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MOVIPLAN 800S

Technical Manual
Release 3 October 2007 (Rev. 7)
TECHNICAL MANUAL
Revision history

Revision history

Rev. Date Page/s Modification description

0 31.07.01 - First release.


1 09.10.01 8-11, 8-12, 8-13 Addition of warnings concerning
unwanted movement of table top.
(Ref. RDM 5268)

2 21.01.02 i, ii, 3-1, 6-13, 11-1, 11-13, New Potter Bucky SD version
11-23, 11-25, 11-27, 11-29, (120/230V version).
11-31, 11-33, 11-35, 11-37, Schematics update.
11-39, 11-41, Addition of "Potter Bucky schematic
from 12-1 to 12-22 diagram" and "Spare parts" chapter.
(Ref. RDM 5131, 5227, 5239, 5279)

3 19.06.02 i, ii, 6-12, 7-6, Removal of Bucky start voltage setting


from 7-8 to 7-14 procedure.
Addition of WARNING about Bucky call
signal voltage on paragraph 6.10.
New procedure for alignment of X-ray
beam.
(Ref. RDM 5429)

4 10.10.02 i, ii, 1-1, 2-1, 2-3, 2-4, Mechanical changes to improve


3-2, 4-1, 4-2, 4-6, installation.
from 5-1 to 5-4, from 6-2 General improvement of text and
to 6-14, 7-2, 7-6, 7-10, pictures.
from 7-12 to 7-14, 8-1, 8-5, (Ref. RDM 4921, 5461, 5462, 5471, 5475)
from 8-9 to 8-15, 10-1,
11-23, 11-35, 11-37, 12-2,
12-4, 12-8, 12-10, 12-14,
12-16, 12-18, 12-20
5 19.12.03 3-1, 4-3, 6-8, 6-9, 6-10, Implementation of "Ralco" manual
7-12, 7-13, 7-14, 8-9, 8-13, collimator.
from 11-5 to 11-11, New elevator pedal command.
12-2, 12-3, 12-4, 12-8, (Ref. RDM 5490, 5580)
12-16, 12-18, 12-20
6 23.02.04 12-8 New linear ball bearing on Tomographic
turret.
(Ref. RDM 5558)

7 03.10.07 2-5, 2-6, 3-1, Directive 2002/96/EC information


from 4-1 to 4-3, 4-6, notice added.
5-1, 8-5, 8-8, 8-15, New table top with width 750mm and
11-1, from 11-3 to 11-21, transversal movement run 252mm.
from 11-35 to 11-53, New push-button for tomographic
12-4, 12-6, 12-8, tube-stand.
from 12-18 to 12-20 Schematics and drawings update.
Spare parts update.
(Ref. RDM 6457, RDM 6500, RDM 6571)

(Rev. 7) MOVIPLAN 800S


TECHNICAL MANUAL
Revision history

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S (Rev. 1)


TECHNICAL MANUAL
Contents

Contents
1. INTRODUCTION 1-1
1.1 Icons appearing in the manual ............................................................ 1-1
2. SAFETY ASPECTS 2-1
2.1 Warnings ............................................................................................. 2-2
2.2 Radio-protection instructions .............................................................. 2-4
2.3 Environmental risks and disposal........................................................ 2-5
2.4 Symbols used ...................................................................................... 2-6
3. DESCRIPTION 3-1
3.1 Identification labels ............................................................................. 3-1
3.2 Configuration of the MOVIPLAN 800S.................................................. 3-2
4. TECHNICAL DATA 4-1
4.1 Dimensions.......................................................................................... 4-6
4.2 Applied safety regulations.................................................................... 4-7
5. PRE-INSTALLATION 5-1
5.1 Electrical wiring set-up ........................................................................ 5-2
5.2 Packaging ............................................................................................ 5-3
5.3 Space requirements ............................................................................. 5-3
6. INSTALLATION 6-1
6.1 Unpacking and components inspection ............................................... 6-1
6.2 Rails assembly..................................................................................... 6-2
6.3 Table positioning and fastening ........................................................... 6-3
6.4 Column assembly ................................................................................ 6-5
6.5 Tubehead, Control Panel and Collimator assembly .............................. 6-8
6.6 Cables connection.............................................................................. 6-10
6.6.1 Connection from column ................................................................ 6-10
6.6.2 Connection MOVIPLAN 800S table - Cabinet................................... 6-10
6.6.3 Other connections .......................................................................... 6-10
6.7 Table top assembly ............................................................................ 6-12
6.8 Pedals connections ............................................................................ 6-12
6.9 Final balancing and adjustment ........................................................ 6-13
6.10 Electrical connections........................................................................ 6-14
7. INSPECTION, CALIBRATION AND ADJUSTMENT 7-1
7.1 Inspection of the A3 logic card power supply ....................................... 7-1
7.2 Inspection of angle reference potentiometer ......................................... 7-1
7.3 Column stop angles control in tomography.......................................... 7-2
7.4 Inspection and calibration of tomographic angles ................................ 7-3

(Rev. 4) i MOVIPLAN 800S


TECHNICAL MANUAL
Contents

7.5 Calibration of the motor speed ............................................................. 7-4


7.6 Column motor drive adjustment .......................................................... 7-5
7.7 Calibration of brakes intervention time ................................................ 7-6
7.8 Grid speed adjustment......................................................................... 7-6
7.9 Alignments and adjustments ............................................................... 7-7
7.9.1 Application of the centimeter scale ................................................... 7-7
7.9.2 Inspection of the light field ............................................................... 7-7
7.10 Collimator centering, control of the X-rays field (by special tool) .......... 7-8
7.11 Collimator centering, control of the X-rays field
(alternate practical method) ............................................................... 7-10
7.11.1 Alignment of X-ray beam with the collimator shutters ..................... 7-10
7.11.2 Alignment of the X-ray beam with the light field of the collimator .... 7-12
7.12 Longitudinal and transversal alignment of the tube connector
group with image receptor.................................................................. 7-13
8. GENERAL USER INSTRUCTIONS 8-1
8.1 Description of the table ........................................................................ 8-1
8.2 Cassette loading................................................................................... 8-3
8.3 Potter Bucky movement ....................................................................... 8-4
8.4 Column control panel .......................................................................... 8-5
8.5 Column................................................................................................ 8-6
8.6 Manual collimator................................................................................ 8-9
8.7 Operating modes................................................................................ 8-10
8.7.1 Preparation of the table for a standard X-ray .................................. 8-11
8.7.2 Preparation of the table for a lateral radiography ............................ 8-14
8.7.3 Preparation of the table for tomography .......................................... 8-15

9. CLEANING AND DISINFECTION 9-1


10. MAINTENANCE 10-1
10.1 Inspections performed by the operator ............................................... 10-1
10.2 Periodic maintenance performed by the Technical Service ................. 10-2
11. SCHEMATICS AND DRAWINGS 11-1
12. SPARE PARTS 12-1

This publication can only be reproduced, transmitted, transcribed or translated into


any human or computer language with the written consent of VILLA SISTEMI
MEDICALI S.p.a.
This manual is the English translation of the Italian original manual version.

MOVIPLAN 800S ii (Rev. 4)


TECHNICAL MANUAL
Introduction

1. INTRODUCTION

NOTE:
* The present manual is updated for the product it is sold with in order to
grant an adequate reference in performing diagnostics and repair
operation normally carried out by the service engineer.
The manual may not reflect changes to the product not impacting service
operations or use mode.

The scope of this Manual is to supply user instructions for a safe and
efficient operation of the device described.

The device must be used in compliance with the procedures described in


the Manual and must never be used other than for its intended use.

The device may only be operated by qualified persons having the


necessary training regarding X-ray protection.

The user is responsible for compliance with the legal requirements


regarding the installation and operations of the device.

If the user does not operate the device correctly or if suitable


maintenance is not performed, the manufacturer can in no way be held
responsible for breakage, injuries and malfunctions.

1.1 Icons appearing in the manual


This icon indicates a NOTE: please read thoroughly the items marked
* by this icon.

This icon indicates a WARNING: the items marked by this icon refer to
safety aspects of the patient and/or of the operator.

(Rev. 4) 1-1 MOVIPLAN 800S


TECHNICAL MANUAL
Contents

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S 1-2 (Rev. 0)


TECHNICAL MANUAL
Safety aspects

2. SAFETY ASPECTS

WARNING:
All the information provided in this chapter must be read carefully, and,
where so required, must be implemented to prevent damage to the
equipment and injury to people.

VILLA SISTEMI MEDICALI designs and builds its devices complying with
the related safety requirements; furthermore it supplies all information
necessary for a correct use.

Villa Sistemi Medicali, has not to be held responsible for:

• use of the MOVIPLAN 800S device for other than its intended use,
• damage to the device or injury to the operator or patient due to
incorrect installation and maintenance performed other than in
compliance with the procedures defined in the Technical Manual
provided with the device or due to incorrect operating techniques,
• mechanical and/or electrical changes made during and after
installation.

Installation and any technical intervention must only be performed


by qualified technicians authorised by Villa Sistemi Medicali.

Only the authorised personnel can remove the covers and/or have
access to the components under voltage.

(Rev. 4) 2-1 MOVIPLAN 800S


TECHNICAL MANUAL
Safety aspects

2.1 Warnings
The MOVIPLAN 800S is suitable for use in a hospital environment and
cannot be connected to a "domestic" electrical system.

The device has not been designed to be used in the presence of steam,
anaesthetic mixtures which are flammable in air, oxygen or nitrous
oxide.

Water or other liquids must be prevented from entering the device in


order to prevent the risk of short-circuits and corrosion.

Always disconnect the device from the mains before cleaning.

The operator MUST ALWAYS PAY THE UTMOST CARE when the
motorised mechanisms are activated such as the vertical movement of
the table top or of the column. The red EMERGENCY button on the front
of the device can be pressed in case of danger. This button immediately
stops all movements and all functions and provides the operator with an
important safety tool in addition to the other intrinsic safety devices of
the device.

Before activating the above-mentioned motorised mechanisms, check


that near the table there are no objects that could interfere with the
movement of the mechanisms. In addition, take the utmost care if there
are other persons present in the radiology room.

Before activating the movement of the column, check that the patient is
placed correctly on the table top with the legs and arms inside the
support area.

Although the MOVIPLAN 800S table was designed with a high degree of
protection against electromagnetic interference, it is necessary to install
it a certain distance away from electric energy transformers, continuity
static groups, pack units (walkie-talkies) and cellular phones. Use of the
latter is only permitted at a distance from the device as provided in the
table below.

Power of the R.F. source Distance (m)


10mW 0.3
100mW 1
1W 3
10W 8
100W 30

MOVIPLAN 800S 2-2 (Rev. 0)


TECHNICAL MANUAL
Safety aspects

All instruments or device used in the vicinity of the MOVIPLAN


800S must be in conformance with the Electromagnetic
Compatibility standards. Non conforming instruments, with known
low immunity electromagnetic fields, must be installed at a distance
of at least 3 m from the MOVIPLAN 800S and must be powered via
dedicated line.

The MOVIPLAN 800S is suitable for use in the following


electromagnetic environment:

Electromagnetic
Conformity EMC Environment
Emissions

MOVIPLAN 800S must be connected to


Irradiated and
Class A an electrical network different from that
conducted emissions
for domestic use.
MOVIPLAN 800S generates Radio
Frequency energy only for its internal
functions. The R.F. level generated is
CISPR 11 Group I
not great enough to cause interference
with electrical devices used in the
vicinity.
MOVIPLAN 800S must be connected to
Harmonics emitted
an electrical network different from that
EN 61000-3-2
for domestic use.
MOVIPLAN 800S must be connected to
Voltage/emissions
an electrical network different from that
flicker EN 61000-3-3
for domestic use.
Immunity
MOVIPLAN 800S must be connected to
EN 60601-1-2
an electrical network different from that
(EN 61000-4-2 /3 /4
for domestic use.
/5 /6 /8 /11)

The MOVIPLAN 800S can not be installed in operating rooms.

The MOVIPLAN 800S must be switched off when electric scalpels or


similar instruments are in use.

All parts that come into contact with the patient must be cleaned,
and where necessary, disinfected.

(Rev. 4) 2-3 MOVIPLAN 800S


TECHNICAL MANUAL
Safety aspects

2.2 Radio-
Radio-protection
protection instructions
Villa Sistemi Medicali designs and manufactures device in compliance
with the safety requirements. Furthermore, the Company supplies all the
necessary information and warnings relative to the dangers associated
with devices connected to X-ray generators.

Personnel authorised to perform radiological examinations must comply


with the safety regulations for protection against ionised radiation as
described below.

To protect the patient from radiation diffused to the areas surrounding


those to be X-rayed, protective garments (leaded garments) must be used
where necessary.

Only the patient must be present in the room during an X-ray


examination. The operator and authorised personnel must remain in the
operating station protected from ionised radiations.

Before activating the X-rays from the generator table, the operator shall
always check the alignment of the tubehead with respect to the image
receptor and should set the maximum aperture of the collimator in
accordance both with the format of the radiography cassette used and
with the distance of the cassette from the focal point of the tubehead.

During an exposure, the operator must adopt suitable precautions


and/or protection vis-à-vis the patient and him/herself. The operator is
advised to command the X-ray emission from a protected area from
where the patient is always in view.

If it is necessary to activate the X-ray emission from a position close to


the patient, suitable protection and/or leaded barriers with a screening
equivalent to at least 2 mm of lead must be used.

When necessary, accessories such as leaded aprons should be used to


protect the patient from ionised radiation.

Use the farthest focal point-skin distance compatible with the X-ray
examination to be performed.

The MOVIPLAN 800S table is made for continuous operation with


intermittent loads (all versions described in this Manual).

MOVIPLAN 800S 2-4 (Rev. 4)


TECHNICAL MANUAL
Safety aspects

2.3 Environmental risks and disposal


The device contains materials that at the end of its life-cycle must be
disposed of in recovery centres assigned by the Local Health Units.

In particular, the device contains the following materials and/or


components:
• Table: Iron, lead, laminated plastic, copper, electrical components.
• Column: Iron, lead, aluminium, copper, non biodegradable plastic
materials, fibre glass reinforced plastic.
• Potter: Iron, copper, lead, fibre glass reinforced plastic, electrical
components, non biodegradable plastic materials.

WARNING:
Before dismantling the column, lock the column's tube-carrier arm. Then
simultaneously remove the radiogenic-collimator tube and the counter-
weights of the sliding mechanism inserted in the column.

NOTICE FOR THE USERS IN THE E.C.


* According to the Directive 2002/96/EC on Waste from Electrical
and Electronic Equipment.

The crossed out wheeled bin symbol placed on the equipment or its
package means that the equipment must be collected separately from the
other waste.
The separate collection of this equipment at the end of its life cycle is
managed by the manufacturer/distributor. The user that want to discard
this equipment should contact the local distributor and follow the system
he adopted for the separate collection.
The correct separate collection for the subsequent recycling, treatment
and environmentally compatible disposal contributes to avoid negative
effects on the environment and on the health and promotes the reuse
and/or recycling of the materials that the equipment is made of.
The illegal disposal of the equipment made by the user will cause the
application of sanctions according to the local regulations.

(Rev. 7) 2-5 MOVIPLAN 800S


TECHNICAL MANUAL
Safety aspects

2.4 Symbols used

Symbol Description

Device with type B applied parts

The device contains materials that at the end of its life-


cycle must be disposed of in recovery centres assigned
by the Local Health Units

∼ Alternating current

N Point of connection to neutral conductor

L Point of connection to single-phase conductor

Protection grounding

Operation grounding

Attention, consult the accompanying documentation

Attention, do not touch with the hands

Dangerous voltage

Conformity to the CE 93/42 Directive

MOVIPLAN 800S 2-6 (Rev. 7)


TECHNICAL MANUAL
Description

3. DESCRIPTION

3.1 Identification labels

2
4

1 3
MOVIPLAN 800S Potter Bucky SD
characteristics label characteristics label

2 4
Manual Collimator (Villa model) Collimator screening
characteristics label (*) label

(*) See dedicated Manual in case of "Ralco" collimator.


(Rev. 7) 3-1 MOVIPLAN 800S
TECHNICAL MANUAL
Description

3.2 Configuration of the MOVIPLAN 800S


The MOVIPLAN 800S comes in two versions, the SA model, with the
height-adjustable table top, and the SF model, with a fixed table top.

Both versions are equipped with a 35x43 Potter Bucky, a motorised


tube-carrier column and a manual collimator with a timer lamp. These
radiological units are particularly suitable for all examinations that do
not require fluoroscopy.

Grids
• Standard (Ratio 10, focal length 120 cm, 34 pl/cm) (code
4695102600).
• High performance (Ratio 12, focal length 120 cm, 36 pl/cm) and low
absorption (code 4695101600).

Accessories
The following accessories are available for all models on request:
• Single leg rest (code 7173142000).
• Band stretcher with compression band (code 7173129000).
• External side cassette carrier (code 7173115000).

MOVIPLAN 800S 3-2 (Rev. 4)


TECHNICAL MANUAL
Technical data

4. TECHNICAL DATA

General characteristics
Type of device MOVIPLAN 800S models SF-SA
Manufacturer Villa Sistemi Medicali S.p.A.
20090 Buccinasco (MI) Italy
Type of device and classification in accordance Class I with type B applied
with Standard IEC 60601-1 parts
Type of device and classification Class I - CE 93/42
Degree of protection in accordance with IP00
standard IEC 60529
Operating mode Continuous
Mechanical characteristics SF SA
Table weight 175 kg 205 kg
Table height 790 mm
Table length with support centred 2180 mm
Table width with support centred 1030 mm
Column stand weight 290 kg 315 kg
Column height 2400 mm
Column width (base) 1070 mm
Column depth (with arm extended) 1400 mm
Electrical characteristics SF SA
Voltage 230 Vac
Frequency 50/60 Hz
Maximum current 2.8 A 4.2 A
Device protection fuse 3AT
Potter protection fuse 0.2 A T
Collimator lamp protection fuse 6.25 A T
Power 645 VA 965 VA
Line impedance < 1.0 Ω
Voltage drop in load <1% <2%

(Rev. 7) 4-1 MOVIPLAN 800S


TECHNICAL MANUAL
Technical data

Movements SF SA
Manual longitudinal movement of the potter yes
with electromagnetic braking
Manual longitudinal movement of the table top yes
with electromagnetic braking
Manual transversal movement of the table top yes
with electromagnetic braking
Motorised vertical movement of the table top no yes
(elevator) with pedal command
Motorised adjustable Tomo Layer height yes
Motorised longitudinal movement of the yes
column with electromagnetic braking
Manual vertical movement of the column tube yes
carrier arm with electromagnetic braking
Manual transversal movement of the column yes
tube carrier arm with electromagnetic braking
and central mechanical block
Manual rotation movement of the column with yes
mechanical stops
Manual rotation movement of the column tube yes
carrier arm with electromagnetic braking
Movements distance SF SA
Potter longitudinal movement 540 mm
Table top longitudinal movement 415 mm head end
415 mm feet end
Table top transversal movement 126 mm internal
126 mm external
Table top vertical movement (elevator) min. NA 460 mm
distance Table top-Floor
Table top vertical movement (elevator) max. NA 790 mm
distance Table top-Floor
Column longitudinal movement 1710 mm
Tube carrier arm vertical movement 1470 mm
Minimum focal point-floor distance (in function 430 mm
of tube used)
Maximum focal point-floor distance (in 1900 mm
function of tube used)
Maximum focal point-film distance (in function 1200 mm 1530 mm
of tube used)
Tube carrier arm transversal movement 190 mm
Column rotation movement 180° (± 90°)
Tube carrier arm rotation movement 360° (± 180°)

MOVIPLAN 800S 4-2 (Rev. 7)


TECHNICAL MANUAL
Technical data

Table top characteristics SF SA


Length 2180 mm
Width 750 mm
Surface plane
Material Laminated plastic
Screening 0.8 mm Al eq @ 100 kVp, SEV
2.7 mm Al
Potter Bucky SF SA
Size of cassettes from 13x18 to 35x43
Cassette carrier Self-centering, manual load
X-rays-film centering With light on manual collimator
AEC camera Set for ionisation cameras and
solid state
Skin film distance 84 mm
Grid movement Synchronised with passage of
X-rays
Voltage for grid start 24 Vdc
Standard grid ratio 10:1
focal length 120 cm
l/cm 34
other models available on request
Villa Manual collimator with lamp (*) SF SA
Field limit Square and rectangular
Number of limit planes 4
Limit planes material Fe + Pb
Operating mode Manual
Visualisation of limited field Luminous on table top with
format scale on knobs
Lamp Halogen 24Vdc 100 W
Field coverage 43x43 cm @ 1 m DFF
Screening 0.5 mm Al eq. @ 100 kVp,
SEV 2.7 mm Al
Radiation leak ≤45 mR/hr @ 150 kVp, 350 W
(*) See dedicated Manual if the system comes with "Ralco" collimator.

(Rev. 7) 4-3 MOVIPLAN 800S


TECHNICAL MANUAL
Technical data

Tomography SF SA
Linear plane-plane tomography yes
Tube-potter connection With tomography bar
Tomographic movement From head end to feet end
Focal length - fixed film in tomography 1210 mm
Tomography not set signal Buzzer
Tomographic layer movement Motorised
Layer movement range From 0 to 250 mm
Indication of layer height on patient Luminous spot
Display of layer height Display
Tomography angles 5° - 20° - 30° - 45°
Tomography speed 3
Tomography examination enable Only with all settings activated
Tomography times See table
Tomography times table

ANGLE 1^ SPEED 2^ SPEED 3^ SPEED


5° 0.26 sec. 0.20 sec. 0.15 sec.
20° 0.92 sec. 0.76 sec. 0.58 sec.
30° 1.50 sec. 1.16 sec. 0.86 sec.
45° 2.40 sec. 1.90 sec. 1.40 sec.
Features SF SA
Table top brake release With photocell at floor level
DFF reading Centimeter scale on column
Controls positions On control panel
Indication of brakes on Luminous switches on control
panel
Indicator of degrees of inclination of the tube With goniometer
carrier arm
X-rays band - cassette centering With luminous spot on con spot
collimator
Projections perpendicular on potter,
oblique on potter,
side (with optional accessories),
off-table,
on teleradiographers (optional)
Dead man safety device for motorised yes
longitudinal movement of column

MOVIPLAN 800S 4-4 (Rev. 0)


TECHNICAL MANUAL
Technical data

Accessories SF SA
Handles 1
Leg rests for gynaecology examinations Optional
Compression band with band stretcher Optional
Cassette support for side projections Optional
Environmental conditions SF SA
Operating environmental conditions Temperature: from +10° to +40° Celsius
Humidity: from 30% to 75 %
Pressure: from 700 hPa to 1060 hPa
Environmental conditions for Temperature: from -20° to +70° Celsius
transportation and storage Humidity: ≤ 95% non condensing
Pressure: > 630 hPa

(Rev. 0) 4-5 MOVIPLAN 800S


TECHNICAL MANUAL
Technical data

4.1 Dimensions

Figure 4-1

MOVIPLAN 800S 4-6 (Rev. 7)


TECHNICAL MANUAL
Technical data

4.2 Applied safety regulations


The MOVIPLAN 800S complies with the following standard:

• General safety:
IEC 601-1
IEC 601-2-32

• Electromagnetic compliance:
IEC 601-1-2

• Protection against radiations:


IEC 601-1-3

The symbol CE grants that MOVIPLAN 800S complies with


directives 93/42 for medical devices issued by the European
Community.

(Rev. 0) 4-7 MOVIPLAN 800S


TECHNICAL MANUAL
Technical data

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S 4-8 (Rev. 0)


TECHNICAL MANUAL
Pre-installation

5. PRE-
PRE-INSTALLATION
The following pages provide instructions for the correct installation of the
MOVIPLAN 800S.
The supplier can provide the necessary assistance and technical
servicing as from the pre-installation phase.
The room must be prepared for the installation of the MOVIPLAN 800S
as indicated in the Figure 5-1.
The standard installation of the MOVIPLAN 800S requires the cables to
be enclosed in channels. Please note the maximum distance allowed
between distribution box "A" and distribution box "B" (centre of the
electric cabinet which is available only in the version with elevator).
When installation is required with distances greater than those shown in
the figure, electric connecting cables of suitable lengths must be
requested when issuing out the order.
Requirements for a correct installation are:
• Room minimum height of 3 m.
• For transportation of the machine inside the room, the door sizes
must be as follows:
– 700 mm for the column
– 1200 mm for the packaged materials.
• To obtain a proper cable setting of cables coming from the column,
the table must be positioned close to a wall.
A plastic duct (section 100x100) has to be fixed on the wall aligned
with the center of the rail: its lower end must be corresponding to the
"B" collector on the floor; its upper end must be high enough so that
the cables do not interfere along the entire range of motion of the
column along the rail.

max 16.4ft (5m)

underfloor tube Ø4" (Ø100) HT cables to


Cable entry Generator
min 1.6ft

6x6" (150x150)
(0.5m)

Cabinet
40.5x21.6x20.5"
(1030x550x520)

Cable entry
6x6" (150x150)

14" (355)
39.5" (1002)

min 6.5ft

118.5" (3010)
(2m)

Figure 5-1

(Rev. 7) 5-1 MOVIPLAN 800S


TECHNICAL MANUAL
Pre-installation

5.1 Electrical wiring set-


set-up

WARNING:
The general ground system must comply with the laws in force.
Insufficient grounding of the device can be extremely dangerous for
the operator and the patient and can cause malfunctions in the
electrical equipment connected to the MOVIPLAN 800S.
The device's power cable must either be connected to the X-rays
generator in series connection or to a differential thermal magnetic
switch with the following characteristics:
250V - 6A - 0.03A.
A connecting line for the emergency switch of the MOVIPLAN 800S
table with the radiology room's general mains switch must also be
installed.

Power 230Vac single phase


Frequency 50Hz

See chapter 4 “Technical data” for current and absorbed power data.

MOVIPLAN 800S 5-2 (Rev. 4)


TECHNICAL MANUAL
Pre-installation

5.2 Packaging
The MOVIPLAN 800S is packed and shipped in one single case.
The dimensions, net weight, gross weight and contents of this case are
listed below:

Weight
Case type Contents
Net Gross
- Table base + Potter Bucky
- Table top
- Front floor rail
Moviplan 800 - Rear floor rail
SA and SF - Tube column + tube arm 680kg 900kg
330x120x110 - Collimator
- Push button control panel
- Cables
- Cabinet

5.3 Space requirements


The space recommended at the front of the equipment is shown in the
Figure 5-1 in the preceding page.

(Rev. 4) 5-3 MOVIPLAN 800S


TECHNICAL MANUAL
Pre-installation

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S 5-4 (Rev. 4)


TECHNICAL MANUAL
Installation

6. INSTALLATION

6.1 Unpacking
Unpacking and components inspection
Upon receipt of the machine, check that the packaging has not been
damaged.
Wait for the Villa Sistemi Medicali technician or area representative
before opening the packaging and check the following:
• the goods correspond to the items ordered
• no damage was suffered during transportation.

If there is any damage or missing parts inform the shipper, Villa Sistemi
Medicali or Villa Sistemi Medicali's area representatives immediately,
giving full details of the problem.

The unit is fully tested in the factory to reduce installation time and to
optimise its functions.

NOTE:
* The device is shipped in pre-assembled groups. The mechanical assembly
consists exclusively in the assembly of these groups. Regulation of the
bearings, brakes and clamp torques is therefore made before delivery.
Any unnecessary intervention on these parts can cause malfunction of
the equipment.

(Rev. 0) 6-1 MOVIPLAN 800S


TECHNICAL MANUAL
Installation

6.2 Rails assembly

NOTE:
* The operations described in this chapter must be performed for both
versions of the MOVIPLAN 800S.

Position the front rail in the room as shown in the figure, taking into
account the size of the equipment and the cable incoming distribution
box as indicated in the pre-installation (chapter 5).
Fasten the rail to the floor with the expanding plugs provided.
Check that the rail is level and if not, level using the spacers provided.
Fasten the back rail to the front rail, level and fasten to the floor using
the ø8 plugs provided.

665 (26.2") 710 (29.5") 710 (29.5") 665 (26.2") Bolts Ø8


= = (Ø.31")
(4.7")
120

Rear rail
Fixing point
between rails
Front rail

Bolts Ø8
580 (22.8") 300 (11.8") 300 (11.8") 580 (22.8") (Ø.31")
= =

Figure 6-1

MOVIPLAN 800S 6-2 (Rev. 4)


TECHNICAL MANUAL
Installation

6.3 Table positioning and fastening


Remove the side guard plates from the table to enable the cables to come
through.
Remove the front rail cover.
Front rail

Rail covers

Table

Cable exit
Cover plate

Figure 6-2

NOTE:
* The table is positioned asymmetrically with respect to the front rail to
allow the column to travel outside the space of the table on one side. It is
possible to choose the side towards which the column can exit the table
dimension, by positioning the table towards one or the other side.
The length of the table covered by tomography function is different in the
two position of about 20cm.
Mounting the table towards the left the max tomography range is
achieved.

Position the table in correspondence to the holes on the front rail. Fasten
the table to the floor with the plugs provided and to the rail with the two
TSEI M8 x 25 screws.

Table

Front rail

Fixing points
Table-Rail

Figure 6-3

(Rev. 4) 6-3 MOVIPLAN 800S


TECHNICAL MANUAL
Installation

Check that the table is level. If necessary, use the spacers provided.
Verify the alignment of all parts, paying especially attention to:
• the alignment of the front rail with the rear rail
• the alignment of the front rail with the table
• the levelling of both rails and the table on the floor.

WARNING:
Remove the two supports, that are necessary during the shipment,
positioned on the lateral parts of MOVIPLAN 800S base. Do not re-install
the relevant screws.

NOTE:
* On the back of the tomography tower seat, there are two threaded holes
where the two clips used to store the tomography shaft lock, when not in
use, have to be screwed in. The clips are shipped in a plastic bag
positioned close to the tomography tower seat.
Wrapped to the tomography shaft, you find another clip that must be
screwed in the back of the column, just below the counterweights cover,
used to store the tomography shaft when not in use.

MOVIPLAN 800S 6-4 (Rev. 4)


TECHNICAL MANUAL
Installation

6.4 Column assembly


1. Before fitting the tube column onto its rail it is necessary to:
• remove an end-stop from one end of the rear rail in order to allow
the column to slide on

End stop

Figure 6-4

• remove the external cover plate from the rear of the column
• set two counter-weights in position in the column and check the
balancing of the tube cross-arm movement up and down the
column
• lift and secure the cross-arm in its highest position with a clamp
so that the counter-weights are at their lowest position inside the
tube column. In this way, there is less danger of the counter-
weights falling when you position the column.

Cover
Counterweight

Figure 6-5

(Rev. 4) 6-5 MOVIPLAN 800S


TECHNICAL MANUAL
Installation

2. Slide the column onto the rear rail making sure that the bearings
(two for each side of the column) locate on the guide and the column
wheel slides smoothly on the front guide. There is no need to make
any adjustment to the bearings as they are factory tested before
shipping to ensure correct operation.

NOTE:
* If further regulation is needed, a special hexagonal wrench, 17 mm, with
thickness lower than 4.5 mm must be used.

Column
bearing
Side
bearings

Rear rail Front rail

Figure 6-6

3. Re-fit the end-stop onto the end of the rail.


4. Insert the two security pins to prevent the column falling off the rail.
You will need circlip pliers to remove and re-fit the circlips on these
pins.

End stop

Security pin

Figure 6-7

MOVIPLAN 800S 6-6 (Rev. 4)


TECHNICAL MANUAL
Installation

5. Position the column vertical stops in order to achieve the following:


• a maximum focus-floor distance of 2100mm
• a minimum focus-floor distance of 700mm.

End run up

Cross-arm rail Cross-arm rail

End run down

Figure 6-8

(Rev. 4) 6-7 MOVIPLAN 800S


TECHNICAL MANUAL
Installation

6.5 Tubehead, Control Panel and Collimator assembly

WARNING:
On the column it is possible to use X-ray tubes with a maximum weight
of 25kg.

1. To fit the tube and housing on the column cross-arm, first take out
the locking pin from the tube assembly. Next insert the tube
assembly on the cross-arm pin and re-fit the locking pin temporarily.

Cross-arm
pin
Tube
assembly

Locking
pin

Figure 6-9

2. Insert further counter-weights in the column weights box and bring


the tube into a low position. Rotate the tube so that the tube port is
facing upwards and fit the push button panel and the collimator
fitting cone.

Base +
Push button panel

Fixing cone

Cable
passage

Figure 6-10

MOVIPLAN 800S 6-8 (Rev. 5)


TECHNICAL MANUAL
Installation

NOTE:
* Please take care that international regulatory standards require that total
filtration of X-ray beam must be greater than 2.5mm Al.eq.
Villa collimator has a filtration of 0.5mm Al.eq.; Ralco collimator has a
filtration of 1.0mm Al.eq.
Taking into account inherent filtration of the X-ray tube, as reported on
its label, add necessary filtration using the aluminium disks provided in
the kit P/N 6674893000 with the system.
These disks can be inserted removing the ring "A" in Figure 6-10.

3. Fit the collimator.

Collimator
Locking
points

Cross-arm Tube
assembly

Figure 6-11

NOTE:
* In order to grant adequate correspondence between light field and X-ray
beam the distance between focal spot of the X-ray tube and contact plane
of the collimator with the X-ray tube cone must be 80mm.
If needed use 1mm spacers provided in the kit P/N 6674893000 with the
system to bring this distance to the correct value.

4. Rebalance the tube cross-arm by adding further counter-weights.


5. Adjust the position of the tube assembly locking pin and adjusting
screw. When correctly adjusted, the tube assembly should balance in
any desired position when rotated.

NOTE:
* The current position of the collimator may not grant perfect alignment of
the anode focus and the collimator itself.
A regulation may be needed as described in paragraphs 7.10 or 7.11.

(Rev. 5) 6-9 MOVIPLAN 800S


TECHNICAL MANUAL
Installation

6.6 Cables connection


Make reference to Figure 6-12 connect the cables as described in the
following paragraphs and fasten the cables to the saddle located at the
top of the column, complying with the 2.5mt given in same figure.

6.6.1 Connection from column

• Cable X15 from control panel to the cabinet (A4 board – connector
X15)
• cable X27 from Control Panel to cable X27 from MOVIPLAN 800S
table (Tomo device) using the extension cable (code 6271812700) if
necessary
• cable PRL9-1 and PRL9-2 from column to cabinet (X0 terminal board
– pins X0.12 and X0.13)
• cable X16 from column to the cabinet (A4 board – connector X16)
• cable X31 and ground cable from the tube arm to PRL9 terminal
board on the top of the column
• ground cables to the ground connections in the cabinet.

6.6.2 Connection MOVIPLAN 800S table - Cabinet

• Cable X14 from MOVIPLAN 800S table (A5 board – connector X14)
to cabinet (A4 board – connector X14)
• cable X17 from MOVIPLAN 800S table (A5 board – connector X17) to
cabinet (A4 board – connector X17)
• cables X0 from MOVIPLAN 800S table (A5 board) to cabinet (X0
terminal board)
• ground cables to the ground connections in the cabinet.

6.6.3 Other connections

• HT cables, rotating anode cable and ground cable from X-ray tube to
generator
• for Villa collimator, collimator cable between 9 pins connector and
X30 on control panel (see instruction note 39119001). For Ralco
collimator, collimator cable between X30 on control panel and
terminal board on collimator (see specific Manual).

NOTE:
* Make reference to the System Integration Manual for electrical
connection to the generators and the other components.

MOVIPLAN 800S 6-10 (Rev. 5)


TECHNICAL MANUAL
Installation

2.5mt (8.2ft) of cables PRL9

Column
connections

HT cables
Control Panel

X15
Control Panel
cable
X31

X14= Table
X15= Control Panel
X16= Column
X17= Table
X27= Layer height potentiometer
PRL9 = Column motor

Cabinet

A4 board
X0

A5 board
HT cables to Generator

Figure 6-12

(Rev. 4) 6-11 MOVIPLAN 800S


TECHNICAL MANUAL
Installation

6.7 Table top assembly


Remove the end-stop from the table top and fit it in the table pedestal by
manually releasing the locking ratchet.

Table top

Locking end
End stop stop screws

Table Table stop

Locking ratchet

Figure 6-13

6.8 Pedals connections


Fit the elevator control pedals (if appropriate) and connect the jack plugs.

Table base

Left jack plug Pedal control

Fixing points
Pedal control

Figure 6-14

MOVIPLAN 800S 6-12 (Rev. 4)


TECHNICAL MANUAL
Installation

6.9 Final balancing and adjustment


1. Make fine adjustment to the balancing of the tube/collimator
assembly using further weights in the column. Close up the counter-
weight box in the tube column by re-fitting the cover plates.

Cover
Counterweight

Figure 6-15

2. Adjust the position of the longitudinal brakes of the column so that


their distance from the rail remains between 2-3mm.

Rail
.078-.12" (2-3mm)

Adjusting screws

Figure 6-16

(Rev. 4) 6-13 MOVIPLAN 800S


TECHNICAL MANUAL
Installation

6.10 Electrical connections

WARNING:
Before electrically connecting the MOVIPLAN 800S, check that all the
instructions and warnings given in paragraph 5.1 have been complied
with.
Disconnect from the mains before performing any operations
connected with the electrical wiring system.

Connect the machine cables (control cabinet, table and column) as


indicated in paragraph 6.6 and the control cables as indicated in the
following table.
After connection, tie the wires in pairs close to the terminals.

The connections to be made are as follows:

Description X0 Terminal Board Electrical Characteristics


230 Vac single phase L and N (X0.L and
network X0.N)
General electrical
Terminal G/V (X0.)
system ground
Generator radiography
X0.5 (+) and X0.6 (-) 24Vdc - 50mA
call
Potter response to
X0.3 and X0.4 Max 250V-1A
generator
General emergency X0.7 and X0.8 Max 250V-1A
Anode starter
X0.9, X0.10, X0.11
connection

Table 1

For greater details see wiring diagrams in chapter 11.

WARNING:
The Potter Bucky call signal must be set at 24Vdc. If the generator
does not provide the Bucky call signal at 24Vdc it is necessary to
generate the signal at 24Vdc making use of an external relays.

After having connected the power cables, they should be tied together to
prevent accidental contact in case of wire breakage.

MOVIPLAN 800S 6-14 (Rev. 3)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7. INSPECTION, CALIBRAT
CALIBRATION
ION AND
ADJUSTMENT
The device is precalibrated and all its functions are checked during
inspection and testing. A number of adjustments however, require a final
calibration that can only be made once installation has been completed.

7.1 Inspection of the A3 logic card power supply


To check the correct power supply of the logic card, connect a digital
voltmeter to test points TP1 and TP2 and if the value obtained is other
than 12.5 V, adjust trimmer P12.

7.2 Inspection of angle reference potentiometer


1. Position the column at the table center perpendicular to the table
top.
2. Insert the tomographic shaft.
3. Turn off the power supply to the table.
4. Take the reading of potentiometer R2 located in the tomographic
tower group (reference value 10K + 20%) connecting a voltmeter to
the ends of the potentiometer.
5. Take a second reading by connecting the voltmeter between one end
and the potentiometer cursor.
This second reading should correspond to half of the first. If not,
adjust the potentiometer.

(Rev. 0) 7-1 MOVIPLAN 800S


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.3 Column stop angles control in tomography


To calibrate the column stop angles in tomography at -27° and +27°,
proceed as in the following example using Table 2 as a reference.

Example:
Perform a calibration of the column stop angle of -27° connecting the digital
voltmeter to test points TP2 - TP6 of the logic card.
If the reading obtained is other than 2V as indicated in Table 2, adjust
trimmer P9.

Tomography
Test point Voltage Trimmer
angle

-27° TP2-TP6 2.0± 0.05V P9

+27° TP2-TP5 6.3 ± 0.05V P10

Table 2

NOTE:
* The stop points are so determined which allow all the tomography angles
to be effected.

MOVIPLAN 800S 7-2 (Rev. 4)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.4 Inspection and calibration of tomographic angles


To calibrate the tomography angles, proceed as in the following example
using Table 3 as a reference.

1. Bring the layer height to 120 cm.


2. Press angle S17 selection button.
3. Connect the digital voltmeter to test points TP2 and TP3 of card A3. If
the reading obtained is other than 3.37 V as indicated in Table 3,
adjust trimmer P1.
Once the negative angle (-2.5°) has been calibrated, the positive angle
(+2.5°) must also be calibrated by pressing button S17 in order to
obtain a tomography angle of 5°.
4. Connect the voltmeter to the test points TP2, TP4. If the reading
obtained is other than 3.86 V as indicated in Table 3, adjust trimmer
P5.

Before continuing with the calibration of another tomography angle,


switch off the previously activated angle selection switch (S17) and select
a new key.

Measuring Adjustment Voltage on


Key to press Angle
point trimmer Multimeter
(5°) -2.5° P1 3.4 ± 0.05V
(20°) -10° Tp2-Tp3 P2 3.2 ± 0.05V
(30°) -15° P3 2.9 ± 0.05V
(45°) -22.5° P4 2.4 ± 0.05V
(5°) +2.5° P5 3.9 ± 0.05V
(20°) +10° Tp2-Tp4 P6 4.5 ± 0.05V
(30°) +15° P7 4.9 ± 0.05V
(45°) +22.5° P8 5.7 ± 0.05V
Calibration of
-27° Tp2-Tp5 P10 6.3 ± 0.05V
stop angles in
+27° Tp2-Tp6 P9 2.0± 0.05V
tomography
Table 3

NOTE:
* The negative angles are with the column on the left.
It is not necessary to move the column during the calibration phases as
the trimmers are always power supplied.

5. Once the calibration of the function has been completed, all


inspections and tests of movement and speed can be made without
activating X-rays to the generator table.
To do this, position one or both dip switches on the A3 card on OFF.

(Rev. 0) 7-3 MOVIPLAN 800S


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.5 Calibration of the motor speed


There are 6 trimmers on the A2 card code 58659215 for adjusting the
speed.

Refer to the values in chapter 4 to obtain the exact speeds, positioning


the digital voltmeter on the pins of connector X1.

Terminal board X1
Function Voltage Trimmer
card A2
Manual one way 7-1 1.3V P1
Manual return 7-5 -1.3V P5
Tomo return 7-6 -1.5V P6
1st. Tomo speed 7-2 2.0V P2
2nd. Tomo speed 7-3 2.5V P3
3rd. Tomo speed 7-4 3.6V P4
Table 4

MOVIPLAN 800S 7-4 (Rev. 0)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.6 Column motor drive adjustment


The drive does not need calibration as it is already adjusted.
The trimmer functions are, however, listed herebelow (see plate
topography control A1 chapter 11 - wiring diagrams).

P4: Acceleration/deceleration of the motor towards the right


(tomographic movement).
If varied, this calibration must assure that the motor always
reaches the maximum speed value set in the X-rays emission
area. To verify this:
1. Connect an oscilloscope between PINS 13 and 14 of the
drive.
2. Perform a 45° tomography.
3. On the oscilloscope, check that the profile of the movement
does not show areas of acceleration in the X-rays area.

CORRECT INCORRECT

P5: Motor acceleration/deceleration towards the left (tomography


load and return to center).
P6: Movement stability.
The correct adjustment generates a smooth and linear
movement of the motor.
P7 / P8: Maximum current available.
Do not change this calibration of maximum value of 5A for
bridge A and B for any reason.
P9: Minimum motor rotation value.
This value must be 0. Do not change this calibration for any
reason.
P10: Maximum motor rotation value.
Do not change this calibration for any reason.
RESET: Motor offset.
Do not change the calibration.
A+ / a-
a-: Minimum and maximum SCR activation.
Do not change the position of these two trimmer for any
reason so as not to damage the drive system.

(Rev. 0) 7-5 MOVIPLAN 800S


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.7 Calibration of brakes


brakes intervention time
If the optical sensor beam is interrupted, with, for example the foot, the
table top is released. The time of the brakes intervention is adjustable via
trimmer P11 on card A3.

7.8 Grid speed adjustment


The grid speed can be adjusted via the variable resistor R2.
The factory calibration guarantees a grid speed of 120±10 cycles/minute.

WARNING:
Calibration of the R2 must be made exclusively with the grid in the still
position.

MOVIPLAN 800S 7-6 (Rev. 4)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.9 Alignments and adjustments

7.9.1 Application of the centimeter scale

For the versions with the elevator, position the table top to the highest
limit, then at a distance of 100 cm between the focal point of the X-ray
source and the film in the potter bucky under the table, apply the
centimetre scale on the front surface of the column so that the 100 cm
notch corresponds to the lower edge of the slide.

7.9.2 Inspection of the light field

For the versions with the elevator, position the table top to the maximum
highest limit, driving the motor via the controls located at the foot of the
table. Insert the tomographic shaft stop arm in position in the potter
under the table. Insert the shaft and lock the transversal tube carrier
arm of the column.
This inspection must be made every time the collimator lamp is changed.

Switch on the collimator light at a distance of 100 cm from the table top.
Adjust the knobs to 35 x 43 cm at 100 cm.

Measure the size of the light image starting from about halfway into the
penumbra. The sizes must be equal to the set values, ± 8 mm.
Check the size of the light field in the various formats indicated by the
knobs for a distance of 100 cm.

WARNING:
Only in the case of light bulb replacement: adjust the position of the
collimator lamp until these measurements are obtained.

(Rev. 0) 7-7 MOVIPLAN 800S


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.10 Collimator centering,


centering, control of the X-
X-rays field
(by special tool)
1. Using the meter inserted in the collimator, bring the X-ray source to
a distance of 100 cm from the table top.
2. Position an 18 x 24 cm cassette on which to apply a centering device
equivalent to the "Collimator Test Tool RMI".
3. Accurately center the template vis-à-vis the radiography cassette.
Then center the cassette vis-à-vis the reference cross projected by the
collimator.
4. Adjust the aperture of the collimator on the frame engraved on the
template, format 13 x 18 cm.
At a distance of 100cm, the indices of the collimator knobs must
indicate the same format.
5. Perform an X-ray with radiological parameters of 50 kV - 2 mAs and
develop the film.
6. Trace the two diagonals of the film and the diagonals of the exposed
picture with a pencil.
The distance between the two centers must be < 5mm.

<5mm

If not, center the collimator via the 4 adjustment and/or fastening


screws until they are no longer non-aligned.
Take more X-rays if needed.
7. In addition, check that the darkening dimensions are the same as
those of the template image with a tolerance of <±7 mm on each side.
The format indicated on the collimator knobs must indicate a 13 x 18
cm format for a focal point-film distance of 100 cm.
If necessary, readjust the position of the collimator knobs via the
screws on the knobs.

MOVIPLAN 800S 7-8 (Rev. 3)


TECHNICAL MANUAL
Inspection, calibration and adjustment

8. Check that the image is as far as possible rectangular. Irregularity


could be caused by lack of parallelism between the X-ray source and
the table top.
9. Adjust the parallel arrangement of the X-ray source by rotating it on
its pin.
When the parallel arrangement parameters are correct, the
goniometer must give a reading of 0 degrees.
10. Upon completion of the adjustments, screw the X-ray source pin as
far as it will go.

(Rev. 3) 7-9 MOVIPLAN 800S


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.11 Collimator centering,


centering, control of the X-
X-rays field
(alternate practical method)

7.11.1 Alignment of X-
X-ray beam with the collimator shutters

NOTE:
* Before aligning the X-ray beam with the current procedure it is necessary
to make sure that the column is perfectly vertical and the X-ray tube is
horizontal; these checks can be easily done using a bubble level.

1. Set the SID (source –image distance) at 100 cm.


2. Set on the table top a tool having two rings with the same center
positioned at different height; it is possible to use either an
Aluminium drink can or a molden glass bottle where it is granted
that the upper and lower rings have the same center.
3. Position the tool on the table top such that it looks optically aligned
with the X-ray tube; narrow the collimation field so that it is slightly
larger than the tool dimension and check that it is in the center of
the collimated area.
4. Make an exposure and check the concentricity of the image of the
two rings (Figure 7-1).

Tube focus

Collimator center

Move the Collimator


along this direction

Correct centering

Figure 7-1

MOVIPLAN 800S 7-10 (Rev. 4)


TECHNICAL MANUAL
Inspection, calibration and adjustment

5. If concentricity is not achieved move the collimator on the cone used


to tighten the collimator to the X-ray tube and repeat steps 3 and 4
until concentricity is achieved.
6. Once concentricity has been achieved, make an exposure at
maximum SID to make sure of having achieved a good alignment.
7. Once this alignment is achieved the group X-ray tube – collimator
must be treated as a single body and the position of the collimator
with respect to X-ray tube must not be changed anymore.

(Rev. 3) 7-11 MOVIPLAN 800S


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.11.2 Alignment of the X-


X-ray beam with the light field of the
collimator

NOTE:
* This procedure applies to system carrying Villa collimator. In case of
Ralco collimator make reference to the dedicated Manual.

NOTE:
* The light beam of the collimator is calibrated in the factory so that once
the alignment between the tube and the collimator is achieved, the
alignment of the X-ray beam and the light field should be granted.

1. In order to check the alignment of the X-ray beam with the light field
of the collimator turn on the collimator light and position 4 radio
opaque objects on the borders of the light field.
2. Make an exposure on a large film positioned on the table top and
check the position of the objects; the max deviation must be less
than 3% of the in each direction and the sum of the deviation along
the two directions must be less than 4%.
3. If the alignment is not achieved within the specified limits (i.e. the
X-ray focus distance from the image plan is different from the
distance of the slot of the lamp) it is possible to act on the lamp of the
collimator, remembering that moving the lamp closer to the mirror
the light field gets smaller, while moving the lamp further from the
mirror the light field gets larger.

Tube focus Tube focus Tube focus

Light Light Light

Correct centering Lamp shift Mirror shift

Figure 7-2

4. Once the optimal alignment between light field and X-ray beam has
been achieved it is possible to complete the alignment between the
X-ray beam and the image receptor (Potter Bucky – see paragraph
7.12).

MOVIPLAN 800S 7-12 (Rev. 5)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.12 Longitudinal and transversal alignment of the tube


connector group with image receptor

NOTE:
* This procedure applies to system carrying Villa collimator. In case of
Ralco collimator make reference to the dedicated Manual.

1. Position the X-ray source at the given distance of 100 cm.


2. Release the X-ray source transversal movement brake and lock into
the mechanical reference position.
3. Insert a cassette with an 18x24 cm plate in the potter. Align the
center of the potter, with the notch on the closing clamp, on the
luminous line projected by the collimator.
4. Position a radio opaque object on the table top aligning it with the
reference cross of the collimator light field adjusted on the 13x18 cm
format.
5. Take an X-ray, check the transversal and longitudinal alignment of
the X-rays field with respect to the size of the film.
Under these conditions, the transversal (base) X-rays field error can
be corrected by adjusting the position of the reference cam inserted
in the transversal X-ray source carrier arm by the same quantity as
measured on the film.
The longitudinal (height) error can be eliminated by adjusting by the
same quantity as measured on the film the position of the metallic
tab located on the front of the collimator, moving consequently the
centering Potter Bucky light beam.

Figure 7-3: Villa model collimator front panel

(Rev. 5) 7-13 MOVIPLAN 800S


TECHNICAL MANUAL
Inspection, calibration and adjustment

6. Repeat this inspection and adjustment until an nonalignment of


<7 mm is obtained between the center of the X-rays field and the
center of the plate field.

MOVIPLAN 800S 7-14 (Rev. 5)


TECHNICAL MANUAL
General user instructions

8. GENERAL USER INSTRUC


INSTRUCTIONS
TIONS

8.1 Description of the table


The MOVIPLAN 800S radiography tables, SF and SA models, are for use
in all basic radiology examinations.

The main characteristics of the MOVIPLAN 800S is that it is easy to use,


it is easy to position the patient with respect to the X-ray source, it
requires little maintenance and is of limited cost.

The "SA" version with the elevator function is mainly indicated to


facilitate access to patients who would otherwise have problems in
positioning themselves correctly on the table.

Both versions with our without elevator (SA and SF) have a vertical
column with a motorised longitudinal movement.
This characteristic makes it possible to perform tomographic
examinations via a coordination device, the "tomographic shaft" with a
variable motorised fulcrum incorporated in the table.

Both versions have a 35x43 cm potter bucky with oscillating grid.


The simplicity of the interfaces facilitates connection between the table
and the most commonly used X-ray generators.

The device has been designed for a life duration of 10 years, when
properly maintained.

WARNING:
Read the instructions given in chapter 2 before using the table.

The MOVIPLAN 800S is composed of the following connected but distinct


parts:
• COLUMN
• TABLE with or without elevator.

The column can make the following manual movements:


• manual or motorised longitudinal movement along a rail
• tubehead rotation
• up and dawn of the tubehead carrier arm
• transversal movement.
When the above movements do not need to be made, they are blocked via
electromagnetic brakes.

(Rev. 4) 8-1 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

The column has a manual collimator with timed lighting.

The size of the irradiated field, the reference axes and the luminous line
for the centering of the column with respect to the potter bucky can be
identified on the table top when the collimator light is switched on.

The table is composed of a lengthways sliding potter and a longitudinal


and transversal floating table top with electromagnetic brakes.

Tube assembly

Cross-arm
Pushbutton panel

Collimator

Column

Table top

Table

Figure 8-1

MOVIPLAN 800S 8-2 (Rev. 0)


TECHNICAL MANUAL
General user instructions

8.2 Cassette loading


To load the cassette into the potter, withdraw the container without
removing it completely.
The cassette is removed by pressing the lever located under the
container.
The self-centering clamps are always free in the "closure" direction.
In the "opening" direction, the clams are free with the lever turned anti-
clockwise and locked in position when the lever is turned clockwise.

To load a cassette:
1. Turn the lever anti-clockwise.
2. Open the clamps.
3. Position the cassette by coinciding the center notch of the cassette.
4. Position the magnetic reference in the notch relative to the format of
the inserted cassette.
5. Turn the lever clockwise.
6. Push the clamps so that they fit tightly around the edge of the
cassette.

Table Emergency
push button

Bucky
tray
Potter Release
push button

Cassette

Centre
notch Magnetic lock

Locked

Jaws

Lever

Figure 8-2

(Rev. 0) 8-3 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

8.3 Potter Bucky mov


movement
ement
It is possible to move the potter lengthways on the table by releasing the
brakes via the appropriate switch.

MOVIPLAN 800S 8-4 (Rev. 0)


TECHNICAL MANUAL
General user instructions

8.4 Column control panel

020 mm

Figure 8-3

Tubehead arm vert. movement Select III° speed in


brake tomography

Tubehead arm rotation brake Tomography qualification key

Column longit. movement Selection of 5° tomography


brake angle

Tubehead arm transversal Selection of 20° tomography


movement brake angle

Selection of 30° tomography


Goniometer
angle

Layer height variation toward Selection of 45° tomography


the top angle

Layer height variation toward Motor command for column


the bottom movement to right

Motor command for column


Select I° speed in tomography
movement to left

Select II° speed in tomography 020 Layer height display

(Rev. 7) 8-5 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

8.5 Column
The column can make the following movements:

• Longitudinal
By pressing the button, the longitudinal movement brakes are
released and the column can be moved along the rail via the knob on
the control panel.

Figure 8-4

• DFF variation movement


By pressing the key, the corresponding brake is released and the
height of the arm with respect to the table top can be varied.

Figure 8-5

MOVIPLAN 800S 8-6 (Rev. 0)


TECHNICAL MANUAL
General user instructions

• Transversal movement of the tube carrier arm


By pressing the key, the corresponding brake is released.
It is possible to vary the centering of the radiogenic beam
transversally with respect to the table top. During this movement, a
mechanical click sound can be heard in correspondence with the
central position of the potter, i.e. in the position in which the
transversal axis of the collimator is aligned with the cassette.

Figure 8-6

• Rotation of the tube carrier arm


By pressing the key, the corresponding brake is released. It is
possible to rotate the tube carrier arm around its axis. The angle is
displayed by the goniometer.

ANGLE METER

Figure 8-7

(Rev. 0) 8-7 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

• Rotation of the column


By pressing the pedal, the column can be made to rotate on its axis.
The locking device will automatically cut in in correspondence with
positions 0°, +90° and −90°.

Unlocking
pedal

Figure 8-8

• Longitudinal movement with motorised control


By pressing the upper lever the motor is released from the rail. By
pressing the lower lever the motor is connected.

Motor connected

Motor not
connected

Figure 8-9

By pressing buttons or it is possible to control the

longitudinal movement of the column in both directions

THE COLUMN AUTOMATICALLY STOPS IN


THE VICINITY OF THE END STOPS

MOVIPLAN 800S 8-8 (Rev. 7)


TECHNICAL MANUAL
General user instructions

8.6 Manual collimator


The aperture of the manual collimator must be adjusted according to the
size of the film used and the focal point-film distance before performing
any X-rays. Adjust the aperture using the collimator knobs in accordance
with the parameters provided in the table and the graded scale engraved
on the collimator.

Figure 8-10: Villa model collimator front panel

NOTE:
* See dedicated Manual if the system comes with "Ralco" collimator.

Periodically check the alignment and formats of the collimator in


accordance with the procedure described in paragraph 7.10 or 7.11.

(Rev. 5) 8-9 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

8.7 Operating modes

WARNING:
Before making any type of examination ensure that:
• a loaded cassette is in the potter or in one of the supplementary
accessories (teleradiographer, side cassette carrier, etc.)
• the collimator is adjusted in accordance with the set focal point-film
distance and the format of the cassette used. When doing this, it is
possible to use the wound meter integrated in the collimator and the
projection of the light field corresponding to the irradiated field
• the radiogenic beam is correctly centered and aligned with the
cassette
• there are no foreign objects between the X-ray source and the
cassette.

WARNING:
The duty cycle of the collimator lamp must not be longer than 2
consecutive activation cycle separated by 180 seconds of de-activation
(lamp off).
This duty cycle assure that the parts which may come in touch with the
patient/user do not reach a too high temperature due to the heating
effect of the halogen lamp.

NOTE:
* When the tomography function is not required, the tomography shaft and
the shaft lock pin have to be removed.
On the back of the tomography tower seat there are two dedicated clips
to store the shaft lock pin; the tomo shaft can be stored on the back of
the column using the dedicated clip.

MOVIPLAN 800S 8-10 (Rev. 4)


TECHNICAL MANUAL
General user instructions

8.7.1 Preparation of the table for a standard X-


X-ray

When the table is to be used as a normal table, the X-ray beam must be
aligned with the potter and focal point-film distance most suitable to the
type of examination to be performed must be set.

NOTE:
* Always select the greatest focal point-film distance compatible with the
examination to be performed.

In the elevator version, the height of the table with respect to the floor
can be changed using the pedals in order to set the most comfortable
working conditions both for the patient and for the operator.

WARNING:
The elevator pedals commands directly the elevator motor. Take care to
avoid unwanted movement of the table top caused by accidental pressure
of the elevator pedals.

WARNING:
During the operation of the elevator make sure that no obstacle is
present in the range of the elevator movement.

Table up/down pedals

Figure 8-11

To prepare for the examination:


1. Raise or lower the table to the most convenient height.
2. Insert a cassette into the potter.

(Rev. 4) 8-11 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

3. Center the X-ray beam with the film format moving the potter
carriage lengthways and releasing the brake via the switch located on
the table.

Table Unlocking Emergency


push button push button

Bucky tray

Figure 8-12

Longitudinal centering is obtaining after the potter container has been


partially extracted and when the luminous line projected by the
collimator coincides with the middle of the container.
Transversal centering is obtained when a mechanical click is heard from
the centering device during the transversal movement of column arm.

The patient is centered by moving the table top.


To release both side and longitudinal movements, interrupt the luminous
beam issued from the photocell on the base of the table with the foot.

Infrared light beam

Figure 8-13

MOVIPLAN 800S 8-12 (Rev. 4)


TECHNICAL MANUAL
General user instructions

When the tube up and down movement brake is released via the relative
button on the column control panel, the desired focal-point-film distance
is obtained.

Figure 8-14

The focal point-film distance can be measured using the meter in the
collimator. The measurement must be made with respect to the table top.

1. Adjust the height of the tubehead, preferably to 100 cm.


2. Check that the tubehead-collimator group is torqued to the
transversal centering device.
3. Correctly insert the cassette into the potter as far as it will go.
4. Adjust the collimator knobs in accordance with the film format and
the focal point-film distance.

NOTE:
* The distance between the table top and the cassette inserted in the potter
is about 80 mm. The focal point-film distance can be obtained by
summing this distance, 80 mm and the distance obtained on the
collimator meter or by adjusting the column slide in accordance with the
meter applied on the column. For example, to set a DFF of 100 cm the
tubehead must adjusted at a distance of 92 cm from the table top.

Set the collimation in accordance with the size of the radiography


cassette and the set focal point-film distance adjusting the collimator
knobs to the cassette format indicated by the graduated scales.

WARNING:
The scale is graduated for a few specific focal spot-film distances. For
distance different from the ones provided, the extrapolated formats may
not be reliable.

Once the irradiated surface has been collimated, the device is ready for
radiography.

(Rev. 5) 8-13 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

8.7.2 Preparation
Preparation of the table for a lateral radiography

To perform a latero-lateral radiography:


1. Turn the column as described in paragraph 8.5.
2. Assemble the side support and insert the cassette.
3. Press the button on the collimator to switch on the lamp.
4. Move the column by centering the luminous beam on the support.
5. Position the patient on the table top.

Figure 8-15

NOTE:
* Moving the column towards the outside of the table, it is possible to lower
the tube below the level of the table top and take exposures of the legs
(knee and ankle) under load with the patient standing close to the Chest
Stand, usually associated with the Bucky table.

MOVIPLAN 800S 8-14 (Rev. 4)


TECHNICAL MANUAL
General user instructions

8.7.3 Preparation of the table for tomography

1. Insert a cassette into the potter under the table.

2. Insert the layer shaft lock arm in the back of the potter.

3. Position the elevator to the top using the


buttons located at the foot of the table.

4. Select the tomography function by


COLUMN
CROSS-ARM
pressing the key .

5. Insert the shaft through the tomography ROD


DISENGAGING
tower seat. Fasten it in the transversal PUSH BUTTON
arm seat of the column. Adjust the focal
point-film distance on the position set by
the column cam (DFF≅120cm). Setting ROD

for tomography is confirmed when the


buzzer goes off.
ROD

6. Adjust the aperture of the collimator in


accordance with the 120 cm focal point-
film distance and the format of the
cassette inserted in the potter. LAYER
TURRET

COLUMN
7. Adjust the height of the layer by pressing

one of the buttons or .


LINKING ROD

The light projected on the patient is a valid


help for a correct setting of the layer. The
selected layer height is shown on the control LAYER TOMO
panel display. HEIGHT SPEED GRAPHY ANGLE

8. Select the angle (5°, 20°, 30°, 45°) and


speed (I, II, III).

9. Set the generator for a X-rays time of


about 5 secs.

10. Perform and X-ray by keeping X-ray


button pressed until the end of
tomography.

(Rev. 7) 8-15 MOVIPLAN 800S


TECHNICAL MANUAL
General user instructions

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S 8-16 (Rev. 0)


TECHNICAL MANUAL
Cleaning and disinfecting

9. CLEANING AND DISINFECTION


DISINFECTION
In order to ensure maximum hygiene and cleanliness the following
instructions should be scrupulously complied with.

WARNING:
Disconnect the device from the mains before cleaning.

Ensure that no water or other liquids penetrate inside the device in order
to prevent corrosion or short circuits.

To clean the painted surfaces, accessories and cables, use only a damp
cloth and a neutral detergent and dry thoroughly. Do not use corrosive or
abrasive solvents (alcohol, petrol and trichloroethylene).

Disinfect the table top, the potter handle, the control panel handle and
any other accessories that come into contact with the patient or the
operator, with a 2% glutaraldehyde water solution.

(Rev. 0) 9-1 MOVIPLAN 800S


TECHNICAL MANUAL
Cleaning and disinfecting

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S 9-2 (Rev. 0)


TECHNICAL MANUAL
Maintenance

10. MAINTENANCE
As with all electrical apparatus, this unit not only needs to be used
correctly, but also needs maintenance operations and inspections made
at regular intervals.
Such precautions ensure the safe and efficient functioning of the device
and serve to prevent all possible risks to the patient and to the operator.

Preventive maintenance consists in inspections made directly by the


operator as indicated in the following table. Periodic maintenance shall
be made exclusively by the Servicing Department.

10.1 Inspections performed by the operator

Frequency Type of inspection Method

Weekly Condition of the cables and the Visual


electrical connections. inspection
Monthly Absence of friction, noise and Visual
inspection of the correct inspection
functioning of the mechanical
brake and suspension devices:
column cables.
Six-monthly Presence and readability of the Visual
characteristics written on the inspection
labels and of the indications on
the beam limiting device.

WARNING:
Metallic friction noises issued from the column may be a symptom of
wear of the counterweight support cables. If this should occur, stop
using the device immediately and contact the Villa Sistemi Medicali
Technical Service Department.

(Rev. 4) 10-1 MOVIPLAN 800S


TECHNICAL MANUAL
Maintenance

10.2 Periodic maintenance performed by the


Technical Service

• Visual examination of the condition of all the cables, insulation,


casings, etc.
• A systems test of the device to determine proper functions.
• Measurement of the leakage currents.
• Measurement of the resistance between the ground terminal and
every accessible conductible part which requires grounding.
• Inspection and if needed, replacement of the entire length of the
counterweight support cables and their connection points with the
counterweights and the arm.

NOTE:
* When components that have a direct or indirect influence on safety are
replaced, only original spare parts should be used.
The maintenance intervention and replacement of defective parts must be
made exclusively by Villa Sistemi Medicali authorised personnel.

MOVIPLAN 800S 10-2 (Rev. 0)


TECHNICAL MANUAL
Schematics and drawings

11. SCHEMATICS
SCHEMATICS AND DRAWINGS
1. Moviplan 800S – Components plate layout SA version

2. Moviplan 800S – Functional drawing SA version

3. Moviplan 800S – Components plate layout SF version

4. Moviplan 800S – Functional drawing SF version

5. Moviplan 800S – Potter Bucky functional drawing

6. A3 Control board components layout

7. A4 Board components layout

8. A4 Board schematic

9. A5 Board components layout

10. A5 Board schematic

11. A10 Push-button board components layout

12. A10 Push-button board schematic

13. Potter Bucky board components layout

14. Potter Bucky board schematic

15. A9 Board layout and schematic

16. A2 Board components layout

(Rev. 7) 11-1 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S 11-2 (Rev. 0)


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Components plate layout 1
SA version
Code 72711405 - Rev. 1 Page 1 of 1

(Rev. 7) 11-3 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 2
SA version
Code 39719119 - Rev. 4 Page 1 of 4

(Rev. 7) 11-5 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 2
SA version
Code 39719119 - Rev. 4 Page 2 of 4

(Rev. 7) 11-7 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 2
SA version
Code 39719119 - Rev. 4 Page 3 of 4

(Rev. 7) 11-9 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 2
SA version
Code 39719119 - Rev. 4 Page 4 of 4

(Rev. 7) 11-11 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Components plate layout 3
SF version
Code 72711420 - Rev. 2 Page 1 of 1

(Rev. 7) 11-13 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 4
SF version
Code 39719127 - Rev. 3 Page 1 of 4

(Rev. 7) 11-15 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 4
SF version
Code 39719127 - Rev. 3 Page 2 of 4

(Rev. 7) 11-17 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 4
SF version
Code 39719127 - Rev. 3 Page 3 of 4

(Rev. 7) 11-19 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Functional drawing 4
SF version
Code 39719127 - Rev. 3 Page 4 of 4

(Rev. 7) 11-21 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Potter Bucky 5
functional drawing
Code 39209043 - Rev. 0 Page 1 of 1

(Rev. 4) 11-23 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A3 Control board 6
components layout
Code 58714014 - Rev. 2 Page 1 of 1

(Rev. 2) 11-25 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A4 Board 7
components layout
Code 58714012 - Rev. 1 Page 1 of 1

(Rev. 2) 11-27 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A4 Board 8
schematic
Code 39719121 - Rev. 1 Page 1 of 1

(Rev. 2) 11-29 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A5 Board 9
components layout
Code 58711425 - Rev. 0 Page 1 of 1

(Rev. 2) 11-31 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A5 Board 10
schematic
Code 39719126 - Rev. 0 Page 1 of 1

(Rev. 2) 11-33 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A10 Push-button board 11
components layout
Code 58748697 - Rev. 1 Page 1 of 1

(Rev. 7) 11-35 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A10 Push-button board 12
schematic
Code 39749204 - Rev. 1 Page 1 of 5

(Rev. 7) 11-37 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A10 Push-button board 12
schematic
Code 39749204 - Rev. 1 Page 2 of 5

(Rev. 7) 11-39 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A10 Push-button board 12
schematic
Code 39749204 - Rev. 1 Page 3 of 5

(Rev. 7) 11-41 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A10 Push-button board 12
schematic
Code 39749204 - Rev. 1 Page 4 of 5

(Rev. 7) 11-43 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A10 Push-button board 12
schematic
Code 39749204 - Rev. 1 Page 5 of 5

(Rev. 7) 11-45 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Potter Bucky board 13
components layout
Code 58201208 - Rev. 0 Page 1 of 1

(Rev. 7) 11-47 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
Potter Bucky board 14
schematic
Code 39209044 - Rev. 0 Page 1 of 1

(Rev. 7) 11-49 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A9 Board 15
layout and schematic
Code 58112192 - Rev. 0 Page 1 of 1

(Rev. 7) 11-51 MOVIPLAN 800S


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800 S
A2 Board 16
components layout
Code 58659215 - Rev. 0 Page 1 of 1

(Rev. 7) 11-53 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

12. SPARE PARTS

1 – TABLE

2 – CABINET

3 – COLUMN

4 – POTTER BUCKY

(Rev. 2) 12-1 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

1 - TABLE

Rif. Order code Description SF SA

A 6671130500 Foot control X

B 6671134000 Right foot control with cable X

C 4271113700 Photoelectric cell X X

D 4233811100 Microswitch X

E 6671132600 Left foot control with cable X

F 4271126100 Reflector X X

G 5171130600 Foot control label X

H 6171142900 Photoelectric cell and reflector support X

A÷H 7171133500 Foot control X

MOVIPLAN 800S 12-2 (Rev. 5)


TECHNICAL MANUAL
Spare parts

E A D B

F C H

G G

(Rev. 5) 12-3 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

Rif. Order code Description SF SA

H2 7471321000 Light spot assy X X

L 4591605200 Bulb X X

H3 4271316600 Buzzer X X

L2 6671129900 Table top longitudinal brake assy X X

--- 5271221200 Longitudinal brake track X X

L3 6671132900 Table top transversal brake assy X X

--- 5271212200 Transversal brake track X X

4371312800 Motor with reductor gear box X X


M2
6671312700 Motor with reductor gear box assy X X

M3 6271136500 Lift motor assy X

R1 6171319300 Potentiometer R1 X X

R2 6171313700 Potentiometer R2 X X

S26 6171129200 Microswitch S26 assy X X

S28, S29 6633104900 Microswitch S28, S29 X

S36, S37 6171319400 Microswitch S36, S37 assy X X

S38 4271814800 Microswitch S38 X X

Y8 6174712500 Potter transversal brake assy X X

MOVIPLAN 800S 12-4 (Rev. 7)


TECHNICAL MANUAL
Spare parts

(Rev. 2) 12-5 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

Rif. Order code Description SF SA

A 6171116300 Ball bearing ∅ 26 assy X X

B 6171116800 Ball bearing ∅ 22 assy X X

C 7171128900 Ball bearing support assy X X

D 2100470400 Gus strut X X

E 6171129500 Potter bar connection assy X X

A÷E 8171144000 Tomo Bucky attach. assy X X

F 6674610200 Tomographic bar assy X X

MOVIPLAN 800S 12-6 (Rev. 7)


TECHNICAL MANUAL
Spare parts

A B

(Rev. 2) 12-7 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

Rif. Order code Description SF SA

A 5271221100 Left table top shape X X

B 5271222300 Right table top shape X X

C 5968627900 Table top panel X X

D 5268628100 Panel front X X

E 6171222300 Table top assy X X

F 6671137700 Three-stage base cover X

G 4908313600 Ball bearing X X

H 5671322700 Upper cover X X

I 5671317600 Turret back cover X X

L 5671317500 Turret front cover X X

M 6171322800 Linear ball bearing assy X X

N 6671319100 Bar rotation center assy X X

O 7173115000 Side film container assy X X

P 5871142500 Connector support PCB X X

MOVIPLAN 800S 12-8 (Rev. 7)


TECHNICAL MANUAL
Spare parts

(Rev. 2) 12-9 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

Rif. Order code Description SF SA

A1 4492703300 Starter PCB A1 X

A2 5865921500 Trimmer PCB A2 X

A3 5871401400 Control PCB A3 X

A4 5871401200 Connectors PCB A4 X

F1, F7 2300975500 Fuse F1/F7 3A T 6.3x32 mounted on X


main plate

F2 2300973400 Fuse F2 1A F 6.3x32 mounted on PCB A4 X

F3 2300975800 Fuse F3 6.25A T 6.3x32 mounted on X


PCB A4

F4 2300976500 Fuse F4 200mA F 6.3x32 mounted on X


PCB A4

F5 2300974000 Fuse F5 5A F 6.3x32 mounted on main X


plate

F6 2300975300 Fuse F6 2A T 6.3x32 mounted on PCB A3 X

L1 4192204500 Inductance L1 X

T1 4492818300 Transformer T1 X

V3 4165121100 Rectifier V3 X

Z1 4192207500 Mono-phase filter Z1 X

Z2 8027001013 Mains filter Z2 X

MOVIPLAN 800S 12-10 (Rev. 4)


TECHNICAL MANUAL
Spare parts

(Rev. 2) 12-11 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

2 - CABINET

Rif. Order code Description SF SA

A 5668841300 Lateral cover X

B 5668841200 Front cover X

C 4890306300 Wheel X

D 4871813300 Lock with key X

MOVIPLAN 800S 12-12 (Rev. 2)


TECHNICAL MANUAL
Spare parts

(Rev. 2) 12-13 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

Rif. Order code Description SF SA

A1 4492703300 Starter PCB A1 X

A2 5865921500 Trimmer PCB A2 X

A3 5871401400 Control PCB A3 X

A4 5871401200 Connectors PCB A4 X

F1, F7 2300975500 Fuses F1, F7 3A T 6.3x32 mounted on X


main plate

F2 2300973400 Fuse F2 1A F 6.3x32 mounted on PCB A4 X

F3 2300975800 Fuse F3 6.25A T 6.3x32 mounted on X


PCB A4

F4 2300976500 Fuse F4 200mA F 6.3x32 mounted on X


PCB A4

F5 2300974000 Fuse F5 5A F 6.3x32 mounted on main X


plate

F6 2300975300 Fuse F6 2A T 6.3x32 mounted on PCB A3 X

F8 2300976100 Fuse F8 10A T 6.3x32 mounted on main X


plate

F9 2300966700 Fuse F9 20A T 6.3x32 mounted on main X


plate

F10 2300973400 Fuse F10 1A F 6.3x32 mounted on main X


plate

K15, K16 4291514000 Contactor X

L1 4192204500 Inductance L1 X

R1 4192108200 Resistor R1 X

T1 4492818300 Transformer T1 X

V1 ÷ V3 4165121100 Rectifier V1 ÷ V3 X

Z1 4192207500 Mono-phase filter Z1 X

Z2 8027001013 Mains filter Z2 X

MOVIPLAN 800S 12-14 (Rev. 4)


TECHNICAL MANUAL
Spare parts

(Rev. 2) 12-15 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

3 - COLUMN

Rif. Order code Description SF SA

L1 4310220600 Unblocked coil for tomographic bar X X

M1 6174314400 Tomographic motor with retuctor gear X X


box

S13 4211213900 Unblocked push-button for tomographic X X


bar

S30 4265310600 Microswitch S30 X X

S31 6274814400 Microswitch S31 assy X X

S32 4265310600 Microswitch S32 X X

S33 4265310600 Microswitch S33 X X

Y2, Y3 6674714000 Side-shift column brake X X

--- 6674213700 Side-shift column brake assy X X

Y4, Y5 6674714000 Vertical movement arm – X-ray tube X X


brake

--- 6174418300 Vertical movement arm – X-ray tube X X


brake

Y6 6174712500 Cross-shift arm – X-ray tube brake assy X X

Y7 4374513100 Rotation arm – X-ray tube brake X X

A 6174214400 Anterior roller support assy X X

B 4974214700 Ball bearing X X

C 5474417500 FFD scale X X

MOVIPLAN 800S 12-16 (Rev. 5)


TECHNICAL MANUAL
Spare parts

(Rev. 2) 12-17 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

NOTE:
* If the system comes with "Ralco" collimator make reference to the
dedicated Manual of "Ralco" collimator for Spare Parts list.

Rif. Order code Description SF SA

1 5874869700 Push-button PCB X X

2 6174862100 Inclinometer X X

3 7174870000 Push-button assy for tomographic X X


tube-stand

4 6674913000 Display PCB X X

5 6611513500 Collimator knob X X

6 4591606700 Collimator lamp X X

7 6611513000 Tape measure X X

8 5811219200 Time PCB X X

9 8611001600 Villa manual collimator X X

4695907900 Ralco manual collimator X X

10 6374850500 Knob X X

11 6174791100 Support X-ray tube assy X X

MOVIPLAN 800S 12-18 (Rev. 7)


TECHNICAL MANUAL
Spare parts

4
3 11
2

10

5 9
6
8

(Rev. 7) 12-19 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

4 – POTTER BUCKY

Rif. Order code Description SF SA

A 2300976600 Fuse F2 200mA T 6.3x32 X X

B 2300975200 Fuse F3 1.6A T 6.3x32 X X

C 6620430500 Gear motor M1 assy X X

D 4192108500 R2 resistor 4.7ohm-35W-15% X X

E 4291305400 Microswitch S1 X X

F 4291305500 Microswitch S2 X X

G 6220122300 Transformer T1 35VA 120/230 Vac X X

H 5820120800 Potter-Bucky SD PCB X X

--- 6620226000 Potter Bucky cassette tray X X

--- 6120216000 Magnet stop cassette assy X X

--- 5220119000 Handle X X

MOVIPLAN 800S 12-20 (Rev. 7)


TECHNICAL MANUAL
Spare parts

A B

D C E F H G

(Rev. 2) 12-21 MOVIPLAN 800S


TECHNICAL MANUAL
Spare parts

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800S 12-22 (Rev. 2)


Cod. 6971510803_Rev.7

VILLA SISTEMI MEDICALI S.p.a.


Via Delle Azalee, 3
20090 Buccinasco (MI) - ITALY
Tel. (+39) 02 48859.1
Fax (+39) 02 4881844

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