Client: SAUDI ARAMCO Prepared by:

Project Name: UPGRADE OF EDD EXPLOSIVE STORAGE FACILITY Checked by: Date : Dec 5, 2012
KJO PAGES: 1 OF 8

INDEX

1 ELECTRICAL CALCULATIONS

2 LIGHTING ILLUMINATION STUDY.

a) PREPARATION AND LOADING AREA.

b) READY PACKAGE AREA.

c) RECEIVING AREA.

d) EXPLOSIVE STORE.

e) TOOL AND EQUIPMENT.

f) SUPERVISORROOM.

g) MECHANICAL ROOM

h) ELECTRICAL ROOM

i) LOCKER ROOM

j) PERIMETER LIGHT

k)AREA LIGHTING

l)GUARD HOUSE.

m)X-RAY BUILDING.

3 SHORT CIRCUIT CALCULATION.

4 BATTERY SIZING.

5 SUMMERY OF LOAD
Client: SAUDI ARAMCO Prepared by:
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KJO Pages: 2 OF 8

ELECTRICAL CALCULATION REFERENCE NOTES:

1.0 ALLOWABLE AMPACITIES OF CABLES & DERATING FACTORS ARE TAKEN FROM NEC. TABLE 310.16

2.0 THERMAL RESISTIVITY OF THE SOIL IS CONSIDERED 1.11 FOR DIRECT BURRIED MULTICORE
CABLE AS PER SAES-P-104.

3.0 EFFECTIVE IMPEDANCE VALUES @ 0.85 P.F. FOR CABLES ARE BASED ON NEC TABLE 9.

4.0 CIRCUIT BREAKER SIZES ARE SELECTED FROM CUTTLER HAMMER TABLE 28.1-99 AND EQUIPMENT
MANUFACTURER DATA

5.0 LIGHTING ILLUMINATION STUDY BY SAUDI LIGHT SOFT WARE

6.0 UPS SIZING AS PER SAES-P-103

7.0 ETAP CALCULATION BASED ON SAES-P-100.

Client: SAUDI ARAMCO Prepared by:

Project Name: UPGRADE OF EDD EXPLOSIVE STORAGE Checked by: Date : Dec 5, 2012

KJO Pages: 3 OF 8

MAIN DISTRIBUTION BOARD PROTECTION DEVICE SIZING.

SYSTEM VOLTAGE = 380 V

60 HZ
LOAD ON PANEL 5860-DP-001. 101.41 KVA

LOAD ON PANEL PP-01 IN GUN SHOP 33.71 KVA

LOAD ON PANEL PP-02 IN GUN SHOP.. 41.51 KVA

LOAD ON PANEL FENCE LGHTING PANEL 50.1 KVA

LOAD ON ACCU-O1 UNIT IN SHOP. 63 KVA

LOAD ON AHU-O1 UNIT IN GUN SHOP. 4.65 KVA

LOAD ON ACCU-O2 UNIT IN SHOP. 63 KVA

LOAD ON AHU-O1 UNIT IN GUN SHOP. 4.65 KVA

LOAD OF AIR COMPRESSURE. 19KW 23.75 KVA

TOTAL KVA LOAD ON SWB-01. = 385.78 KVA

TOTAL KVA LOAD WITH 347.20 KVA

WITH 20%FUTURE LOAD.AND 75% DEMAND FACTOR.

TOTAL DEMAND LOAD AMPERE = 586.149 A

SIZE OF PROTECTIVE DEVICE SIZE WITH 80% LOADING. =1.25X586.149 = 732.69 A

800AF/800AT
AMPACITY FACTOR OF CABLE 0.88
AS PER NEC TABLE-310-16 FOR 40 DEG.AMBIENT
TEP.FOR 75 DEG.TEM.RATING.
AMPICITY CORRECTION FACTOR UNDER GROUNG CABLE 1.11
MIN.CABLE SIZE NEC TABLE-310-16 = 732.69X1.11 = 924.18 A
0.88
AS PER TABLE 310-16,75DEGCENT.COLUMN,AMPACITY OF 2NO.240SQMM CABLE = 2X430
HENCE 2NO OF 240SQMM(4CORE,XLPE INSULATED,SWA) CABLE 860 A
WII BE RQUIRED FOR MAIN SWITCHBORD.

SIZE OF LOOP FEED TRANSFORMER OIL IMMERSED 40deg.C Avg.45deg.C.Max. = 1.15x385.78

WITH 15% DE-RATING FACTOR.AS PER SAES-P-121. = 444 KVA.
=
SIZE OF SELECTED TRANSFORMER = 500 KVA
13.8KV/380/220V,60HZ
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Project Name: UPGRADE of EDD EXPLOSIVE STORAGE facility Checked by: Date : Dec 5, 2012

KJO Pages: 4OF 8

VOLTAGE DROP AND CONDUIT SIZING

FEEDER CABLE PC-OO01 AND PC-0002

SYSTEM VOLTAGE 380 V

LENGTH OF CABLE. 50 M
164.00 FT
SIZE OF CABLE. 240 SQMM(400AWG)

EFFECTIVE IMPEADENCE OF CABLE AS PER NEC TABLE 9. 0.057 OHM/1000FT

IN STEEL CONDUIT.
EFFECTIVE IMPEDENCE OF TWO CABLE IN PARALLEL. 0.0285 OHM/1000FT
LOAD CURRENT = 498.77 A

%VOLTAGE DROP. = 1.732XIXZXLX100= 1.06

380X1000
CONDUIT SIZING.
OUTER DIA OF 4/C- 240MM 2 CABLE = 64

OUTER DIA OF 50MM 2 GROUND CABLE = 14.3 MM

CONDUIT % FILL OF TWO CONDUCTOR RUN. = 0.4

AS PER NEC.TABLE-1.CHAPTER 9

DIA OF REQUIRED CABLE CONDUIT = 57 2 +12.6 2 = 103.69 MM

0.4
CONSIDER 4,INCH DIA CONDUIT.
FOR EACH 4/C 240SQMM CABLE.

LENGTH OF CABLE FOR PC-0002, 80.00 M

SAME EVALUATION AS PC-0001 262.0 FT
VOLTAGE DROPE FOR PC-0002. 1.70

LENGTH OF CABLE FOR PC-0003. 20.00 M

SAME EVALUATION AS PC-0001 65.60
VOLATAGE DROP FOR PC-0003. 0.42
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KJO Pages: 5 OF 8

DISTRIBUTION BOARD 5850-DP-001 CABLE SIZING .

(REVISE LOAD WITH SWITCH OVER TO 380V SYSTEM VOLTAGE)
SYSTEM VOLTAGE = 380 V
60 HZ

LOAD ON PANEL 5850-DP-01 LOCATED IN EXISTING GUARD HOUSE. = 59.71 KVA

ELECTRICAL ROOM AS PER REVISED PANELBOARD SCHEDULE.

TOTAL KVA LOAD WITH 20% FUTURE LOAD. = 71.65 KVA

TOTAL AMPERE LOAD = 108.82 A

AMPACITY FACTOR OF CABLE 0.88

AS PER NEC TABLE-310-16 FOR 40 DEG.AMBIENT
TEP.FOR 75 DEG.TEM.RATING.

MIN.CABLE SIZE NEC TABLE-310-16 = 57.74X1.11 = 137.26 A

0.88
SELECTED CABLE SIZE.4-CORE 150SQMM
ACCORDING DRAWING KA-006322

EFFECTIVE IMPEADENCE OF CABLE AS PER NEC TABLE 9. 0.094 OHM/1000FT

IN STEEL CONDUIT.
LENGTH OF CABLE 100 M
328 FT
%VOLTAGE DROP. = 1.732XIXZXLX100 = 1.53
380X1000
CONDUIT SIZING.
OUTER DIA OF 4/C- 150MM 2 CABLE = 51 MM

OUTER DIA OF 25MM 2 GROUND CABLE = 11.5 MM

CONDUIT % FILL OF 1-4/C 150MMMXLPE +1-1/C-25SQMM PVC. = 0.4

AS PER NEC.TABLE-1.CHAPTER 9
DIA OF REQUIRED CABLE CONDUIT = 57 2 +12.6 2 = 82.66 MM
0.4
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Project Name: UPGRADE OF EDD EXPLOSIVE STORAGE FACILITY Checked by: Date : Dec 5, 2012
KJO PAGES: 6 OF 8

PACU-O1 UNIT.

VOLTAGE DROP AND CABLE SIZING

POWER SUPPLY. = 380 V

COMPRESSOR RLA = 37.8 A

FAN MOTOR FULL LOAD = 2.9 A

SIZE OF OVER CURRENT PROTECTIVE DEVICE. = 39X2.5+39+2X2.9 = 138.1 A

SIZE OF PROTECTIVE DEVICE AS = 120 A

PER MANUFACTURER ZAMIL

SIZE OF FEEDER CABLE = 70 SQMM

2/0AWG
AMACITY OF CABLE AS PER NEC TABLE 310-16 195 A

DERATED AMPACITY OF CABLE = 195X0.82/1.11 = 144.05 A

50A C.B WILL PROECT THE CABLE SELECTED.

LENGTH OF CABLE = 98 FT

EFFECTIVE IMPEADENCE OF CABLE AS PER NEC TABLE 9. = 0.16 OHM/1000FT

IN STEEL CONDUIT.

LOAD CURRENT FOR FEEDER = 37x1.25+37.8+2x2.9 = 90.85 A

%VOLTAGE DROP. = 1.732XIXZXLX100 = 0.65

480X1000
CONDUIT SIZING.

OUTER DIA OF 3/C-70MM 2 CABLE = 35 MM

OUTER DIA OF 1/C-16MM 2 CABLE = 9.8 MM

= 35 2 +9.8 2 = 57.47 MM
0.4
CONSIDER 3INCH DIA CONDUIT.

SIMILAR CALCULATION FOR PACC-02.

60.00 M
VOLTAGE DROPE WITH CABLE LENGTH 196.00 FT
= 1.30
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Project Name: UPGRADE OF EDD EXPLOSIVE STORAGE FACILITY Checked by:
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UPS SIZING CALCULATION

Connected Loads:
5 – 2.2 KVA, 220V, 1-PH, Communication cabinet, 10 Amperes
2 – 0.3 KVA, 220V, 1-PH, Fire Alarm Control Panel, 1.4 Ampere
24 – 0.11 KVA, 220V, 1-PH, CCTV Cameras, 0.5 Ampere
2 – 0.5 KVA, 220V, 1-PH, Computer and Printer, 2.3 Ampere
2 - 2.2 KVA, 220V,1-PH, Existing panel , 10 Ampere
1 - 4 KVA, 220V, 1-PH, Existing panel, 18 Ampere

Total Load = 5 x 2.2 + 2 x 0.3 + 24 x 0.11 + 2 x 0.5 + 2 x 2.2 + 1 x 4 = 23.64 KVA

Steady-state power requirement

a)      Maximum power drawn by the load: Total in KVA P = 24KVA

(load growth of 1.2 as per table 6 of SAES-P-103)

b) Future growth = 1.2 x 24KVA = 28.8kVA (increase of 4.8kVA)

The rating of the UPS must be greater than 28.8kVA. Select a 30kVA unit.
Date : Dec 5, 2012
PAGES: 7 OF 8
Client: SAUDI ARAMCO Prepared by:
Project Name: UPGRADE OF EDD EXPLOSIVE STORAGEChecked by:
KJO

SUMMERY OF LOAD ON MDP-1

AS PER DWG#KA-075775
SYSTEM VOLTAGE

LOAD ON PANEL 5850-PP-01

LOAD ON PP-01 IN NEW GUN SHOP.

LOAD ON PP-02 IN NEW GUN SHOP.

`
LOAD ON FENCE LIGHTING PANELFLP

LOAD OF ACCU-01 UNIT IN NEW GUN SHOP.

LOAD OF AHU-01 UNIT IN NEW GUN SHOP. 7.31HP

LOAD OF ACCU-01 UNIT IN NEW GUN SHOP.

LOAD OF AHU-01 UNIT IN NEW GUN SHOP.

LOAD OF AIR COMPRESSOR IN NEW GUN SHOP. 19KW

TOTAL KVA LOAD ON SWB-1

Date : DEC.26, 2012
Pages: 8 OF 8

= 380 V

= 101.41 KVA

33.71 KVA
=
41.51 KVA

50.1 KVA

= 63.00 KVA

4.65 KVA
=
63.00 KVA

4.65 KVA

23.75 KVA

= 385.78 KVA