Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

COMPAÑÍA MINERA ANTAMINA S.A.

ESPECIFICACIÓN TÉCNICA No
TECHNICAL SPECIFICATION No
0000-ESP-J-15

TRANSMISORES DE FLUJO TIPO SONAR

FLOW TRANSMITTERS SONAR TYPE

Rev. B

Digitally signed
by Ainciso
Date: 2013.01.04
08:02:39 -05'00'

Revisión Emitido para Fecha Por Revisado Aprobado


A Revisión Interna 21/11/12 J.L. Monteza A. Inciso
B Aprobación 18/12/12 J.L. Monteza A. Inciso

Comentarios:
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 2 de 10
FLOW TRANSMITTERS SONAR TYPE
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 3 de 10
FLOW TRANSMITTERS SONAR TYPE

1. ALCANCE 1. SCOPE

This specification covers the minimum


requirement for furnishing all labor,
material and services in connection
with the design, fabrication, calibration,
factory testing, documentation, tagging
and shipping for Flow Transmitters
Sonar Type required for use in the
projects of Compañía Minera Antamina
S.A.

The Vendor shall furnish the


equipment as listed on the attached
data sheets, and as described herein,
including all accessories required to
insure accurate, safe, continuous and
reliable operation of the system.

The design, operation and


performance of the all system and its
components and accessories are
responsibility of the Vendor

Compliance with this Specification


does not relieve the Vendor of its
responsibility to supply the equipment
such that it has safety, operability,
maintainability and reliability and be
designed for continuous full load
services.

All materials of construction for all


components and accessories,
including spares, shall be new, suitable
for the service and duty and shall meet
the requirements of codes and
regulations as specified under
Paragraph 2.0 of this specification.

The Vendor shall provide certified and


qualified personnel when required by
Compañía Minera Antamina S.A. to
supervise installation, testing,
calibration and start-up of the supplied
product.
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 4 de 10
FLOW TRANSMITTERS SONAR TYPE

The climatic conditions at the plant are


specified in, "Site Conditions" 0000-
GEN-01. The Vendor shall notify if the
climatic conditions available are not
adequate for the proposed system.

2. CODIGOS Y ESTANDARES 2. CODES AND STANDARS

Unless otherwise stated herein, the


Equipment supplied under this
specification shall be designed,
manufactures, and tested according to
the latest applicable provisions of the
following standards:

 ANSI (American National Standards


Institute)
 ASME (American Society of
Mechanical Engineers)
 ASTM (American Society for Testing
and Materials)
 EIA (Electronic Industry Association)
 FM (Factory Mutual Research
Corporation)
 IEC (International Electro Technical
Commission)
 IEEE (Institute of Electrical and
Electronic Engineers)
 ISA (International Society of
Automation)
 ISO (International Standards
Organization)
 MSHA (Mine Safety and Health
Administration
30 CFR 57 Metals and Nonmetals
Mine Standards)
 NEMA (National Electrical
Manufacturers Association)
 NFPA (National Fire Protection
Association)
 NEC (National Electric Code)
 OSHA (Occupational Safety and
Health Administration
29 CFR 1910 General Industry
Standards
29 CFR 1926 Construction Safety
Standards)
 UL (Underwriter's Laboratories)
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 5 de 10
FLOW TRANSMITTERS SONAR TYPE

 PNEC (Peruvian National Electrical


Code)

In case there are discrepancies


between this specification and the
applicable codes or standards, the
applicable code or standard shall
supersede and Antamina is informed in
writing by the Vendor of such
discrepancies.

In case there are discrepancies


between this specification and the
attached data sheets, the data sheets
shall supersede.

3. CONDICIONES DE OPERACION 3. OPERATING CONDITIONS

Each device furnished under this


specification shall be suitable for
continuous operation, 24 hours per
day, 7 days per week, 52 weeks per
year, in a dusty atmosphere containing
grit and micron sized particles in dry
plant or with acid mist in wet plant and
shall perform satisfactorily under
environmental and operating
conditions specified in the attached
instrument data sheets.

Electrical power supply will be 120


Volts AC. 60 Hz, 2 wires, and
grounded single phase. Supply line
voltage variation ±10% can be
encountered. Power supplies shall be
both input and output fused and solid
state components to be used
throughout. Vendor shall state in his
proposal power requirements.

All electrical and electronic field


instruments shall have clamp type
terminal blocks or screw terminals. All
terminals shall be clearly marked with
L, N, G for power supply; +, -, G for
analogue signal and C, NC or NO for
switch contacts. For other marks
proposed by Vendor, those are clearly
marked.
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 6 de 10
FLOW TRANSMITTERS SONAR TYPE

Each instrument shall be Vendor's


standard, heavy duty, field proven
designed with a record of successful
operation in industrial environments as
required for the application specified in
the data sheet

The instruments and accessories shall


be waterproof and dust proof and shall
comply with NEMA 4 or NEMA 4X,
according to data sheets.

Electrical area classification shall be


non-hazardous unless otherwise is
stated in the data sheets.

4. REQUERIMIENTOS TECNICOS 4. TECHNICAL REQUIREMENTS

4.1. SENSOR HEAD 4.1. SENSOR HEAD

The sensor head will contain no


moving parts.

The sensor head shall include a


sensor band, a thermal barrier and
fiberglass or stainless steel cover
assembly to protect the sensor band.

The sensor band shall be composed


by an array of piezo electric polymers
that sensing the fluid pressure field, in
the external wall of pipe. The velocity
is obtained with measurement of the
frequency of pressure field.

The sensor band is wrapped around


and clamped onto the process pipe.

A multi-conductor cable electrically


connects the sensors to an electronic
module mounted in the cover
assembly. Signals from the electronic
module exit through a NEMA 4X rated
connector mounted to the outer
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 7 de 10
FLOW TRANSMITTERS SONAR TYPE

surface of the cover assembly.

Sensor shall provide a continuous


measurement of process velocity and
shall produce an electrical signal to
transmitter. With this signal shall be
calculate the volumetric flow.

4.2. TRANSMISOR 4.2. TRANSMITTER

The transmitter receives electrical


signals from the sensor head.

The signals are processed using sonar


array processing firmware that displays
the calculated results on an integral
LCD screen.

The transmitter output signal shall be


an isolated 4-20 mA DC signal with
HART protocol, which shall have a
variable load handling capability of at
least 500 Ohms unless otherwise
specified on the data sheets.

Output signals required of the


transmitter shall be in terms of
volumetric flow rate and totalized flow.

Requirements operate in accordance


with the following , unless specified in
data sheets:

 Repeatability is 0.3% reading,


 The accuracy is ± 1 % of reading
.
 Flow Noise Filter.
 Flow Damping Filter 0 - 500 s.
 Flow Spike Filter, 0 -50 readings,
0 - 100% spike size to be
rejected.

The transmitters shall be furnished


with integral LCD digital indicator and
shall display the variable according to
the corresponding output range, as
specified on the Data Sheets, also the
following data shall be configurable:
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 8 de 10
FLOW TRANSMITTERS SONAR TYPE

 Flow in engineering units.

 Flow as a percentage.

 Auto Diagnostic.

 Parameters Configuration.

 Alarm Conditions.

The transmitter includes a USB port (or


other interface) to transfer data to a
computer when the communication is
lost.

Diagnostic routines and self-diagnosis


shall be included in the transmitter.

The system shall be immune to


radiofrequency and electromagnetic
interferences and to the acoustical
noises created by the pumps, agitators
and other electrical or mechanical
equipment, and splashing or falling of
the material being measured.

The transmitters shall have a flat


mounting bracket for installation in a
two-inch pipe or wall according to
specified on data sheets and shall
supply connection cables between
sensor and transmitter.

Performance requirement (linearity,


repeatability and accuracy) shall be as
specified on the Data Sheets.

Selection of the ranges and local


configuration of parameters shall be
available by means of an integral
keypad and/or by digital
communication to terminal or control
system.

Transmitter shall be factory calibrated


to the range indicated on Data Sheets.
Vendor shall supply calibration
certificates.
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 9 de 10
FLOW TRANSMITTERS SONAR TYPE

The Transmitter shall be remote from


the sensor and of identical design and
construction to allow interchangeability
with other probes; exception shall be
specified on data sheets.

5. MONTAJE, INSPECCION Y 5. ASSEMBLY, INSPECTION AND


PRUEBAS TESTING

The manufacturer shall shop-assemble


all instruments and components,
provide its own quality control
inspection, and shall perform all testing
required to demonstrate that the
instrument is in full compliance with the
specifications and is completely
operable.

The manufacturer shall perform


calibration and/or configuration of all
instruments according to the ranges or
data indicated in the attached data
sheets. Calibration and/or
configuration certificate shall deliver
with each instrument.

Antamina reserves the right to


expedite and inspect all materials
during fabrication and before shipment.
Unless otherwise noted in the
purchaser order, the Vendor shall
notify to Antamina at least 30 days
before shipment of the instrument so
that arrangements can be made for
final inspection and testing.

If, in the opinion of Antamina


inspection and testing of the
instrument does not indicate good
workmanship, the Vendor shall make
such changes as necessary to rectify
this condition. Antamina will witness
such further tests as it deems
necessary to ensure that the
instrument complies fulfill the
specification. All costs of such
additional test shall be for the account
of the Vendor.

The instrument shall be shipped to the


jobsite completely assembled. If this is
COMPAÑÍA MINERA ANTAMINA S.A.
0000-ESP-J-15 Fecha: 21/11/2012
TRANSMISORES DE FLUJO TIPO SONAR
Revisión: B Página: 10 de 10
FLOW TRANSMITTERS SONAR TYPE

not feasible, Vendor shall so state in


his proposal and shall describe the
extent of assembly proposed; in such
cases, all parts shall be match-marked
to facilitate field assembly.

FIN DE LA ESPECIFICACION END OF SPECIFICATION

You might also like