP 5I-8376 D-11 (NOTE J)
V RR PP

L18

L19

L20
200-BK 2 9X-4276 BU V A762-PU 607-PK 5I-8251 106-0027 F-8
405-GY 1 ACTR 1 D761-GN 1 D761-GN A771-PU SS
7Y-5571 106-0026 F-8
RR 2 200-BK 2 200-BK B965-GY AB 121-1025 B-5
D RR M ATCH (NOTE K)
403-GN 5 311-WH A763-GY 4 B964-YL AC
C 405-GY 405-GY 2 513-OR B751-YL 5 CONN 20 D764-GN
BOOM LAMP
5I-8250
AD
121-1026
121-1028
D-7
F-9
(NOTE K)
(NOTE K) C
200-BK 200-BK 4 200-BK A761-PU 3 YL
492-GY 492-GY 3 403-GN L18 L18 113-OR 1 R WIRE AS.
113-OR L22 L22 1 326-PU 200-BK 2 200-BK 200-BK 616-BU
113-OR L32 L32 VV
311-WH 311-WH 9 405-GY K908-PK 332-BU 200-BK 111-4711 B-7
L20 L20 L31 L31 L31 WW 111-4709 B-9
513-OR 513-OR 6 492-GY 327-PK 327-PK XX
A762-PU 788-YL 7 788-YL L19 332-BU K908-PK 111-4710 B-4
L32 L32
788-YL A762-PU 10 A762-PU K903-BR K903-BR
L19

L14 L14 L14 CABLE AS.

326-PU 8 113-OR COLOR ABBREVIATIONS
L32

L12 L12 L12 L15 AA

CONN 3 7Y-8131 A-2

L13
L15 L15 L15

L10
BB

L11
7Y-3946 A-2
L16 L16 L16 ABBREV COLOR

L16
CC 105-9940 A-3

304-WH-8

109-OR-6
101-RD-6
RR RELAY PANEL RELAY PANEL CONN 30 CONN 31 DD
D
D RR CONN 29 105-9947 A-3
RD RED

265-BK
109-OR-6 109-OR-6 CONN 21 EE

200-BK
235-BK

266-BK
ENGINE SPEED DIODE
CONN 22 7Y-8132 B-14
788-YL 1 HYD OIL LEVEL SW 11 200-BK FF

607-PK
SENSOR 111-4737 A-2 (NOTE A)
A762-PU 2 3E-7886 CONN 2 TRAVEL ALARM 14 321-BR 121-1022 (NOTE G)
WH WHITE GG 7Y-3946 A-2 (NOTE A)

B965-GY

A769-GY
A768-BU

B747-PU
BLOCK AS.

B964-YL

763-BU
ALTERNATOR (R TERM) 3 403-GN 308-YL 200-BK HH

200-BK

491-PK
AB RR 7Y-5499 RR RR RR 7Y-5507 A-3 (NOTE A)
ENGIN OIL SW 18 405-GY 308-YL 200-BK 200-BK RR RR RR RR
HYD OIL TEMP SENSOR (ANLG) 10 491-PK 306-GN START RELAY OR ORANGE

2
3
4
1

8
2

1
3
4
5
7
9
6

4
5
2
7
8
9
3
6
1

3
4
7
8
9
6
1
2

5
10

10

10
9X-8124

4
3
2
1
5
6
7
COOLANT SENSOR 23 492-GY 109-OR-6 112-PU-6
ATCH
DUAL HP & FUEL LEVEL SENSOR 22 495-GN 109-OR-8 MAIN RELAY WW M M
M YL YELLOW NOTE A: USE WITH COLD WEATHER
L14 VV VV XX TT XX M M M M M
SHUTOFF SOL TRAVEL SOLENOID 1 763-BU 3T-0376 109-OR-8 304-WH-8 TT TT
ENG SPEED SENSOR + 6 788-YL TT TT TT TT TT PK PINK NOTE B: USE WITH CAB RISER

323-WH-14
3E-6424

124-GN-14
L21

142-BU-14

D761-GN
(NOTE G)
K903-BR

A983-BU
K908-PK

D760-YL
(NOTE G)
786-GN

792-OR

320-OR

501-GN
306-GN

322-GY
113-OR
304-WH-8
332-BU

184-BU

506-PU

105-BR

129-BU
147-PU

152-BU

500-BR

616-BU
118-GY
327-PK

791-PK

235-BK
235-BK

200-BK

200-BK

607-PK
109-OR-6
109-OR-6

365-YL

121-YL

185-YL

103-YL

120-YL

615-YL
308-YL
101-RD-6
(NOTE K)
BK BLACK NOTE C: USE WITH MODEL X220,X221

200-BK-6
G/A SENSOR 21 A761-PU

200-BK
235-BK
235-BK
200-BK

200-BK
ENG SPEED SENSOR - 12 A762-PU
326-PU ENGINE AB SWING BRAKE SW 17 A771-PU
KEY SWITCH
GY GRAY NOTE F: USE 20A AT ATCH-REFUELING PUMP
SHUTDOWN SOL 327-PK 1 BK TRENCHING SOL. 8 B965-GY 101-RD-14 10A 105-BR
REFUELING PUMP NOTE G: USE WITH ATCH-REFUELING PUMP
3E-7985 200-BK 2 BK LEVEL FINISH SOL. 7 B964-YL DUAL HP
10A 168-GN-14
(NOTE G)
PU PURPLE

L29

L26
L28

L27

L25
BOOM RAISE PRESS SW 15 D764-GN 104-YL (NOTE F)
AB CHASSIS/CAB LAMP HORN NOTE H: USE WITH WIDE WIDTH CAB
200-BK-14 OPTION SW 1 9 791-PK 112-PU-14 10A 115-PK 101-RD-14 10A 114-GN BR BROWN
BOOM LAMP DOME LAMP BACK UP
301-BU-14 BK 1 K908-PK OPTION SENSOR 16 10A 149-PU 10A 103-YL 112-PU-14 15A 185-YL
142-BU-14

RADIO E/P CONT CIGAR LIGHTER L27 NOTE J: USE WITH AM/FM RADIO
BK 2 200-BK ENGINE OIL LEVEL SW 4 10A 120-YL 15A 184-BU 10A 129-BU
L32
COOLANT LEVEL SW 5 308-YL 10A 113-OR
MONITOR
112-PU-14 10A 121-YL
TRAVEL ALARM
112-PU-14 20A 124-GN-14
A/C /HEATER GN GREEN
B 327-PK
SWING POWER CHANGE SOLENOID
OPTION SOLENOID
13
2 332-BU
112-PU-14 10A
10A
142-BU-14
795-YL
SOLENOID
DUAL HP
10A
10A
118-GY
152-BU
WIPER/WASHER
ATCH WIPER/WASHER
10A
20A
147-PU
147-PU
HAMMER
FINE SWING BU BLUE
NOTE K: USE WITH DUAL HP B
HYD OIL TEMP SENSOR (PWM) 24 10A 15A UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
SENR5499-02

TRAVEL SW (RIGHT) 19 830-OR 121-YL L27 L27 SYMBOL DESCRIPTION

ATTACHMENT 20 B734-GY 113-OR
ATCH ENGINE L28 L28
L21

142-BU-14
ATCH STARTER STARTER PUMP CONTROL 792-OR 506-PU
ATCH

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
MOTOR CIRCUIT CONNECTED

112-PU-6
CREEPER SPEED CREEPER SPEED MOTOR 102-8010 KEY SW 13 308-YL 118-GY 118-GY 501-GN A983-BU 114-GN 320-OR
3T-8946 ACTION ALARM 27 410-WH
CONT SOL CONT SOL 6V-5227
(NOTE A) ACCELERATOR 2 37 A755-PK 118-GY 118-GY CIRCUIT NOT CONNECTED
7I-8190 7I-8190
B965-GY

A769-GY
A768-BU

B747-PU
B964-YL
142-BU
142-BU
142-BU

763-BU

ACCELERATOR 3 38 A756-BU 500-BR 118-GY 118-GY 506-PU 114-GN 322-GY

200-BK
491-PK

RR

RD-00
304-WH-8 304-WH-8 L19 HYD OIL TEMP ACCELERATOR 4 39 A757-GY 501-GN ELECTRICAL CONNECTION TO
SENSOR ACCELERATOR 5 29 A758-BR WIPER RELAY WASHER RELAY HORN RELAY HH GG
RR 7Y-5490 7Y-5490 7Y-5490 BK-00 BK-OO MACHINE STRUCTURE
101-RD-6 101-RD-6 4I-5394 EPR SOLENOID - 9 B730-OR L12
D AA RR INTERNAL ELECTRICAL CONNECTION
RD-00 RD-00 LEVEL FINISH EPR SOLENOID + 8 B731-WH
FF TO SURFACE OF COMPONENT
RD-00 RD-00 SOL 1 142-BU RR RR G/A + 6 B740-OR 323-WH-14
2 B964-YL G/A - 7 B739-WH WW (NOTE G) FF

(NOTE G)
MOTOR 7I-1246

200-BK
T° LOW IDOL SW 36 B786-BU 168-GN-14 NEG POS ATCH NEG POS CONNECTOR
TRVEL SW (LEFT) 34 828-WH 115-PK 791-PK (NOTE G) BATTERY
BACKUP SW3 28 A768-BU 149-PU 786-GN 168-GN-14 365-YL 3T-5760
2
1

2
1

H#

RD-00
200-BK-14 BACKUP SW2 20 B789-BR 607-PK B957-GN (NOTE G) (NOTE G) CIRCUIT GROUPING DESIGNATION
(NOTE A)
200-BK-6 RR BACKUP SW1 19 B790-OR 115-PK 615-YL (NOTE G) B957-GN
X X TRENCHING
D 1 142-BU RS485 + 30 B955-YL 168-GN-14 149-PU 616-BU 168-GN-14 (NOTE G)
24 Page

ATCH WIRE, CABLE, COMPONENT

SOL 2 B965-GY RS485 - 40 B956-PK CONN 9 (NOTE G) (NOTE G)
7I-1247 HARNESS CODE 1 12 3 ATCH ATCH REFUELING CC CC BB AA
B747-PU

B747-PU

BK-00 BK-00
200-BK

200-BK

HARNESS CODE 2 22 265-BK 4 CHASSIS/CAB LIGHT MAIN RELAY BOOM LAMP RELAY PUMP RELAY CIRCUIT CONNECTED
RELAY 3T-0376 7Y-5490 7Y-5490 HH
BK-00

HARNESS CODE 3 32 266-BK 1 7Y-5490 (NOTE G) (NOTE G)

L15 SPLICE
HARNESS CODE 4 33 2 147-PU 147-PU DISCONNECT
TRAVEL SPEED RR 10 RR D761-GN D761-GN SWITCH BATTERY
L29 NEG POS NEG POS BLADE, SPADE, RING OR SCREW
1 142-BU GND 2 235-BK 791-PK
EE

SOL 7N-0718 3T-5760 TERMINAL

2 763-BU +B (24V) 1 184-BU 147-PU D760-YL 104-YL 332-BU 184-BU 795-YL DD 7N-0719(NOTE A)
7I-1245 GND 5 235-BK 792-OR K903-BR
L16 ATCH L29
BOOM LAMP RELAY 24 786-GN DUAL HP RELAY 104-YL A983-BU 795-YL
A CHASSIS CHASISS LAMP RELAY
WIPER MOTOR RELAY
14
35
791-PK
792-OR
147-PU D761-GN 7Y-5490
(NOTE K)
104-YL 327-PK 786-GN
332-BU
795-YL K908-PK
ATCH
A
ENG/PUMP RR WASHER RELAY 25 A983-BU 327-PK DUAL HP RELAY
CONT SOL 1 A768-BU PWM OUT + 17 ATCH FINE 7Y-5490 (NOTE K)
5I-8368 2 A769-GY PWM OUT - 18 SWING RELAY
RS232C TxD 21 7Y-5490 118-GY
L26 L26 L26
RS232C RxD 31 (NOTE C) 501-GN
GLOW 23 615-YL 322-GY
L25 L25
OPTION RELAY 1
OPTION RELAY 2
15
16
D760-YL
500-BR
616-BU
607-PK
THIS SCHEMATIC IS FOR THE 330 EXCAVATOR
OPTION RELAY 3 26 K903-BR 120-YL 101-RD-14
X RR 3
L30 L30
101-RD-14 PART NUMBER: 7Y-3902, CHANGE: 08, VERSION: HE

BK-00
B747-PU 1 B747-PU 4 101-RD-6 101-RD-6
200-BK 2 200-BK 11 L30 101-RD-14 109-OR-6 TT
101-RD-14 200-BK-6
M Components are shown installed on a fully operable machine with the key and engine off..
CONN 6 RR ALT BREAKER RELAY PANEL
9S-0174
CHASSIS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

WIRE GROUP COLOR DESCRIPTIONS

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
ENGINE PUMP CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
WIPER WASHER CIRCUIT
RS-485 DATA LINK

OTHER COLOR DESCRIPTIONS

HIGHWAYS