10:03-13

Issue 1 en

Use of roller brake tester for drum

brakes

Report

ã Scania CV AB 2002, Sweden

1 713 488
Contents

Contents
Brake testing with roller brake
tester category C .................................................................................. 3

Brake testing with roller brake

tester category C with trailer .................................................................................. 5

Brake force and Pc pressure chart .................................................................................. 7

Retardation and Pm pressure

chart .................................................................................. 8

2 ã Scania CV AB 2002, Sweden 10:03-13

 Report

Brake testing with roller brake tester category C

Original for copying

Date: ..............................................................................

Customer information: .................................................................................................................

.......................................................................................................................................................

.......................................................................................................................................................

Vehicle type/manufacturer: .........................................................................................................

Total weight, kg: ..........................................................................................................................

Registration number: ...................................................................................................................

Chassis number: ............................................................................................................................

Fitted equipment: Brake chamber Brake slack Type of lining Tyres

adjuster length

Axle 1 ...................... " .................. mm ........................ ........................

Axle 2 ...................... " .................. mm ........................ ........................

Axle 3 ...................... " .................. mm ........................ ........................

Axle 4 ...................... " .................. mm ........................ ........................

Load-sensing valve: Yes No

Setting at time of test: Open Reduced

Notes: ...........................................................................................................................................

.......................................................................................................................................................

.......................................................................................................................................................

Tested by: ....................................................................

10:03-13 ã Scania CV AB 2002, Sweden 3

4
Report

Roller brake tester check

Tractor
Axle 1 Axle 2 Axle 3 Axle 4 Ret. Pm
Pc Fl Fr Pc Fl Fr Pc Fl Fr Pc Fl Fr truck
bar daN daN bar daN daN bar daN daN bar daN daN m/s2 bar
0,0
0,53
1,0
1,5
2,0
2,5
3,0
4,0
4,5
5,0
Max.

ã Scania CV AB 2002, Sweden

raising

Start pressure Temperature Load-sensing valve, mechanical suspension

Pc Pm Total weight of truck = ....................... kg Adjuster position Unloaded Intermediate Loaded

Axle Axle LH RH position position position
LH RH LH RH The retardation is the sum of all the braking Setting pressure 6 bar 6 bar 6 bar
1 1 forces divided with the total weight. Pressure reading
2 2 (F1l+F1r+......+F4r) x10 Load-sensing valve, air suspension
3 3 -------------------------------- = Retardation Setting pressure Start pressure
4 4 Total weight kg 4x2 1.0 bar
6x2 0.5 bar
Pressure reading 1.7-1.8 bar

10:03-13
 Report

Brake testing with roller brake tester category C with trailer

Original for copying

Date: ..............................................................................
Customer information: .................................................................................................................
.......................................................................................................................................................
.......................................................................................................................................................

Truck
Vehicle type/manufacturer: .........................................................................................................
Total weight, kg: ..........................................................................................................................
Registration number: ...................................................................................................................
Chassis number: ............................................................................................................................

Fitted equipment: Brake chamber Brake slack Type of lining Tyres

adjuster length
Axle 1 ...................... " .................. mm ........................ ........................
Axle 2 ...................... " .................. mm ........................ ........................
Axle 3 ...................... " .................. mm ........................ ........................
Axle 4 ...................... " .................. mm ........................ ........................
Load-sensing valve: Yes No
Setting at time of test: Open Reduced

Trailer
Vehicle type/manufacturer: .........................................
Total weight, kg: ..........................................................
Registration number: ...................................................
Chassis number: ............................................................
Type of brakes (trailer): ...............................................
Fitted equipment: Brake chamber Brake slack Type of lining Tyres
adjuster length
Axle 1 ...................... " .................. mm ........................ ........................
Axle 2 ...................... " .................. mm ........................ ........................
Axle 3 ...................... " .................. mm ........................ ........................
Axle 4 ...................... " .................. mm ........................ ........................
Load-sensing valve: Yes No
Setting at time of test: Open Reduced

Notes: ...........................................................................................................................................
.......................................................................................................................................................
.......................................................................................................................................................
Tested by: ....................................................................

10:03-13 ã Scania CV AB 2002, Sweden 5

6
Report

Roller brake tester check

Tractor Trailer
Axle 1 Axle 2 Axle 3 Axle 4 Ret. Ret. Axle 1 Axle 2 Axle 3 Axle 4
Pc Fl Fr Pc Fl Fr Pc Fl Fr Pc Fl Fr truck Pm Trailer Pc Fl Fr Pc Fl Fr Pc Fl Fr Pc Fl Fr
bar daN daN bar daN daN bar daN daN bar daN daN m/s2 bar m/s2 bar daN daN bar daN daN bar daN daN bar daN daN
0,0
0,53
1,0
1,5
2,0
2,5
3,0
4,0
4,5
5,0
Max.
raising

Start pressure Temperature Load-sensing valve, mechanical suspension

Truck Pc Pm Total weight of truck = ........................................ kg Adjuster position Unloaded Intermediate Loaded

ã Scania CV AB 2002, Sweden

Axle
position position position
Axle LH RH LH RH LH RH Total weight of trailer = ...................................... kg Setting pressure 6 bar 6 bar 6 bar
1 1 Pressure reading
The retardation is the sum of all the braking forces
2 2 divided with the total weight. Load-sensing valve, air suspension
3 3 (F1l+F1r+......+F4r) x10 Setting pressure Start pressure Brake pressure
4 4 ---------------------------------------------= Retardation 4x2 1.0 bar min 1.5 bar
Pm truck Total weight kg 6x2 0.5 bar min 0.8 bar
Trailer Pc Pm Axle Pressure reading
Axle LH RH LH RH LH RH
1 1
2 2
3 3 – =
4 4 Pm trailer Pm truck bar, difference in start pressure
Pm trailer

10:03-13
 Report

Brake force and Pc pressure chart

Original for copying

F
[daN ]
2400

2000

1600

1200

800

400
10_2187

1 2 3 4 5 6 Pc[bar]

10:03-13 ã Scania CV AB 2002, Sweden 7

Report

Retardation and Pm pressure chart

Original for copying

Ret
2
[m/s ]

1
10_2186

1 2 3 4 5 6 7 Pm[bar]

8 ã Scania CV AB 2002, Sweden 10:03-13