DAILY QUALITY

ACTION TR
S. NO. DATE ISSUE RAISED

Shackle bolt missing and Canopy RR logo missing issues found during
1
in-process Audit of packed 1 in 1 motors.

2 PDI is not being done as per decided sampling plan.

3 Root cause of RTS not identified

19.06.2020

4 Blade angles not freezed

5 High Rejection in Paint Shop

6 High RTS rejection in Droot model

20.06.2020
7 Uncoverage issue after painting process in powder coating

8 No testing of Capacitor at IQC

9 High Rejection of HV at Assembly Line

10 23.06.2020 Stators damage during transportation due to falling down

11 Wire breakage during winding

12 Daily Rework data in soft copy

13 Golden line splashing issue

14 Shaft is not available for New MH Classic fan as per Vindr top cover
24.06.2020

15 Variation in Blade angles

16 Open Circuit rejection

17 Ovality in rotor ID
25.06.2020
18 Loose tapping in covers

19 Scratches in Blades (Brown)

26.06.2020
20 Scratches on Covers

21 Variation in resistance onserved

22 WIre breakage and loose windings during winding

23 29.06.2020 Rejection analysis of assembly line

Scratches in covers during transportation from Paint shop to

24
Assembly line

25
DAILY QUALITY MEETING
ACTION TRACKER
ACTION DECIDED RESPONSIBILITY

Issue to be raised to concerened supplier through email with required

Sapna Pahuja
pictures.

a) Tags of Lot decision to be procured and will be given to Production. a)Rajat Nirwal
B) Sampling Plan to be displayed at IQC and PDI area. b)Sapna Pahuja

100 % motors which are having RTS issue should be analysed Sawan Saini

a) Blade angles to be freezed to achieve specified RPM. Shubham Panwar

b) Bevel protector to be procured

Action plan to be finalysed after discussion with production. Shubham Panwar

Trial of 100 fans to be taken with21 mm rotor. Sawan Saini

Hangers to be burnt and frequency of burning to be decided. Shubham Panwar

Endurance tester to be procured and installed at IQC Rajat Nirwal

Visual checking inspection stage to be introduced before Surge testing. Shubham Chaudhary

4-wheel Trolley to be design for transportation of stators Shubham Chaudhary

RPM of winding machine to be freezed. Shubham Chaudhary

Daily data to be filled by shop owners and shared with Rajat and Mohit Ji
SP, SS,SC,
before 10:30 AM.

Golden Line already mixed paint to be procured. Rajat Nirwal

Shaft drawing to be finalized and will be send to Purchase department Nishant Singh

Follow up for angle checking fixtures with Purchase Department Sawan Saini

Shaft pressing machine with continuity tester to be procured Rajat Nirwal

 New fixtures to be procured for rotor machining Shubham Chaudhary

Go-Notgo TPG to be procured Mohit Gambhir

Trial of 500 blade sets to be taken with Foam flammer Shubham Panwar

Foam sheets as separator to be implemented for transportation of covers

Shubham Panwar
from Paint shop to Assembly line.
Model wise resistance range to be finalized and follwed at Jabbal testing
Shubham Chaudhary
machine

Tension of winding to be finalised Shubham Chaudhary

100% Motors to be anlysed. Skilled manpower to be finalysed for repairing

Sawan Kumar
process

Procurement of bins for painted covers Mohit Gambhir

TARGET DATE CURRENT STATUS

23.06.2020

a) 26.06.2020
b) 23.06.2020

23.06.2020

Angle Freezed. Bevel

27.06.2020 Protector Requistion
to be Given To
Purchase

Already in discussion
26.06.2020
with production

26.06.2020

Frequency decided
26.06.2020 with Ankur
Cover = 50 k set
blade = 2000 set

01.07.2020

24.06.2020

30.06.2020

25.06.2020

24.06.2020 Already going on

30.06.2020

26.06.2020

28.06.2020

10.07.2020
30.06.2020

05.07.2020

29.06.2020 Already in Process

27.06.2020 Already in Process

02.07.2020

05.07.2020

02.07.2020

10.07.2020