VENDOR SPECIFICATION FOR

* -- Vendor's data / PROVIDE

Sr. No. Parameters Unit ZSI Specification

NAME OF PERSON SACHIN PATEL

CONTACT DETAILS 9824982158 / 9818880992

" * " :- VENDOR TO CONFIRM OR PRO
PROCESS DATA

1 Scrubber Model: *

2 Gas flow, AM3/Hr °C 24000

3 HF Loading Kg/Hr. kg/hr 5

4 Temperature, deg. C. kg/hr 40

5 Pressure drop, mmWC *

6 Liquid flow rate, m3/hr *

7 Pump Motor Rating kW *

8 ID Fan Vacuum mmWC 250

9 ID Fan Motor Rating kW *

10 NaOH Conc. 1 to 7.5%

11 Outlet Temp. Deg C 28

NaOH Consumption Kg/Hr (For full
12 *
load)
Water Consumption Kg/Hr (For full
13 *
load)

14 Water to ETP Kg/Hr *

15 HF Emission mg/Nm3 Less than 1

16 Floor Space Required *

17 Bleed Off Liquid to ETP *

SATURATED Air with 1 ppm HF @
18 Exhaust Gas
approx. 28 Deg C
 19 Exhaust Duct m *

SPECIFICATION FOR SCRUBBER COLUMN

6 Tag No. CB02-C01B

7 Supply + Erection *

8 Skid mounted scrubber system *

package
9 Qty 1

10 Dimensions of column mm *

11 Pressure Drop Across the Tower mm wc *

Operating Pressure / Design
12 mm wc *
Pressure
Operating Temperature / Design
13 °C 40 / *
Temperature
14 MOC of Column mm *
Shall Thickness (SHELL/TOP/BODY
15 mm *
FLANGE)
16 PP/FRP Top Gas outlet cone mm *
PP Spray Header- Main Header &
17 REQUIRED
Sub header
18 Hold Down Perforated Plate mm *

19 Demister Pad REQUIRED

20 Gas Inlet / Gas Outle Nozzle mm *

21 Pall Ring Inlet /Outlet Nozzle mm *
22 Water Inlet Nozzle mm *

23 MOC of Nut bolts *

24 MOC of Gaskets *

25 Nozzle Size *

SPECIFICATION FOR SCRUBBER TANK

26 Dimensions of tank mm *

27 Tank Capacity m3 *

28 Qty *

29 Type *
operating Pressure / Design
30 kg/cm2. *
Pressure
 Operating Temperature / Design
31 °C *
Temperature
32 MOC Of Tank *

33 Shell Thickness *

34 Bottom Thickness *

35 Conical Top Thickness *

36 Nozzle Size *

SPECIFICATION FOR SCRUBBER PACKING

37 Type of Packing *

38 Size / inch *

39 MOC *

Valves and Instruments

Required isolation ball valves,

Drain & Overflow connections,
Water & Caustic Make-up
Actuated Valve, DP Gauge, Y
*
Strainer, NRV, Sight Level Gauge,
Level Transmitter, Manual Isolation
Ball Valve, Bleed-Off Actuated
Valve, pH Transmitter,

PLC Based Electrical control Panel

Drive Power kw *

compatible motor No *

Pump Motor Nos *

Location Indoor

PLC Control panel consists of

enclosure, MCB, ON/OFF push
button, internal power & control
Electrical control panel
wiring, ancillary contacts &
accessories, indication lamps,
voltmeter with timer controls.

Quantity Qty *

Scope Matrix
 Designing of complete System
*
Equipment
Material as per Supply Technical *
Specification
Complete unit as per Equipment
*
Specification
Control Panel System *

Ladder and handrail If Required *

Duct and components system *

Suction hoods & Ducting *

Duct support *

Earthling of equipment *
Manifolds/flex hoses to from duct
*
to machines
Smaller duct pieces made locally (If
*
Any)
Supervision of Installation, test run
*
and commissioning
Delivery from factory *
Mechanical assembly and
*
installation
Offloading *

Monorail / hoist *
Scaffolding/ Cherry picker for
*
Installation purpose
Crane for offloading/ Installation
*
purposes
Supply and connection for
*
electrical main cables
Builders or joiners work,
preparation of foundations *

Platform for installation of

*
Equipment – If required (Extra)
DOCUEMENTS PROVIDED
Detailed P&ID diagram (Within 1-2
40 Vendor to confirm
week from PO)
GA drawing of the system (within 2
41 Vendor to confirm
weeks of PO)

42 Specifications of all bought out Vendor to confirm

items (Within 2 weeks of PO)
 Hassle free start up and operating
43 manuals file (at the time of Vendor to confirm
dispatch)
Performance Guarantee
During the one year period vendor
will repair all defective work and
will expeditiously repair the
defective materials installed under
the contract when the equipment
44 would seems to be operated at Vendor to confirm
normal design conditions

Delivery
45
46 WEEK
47
Recommended operational spares 2 years / Recommended commissioning spares
48
49 vendor to provide spare list
50
Remarks:
1)
2)
 Rev
Date
VENDOR SPECIFICATION FOR SCRUBBER Prep.
Checkd.
TAG.NO

SERVICE

REMARKS

" * " :- VENDOR TO CONFIRM OR PROVIDE

ares
 0
12.09.19
SBP
RAS

REMARKS
 Rev 0
Date 12.09.19
VENDOR SPECIFICATION SCRUBBER BLOWER
Prep. SBP
Checkd. JPL
CLIENT :- GFL , DAHEJ-B TAG.NO
0
SERVICE
* -- Vendor's data / PROVIDE

Sr. No. Parameters Unit ZSI Specification REMARKS

NAME OF PERSON

CONTACT DETAILS

" * " :- VENDOR TO CONFIRM OR PROVIDE

Vendor Details

TAG NO. :

SERVICE :

MANUFACTURER :

MOTORS REQUIRED

WORKING / STAND BY :- NOS

TYPE/SIZE :

MOUNTED BY :

OPERATING CONDITIONS

GAS COMPOSITION (VOLUME) :

SOLIDS IN SUCTION

SOLIDS EROSIVE

REL.HUMIDITY AT SUCTION : %

MOLECULAR WEIGHT : KG/KMOL

SP.GRAVITY (SUCTION) :

DUTY :

CAPACITY AT SUCTION :( NORMAL / MAXIMUM) NM3/HR

TEMPERATURE. : °C

PRESSURE DISCHARGE (STATIC) : mm WC

PRESSURE SUCTION (STATIC) : mm WC

PRESSURE : DIFF. (STATIC) : mm WC

INSTALLATION :

ENVIRONMENT :

ALTITUDE

CONSTRUCTION

TYPE

SIZE

SUCTION (mm) / DISCHARGE(mm) : mm

STAGES :

IMPELLER TYPE :/ DIAMETER(mm) : mm

GD2 AT DRIVE SHAFT END :

POWER TRANSMISSION:

COUPLING FLEXIBLE GEAR SPACER :

ROTATION FROM COUPLING END :

BASEPLATE :

SUCTION FILTER TYPE:

SHAFT SEAL :

GUARDS REQ'D :

STD / CODE FOR BLOWER :

MATERIALS

CASE :/ LINER

IMPELLER :

SHAFT :

GLAND PACKING :

M. SEAL FACES :

PAINTING :
PERFORMANCE

PERFORMANCE CURVE :

R.P.M. : / AXIAL

POWER : / EFF (%) KW / %

SUCTION FILTER PRESS. DROP (mmWC) :

COOLING WATER : °C

COOLING BRG. : m3/hr

IMPELLER DIA x Lg : / No Of Blade

OUTLINE DRG. :

SECTION DRG. :

MOTOR (Refer Attached UPL motor Spec)

RATED KW :

PHASE :

ENCL :

MFR :

SUPPLY BY :

BRG. :

R.P.M. :

CYCLES / VOLTS

INSULATION :

CODE :

MOUNT BY :

FRAME SIZE :

WEIGHT : BLOWER :

WEIGHT MOTOR :

BASE :

TURBINE :

NOZZLE

Suction Bellow

Discharge Bellow

Suction Damper

Discharge Damper

45° Lateral

Transition Piece Suction

Transition Piece Discharge

Bypass Damper

MOTOR SPECS

Applicable standards

Flameproof Enclosure

Performance, Testing

Dimension, Foot

Dimension, Flanges

Noise level

Vibration

Standard Specifications

Voltage, V

Frequency, Hz

Insulation

Duty

Temperature class

Degree of protection

Ambient temperature

Temperature rise

Paint

Additional requirement

Vacuum Pressure Impregnated

Epoxy Gel Coat

Efficiency

Approval require

For FLP motors

CMRI, Dhanbad

CCE, Nagpur

Other details for ordering

Motor HP/ KW

Qty.

Motor RPM/ Poles

Application of motor

Application area

Load torque chara.

Frame size

Enclosure group

Type of motor

Type of rotor
 Mounting

Method of starting

If VFD starting than Freq. range

Method of drive

Cable size/ Type

Accessories (Thermistor, space heater etc.)

Documents required

Specific requirement

Fan cover, Terminal box

Rating

Remarks:
1)
2)
 Rev 0
Date 12.09.19
VENDOR SPECIFICATION FOR PUMP Prep. SBP
Checkd. RAS
CLIENT :- GFL , DAHEJ-B TAG.NO
0
SERVICE
* -- Vendor's data / PROVIDE

Sr. No. Parameters Unit ZSI Specification REMARKS

CONTACT PERSON SACHIN PATEL

MOBILE NO 9824982158

MAIL ID sachin.patel@zeppelin-india.com

PROCESS DATA

1 Type

2 Application

3 Tag No

4 Qty.

5 Liquid Handled

6 Temperature °C

7 Density kg/m3

8 Specific Gravity

9 Viscosity cP

PUMP SPECIFICATION

10 Model Name

11 Pump Make -

12 Suction/Discharge line Size NB

13 Diff.Pressure kg/cm2

14 Head m

15 Capacity (NORMAL / DESIGN) m3/hr.

16 Min. Safe Flow Rate m3/hr.

17 NPSH (required) m

18 NPSH (available) m

19 Impeller Type

20 Impeller Dia (Design) mm

21 Impeller Dia (Max. / Min.) mm

22 Pump Efficiency %

MOTOR DETAILS

23 Motor Make

24 Recommended Motor Rating for kW

selected impeller size

Recommended Motor Rating for

25 maximum impeller size end of kW
curve

26 Speed RPM

27 Motor Enclosure / Protection

28 Insulation Class

29 Area classification

30 Voltage / Phase / Frequency

Material of Construction
31 Impeller
32 Shaft

33 Casing

34 Sleeve

35 Gasket

36 Coupling / Coupling guard

37 Shaft Sealing

38 Mechanical Seal Make & MOC

39 Mechanical seal Faces

Guarantee

40

41

42

43

Delivery

44

45

46

Recommended commissioning spares

47

48

49

50

51

52

53

54

Recommended operational spares 2 years

55

56

57

58

RATING
 Rev 0
Date 27.05.19
TECHNICAL BID ANALYSIS FOR CAUSTIC SCRUBBER
Prep. SBP
Checkd. RAS
CLIENT :- UPL,ANKLESHWAR TAG.NO C-3504
PROJECT:- MULTIPURPOSE PILOT PLANT FACILITY, ANKLESHWAR
SERVICE CAUSTIC SCRUBBER
* -- Vendor's data / PROVIDE

ZSI Specification / UPL

Sr. No. Parameters Unit Specification AIR POLL JR FIBEREGLASS INDUSTRIES PVT LTD POLYPLAST CHEMI-PLANTS (I) PVT LTD REMARKS

SACHIN PATEL / PRANAM

NAME OF PERSON Mihir Prajapati Anand Deshmukh Pradeep Srivastava
KANDEKAR

CONTACT DETAILS 9824982158 / 976230473 9712942756 0.26853603/04 9167885113

" * " :- VENDOR TO CONFIRM OR PROVIDE

PROCESS DATA

1 Scrubbing Liquid 10% NAOH + VENT GAS 10% NAOH + VENT GAS 10% NAOH + VENT GAS 10% NAOH + VENT GAS

2 Temperature °C 40 TO 60 40 TO 60 40 TO 60 40 TO 60

3 Flow Liquid (MIN / NOR / MAX) kg/hr 3500 / 5000 / 6500 3500 / 5000 / 6500 3500 / 5000 / 6500 3500 / 5000 / 6500

Inlet gas stream (MIN / NOR /

4 kg/hr 100 / 200 / 300 100 / 200 / 300 100 / 200 / 300 100 / 200 / 300
MAX)

5 Specific gravity 1.05 TO 1.2 1.05 TO 1.2 1.05 TO 1.2 1.05 TO 1.2

SPECIFICATION FOR SCRUBBER COLUMN

6 Tag No. C-3504 C-3504 C-3504 C-3504

SUPPLY ONLY, _WE WILL PROVIDE

7 Supply + Erection Vendor to confirm Client Scope EXTRA CHARGE FOR SUPERVISION OF Confirmed
ERECTION & COMMISSIONING
Rs.10,500/- PER DAY PER SUPERVISOR.

MS LUGS DULY EMPEDDED IN FRP WILL

8 Skid mounted scrubber system Vendor to confirm ok confirm BE PROVIDED W/O SUPPORT Confirmed
package STRUCTURE (SEPARATE SUPPORT
STRUCTURE BY CLIENT)

9 Qty 1 1 1 1

300 ID x 5800 HT 300 ID x 5800 HT 1st 300 ID x 5800 HT 1st 300 ID x 5800 HT 1st
10 Dimensions of column mm 1st stage packing ht-2000 mm stage packing ht-2000 mm 2nd stage stage packing ht-2000 mm 2nd stage stage packing ht-2000 mm 2nd
2nd stage packing ht-2000mm packing ht-2000mm packing ht-2000mm stage packing ht-2000mm

11 Pressure Drop Across the Tower mm wc 150 150 150 150

Operating Pressure / Design

12 Pressure mm wc -200 / -500 (full of liquid) -200 / -500 (full of liquid) -200 / -500 (full of liquid) -200 / -500 (full of liquid)

Operating Temperature / Design

13 Temperature °C <60 / 80 <60 / 80 <60 / 80 <60/80

14 MOC of Column mm 3mm PPGL + FRP 3mm PPGL + FRP 3mm PPGL + FRP 3mm PPGL + FRP

3mmPP + 5 mm FRP (Isophthalic

Resin) / 3mmPP + 5 mm FRP 3mmPP + 5 mm FRP (Isophthalic Resin) /
15 Shall Thickness mm 3mmPP + 10mm FRP (Isophthalic Resin) 3mmPP + 5 mm FRP (Isophthalic Resin) / 315 OD PP Pipe + 6 mm FRP
(Isophthalic Resin) / 3mmPP + 18 3mmPP + 18 mm FRP (Isophthalic Resin)
mm FRP (Isophthalic Resin)

16 PP/FRP Top Gas outlet cone mm 300 ID x 100 mm 300 ID x 100 mm 300 ID x 100 mm Confirmed

PP Spray Header- Main Header &

17 1 nos 1 nos 1 nos 1 nos
Sub header

18 Hold Down Perforated Plate mm 20mmPP– 1 Set 20mmPP– 1 Set 20mmPP– 1 Set Confirmed

EXCLUDED FROM OUR SCOPE (BY

19 Demister Pad PP Fills Packed – 1 Set PP Fills Packed – 1 Set CLIENT) Confirmed

20 Gas Inlet / Gas Outle Nozzle mm 100 / 100 100 / 100 100 / 100 100 / 100

200NB – 2 200NB – 2 200NB – 2

21 Pall Ring Inlet /Outlet Nozzle mm Nos Nos Nos 150 NB -04 Nos

22 Water Inlet Nozzle mm 40 / 50 (1 nos) 40 / 50 (1 nos) 40 / 50 (1 nos) 50 : 01 Nos

23 MOC of Nut bolts GI GI GI Confirmed

24 MOC of Gaskets EPDM EPDM EPDM Confirmed

25 Nozzle Size As per data sheet Vendor to confirm As per data sheet Confirmed

SPECIFICATION FOR SCRUBBER TANK

26 Dimensions of tank mm 1350 ID x 2050 HT 1350 ID x 2050 HT 1350 ID x 2050 HT 1350 ID x 2050 HT

27 Tank Capacity m3 3 3 3 3

27 Qty 1 1 1 1

Vertical, cylindrical with flat bottom Vertical, cylindrical with flat bottom & Vertical, cylindrical with 15 Deg Conical Vertical, cylindrical with flat bottom &
28 Type
& dished ends dished ends Top & Flat Bottom dished ends

operating Pressure / Design

29 Pressure kg/cm2. Atm / Full of liquid Atm / Full of liquid Atm / Full of liquid Atm / Full of liquid

Operating Temperature / Design

30 Temperature °C <60 / 80 <60 / 80 <60 / 80 <60 / 80

31 MOC Of Tank 3mmPPGL + FRP (Isophthalic Resin) 3mmPPGL + FRP (Isophthalic Resin) 3mmPP + FRP (Isophthalic Resin) 3mmPPH + FRP (Isophthalic Resin)

3mmPPGL + 12mmFRP (Isophthalic 3mmPPGL + 12mmFRP (Isophthalic 3mmPPGL + 12mmFRP (Isophthalic 3mmPPHGL + 6 mmFRP (Isophthalic
32 Shell Thickness Resin) Resin) Resin) Resin)

33 Bottom Thickness 3mmPPGL + 12mmFRP (Isophthalic 3mmPPGL + 12mmFRP (Isophthalic 3mmPPGL + 12mmFRP (Isophthalic 3mmPPHGL + 8 mmFRP (Isophthalic
Resin) Resin) Resin) Resin)

34 Conical Top Thickness 3mmPPGL + 12mmFRP (Isophthalic 3mmPPGL + 12mmFRP (Isophthalic 3mmPPGL + 12mmFRP (Isophthalic 3mmPPHGL + 6mmFRP (Isophthalic
Resin) Resin) Resin) Resin)

35 Nozzle Size as per data sheet Vendor to confirm as per data sheet Confirmed

SPECIFICATION FOR SCRUBBER PACKING

35 Type of Packing Polypropylene Pall Rings Polypropylene Pall Rings Polypropylene Pall Rings Polypropylene Pall Rings

36 Size / inch 1" 1" 1" 1"

37 MOC PP/FRP PP/FRP PP PP/FRP

DOCUEMENTS PROVIDED
Detailed P&ID diagram (Within 1-2
38 Vendor to confirm Confirmed NOT IN JRF SCOPE Confirmed
week from PO)

39 GA drawing of the system (within 2 Vendor to confirm Confirmed OK NOTED & CONFIRMED Confirmed
weeks of PO)

40 Specifications of all bought out Vendor to confirm Confirmed OK NOTED & CONFIRMED Confirmed
items (Within 2 weeks of PO)
Hassle free start up and operating
41 manuals file (at the time of Vendor to confirm Confirmed OK NOTED & CONFIRMED Confirmed
dispatch)
Performance Guarantee
Dring the one year period vendor
will repair all defective work and
will expeditiously repair the
defective materials installed under Tanks / Scrubber offered by us is
the contract when the equipment guaranteed for the proper Mechanical
would seems to be operated at Design, Workmanship & Quality of
normal design conditions Raw Material for a period of 12
42 Vendor to confirm Confirmed months from the date of Confirmed
commissioning or 18 months from the
date of supply whichever is earlier.
Damage due to Physical abuse,
normal wear and tear, improper use
do not come under the guarantee.

Delivery

43

44 WEEK 10-12 14-16 weeks 12-14

45
Recommended operational spares 2 years / Recommended commissioning spares

46

Commissioning Spares : 100% [1 sets of

Gasket],10% [Min 4 Nos] Bolts & Nuts
47 vendor to provide spare list Vendor to confirm of Body Flanges & Blind Flanges Vendor to confirm
(WE WIIL SUBMIT OUR REVISED OFFER
AFTER ALL TECHNICAL CONFIRMATION)

50
Remarks:

1)

2)
 Date 13.10.17
Prep. RNB
Checkd. RAS

Technical Bid Analysis for Scrubber System

* -- Vendor's data

Sr. No. Parameters Unit ZSI Specification M/s CPEL M/s Dolf Industries REMARKS

PROCESS DATA

1 Process Fluid Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid

2 Temperature °C Ambient Ambient Ambient

3 Flow Nm3/h 1000 1500 1000

HCl concentraion in inlet gas

4 kg/hr 6 6 6
stream

SPECIFICATION FOR SCRUBBER COLUMN WITH TANK

5 Tag No. C-101 C-101 C-101

6 Supply + Erection Yes Yes Yes

Skid mounted scrubber system

7 package Yes Yes Yes

9 Qty 1 1 1

800 ID x 6400 HT 550 ID 1st 800 ID x 6400 HT 1st

10 Dimensions of column mm 1st stage packing ht-1500 mm stage packing ht-3400mm 2nd stage stage packing ht-1500 mm 2nd
2nd stage packing ht-2000mm packing ht-1500mm stage packing ht-2000mm

11 Dimensions of tank mm 1500 ID x 1500 HT 1500 ID x 1000 HT 1500 ID x 1500 HT

Vertical, cylindrical with flat bottom & Vertical, cylindrical with flat bottom &
12 Type *
dished ends dished ends

13 Design Temperature °C * 70 60

Polypropylene Pall Rings (32 mm) Polypropylene Pall Rings (38 mm)
14 Packing Polypropylene Pall Rings
Surface area -- apprx. 130 m2/m3 Surface area -- 127 m2/m3

SPECIFICATION FOR BLOWER

15 Tag No. K-101A/B K-101A/B K-101A/B

16 Qty 2 2 2

17 Type Centrifugal Centrifugal Centrifugal

18 Material of Construction FRP - Vinyl Ester FRP - Vinyl Ester FRP - Vinyl Ester

19 Bellows Neoprene Corrugated Neoprene Corrugated Neoprene Corrugated

20 Capacity Nm3/h 1000 1500 m3/h 1000

21 Differential Pressure mm WC 375 465 375

22 Recommedem motor rating kw * 3.7 3.7

23 rpm * 2880 rpm 2880 rpm

Material of Construction

24 Column PVC / FRP PVC / FRP PVC / FRP

25 Pall Rings * Polypropylene 32 mm Polypropylene 38 mm

26 Tank PVC / FRP PVC + FRP 4 mm PVC + 8 mm FRP

Guarantee Parameters
HCl concentration at scrubber
27 <5 ppm <5 ppm
outlet
Power consumption(excluding
28 plant lighting & miscellaneous * 3.7 KW Being mechanical fabricator, M/s DOLF is not
load) considering guarantee performance in scope.
However, mechanical parts gaurantee shall
Bleed from the system@7.5% HCl be in vendor's scope.
29 lpm * 65 - 70
concentration

30 Make up water lph * 75 - 80

Delivery

31

32 We estimate overall project schedule of

3-4 months for execution of this Within 4-5 months from the date of drg.
*
package up to mechanical completion Approval.
stage subject
33

Recommended operational spares 2 years

34

35

1) 50% packing material 2) 1 set

of mist eliminator wash nozzle
3) One Impeller
4)shaft assembly 5)one
* set of bearing 6) one no.
shaft seal bush for I/D fan
7) one set of fan inlet and
36 out let flexible bellows 8)
one no. Mist eliminator module

Recommended commissioning spares

37 * 1 no. I/D fan shaft seal bush

Remarks:

1) Constant L/V and total pressure drop for M/s CPEL is 76 & 14.20mmHg which is in acceptable range.

2) Constant L/V and total pressure drop for M/s DOLF is 35 & 1.01mmHg which is in acceptable range.