SUSPENSION AND AXLE TIRE AND WHEEL .. fen SM FRONT WHEEL ALIGNMENT ... . SAS REAR WHEEL ALIGNMENT.........0.... SAT REFER TO FOLLOWING REPAIR MANUALS: Manval Name Pub. No YARIS EGHO Chassis and Body Repair Manval MESSE YARIS TECHO Chassis and Body Repair Manual Supploment (hug. 1899) PMISTE ARS EHO Gr ara Paar Marsal Senor | ae NOTE: The above pages contain only the points which from the above listed manuals.SAA SUSPENSION AND AXLE — TIRE AND WHEEL TIRE AND WHEEL INSPECTION 1. INSPECT TIRE (a) Check the tires for wear and proper inflation pressure. Cold tire inflation pressure (EUROPE DIESEL): Vehicle load up to 2 passengers Front Rear eee KPa (kavom®, pai) Kea (ation?, psi ‘Vehicle speeds one sroee 230 2.8, 33) 210 (21,30) Vehicle load up to 5 passengers 155/ 80R 13: Front Rear rotate kPa (katlom?, psi) kPa (katiom?, pi) E Under 160 kwh eoaarl 230/23, 38) 210.21, 30) ee 230 (233, 38) 230 (23, 38) ox ov0r 175/ 65R 14: Front Rear emmecrees kPa (hotiom® psi) kPa (kaon, psi) ‘Under 160 keh naneea 230(23, 35) 210 (21,30) eae 230/23, 33) 220 (2.2, 32) (b) Using a dial indicator, check the tire runout. Tire runout: 1.0 mm (0,039 in.) or less Fan 2. ROTATING TIRES ont HINT: See the illustration for where to rotate each tire. (— S< oc.SUSPENSION AND AXLE _— TIRE AND WHEEL. 3. INSPECT WHEEL BALANCE (a) Check and adjust the Off-the-car balance. (b) Ifnecessary, check and adjust the On-the-car balance. Imbalance after adjustment: 8.0 g (0.018 Ib) or less 4, CHECK WHEEL BEARING LOOSENESS (a) _ Using a dial indicator, check the backlash near the center of the axle hub. Maximum: 0.05 mm (0.0020 in.) the backlash exceeds the maximum, replace the bearing. (b) Using a dial indicator, check the deviation at the surface of the axle hub outside the hub bolt. Maximum: 0.07 mm (0.0028 in.) If the deviation exceeds the maximum, replace the axle hub, CHECK FRONT SUSPENSION FOR LOOSENESS CHECK STEERING LINKAGE FOR LOOSENESS CHECK BALL JOINT FOR LOOSENESS CHECK SHOCK ABSORBER WORKS PROPERLY Cheek if oil leaks Check mounting bushings for wear Bounce front and rear of the vehicle + PNOeSA3 SUSPENSION AND AXLE — FRONT WHEEL ALIGNMENT FRONT WHEEL ALIGNMENT INSPECTION 1. | MEASURE VEHICLE HEIGHT Vehicle height: (EUROPE DIESEL): Front vehicle height Rear vice height es mm (9.35 in) 2mm (035%) Measuring points: ‘A; Ground clearance of the front lower suspension arm mount- ing bolt center. B: Ground clearance of the front wheel center C: Ground clearance of the rear axle beam mounting bolt center D: Ground clearance of the rear wheel center Vehicle height: Front: B—A E Rear: N £82] Before inspecting the wheel alignment, adjust the vehicle height to the specified value. If the vehicle height is not the specified value, try to adjust it by pushing down on or lifting the body. 2. INSTALL CAMBER-CASTER-KINGPIN GAUGE OR POSITION VEHICLE ON WHEEL ALIGNMENT TES- TER Follow the specific instructions of the equipment manufacturer. 3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION Camber, caster and steering axis inclination: (EUROPE DIESEL): (Camber 0°85" = 45'(-058" = 0.75) RightHeft error 45'(0.75") orless Caster Manual steering | 0°34" = 45'(0.57° = 0.75") Powerssteering | 1°83" = 45'(1.55" = 0.75") Right-4et error 45'(0.75") orloss, Steering xis incination 10°04" = 45) (10.07" = 0.75") Fight-lett error 45 (0.75%) orloss Ifthe caster and steering axis inclination are not within the spe- cified values, after the camber has been correctly adjusted, re- check the suspension parts for damaged and/or worn out parts.SA4 SUSPENSION AND AXLE. —_ FRONT WHEEL ALIGNMENT 4, _ ADJUST CAMBER NOTICE: After the camber has been adjusted, inspect the toe-in. (a) Remove the front wheel. (b) Remove the 2 nuts on the lower side of the shock absorb- er. If reusing the bolts and/or nuts, coat the threads of nuts with en- gine oil (c) Clean the installation surfaces of the shock absorber and the steering knuckle. (@) Temporarily install the 2 nuts. (e) Adjust the camber by pushing or pulling the lower side of the shock absorber in the direction in which the camber adjustment is required. () Tighten the nuts. ‘Torque: 132 N-m (1,350 kgf-cm, 97 ft-lbf) (g) Install the front wheel. ‘Torque: 103 N-m (1,050 kgf-cm, 76 ftlbf) (h) _ Check the camber. HINT: + Tryto adjust the camber to the center of the specified val- ue. + Adjusting value for the set bolts is 6’ - 30° (0.1° - 0.5*). If the camber is not within the specified value, using the follow- ing table, estimate how much additional camber adjustment will be required, and select the camber adjusting bolt. NOTICE: Tighten the adjusting bolt with a washer and a new nut.SAS ‘SUSPENSION AND AXLE ~ FRONT WHEEL ALIGNMENT Set Bolt Adjusting Bolt Bolt 90105-14140 | sor0s-14i46 | 90105-14147 1 Dot 2Dots Adjusting Value 1 2a 2a a 2 15) e e 30" e e 45° e e E "00" e ele N Ferre (i) Dothe steps mentioned above again. At step (b), replace 1 or 2 selected bolts. HINT: When replacing the 2 bolts, replace 1 bolt for each time. 5. INSPECT TOE-IN Toe-in: (EUROPE DIESEL): Toon ‘A+B:0" = 120° #02") (total) C~D:0 + 2mm(0 = 008in,) If the toe-in is not within the specified value, adjust it at the rack ends. 6. ADJUST TOE4N (a) Remove the rack boot set clips. (b) Loosen the tie rod end lock nuts. (©) Tum the right and left rack ends by an equal amount to adjust the toe-in. HINT: Try to adjust the toe-in to the center of the specified value.SUSPENSION AND AXLE — FRONT WHEEL ALIGNMENT (d) Make sure that the lengths of the right and left rack ends are the same. Rack end length difference: 1.5 mm (0.059 in.) or less (e) Torque the tie rod end lock nuts. Torque: 47 N-m (480 kgf-cm, 35 ft-Ibf) () _ Place the boots on the seats and install the clips. HINT: Make sure that the boots are not twisted. 7. INSPECT WHEEL ANGLE A|B BLA Tum the steering wheel fully and measure the turning angle. Wheel turning angle: Front (EUROPE DIESEL): t Vanatsotng | Poersatrg 5 = 2" 36°59 = 2° Inside whoo Aeon A: Inside se 52) B: Outside ‘Outside wheel Reference | _$2°10-($2.17") 32°20" (52.26 Ifthe right and left inside wheel angles differ from the specified value, check the right and left rack end lengths.SA-7 SUSPENSION AND AXLE — REAR WHEEL ALIGNMENT. REAR WHEEL ALIGNMENT INSPECTION 1. _ MEASURE VEHICLE HEIGHT (See page SA-3) NOTICE: Before inspecting the wheel alignment, adjust the vehicle height to the specified value. 2, INSPECT CAMBER ‘Camber: (EUROPE DIESEL): Camber “0°86 = 25 (095° = 0427) Fighttot error 30'(05")orloss If the measured value is not within the specified value, inspect the suspension parts for damage and/or wear and replace them if necessary because camber is not adjustable. 3. INSPECT TOE-IN Toe-in: (EUROPE DIESEL): Toon [As BO" 192 18 (092° =0257) (ota) C-0:29 = 23mm(0.11 + 0.09in) If the toe-in is not within the specified value, inspect and re- place the suspension parts as necessary.MEMO -