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Lean Practitioner Exam 171215 - Dawn Hudgins
Lean Practitioner Exam 171215 - Dawn Hudgins
2. Many lean operation methods used today were derived from which Japanese car makers approach to
manufacturing
a) Hyundai
b) Ford
c) Toyota
d) Honda
4. Workers who perform several parts of a process and operate a variety of machines are
e) Cross-trained
f) Team-based
g) Problem-solvers
h) Cooperating
6. TAKT time is computed using the equation (net time available per day divided by)
a) Work in Process
b) Daily Demand
c) Break Time
d) Number of Shifts
10. Which Toyota approach is about safeguard built into a process to reduce the possibility of error
a) Heijunka
b) Poka-yoke
c) Jidoka
d) Kaizen
12. Which of the five S's is used to decide which items are needed to accomplish work
a) Standardize
b) Self-discipline
c) Sort
d) Straighten
15. I. Value stream mapping examines the flows of materials and information.
II. Unfortunately, it doesn't help identify waste and opportunities for improvement.
Lean Practitioner Quiz – Dawn Hudgins 12/21/15
a) I is True and II is True
b) I is True and II is False
c) I is False and II is True
d) I is False and II is False
19. In lean systems, if a defective product if found, which of the following is generally NOT done?
a) The production line is stopped
b) The defective unit is passed on to the next workstation
c) The defective unit is returned to the worker responsible for creating the defect
d) The production line is made aware of the problem without stopping the line
20. Which of the following illustrates an activity that does not add value?
a) Training employees
b) Ordering parts from a supplier
c) Accumulating parts in front of the next work center
d) Delivering the product to the customer
21. Employee empowered companies have committed to all but one of the following
a) Investment in people
b) Use of information technology to support decision making
c) Link compensation to short term performance
d) Develop training programs for employees
27. Which of the following sources provide the clearest voice of customer?
a) Customer Complaints
b) Customer Focus Groups
c) Sales Representative Interviews
d) Sales Trend
29. An automated process is assumed to be running in two shifts of 8 hrs each with operator’s scheduled
breaks for 1 hr. per shift. The demand per day is 1440 pieces. Calculate the TAKT Time.
TAKT Time = 40
Lean Practitioner Quiz – Dawn Hudgins 12/21/15
30. The tool to convert VOC (Voice of Customer) in Technical Specification is
a) Standard Work
b) Kanban
c) QFD
d) Defect Metrics
31. A process has total inventory (RM+WIP+FG) of 2000 pcs with average demand per day as 200 pcs. The
total cycle time for the process is 240 seconds. Calculate Process Cycle Efficiency.
PCE = 0.028%
32. Calculate Re-order point (ROP) for the following, Annual Demand = 3600, Lead Time = 15 Days
(Assume 300 working days per annum)
a) 225
b) 375
c) 180
d) 1800
34. Calculate Total Inventory Cost and EOQ for the following: Demand per annum = 36000 Unit, Cost per
Unit is $20, Holding cost is 30% of the item cost, The ordering cost per order is $240 and Order Size is
900.
Total Annual Inventory Cost = $3,660
EOQ = 537
42. Which of the following techniques uses outlines of tools or other items to indicate where they belong
on storage boards
a) Kanban
b) Standard Work
c) Andon
d) 5S
51. Customer is an entity who is willing to pay for the …………………of the product
a) Muri, Muda and Mura
b) Form, Function and Fitness
c) 7 Wastes associated with the processes
d) Administration and Quality activities
55. A supply chain is made up of a series of processes that involve an input, a ……... and an output.
a) Shipment
b) Supplier
c) Customer
d) Transformation
61. Inventory carried for the purpose of providing flexibility to each decision-making unit to manage its
operations independently is known as
a) Decoupling inventory
b) Safety Stock
c) Pipeline Inventory
d) Cycle Inventory
65. Calculate cycle stock for an Avg Monthly Demand of 1020 (30 days), Lead Time = 7 days
a) 7140
b) 238
c) 106
d) 216
66. Calculate Average Inventory value for an Opening Stock value of $70,000 and Closing Stock of $50,000
a) $70,000
b) $60,000
c) $50,000
d) $120,000
67. Which of the following relationships hold TRUE for the safety stock?
a) The greater the risk of running out of stock, the smaller the safety of stock
b) The larger the opportunity cost of the funds invested in inventory, the larger the safety stock
c) The greater the uncertainty associated with forecasted demand, the smaller the safety stock
d) The higher the profit margin per unit, the higher the safety stock necessary
83. Product A is made from components B and C. Component B is made from parts D and E. Which items
should be forecast
a) Only A
b) A, B, and C
c) D and E
d) B, C, D, and E
84. Which of the following are primary activities of manufacturing planning and control
a) Inventory Management and Cost Information
b) Sales Support and Cost Information
c) Production Planning and Inventory Management
d) Sales Support, Implementation and Control
85. Which of the following parameters is considered while finalizing the product family for VSM
a) Sequence
b) Equipment
c) Time
d) Customer Type
86. If average demand for a given product is 24 pieces per day and 264 pieces of inventory is lying in WIP,
48 pieces in RM inventory and 72 pieces in FG. How many days of total inventory are carried.
a) 10 Days
b) 2 Days
c) 19 Days
d) 17 Days
90. Change Management Practices should support which of the following types of Improvements
a) Operational Only
b) Financial Only
c) Both Operational & Financial
d) A Realignment of Authority
91. Which of the following is most likely to be a source of common cause of the variation
a) New employees in the department
b) A revised requisition form
c) A computer upgrade
d) The ambient temperature in the facility
92. Scheduling the bottleneck alone is an indication of Pull in the system (True / False)
93. One Piece Flow will help minimizing WIP in the progress (True / False)
94. Supermarket is created where it is difficult to create a perfect pull (True / False)
95. Control chart application will indicate the capability of the process (True / False)
99. Cutting the crusts off your kids sandwiches when they are fine eating the crusts
Inventory Waste