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MB-R Series Anilam 3000 - With Cover
MB-R Series Anilam 3000 - With Cover
MB-R SERIES
MECHANICAL MANUAL
maintenance MB R SERIES 2 OF 14
MECHANICAL DRAWINGS
maintenance MB R SERIES 3 OF 14
HEAD ASSEMBLY
maintenance MB R SERIES 4 OF 14
Z AXIS COLUMN
maintenance MB R SERIES 5 OF 14
Z AXIS RAM
maintenance MB R SERIES 6 OF 14
X AXIS TABLE
maintenance MB R SERIES 7 OF 14
X AXIS BALL SCREW
maintenance MB R SERIES 8 OF 14
Y AXIS SADDLE
maintenance MB R SERIES 9 OF 14
Y AXIS BALL SCREW
maintenance MB R SERIES 10 OF 14
TOOL CHANGER
maintenance MB R SERIES 11 OF 14
BED AND COLUMN
maintenance MB R SERIES 12 OF 14
COUNTER WEIGHT
maintenance MB R SERIES 13 OF 14
RETENTION KNOBS
FRYER PART NUMBERS
maintenance MB R SERIES
CAT 40
TOL-5450
BT 40
TOL-5456
CAT 50
TOL-5454
NOTE:
IF THRU COOLANT IS NEEDED, PLEASE CALL FOR PROPER
PART NUMBER
14 OF 14
FRYER MACHINE SYSTEMS
ELECTRICAL &
PROCEDURES MANUAL
ANILAM 3000 CONTROL
MAINTENANCE SCHEDULE................................................................................................................................................23
4. DO NOT OPERATE MILL WITHOUT AXIS MOTOR COVERS OR AXIS WAY COVERS IN
PLACE.
11. KEEP VISES, CLAMPS, FIXTURE OR WORKPIECE FROM EXTENDING BEYOND BACK
EDGE OF TABLE.
Unpack Machine
1. Remove plastic wrap. Carefully inspect for any damage.
2. Install leveling pads and level machine. (This is usually the responsibility of the rigger or customer)
3. Remove Wooden counterweight SPIKE at top of machine.
2. Verify 110vac plug is in a 20 amp minimum dedicated receptacle, or the warranty will be voided.
3. The breaker for the 110vac must be a high magnetic breaker. An example is a Square D PN:Q0BHM-20
4. Check all wire connections, relays, contacts and plugs to be sure nothing has become loose. If so, reseat or
tighten before turning on main power.
Additional Checks:
1. Make sure way surfaces are receiving sufficient oil from pump.
2. Make sure air pressure to power drawbar unit (if so equipped) is set at 85psi minimum.
All information should be recorded on a Fryer Machine Startup Form with any unusual conditions
listed and returned to Fryer Machine Service Dept. If any problems are encountered or if you
have any questions, please contact FRYER MACHINE SYSTEMS Service Department at (845)
878-2500.
SHOPCONTACT:___________________________TITLE:__________________________________
ATTENTION:
ITEMS CAN BECOME LOOSE DURING SHIPPING CAUSING A LOSS OF CONNECTIONS. THIS MAY RESULT IN
IMPROPER MACHINE FUNCTION AND/OR DAMAGE TO THE MACHINE OR COMPONENTS. BEFORE INITIAL
POWER-UP:
COMPUTER POWER SUPPLY (+5, +/- 12 VDC) (in consol) SERVO POWER SUPPLY (+5, +/-15 VDC)
+5 VDC: ________ P2-1 +5 VDC: ___________ P2-1
+12 VDC: ________ P2-8 +15 VDC: ___________ P2-6
• -12 VDC: ________ P2-11 -15 VDC: ___________ P2-5
(COMMON P2-4) (COMMON P2-3)
110 VAC (CORCOM LINE FILTER) 110VAC _________ 160 VDC (DRIVE BUS CAPACITOR) 160VDC_________
WAYLUBE: PRESENT AT X, Y & Z BOX WAY SURFACES: __________ AIR PRESSURE: _________PSI
Please circle the appropriate response (1=worst, 5=best) for each question. Feel free to add any comments.
INITIAL IMPRESSIONS
Was machine received in satisfactory condition? ................................................................ Yes No
If no, what was lacking?
____________________________________________________________________________
PERFORMANCE
Please rate the mechanical systems of the machine: .......................................................... 1 2 3 4 5
____________________________________________________________________________
____________________________________________________________________________
SERVICE
Were there any problems with the machine during start-up? ............................................... Yes No
If yes, please list:
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
What issues, if any, are still outstanding?
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
Was our Service Dept. helpful during the start-up? Please rate us:..................................... 1 2 3 4 5
GENERAL
Would you recommend this machine to others?................................................................... Yes No
Why?
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
ADDITIONAL COMMENTS:
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
3000 OPTIONS
ATC M-CODES
1
-Mobil Velocite #10 (ISO VG 22) or equivalent
2
-Mobil Vactra #2 (ISO 68) or equivalent
3
-Break-Free Synthetic Air Tool Oil (5W) or equivalent
4
-Mobil 1 Universal Synthetic Grease (ISO VG 220) or equivalent
5
-Mobil XHP 220 Special Moly Grease or equivalent
6
-Valenite Turn Tech Blue Metalworking Fluid or equivalent
7
-See Anilam Manual
1. E-stop machine in the middle of its travel X-Y-Z. Make sure parameters for DSP motion are as follows:
Kp 10 7 10
Ki 0 0 5
Kd 10 10 10
Kf 0 0 0
Il 0 0 10
Ds 5 2 5
4. Set DVM to thousand OHMs scale. Connect black lead to the J2-1 common test lead on drive card. This
is the common to set all potentiometers.
5. Adjust as follows: (NOTE: Look at diagram on side of drive card for correct position)
J2-1 (Common)
J2-2 (Signal Input)
J2-3 (Tach Input)
J2-4 (Diff Sig Gain) (1) Diff Gain 0 or Full CCW
J2-5 (Signal Gain) (2) Sig Gain 2.18K
J2-6 (Tach Gain) (4) Tach 4.60K
J2-7 (Comp) (5) Comp 3.40K
(6) Fldbk Full CW (20 turn pot)
(7) ILIM Full CW (20 turn pot)
LOOP GAIN Full CW ( 1 turn pot)
8. Once the drives are pre-adjusted, turn on power to machine, make sure all axis are in the middle of their
travel. Go to machine setup and disable home requirement.
12. Press balance, this will cause the DSP board to output 0 mV and START.
13. Inside the CRT box is the DSP board. Set your DVM to mV scale, connect the black lead to the Glentek
drive card you are setting at the J2-1 test point (common) and the red lead to J2-2 test point (Signal
Input). Adjust the appropriate POT on the DSP board (labeled on card) to obtain 0 mV.
14. Now you can remove the DVM leads. Press manual and then turn on the drives , then go to balance. On
the screen under the “X-Y-Z” readout is an “F”. Adjust the balance POT (3) on the Glentek drive card for 0
feed rate. This will stop the axis from drifting.
16. Press signal gain to activate the signal gain test. It will ask for a time period = 2, and press start. This will
cause the control to output .9 VDC and the axis will move positive and negative.
17. Adjust the signal gain POT on the appropriate Glentek drive card to obtain 10% of the rapid feed rate
(usually 20 IPM).
18. Press manual and you are done with the test. Repeat steps 11 through 18 until all axis are adjusted.
5. Once these values are set enable the drive by either commanding a M50 on the Anilam control or placing a jumper
wire on the Baldor terminal strip between J2-8 and J3-21. Then put the drive in local mode.
LEVEL 2 BLOCKS→AUTOTUNE→ONE STEP TUNING=1-YES. Follow the directions on the BALDOR screen. This will go through the auto
tuning procedure which will run the motor and set parameters automatically.
6. Once the auto tuning is complete set :
LEVEL 2 BLOCKS→DRIVE LIMITS→MAXIMUM OUTPUT SPEED=6000 ( if this requires a higher spindle
speed change this parameter)
7. Remove temporary jumper and put drive in remote mode, install all covers.
NOTE 2: The homing offset (LEVEL 2 BLOCKS→MISCELLANEOUS→HOMING OFFSET) is used only on machines
equipped with Automatic Tool Changers. This will be adjusted from its original factory set value of 1024. After doing an
M50 (orient spindle) command, adjust accordingly to correct the spindle home position.
NOTE 3: Auto-tune values are set by following the instructions above. No manual entry is required.
Copy Configuration
This feature enables the user to make copies of the configuration and save the copies to a floppy
diskette.
NOTE: FRYER MACHINE recommends that you copy your Configuration file before any changes
are made to the system. Such as, software updates, backlash adjustments, console swap etc. (↵
= ENTER)
Use this feature to restore a copy of the configuration from the A drive (A:\P3MCFG.CFG) and
save it as the new configuration file.
NOTE: If you restore your configuration file from a copy or a backup you will need to reboot when
the system prompts to do so. You will prompt for an automatic reboot.
Use this feature to save a copy of the configuration to diskette as a text file. P3CFG.TXT ( 3000 )
OR P5CFG.TXT ( 5300 ) may then be taken to desktop P.C. and printed as a readable text file.
Can 0 input bit 0 X axis Home Switch 0=on trip dog 1=off trip dog (nc switch)
Can 0 input bit 1 Spindle drive fault 0=drive ok 1=spindle drive fault
Can 0 input bit 2 Y axis Home Switch 0= on trip dog 1=off trip dog (nc switch)
Can 0 input bit 3 Low Way Lube 0=low lube level 1=good oil level (no float switch)
Can 0 input bit 4 Z axis Home Switch 0=on trip dog 1=off trip dog (nc switch)
Can 0 input bit 6 Index complete cycle
Can 0 input bit 7 Spindle zero speed 0=spindle on 1=spindle not running
Can 0 input bit 8 Spindle in orient position 0=not orient 1=spindle in orient position
Can 1 input bit 0 Drawbar off switch 0=tool not clamped 1=tool clamped (no sw on dbar air cyl)
Can 1 input bit 1 Drawbar on switch 0=tool locked 1=tool released (no switch on dbar air cyl)
Can 1 input bit 2 Low air pressure switch 0=low air pressure 1=good air pressure (no switch)
Can 1 input bit 3 ATC carousel in under spindle 0=not in 1=under spindle (no prox switch)
Can 1 input bit 4 ATC carousel out 0=not out 1=normal position (no prox switch)
Can 1 input bit 5 ATC Geneva drive prox 0=at pocket 1=not at pocket (no prox switch)
Can 1 input bit 6 ATC home prox 0=not at home pocket 1=at pocket 1 (no prox switch)
Can 1 input bit 7 Manual Tool in/out button on head 0=not pressed 1=pressed(no momentary sw)
PROCEDURE:
1. Install the hard drive into the control. Depending on the machine model, the hard drive will be located
either in the operator console or the computer chassis in the electrical cabinet.
2. If you received a DSP and/or keyboard chip with your new software, please install it following the
directions provided with the chip(s).
3. Plug a standard keyboard into the control. Start the computer. If the computer boots into the Anilam
software, proceed to Step 3. Otherwise, proceed as follows: During the initial boot sequence, enter the
BIOS setup menu by pressing the key specified by the message “press __ to enter setup” (usually <F2> or
<Del>). You will need to enter the “Main” or “Standard CMOS Setup” menu. Now you must auto-detect
the hard drive. Due to variations in the BIOS versions used by Anilam, it is difficult to provide one exact
procedure to cover all controls. Call for assistance if you run into any problems. NOTE: For non-Pentium
computers using large hard drives, check the auto-detected information for “no. of heads”. If this field
says 16, it needs to be changed to 15. Highlight the field with the cursor and use the <-> minus key to
change. Now proceed to the “Exit” menu. Choose “Save changes and exit”- if prompted, answer “Y”
<Enter>.
4. The computer should reboot and start the Anilam software. Press <F10> until you get to the Software
Options menu. Press <Alt>+<C>. When prompted for the password, type the password corresponding to
your control from the list below, followed by <Enter>.
-“Y10” for 1100 controls
-“SERVICE” for 1400 controls
-“Z48” for 3X00 5X00 controls
5. You should see a black screen with the DOS prompt:
-S1100\> for 1100 controls
-S1400\> for 1400 controls
-P3M\> for 3X00 controls
-P5M\> for 5X00 controls
6. Insert the machine’s original parameter disk into the floppy drive.
7. Type “cd\” <Enter>. Then, type “A:” <Enter>. Then, type:
“COPY *.* C:\_____” <Enter>, inserting the directory name that corresponds to your control from the list
below:
S1100 for 1100 controls
S1400 for 1400 controls
P3M for 3X00 controls
P5M for 1100 controls
This will copy your original parameter file and machine files into the control software. If you are asked,
“File exists, replace?” Press <Y> <Enter>. You should get a
“_ file(s) copied” message.
8. Now you will need to re-install the Anilam software onto the hard drive in order to update the parameter
file. To do this, insert the Anilam software disk into the floppy drive and reboot the computer. The
Anilam software installation utility should start automatically (If it does not, type “A:\install”). Follow the
prompts on the screen, performing a normal software installation.
9. At the end of the software installation, remove the floppy disk and press <F10> to reboot the computer. It
should boot from the hard drive and automatically start the Anilam software. The machine should be
ready to run. Test the machine to ensure that it is functioning properly.
10. You are done! If you need help, please call our Service Department at (845) 878-2500.
(F2) program
(F8) display
keep pressing (F8) until ..\ is in the upper left of the screen
move cursor to (..\) (enter)
cursor to (p3m\) or (p5m) (enter)
(F7) log
cursor to (A:) (enter) (make sure the floppy is in the drive)
move cursor to (particular plc file .DBO)
(MBMENG.TXT) (enter) this is the message file (optional)
(F9) utilities
cursor to (copy) (enter)
cursor to (c:) (enter) *this will copy file to machines hard drive
(F7) log
cursor to (c:) (enter)
(F10) exit
get back to the main screen (manual)
(F10) exit *this will exit out of the cnc software
cursor to (2.setup utility) (enter)
cursor to (1.builder setup) (enter)
cursor to (3.prog. I/O interface)
enter password (IPI) (enter)
cursor to (2.select program) (enter)
cursor to (particular plc file .DBO) (enter) *this is the program loaded from the disk
cursor to (4.load) (enter) *this will compile file
(F10) exit two times.
you are now done with the installation so keep exiting back to the cnc software saving the changes. If
you get an error of block 90 not found during a tool change, you must power down to eliminate this error,
this may take more than one reboot cycle.
Make sure you put the floppy disk in a safe place.
Notes on NT systems
1. Limits of Microsoft DOS client 3.0 do not allow for digital signatures.
2. Using windows XP the network neighborhood GUI (Graphic User Interface) will not allow explorer to access a
DOS shared drive. The workaround is done by using the command prompt (under start-programs-accessories-
command prompt) type: “net use (drive letter): \\ (computer name) \ (share name) “ then enter . Example: net use
M: \\machine\test. On DOS systems it may take some time to map.
3. Microsoft 2003 server requires all machines on the network to have digital signing. In order for the CNC to
function with this, the digital signing must be turned off, which would cause a security issue. In order to work
around this problem the machine can be mapped to a intermediary that has an XP operating system. This can be
done by using the command prompt (under start-programs-accessories-command prompt) type: “net use (drive
letter): \\ (computer name) \ (share name) “ then enter . Example: net use M: \\machine\test. On DOS systems it
may take some time to map.
INSTALLATION: The chiller has been wired and tested at the factory. The reservoir is filled with ISO#32 spindle oil. At
installation check the level at the tank sight glass and top off as necessary. The ambient temperature to run the chiller must be
between 41°-104° Fahrenheit (5-40°Celsius). The working range of the chiller is between 77°-95° Fahrenheit (25-35° Celsius).
The factory preset is to run at 77° F. This is the optimal setting for most applications. The chiller must be located in a clean
dry area with good ventilation and level.
WIRING: The chiller is pre-wired at the factory. Incoming 3 phase power is applied at terminals R-S-T. Ground is connected
to E. Terminals 93 and 95 are fault contacts going back to the CNC control. Terminals 224 and 225 are the remote start inputs.
Do not turn the chiller off or on with the on switch on the chiller operator panel. This will bypass the remote on from the CNC
and cause an alarm on the CNC.
ADJUSTMENT: The display on the chiller normally shows the oil temperature. To adjust the preset temperature when the
refrigeration will cycle on press the left arrow button. The display will now show the preset value. This should be set at 25°
Celsius (77°Fahrenheit). Use the right and left arrow keys to adjust. Wait for 5 seconds and the display should revert back to
displaying the liquid temperature.
TROUBLESHOOTING:
1. Alarm on CNC control “Spindle chiller alarm”: Look at the chiller for any alarms. If the display is blank press the
ON button on the chiller. If there still is no display check the fuses in the CNC electrical cabinet (normally fuses D1-
D2_D3).
2. If there is an alarm displayed on the chiller,here is a brief listing:
AL-1 REV: Phase failure or out of phase, The is not three phase present or line is out of phase. Switch any two lines
at the terminal strip in the chiller R-S or T. Check the fuses in the CNC cabinet.
MAINTENANCE:
-Clean the filter net periodically as required.
-Replace oil as required and make sure there is no blockage in the lines.