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860E AC Hydraulic System Overview

Page 1 (01/08) Media # CTMDT9361 860E AC


860E AC Hydraulic System Features

Common tank and fluid for steering, hoist and


brake system
Externally mounted filters keeps system clean,
and easy to service
Piston pump for steering and braking
Gear-type pump for hoist and Wet disk cooling
Bladder type Accumulators all round

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Hydraulic Tank, Filling Procedure

Maintain Suction Strainers and


Hydraulic System inspect return Diffuser every
1000 operating hours
250 U.S. gal (947 L)
Page 3 (01/08) Media # CTMDT9361 860E AC
Hydraulic Pumps
Hoist & Cooling Pump
Gear-type with output of
270 gpm (1022 liters/min)
at 1900 rpm .
2500 psi (17.2 mPa)

Steering and Brake Pump


Piston-type with output of
66 gpm (246 liters/min) at
1900 rpm and 3050 psi
(21.2 mPa)

Always Bleed air from Pump Suction Lines after replacement of Pump or Hoses

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Hi- pressure filters

1 Three In-Line filters


2 Pall 6 micron Elements
3 Coreless design
4 By-pass valves
5 By-Pass indicators

Prone to By-Pass with cold ( thick ) Oil

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Steering

Accumulator-assisted twin cylinders provide constant rate


power steering and automatic emergency backup

Six-point Articulation Linkage

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Steering Components

1. Bleed Down Manifold


2 2. Steering Accumulators
3. Flow Amplifier
1
4. Steering Filter

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Steering Accumulator, bladder style

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Orbitrol Valve

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Flow Amplifier valve

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Hoist Control valve and Over Center valve

Hoist group module


Hoist Pump
Hoist Valve
Over center valve
counter balance valve

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Hoist

3-stage, dual-acting outboard


mounted cylinders
24 second hoist time

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Hoist Control
Auto grease system (Lincoln)

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860E Electric Drive Truck

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End of Hydraulic Overview

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