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Designation: E 2354 – 04

Standard Guide for


Assessing the Durability of Absorptive Electrochromic
Coatings within Sealed Insulating Glass Units1
This standard is issued under the fixed designation E 2354; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope 1.9 This standard does not purport to address all of the
1.1 This guide provides the recommended sequence for safety concerns, if any, associated with its use. It is the
using the referenced ASTM test methods for assessing the responsibility of the user of this standard to establish appro-
durability of absorptive electrochromic coatings (ECCs) within priate safety and health practices and determine the applica-
sealed insulating glass units. Cross sections of typical electro- bility of regulatory requirements prior to use.
chromic windows (ECWs) have three to five-layers of coatings 2. Referenced Documents
that include one to three active layers sandwiched between two
transparent conducting electrodes (TCEs, see Section 3). Ex- 2.1 ASTM Standards: 3
amples of the cross-sectional arrangements can be found2 in C 168 Terminology Relating to Thermal Insulation
“Evaluation Criteria and Test Methods for Electrochromic E 2094 Practice for Evaluating the Service Life of Chro-
Windows.” (For a list of acronyms used in this Standard, see mogenic Glazings
Appendix X1, Section X1.1). E 2141 Test Methods for Assessing the Durability of Ab-
1.2 This guide is applicable only for layered (one or more sorptive Electrochromic Coatings on Sealed Insulating
active coatings between the TCEs) absorptive ECCs on vision Glass Units
glass (superstrate and substrate) areas planned for use in IGUs E 2188 Test Method for Insulating Glass Unit Performance
for buildings, such as glass doors, windows, skylights, and E 2190 Specification for Insulating Glass Unit Performance
exterior wall systems. The layers used for electrochromically and Evaluation
changing the optical properties may be inorganic or organic E 2240 Test Method for Assessing the Current-Voltage
materials between the superstrate and substrate. Cycling Stability at 90°C (194°F) of Absorptive Electro-
1.3 The ECCs used in this guide will ultimately be exposed chromic Coatings on Sealed Insulating Glass Units
(Test Method E 2141) to solar radiation and deployed to E 2241 Test Method for Assessing the Current-Voltage
control the amount of radiation by absorption and reflection Cycling Stability at Room Temperature (194°F) of Absorp-
and thus, limit the solar heat gain and amount of solar radiation tive Electrochromic Coatings on Sealed Insulating Glass
that is transmitted into the building. Units
1.4 This guide is not applicable to other types of coatings on E 2355 Test Method for Measuring the Uniformity of an
vision glass with other chromogenic coatings, for example, Absorptive Electrochromic Coating on a Glazing Surface
photochromic and thermochromic coatings. NOTE 1—the following draft standards will be added to this guide after
1.5 This guide is not applicable to IGUs that will be they have been successfully balloted.
constructed from superstrate or substrate materials other than E RRR Test Method for Measuring the Stability to Thermal
glass. Shock of Sealed Insulating Glass Units with an Operating
1.6 The test methods referenced in this guide are laboratory Absorptive Electrochromic Coating
test methods conducted under specified conditions. E ZZZ Test Method for Assessing the Stability in High
1.7 The values stated in metric (SI) units are to be regarded Humidity and Cyclic Temperature Environments of an
as the standard. Absorptive Electrochromic Coating within Sealed Insulat-
1.8 There is no comparable International Standards Organi- ing Glass Units
zation Standard. 2.2 Canadian Standard:
CAN/CGSB12.8 Insulating Glass Units
1
This guide is under the jurisdiction of ASTM Committee E06 on Performance
of Buildings and is the direct responsibility of Subcommittee E06.22 on Durability
Performance of Building Constructions.
3
Current edition approved April 1, 2004. Published April 2004. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
2
Czanderna, A. W., and Lampert, C. M., “Evaluation Criteria and Test Methods contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
for Electrochromic Windows,” SERI/PR-255-3537, Solar Energy Research Institute, Standards volume information, refer to the standard’s Document Summary page on
Golden, CO, July 1990. the ASTM website.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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E 2354 – 04
3. Terminology bleached (for example, tb of 60 to 70 %) and colored (for
3.1 Definitions—Refer to Terminology C 168 for definitions example, tc of 12 to 14 %) states; coloring and bleaching times
of general terms. of a few minutes; switching with applied voltages from ~1 to
3.2 Definitions of Terms Specific to This Standard: 3 V; and open-circuit memory of a few hours, for example,
3.2.1 accelerated aging test—an aging test in which the rate contemporary ECWs typically have open circuit memories of 6
of degradation of building components or materials is inten- to 24 h.
tionally accelerated from that expected in actual service. 3.2.14 sealed insulating glass unit—is defined in Test
3.2.2 bleached state—a descriptor for an ECW when no Method E 2190 but see also Appendix X1, Section X1.3.
ions reside in the electrochromic layer or after ions have been 3.2.15 serviceability—the capability of a building product,
removed (or inserted, depending on the type of material) from component, assembly or construction to perform the func-
the electrochromic layer(s) and if applicable, the maximum tion(s) for which it was designed and constructed.
number of ions have been returned to the counterelectrode 3.2.16 service life (of a building component or material)—
layer to restore the photopic optical specular transmittance in the period of time after installation during which all properties
the bleached state (tb) from that of the photopic optical exceed minimum acceptable values when routinely main-
specular transmittance in the colored state (tc). tained.
3.2.3 chromogenic glazing—is defined in Practice E 2094, 3.3 For additional useful definitions for terminology used in
but also see Appendix X1, Section X1.3. this standard, see Appendix X1, Section X1.3.
3.2.4 colored state—a descriptor for an ECW after ions 4. Significance and Use
have been inserted (or removed, depending on the type of
4.1 This guide provides a recommended systematic se-
material) into the electrochromic layer and, if applicable,
quence for using the referenced test methods for evaluating the
removed from the counterelectrode layer to reduce the photo-
durability of ECWs as described in section 1.2.2,4 (See Appen-
pic optical specular transmittance (of wavelengths from 400
dix X1, Section X1.4.)
nm to 730 nm) from that in the bleached state (tb).
4.2 This guide provides a summary of the durability issues
3.2.5 control parameters for an electrochromic coating
addressed by each of the series of standards that are necessary
(ECC)—the time dependent voltage or current profile that is
for establishing a service lifetime of electrochromic coatings
supplied by the manufacturer of the ECW in which the voltage
(ECCs) in insulating glass units (IGUs). When fully imple-
or current is applied to the ECC for achieving the desired cyclic
mented in buildings in the U.S., ECCs in IGUs have the
changes from the bleached state to the colored state and back
potential of saving 4 to 5 % of our current energy consumption
to the bleached state.
for all uses—not just buildings. Many of the standards that
3.2.6 durability—the capability of maintaining the service-
have been and are being developed for the durability of sealed
ability of a product, component, assembly, or construction over
insulating glass units are clearly relevant and important parts of
a specified time.
the long-term national mission of replacing currently used
3.2.7 electrochromic coating (ECC)—the multilayered ma- windows with IGUs with ECCs, and these are cited in the
terials that include the electrochromic layers, other layers, and referenced standards. IGUs with ECCs will, of necessity, have
transparent conducting oxide layers required for altering the to be able to pass the applicable standards listed in Appendix
optical properties of the coating. X1, Section X1.4, as well as an ASTM standard on wind
3.2.8 electrochromic layer(s)—the material(s) in an ECW loading for IGUs. Passing these will not be sufficient because
that alter its optical properties in response to the insertion or the operating temperatures of ECCs in IGUs is likely to be
removal of ions, for example, Li+ or H+. 90°C (194°F) at the center-of glass, whereas the highest
3.2.9 electrochromic window (ECW)—a device with an temperature used in Test Methods E 773 or E 2188 is 60°C
ECC consisting of several layers of electrochromic and atten- (140°F). Listings of existing and proposed standards are given
dant materials, which are able to alter their optical properties in in Table 1 and in Appendix X1, Section X1.4.
response to a change in an applied electric field. The change-
able optical properties include transmittance, reflectance, and 5. Background
absorptance result in changes in the solar heat gain, visible 5.1 Observations and measurements have shown that some
transmittance, and U-factor of the window. of the performance parameters of ECWs have a tendency to
3.2.10 fenestration—the placement of openings in a build- deteriorate over time. In selecting the materials, device design,
ing, that is, a window, door, or skylight and its associated and glazing for any application, the ability of the glazing to
interior or exterior elements such as shades or blinds. perform over time is an indication of that glazing’s durability.
3.2.11 ion conducting layer—the material in an ECC The ability of the product to perform over time, at or better
through which ions are transported between the electrochromic than specified requirements, is an indication of the service life
layer and the ion storage layer and electron transport is of the glazings. While these two indicators are related, the
minimized.
3.2.12 ion storage layer or counter electrode layer—the
4
material in an ECC that serves as a reservoir for ions that can Czanderna, A. W., Benson, D. K., Jorgensen, G. J., Zhang, J-G., Tracy, C. E.,
be inserted into the electrochromic layer. and Deb, S. K., “Durability Issues and Service Lifetime Prediction of Electrochro-
mic Windows for Buildings Applications,” NREL/TP-510-22702, National Renew-
3.2.13 performance parameters—the photopic transmit- able Energy Laboratory, Golden, CO, May 1997; Solar Energy Materials and Solar
tance ratio (PTR), of at least 5:1 (PTR = tb/tc) between the Cells, 56, 1999, pp. 419-436.

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E 2354 – 04
TABLE 1 Recommended Sequence for Using the Referenced or Planned Test Methods or Practice to Address Questions about the
Durability or Service Lifetime of ECCs within an IGU
STM or SP Qualification or Durability Question Addressed
Stability of the ECC within an IGU
E 2355 Will the ECC in the IGU pass initial uniformity inspection and transmittance measurements in the colored and bleached states? This test
method shall also be used to demonstrate if an acceptable uniformity is maintained after the specimens have been subjected to one or more
of the accelerated life tests.
E 2241 Can the ECC survive 50 000 current-voltage (coloring/bleaching) cycles at room temperature without a loss in performance below an
acceptable level”?
E 2240 Can the ECC survive 50 000 current-voltage (coloring/bleaching) cycles at the anticipated highest operating temperature of 90°C (194°F)
without a loss in performance below an acceptable level”?
E 2141 Can the ECC survive 50 000 current-voltage (coloring/bleaching) cycles at 90°C (194°F) in the presence of UV without a loss in performance
below an acceptable level”?
Assessing the Durability of the ECC within an IGU and of the Stability and Durability of the IGU
E RRR Will simulate the effect of a sudden rainstorm. Can the ECC/IGU survive (pass) a sudden exposure to a spray of water at 25°C (77°F) when
the coating temperature is at 90°C (194°F) at the center-of glass, just prior to the sudden exposure (no cracking of coatings or seal failures)?
E 2188 Can the ECC in an IGU pass the “Standard Test Method for Insulating Glass Unit Performance” as given in Specification E 2190?
E 2189 Can the ECW in an IGU pass the “Standard Test Method for Testing Resistance to Fogging in Insulating Glass Units” as given in Specification
E 2190?
E ZZZ Will the ECC and the IGU survive testing in high humidity at xx°C (yy°F) and 200 thermal cycles between –30°C (-22°F) and xx°C (yy°F)?
Establishing the Service Lifetime of the ECC within an IGU
E 2094 Can a service lifetime be established and what is that lifetime?

purpose of this guide is to provide a recommended sequence tion (especially UV); water vapor; atmospheric gases and
for assessing the durability of absorptive ECCs within sealed pollutants; thermal stresses such as shock from sudden rain, as
IGUs. well as during the diurnal and annual temperature cycles;
5.2 ECWs perform a number of important functions in a electrochemically induced stresses in the multilayer thin-film
building envelope including: minimizing the solar energy heat device; hail, dust, and wind; condensation and evaporation of
gain; providing for passive solar energy gain; controlling a water; and thermal expansion mismatches.2,4 These factors
variable visual connection with the outside world; enhancing may singularly or collectively limit the stability and durability
human comfort (heat gain), security, ventilation, illumination, of ECWs. Because the ECWs are expected to have the
and glare control; providing for architectural expression, and multilayer of coatings on one of the surfaces in the air space of
(possibly) improving acoustical performance. Some of these double-pane or triple-pane IG units with an inert gas fill in the
functions may deteriorate in performance over time. Solar heat sealed space, many factors such as high humidity, atmospheric
gain through an ECW is decreased because of two principal gases and pollutants, condensation and evaporation of water,
processes. Energy from the visible part of the spectrum is and dust should not affect the durability of electrochromic
absorbed by an ECW in the colored state. In addition, infrared coatings in IG units.2
radiation is either absorbed and reflected by the ECW materials 5.4.1 Establishing test procedures from which ECW dura-
or is reflected by the transparent conducting oxide layers that bility can be predicted and validated for in-service use is an
are used for applying the coloring or bleaching potentials extremely crucial element for the commercialization of ECWs,
across the other layers in the ECW. even for niche markets. To reduce the number of accelerated
5.3 It is possible, but difficult to predict the time-dependent test parameters that are required to predict the long-term
performance of ECWs from accelerated aging tests because of performance of ECWs, accepted procedures or methods have
the reasons listed below. Users of this guide should be aware of not been established for testing ECWs.2 Because no uniformly
these limitations when reviewing published performance re- accepted procedures or methods have been established for the
sults and their connection to durability. real-time testing of ECWs and because manufacturers and
5.3.1 The degradation mechanisms of ECW materials users cannot wait 20 or more years for the real-time evaluation
and/or glazings are complex. In some cases, however, these of each window design, accelerated life testing (ALT) methods,
mechanisms may be determined and quantified. procedures, parameters, and evaluation must be used for
5.3.2 The external factors that affect the performance of assessing ECW stability.2,4 These include (a) rapid but realistic
ECWs are numerous and may be difficult to quantify. However, current-voltage (I-V) cyclic tests emphasizing the electrical
in some cases, the use, the environmental factors, and other properties, (b) ALT parameters that are typically used in
information that influence performance may be known. durability tests by standards organizations, (c) ALT parameters
5.3.3 Fenestration units with tested ECWs may be different that are realistic for the intended use of large-area ECWs, and
from those planned for use in service. Some companies have a (d) how the ALT results must be related to real-time testing.2
database of in-service performance that can be compared to The purpose of this guide is to provide the recommended
laboratory results. sequence for using the referenced ASTM test methods for
5.4 Degradation factors (or stresses) for ECWs include the assessing the durability of absorptive electrochromic coatings
ion insertion and removal processes; temperature; solar radia- (ECCs) within sealed insulating glass units in which the ECC

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E 2354 – 04
is on an inside glazing surface and of the preassembled 6.3 Note that the need for a series of standards, which will
permanently sealed IGUs that are at least 250 by 250-mm (10 permit manufacturers of electrochromic coatings in insulating
by 10-in.). glass units (IGUs) to determine if their products are ready for
the more comprehensive Test Method E 2141 and subsequently
6. Procedure Practice E 2094, has resulted in the adoption of additional
6.1 Study the referenced test methods and practices. Devote standards. These additional test methods may be defined as
special attention to the sections on scope, significance and use, “qualification” standards, that is, if the product passes a rather
and an overview of each test method. Note especially that the simple, less expensive qualification test, then it is ready for the
adopted standards Practice E 2094 and Test Method E 2141 more-comprehensive scrutiny inherent in Test Method E 2141
address the broad scope of establishing the service lifetime, or and subsequent Practice E 2094.
for assessing the durability of electrochromic coatings in 6.4 Refer to Table 1 for a summary of the durability
insulating glass units (IGUs), respectively. The cost of testing questions addressed from using each of the referenced methods
will be considerable when implementing either of these stan- and practices.
dards. 6.5 Evaluate what is already known about each particular
6.2 Note that the expected in service environmental expo- ECW for which a service lifetime needs to be established.
sures for the ECW will range from temperature extremes from 6.6 Revise the sequence of testing to fit the needs for
−30°C (−22°F) to 90°C (194°F) at the center-of-glass, relative assessing the durability of any particular absorptive ECC
humidities of up to 95 %, and solar irradiance of up to 1200 W within an IGU.
per square meter. For service lifetimes of up to 20 years, it is 6.7 Implement the revised sequence of testing.
anticipated an ECW must survive 50 000 cycles from the
bleached state to the colored state and back to the bleached 7. Keywords
state. These criteria dominate the rationale for the selection of 7.1 chromogenic glazing; durability; electrochromic win-
the test conditions used in the referenced test methods and dows; fenestration; insulating glass units; sealed insulating
practices. glass units

APPENDIX

(Nonmandatory Information)

X1. ADDITIONAL INFORMATION

X1.1 Acronyms Used in This and Related Test Methods E 122 Practice for Calculating Sample Size to Estimate,
X1.1.1 ALT = accelerated life testing with a Specified Tolerable Area, the Average for Characteristic
X1.1.2 I-V = current-voltage of a Lot or Process
X1.1.3 ECC (s) = electrochromic coating(s) E 546 Test Method for Frost Point of Sealed Insulating
Glass Units
X1.1.4 ECW (s) = electrochromic window(s)
E 632 Practice for Developing Accelerated Tests to Aid
X1.1.5 IG = insulating glass
Prediction of Service Life of Building Components and Mate-
X1.1.6 IGU (s) = insulating glass unit(s)
rials
X1.1.7 IR = infrared (radiation) E 773 Test Method for Accelerated Weathering of Sealed
X1.1.8 PTR = photopic transmittance ratio or Insulating Glass Units
transmittancebleached/transmittancecolored E 774 Specification for the Classification of the Durability
X1.1.9 TCE (s) = transparent conducting electrode(s) of Sealed Insulating Glass Units
X1.1.10 UV = ultraviolet (radiation) E 903 Test Method for Solar Absorptance, Reflectance, and
X1.1.11 V = voltage Transmittance of Materials Using Integrating Spheres
E 1423 Practice for Determining the Steady State Thermal
X1.2 Additional Useful Standards Related to This Transmittance of Fenestration Systems
Standard E 1887 Test Method for Fog Determination
X1.2.1 ASTM Standards (Refer to Practice E 632 and E 2189 Test Method for Testing Resistance to Fogging in
Terminology G 113 for a Description of General Terms):3 Insulating Glass Units
C 1036 Specification for Flat Glass G 113 Terminology Relating to Natural and Artificial
C 1048 Specification for Heat-Treated Flat Glass—Kind Weathering Tests of Nonmetallic Materials
HS, Kind FT Coated and Uncoated Glass
C 1172 Specification for Laminated Architectural Flat Glass X1.3 Additional Useful Definitions for Terminology Used
C 1199 Test Method for Measuring the Steady State Ther- or Referenced in This Standard
mal Transmittance of Fenestration Systems Using Hot Box X1.3.1 accelerated life testing—a protocol that results in
Methods accelerated aging of materials or devices.

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E 2354 – 04
X1.3.2 chromogenic glazing—a glazing consisting of one or separated by dehydrated spaces(s), intended for vision areas of
more layers of chromogenic materials, which are able to alter buildings. The unit is normally used for windows, window
their optical properties in response to a change in ambient walls, picture windows, sliding doors, patio doors, or other
conditions such as illumination intensity, termperature, applied types of fenestration.
electric field, and so forth. The changeable optical properties X1.3.11 spectral photopic response—refers to the relative
include transmittance, reflectance, absorptance, and emittance. response of the human eye in its light adapted state (daylight)
X1.3.3 counter electrode layer—the ion storage material in to radiation of a given wavelength in the spectral region of
an ECW that serves as a reservoir for ions that can be inserted ~410 to 720 nm.
into or received from the electrochromic layer. X1.3.12 specular transmittance—refers to the optical trans-
X1.3.4 degradation factors—refer to conditions, imposed mittance that does not include light with a diffuse component.
or natural, that influence or cause a degradation mechanism, X1.3.13 trapezoidal voltage profile—the geometric shape
effect, or mode. generated by plotting the voltage versus time applied to an
X1.3.5 electro-optic characterization—refers to the process ECW with a slope in V/s up to a constant voltage and then a
of recording optical changes (transmittance, reflectance, ab- negative slope in V/s back to zero voltage.
sorptance, and so forth.) in an ECW as a function of electrical
protocols (voltage, current). X1.4 Additional Published Standards under the
X1.3.6 electro-optic cycling—refers to the electrochemical Jurisdiction of E06.22 (Task Group 22.05)3
cycling process of applying repetitive positive and negative E 546 Test Method for Frost Point of Sealed Insulating
voltages to an ECW for the purpose of reversibly changing the Glass Units
optical properties of the ECW device from the bleached to the E 576 Test Method for Frost Point of Sealed Insulating
colored state. Glass Units in the Vertical Position
X1.3.7 optical photopic transmittance ratio—refers to the E 773 Test Method for Accelerated Weathering of Sealed
ratio of the bleached state transmittance (tb) to the colored state Insulating Glass Units
transmittance (tc) where tb and tc are both weighted by a E 774 Specification for the Classification of the Durability
spectral photopic response curve. of Sealed Insulating Glass Units
X1.3.8 optical transmittance—the ratio of the radiant en- E 1887 Test Method for Fog Determination
ergy transmitted by a body to the total radiant energy incident E 2188 Test Method for Insulating Glass Unit Performance
upon the body. E 2189 Test Method for Testing Resistance to Fogging in
X1.3.9 photodiode array spectrophotometer—an optical de- Insulating Glass Units
tector system that uses an array of photodiodes coupled to E 2190 Specification for Insulating Glass Unit Performance
CCDs to facilitate UV-VIS-NIR spectroscopic measurements. and Evaluation
X1.3.10 sealed insulating glass unit—a preassembled unit, E 2269 Test Method for Determining Argon Concentration
comprising lites of glass, which are sealed at the edges and in Sealed Insulating Glass Units Using Gas Chromatography

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