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Puma TT 2100 1300syy
Puma TT 2100 1300syy
Puma TT 2100 1300syy
PUMA TT1300SY/SYY
High productivity 5, 6, 8, 10inch
2spindle 2turret with Y axis
Turning center
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
PUMA TT2100SYY
PUMA TT1300SY/SYY
PUMA TT2100SYY, TT1300SY/SYY are 42~81mm (5 to 10inch) bar capacity high productivity horizontal turning
center equipped with twin opposed spindles and upper / lower turrets with Y-axis. The left and right spindles can
process work pieces independently to achieve excellent productivity. The work pieces processed by the left and right
spindles are discharged via an automatic system. The PUMA TT Series has become one of DOOSAN’s bestselling
PUMA TT2100SYY products and is favored by customers all around the world.
PUMA TT1300SY/SYY
Contents
02 Product Overview
Basic Information
04 Basic Structure
08 Line-up / Processing
Detailed Information
11 Standard / Optional
Specifications
14 Applications
16 Capacity Diagram
24 Machine / NC Unit Specifications
Sample
Productivity doubled with the adoption of Various size from 42mm~81mm for Equipped with an advanced
upper and lower turret wih Y axis and left and Bar capacity. finished-part automatic unloader system for
right spindle. both spindles!
5, 6, 8, 10inch chuck size and 42~81mm
The left and right spindles and the upper and bar capacity offer various range to choice The left and right spindles are equipped
lower turrets operate independently to double the automation machine for customer. with independent upgraded part catcher and
the machine’s productivity. unloader systems provide a fully automated
Lower Y axis increased the productivity 20% manufacturing system.
more than having only upper Y-axis Especially parts unloader system enhanced
33% higher productivity than previous model.
02 / 03
Product overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
One machine,
Two Processes Two opposing spindles and upper and lower turrets
installed on one machine
With the adoption of two opposing spindles and upper / lower turrets, the Puma
TT Series can cut both first and second operations simultaneously. Furthermore,
the axis travel system, which is designed with high rigidity roller guide ways
and fast federate of 40m/min, provides a high level of thermal stability.
Y2 aixs
Z2 aixs
Travel distance Z1, Z2 axes mm (inch) Z1 : 700 (27.6) / Z2: 700 (27.6) Z1 : 530 (20.9) / Z2: 530(20.9)
Y axis mm (inch) 100 (±50) (3.9 (±2.0)) 80(±40) (3.1(±1.6))
A axis mm (inch) 730 (28.7) 540 (21.3)
X1, X2 axes m/min (ipm) 30 (1181.1)
04 / 05
Product Overview
Spindle High rigid low vibration belt spindle design applied taper roller and 2 angular bearing enhance
the reliability for spindle. Best torque and power give us the best experience with high
Basic Information performance of cutting.
Basic Structure
Line-up /
Processing
Max spindle speed Max spindle power and torque for left spindle
Detailed
Information
6000 r/min 11/7.5 kW 15/11 kW
PUMA TT2100SYY (14.8/7.4 Hp) (20.1/10.1 Hp)
223 N.m
(164.6 ft-lbs)
244 N.m
(180.1 ft-lbs)
Left spindle
Right spindle
C axis Accuracy
The positioning and repeatability accuracy of the C axis has been enhanced by high level of
C-axis detecting sensor and applying advanced skill of DOOSAN MACHINE TOOLS.
C-axis C-axis
Z-axis
X-axis
PUMA TT2100SYY
PUMA TT1300SY/SYY
Turret Turret with increased speed and rigidity
The upper and lower turrets double machine productivity by allowing independent, simultaneous operation.
24 index position
10%
Higher indexing speed
Improved accuracy
The milling turret including rotary tools features a BMT design standard for higher rigidity. In addition, the minimization of thermal
error due to oil and air lubrication of the rotary tools delivers the best milling, drilling and tapping performance in its class.
06 / 07
Product overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
Diverse Line-up
Large capability
Rotary tools can be selected for milling, tapping and drilling,
while Y axis can be used for cutting slanting or curved surfaces.
A process-intensive turning center capable of conducting multiple processes,
further widening the choices of machining processes.
PUMA TT2100SYY
PUMA TT1300SY/SYY
Variation, processing PUMA TT1300 / 2100SYY Max turning Capa.
ㅡ PATH1 PATH2
Y-axis Milling
Wide variety of multi axis milling cycles can be achieved using the Y axis.
Y1/Y2-axis stroke
Y axis Y axis
PUMA TT2100SYY Groove finish
80 (±40) mm X axis
Milling in
an eccentric
Y & X axes
circular
(3.1 (±1.6) inch) position interpolation
Cutting Concept Long shaft machining concept by synchronising the rotation of both spindles
PUMA TT Series turning centers can double the user’s productivity by holding long workpieces securely with
synchronized control of the left and right spindles and simultaneous cutting with the upper and lower turrets.
Multi tasking with Right
/Left spindle and Upper
/Lower turret optimizes
productivity.
Turning at the same position is carried out with the upper Different cutting processes can be carried out on a single
and lower turrets simultaneously. work piece with the upper and lower turrets simultaneously.
08 / 09
Product Overview
Complex machining with left and right hand spindles, upper and lower turrets
Basic Information
Left spindle Right spindle
Basic Structure
Line-up / Upper / Upper /
Processing Lower turret Lower turret
simultaneously simultaneously
machining with machining with
left spindle right spindle
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Internal slotting
operation
Customer Support
Service
PUMA TT2100SYY
PUMA TT1300SY/SYY
Standard / Optional
Specifications Standard Optional X N/A
PUMA PUMA
PUMA PUMA
Various options are NO Description Features
TT2100SYY TT2100SYYB
TT1300SY/
SYY
TT1300SYB/
SYYB
available to satisfy 1 Chuck (Left) 130 mm (5 inch) X X X
10 / 11
Product Overview
Peripheral equipments
Basic Information
Chip Conveyor (right side)
Basic Structure
Line-up / The chip conveyor boasts excellent chip disposal performance, a stable design, and superior operation and maintenance
Processing convenience. Users can select the optimal type for specific requirements to improve the efficiency of their work space.
Name Hinged belt Magnetic scrapper Drum filter (single type) Drum filter (double type)
Steel, cast,
Detailed Application Steel Cast steel, iron Cast
nonferrous metals
Information
- General use - Easy-to-understand manual - Suitable for sludge - Suitable for long and short chips
Options Features - Suitable for steel works - Chips are scraped up - Suitable for nonferrous metals - Cooling water filtering function
producing 30 mm chips or longer and discharged
Applications
Capacity Diagram
Specifications
Shape
Customer Support
Service
Coolant chiller
Coolant tank
Optional devices
PUMA TT2100SYY
PUMA TT1300SY/SYY
Left Spindle Parts Catcher Right Spindle Parts Unloader and Work Ejector
Single operation part produced on the left spindle, or bar remnant can Work processed by the right spindle is delivered to the parts unloader
be ejected into the bucket. by the work ejector and then discharged to the parts conveyor.
Parts Conveyor
Finished workpieces are transferred to the indexable output belt conveyor which discharges them to a receiving container.
ø65 mm ø51 mm
(2.6 inch) (2.0 inch)
Max. work length Max. work length
150 mm 100 mm
(5.9 inch) (3.9 inch)
Max. work weight Max. work weight
3kg
(6.6 lb)
1.6kg
(3.5 lb)
12 / 13
Product Overview
DOOSAN FANUC i User-friendly OP Panel
The operation panel of new design enhances operating convenience by common buttons and
Basic Information layout, and uses qwerty type keyboard for easy and fast operation.
Basic Structure FANUC CNC optimized
Line-up /
Processing
for DOOSANʼs machine
tools maximizes usersʼ
productivity. 15 inches
Detailed Display
Information
Options
Applications
Capacity Diagram
• USB & PCMCIA card (standard)
Specifications
• QWERTY keyboard (standard)
• Buttons can be easily added for
Customer Support additional options
Service
• Operation panel newly designed for
greater user convenience
Productivity Improvement
non-cutting time has been reduced by speeding up individual machine element operating
speeds and increasing acceleration / deceleration characteristics.
10% ut
tin
g Cu
t
further reducing non-cutting time.
g
No
reduce
Cu
ing
n-c
ut
tt
No M code FIN
Upper turret
Right
Left spindle spindle
Lower turret
PUMA TT2100SYY
PUMA TT1300SY/SYY
EZ-Guide i
Using the DOOSAN EZ-Guide i, users can create a cutting program for any desired shape, including patterns,
by entering figures only.
Example programming
Cutting shape
14 / 15
Product Overview
Spindle Power-Torque Diagram
Output : kW (Hp)
Output : kW (Hp)
100
10 (13.4) 100 10
Detailed
50 5
Information 50 5
Options
Applications
Capacity Diagram 10 1 10 1
500 1071 3214 5000 500 861 3500
Specifications 4286 3444
Spindle speed : r/min Spindle speed : r/min
Output : kW (Hp)
47 (34.7) S1 Cont. 5
6.2 (8.3)
50 5
10 1 50 1
500 1000
1125 3376 6000 1234 3701 6000
4934
Spindle speed : r/min Spindle speed : r/min
Rotary tool
Output : kW (Hp)
Cont. 1.1 (1.5) Cont. 1.1 (1.5) Cont. 1.1 (1.5) Cont. 1.1 (1.5)
10 10 1.0 10 1.0 10 1.0 1.0
Cont. Cont. Cont. Cont.0.9 (1.2) 0.9 (1.2)
7 (5.2) 7 (5.2) 7 (5.2) 7 (5.2)
PUMA TT2100SYY
100 10
5min
50 (36.9) 5min 7.5 (10.1)
47.7 (35.2) 5 (6.7)
Torque : N.m (ft-lbs)
Output : kW (Hp)
2.9 (2.1)
1
100 850 1500 5000
Spindle speed : r/min
PUMA TT2100SYY
PUMA TT1300SY/SYY
External Dimensions
PUMA TT2100SYY
Unit : mm (inch)
Top View
SPINDLE CENTER
410 (16.1)
2250 (88.6)
1200 (47.2)
1000 (39.4)
(380L)
(32.0L)
750 (29.5)
55.4 (2.2) 3880 (152.8) (32) (1.3)
(TT2100SYYB) 4675 (184.1)
900 (35.4) 4912 (193.4)
(MAINTENANCE SPACE)
SPINDLE CENTER
Front View
PARTS CATCHER BOX 2353.5 (92.7) 1049 (41.3) 2122 (83.5)
(SPACE FOR DISCHARGING
COOLANT TANK & CHIP CONVEYOR)
CHIP BUCKET
2657 (104.6)
2530 (99.6)
2334.6 (91.9)
(16.1)
410
1200 (47.2)
(380L)
1000 (32.0)
(32.0L)
Top View
Detailed
Information AUTO DOOR AIR CONDITIONER
410 (16.1)
2070 (81.5)
1160 (45.7)
(380L)
1000 (39.4)
(15.0L)
750 (29.5)
78 (3.1) 3405 (134.1) (27) (1.1)
(TT1300SYYB) 4292 (169.0)
900 (35.4) 4527 (178.2)
(MAINTENANCE SPACE)
Front View
SPINDLE CENTER
PARTS CATCHER BOX 2293.5 (90.3) 1240 (48.8) 2110 (83.1)
(SPACE FOR DISCHARGING
COOLANT TANK & CHIP CONVEYOR)
CHIP BUCKET
2477 (97.5)
2379 (93.7)
2183.6 (86.0)
(16.1)
410
1160 (45.7)
1036 (40.8)
(380L)
(15.0L)
PUMA TT2100SYY
PUMA TT1300SY/SYY
* Some peripheral equipment can be placed in other places
Tooling System
PUMA TT2100SYY
Unit : mm (inch)
SINGLE OD TOOL
OD TOOL( 20)
TURNING HOLDER
TOOL
(1)
DOUBLE OD TOOL
HOLDER
(BOTH SIDE)
(2)
DOUBLE OD TOOL
HOLDER
(2)
FACE TOOL
HOLDER
(1)
(2)
ID HOLDER (7)
BORING BAR SLEEVES
ø10 - H32 ø12 - H32
ø16 - H32 ø20 - H32 BORING BAR
SINGLE ID TOOL ø25 - H32
HOLDER
(2) (2)
UPPER TURRET
BMT 55P
HOLDER COVER U-DRILL SLEEVES
ø20 - H32 U-DRILL
FOR U-DRILL ø25 - H32
OD/ID HOLDER
OD TOOL ( 20)
(2)
ROTARY TOOL (1)
COLLET (ER25)
STRAIGHT MILLING COLLET CHUCK (ø3 ~ø16)
HEAD FOR SIDE CUTTING
(2) (1)
PLUG (1)
18 / 19
Product Overview
Tooling System
(5)
Detailed
SINGLE OD TOOL
OD TOOL( 20)
Information HOLDER
Options (1)
Applications
Capacity Diagram DOUBLE OD TOOL
HOLDER
Specifications (BOTH SIDE)
OD HOLDER (2)
(2)
FACE TOOL
HOLDER
(1)
ID HOLDER (7)
DRILL SOCKET
MT NO.1 DRILL
UPPER TURRET MT NO.2
BMT 45P SINGLE ID TOOL
HOLDER
(2) (2)
DOUBLE ID TOOL
HOLDER (2)
(2)
ROTARY TOOL (1)
COLLET (ER20)
STRAIGHT MILLING COLLET CHUCK (ø2 ~ø13)
HEAD FOR SIDE CUTTING
(2) (1)
PLUG (1)
PUMA TT2100SYY
PUMA TT1300SY/SYY
Tool Interference Diagram
PUMA TT2100SYY
Unit : mm (inch)
)
ø1
3.7
(2.2) (2.7)
)
68
100 (3.9)
)
(1. 0
5(
4.3
2)
.9
(2. 3 3
(ø1.0) ) (3
ø9
00
57
1
9)
ø11 7
ø
(ø4.3 0 30 2)
Ma
)
1.
x.
73 9) (
165 (6.5)
16
.
(2
)
10 65 (2 68 )
ø23
(0.
9.3
0 ( .6 ) .7
6)
5 (ø
ø .5
5(
(ø7 195 3.9 ) 6 57 ) (2
5(
ø9.
) 2
ø23
.7) 16 (2.
3)
)
(6.5
165
291 (11.5)
291 (11.5)
) ø17
(3.3 (ø6. 5
348 (13.7)
383 (15.1)
85 9)
60 )
(2.
4
)
6.5
(ø
65
(0.8
ø1
(1.6) (2.0)
(2.0)
41 50
6 (0.2) 50
)
141(5.6) 24 (0.9)
165 (6.5) 103 165 (6.5)
(4.1) (X1-axis Travel) 30 73
24(0.9) 141 (5.6) (1.2) (2.9)
165 (6.5) 103 (4.1) 165 (6.5)
(X2-axis Travel)
Upper turret Lower turret
PUMA TT1300SY/SYY
Unit : mm (inch)
ø8
50 50
8( (ø3 . .9) )
ø25(Boring Bar Dia.) .8) (ø3 (ø3 (0.8
75 (3.0)
ø3
(ø1.0) .5) ø98
ø88 30 2)
(ø3.5 .
) (1
Ma
65 6)
150 (5.9)
x.ø
.
(2
8.3)
13
50 )
ø21
ø1 75
(3. 9)
2 (ø
70 0
(ø0
5. 50 ) (2.
2 (ø
(ø6 0) (
ø21
.5)
.7) 50 . 0
8.3
1 (2
)
)
(5.9
150
251 (9.9)
251 (9.9)
)
(2.6
325 (12.8)
65
(ø5 146
367 (14.4)
.7)
ø
40 )
)
(1.
(ø7.8
ø198
6
(0.8
(1.3) (1.6)
(3.0) (1.6)
34 40
40
)
76
20 / 21
Product Overview
Working Range Diagram
980 (38.6) (Distance between spindle nose) 980 (38.6) (Distance between spindle nose)
Detailed 75 700 (27.6) (Z1-axis stroke) 205 (8.1) 75 700 (27.6) (Z1-axis stroke) 130 75
(3.0) (3.0) (5.1) (3.0)
Information 8inch Chuck
(PUMA TT2100SYY) 103 39 8inch Chuck 103 39
Options (4.1)(1.5) (4.1)(1.5)
165(X1-axis stroke)
Applications
165(X1-axis stroke)
165 (6.5) (X2-axis stroke)
Capacity Diagram
Specifications
141(5.6) 24 (0.9)
141(5.6) 24 (0.9)
24 (0.9) 141(5.6)
(5.6)
ø210 (8.3)
ø210 (8.3)
24 (0.9)
Customer Support
Service
980 (38.6) (Distance between spindle nose) 980 (38.6) (Distance between spindle nose)
80 700 (27.6) (Z1-axis stroke) 80 120 60 700 (27.6) (Z1-axis stroke) 160 60 (2.4)
(3.1) (3.1) (4.7) (2.4) (6.3)
141(5.6) 24 (0.9)
(6.3)
21
Spindle Center
100 (3.9) (Y1-axis travel)
(5.5) (5.5)
50 (2.0) 50 (2.0)
Max. 68 (2.7)
115 22 (0.9)
(4.5) 22 115 (4.5)
165 (6.5) (X2-axis stroke)
(ø0.6)
ø210 (8.3)
215 (8.5)
100 (3.9) (Y1-axis travel)
750 (29.5)(Distance between spindle nose) 750 (29.5)(Distance between spindle nose)
47 530 (20.9) (Z1-axis stroke) 173 47 530 (20.9) (Z1-axis stroke) 173
(1.9) (6.8) (1.9) (6.8)
5inch Chuck 5inch Chuck
(PUMA TT1300SYY) 91 26 (PUMA TT1300SYY 5inch Chuck 91 26
(3.6)(1.0) /SYYB) (3.6)(1.0)
40 (1.6) 95 (3.7)
95 (3.7) 40 (1.6)
95 (3.7) 40 (1.6)
øA (3.7)
(ø5.3)
ø135
(ø5.3)
ø135
5inch Chuck 91 26 91 26
5inch Chuck
(3.6) (1.0) (3.6) (1.0)
135 (5.3) (X1-axis stroke)
(5.1)
ø135 (ø5.3)
ø135 (ø5.3)
15 (0.6)
(5.1)
6inch Chuck 91 32.5 540 (21.3) 6inch Chuck 91 32.5 540 (21.3)
(3.6) (1.3) (A-axis travel) (3.6) (1.3) (A-axis travel)
161 (6.3) 530 (20.9) 59 (2.3) 177 (7.0) 530 (20.9) 43 (1.7)
(Z2-axis stroke) (Z2-axis stroke)
40 (1.6)40 (1.6)
(4.5) (4.2)
5inch Chuck 91 26
(3.6) (1.0)
10 (0.4) 135 (5.3) (X1-axis stroke)
95 (3.7) 9 (0.4)
9 (0.4) 95 (3.7)
50 (2.0)
Upper turret 135 (5.3) (X1-axis Travel) 135 (5.3) (X2-axis Travel) Lower turret
Max.49 (1.9)
(ø0.5)
Max. ø13
10 (0.4)
175 (6.9)
5 (0.2) 130 (5.1)
130 (5.1) 5 (0.2)
40 (1.6) 40 (1.6)
40 (1.6)40 (1.6)
22 / 23
Product Overview
Machine Specifications
Unit : mm (inch)
N·m
Max. Spindle torque 223 (164.6) 93 (68.6)
(ft-lbs)
Spindle nose ASA A2 #6 A2 #5
Spindle bearing
mm (inch) 110 (4.3) 80 (3.1)
diameter (Front)
Spindle through hole mm (inch) 76 (3.0) 53 (2.1)
Min. spindle Indexing
deg 0.001 0.001
angle(C-axis)
Turret No. of tool stations
ea 24 +24 position 24 +24 position
(Upper+Lower)
Holder mount type - BMT55P BMT45P
OD tool size mm (inch) 20 x 20 (0.8 x 0.8) 20 x 20 (0.8 x 0.8)
Max. boring bar size
mm (inch) Ø32 (Ø1.3) Ø25 (Ø1.0)
(Main/Sub)
Turret Indexing time
s 0.12 0.12
(1 station swivel)
Max. Rotary tool speed r/min 5000 6000
Max. Rotary tool speed 7.5 / 1.1 (10.1 / 1.5) 3.7 / 1.1 (5.0 / 1.5)
kW (Hp)
power (S2 5min / Cont) (S3 25% / Cont)
Max. Rotary tool speed N·m
47.7 (35.2) 17.5 (12.9)
torque (ft-lbs)
Power Electric power
kVA 75.21 36.54
source supply(rated capacity)
Machine Length mm (inch) 3880 (152.8) 3405 (134.1)
Dimensions
Width mm (inch) 2360 (92.9) 2300 (90.6)
Height mm (inch) 2250 (88.6) 2070 (81.5)
Weight kg (lb) 10000 (22045.9) 80000 (176367.2)
PUMA TT2100SYY
CNC NC system DOOSAN FANUC i DOOSAN FANUC i
PUMA TT1300SY/SYY
NC Unit Specifications
Standard Optional X Not applicable
DOOSAN Fanuc i
NO Division Item Spec.
DOOSAN Controlled Synchronous/
SY/SYY
FANUC i 1
axis Composite control (C1 & C2 Synchro Control)
2 Torque control Included in axis control by PMC
Increment system A,B 0.001 mm, 0.001 deg,
3
0.0001 inch
4 Inch/metric conversion
5 Stored limit check before move
6 Chamfering on/off
7 Unexpected disturbance torque detection function
8 Position switch
9 Operation DNC operation Included in RS232C interface.
10 DNC operation with memory card
11 Tool retract and recover
12 Wrong operation prevention
13 Manual handle feed 1-unit 1 unit
14 Handle interruption
15 Manual handle retrace
16 Interpolation Nano interpolation
17 functions Linear interpolation
18 Cylindrical interpolation
19 Helical interpolation
21 Multi threading
22 Thread cutting retract
23 Variable lead thread cutting
24 Circular thread cutting
25 Polygon machining with two spindles
26 High-speed skip Input signal is 8 points.
27 2nd reference position return G30
28 3rd/4th reference position return
24 / 25
Product Overview
Responding to Customers
Basic Information
Basic Structure
Anytime, Anywhere
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
AMERICA EUROPE
4 164 51 198 3 Technical Center: Sales Support, Service Support, Parts Support
PUMA TT2100SYY
PUMA TT1300SY/SYY
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere
Doosan machine tools provides a system-based professional support service before
and after the machine tool sale by responding quickly and efficiently to customers’ demands.
By supplying spare parts, product training, field service and technical support, we can provide top class support to
our customers around the world.
Customer
Support Service
Supplying
Parts
CHINA (Shanghai)
- Supplying a wide range of original
CHINA (Yantai) Doosan spare parts
- Parts repair service
Field
Head Office
Services
Changwon Factory
- On site service
- Machine installation and testing
- Scheduled preventive maintenance
- Machine repair
INDIA
Technical
Support
Training
26 / 27
Major Specifications
25 / 18.5 / 15 22 / 18.5
Max. Spindle power kW (Hp) (44.9 / 24.8 / 20.1) (44.9 / 24.8)
(S3 25% / S3 60% /Cont.) (S3 60% / Cont.)
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Tel +1-973-618-2500 Bangalore-560064
Fax +1-973-618-2501 Tel + 91-80-2205-6900
E-mail india@doosanmt.com
Fire Safety There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying
Precautions the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.
ver. EN 190408 SU