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FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER

NOIDA WEST (U.P)


Acceptance
and Required Root Cause
Corrections Analysis and Actions
Sr. Classific Non-Conformity proposed by Corrective Taken Assessor NC
NO. Clause Description ation Raised CAB Actions By CAB Evidence Remark Status
A. Non Conformity by S.K Tyagi Sir (Lead Assessor) Environment (Air & Stack Emission) & Quality Department
1 6.4.13.e Equipment Minor Though Laboratory Laboratory will
has arranged update all the
recalibration of new data on
instruments. But in portal and copy
application old due Related
dates are mentioned Documentary
and not updated. Evidence shall
be submitted
within 1 month.
2 6.5.2.b Metrological Major The Laboratory does Suitable
traceability not have international Corrective
or national NMI SI Action will be
traceability to taken and
measurement of SO2 necessary
in ambient air. documentary
evidence will be
submitted.
3 6.6.2.b Externally Minor Though laboratory Suitable
provided has been evaluating Corrective
products and performance of Action will be
services vendors but proper taken and
criteria of monitoring necessary
performance need to documentary
be evolved. evidence will be
submitted.
4 7.2.1.1 Selection, Major The verification Suitable
verification and record (LOD, LOQ, Corrective
validation of Linearity & Spike Action will be
methods recovery etc of trace taken and
metals (like NI,,Pb necessary
etc ) analysis near documentary
LOD & in the range evidence will be
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
of scope in ambient submitted.
air not available in
the lab at the time of
assessment .
5 6.2.5.c Personnel Minor The training need to Suitable
be identified & Corrective
planned in critical Action will be
area of sampling of taken and
Atmospheric necessary
pollution & industrial documentary
& sewage wastewater evidence will be
& analysis of trace submitted.
metals in ambient air
to establish
Laboratory
capabilities.
6 7.3.2.a Sampling Major Though lab has Suitable
prepared sampling Corrective
procedure but an Action will be
overview of grab & taken and
composite sampling , necessary
velocity & discharge documentary
measurement of evidence will be
industrial/ sewage submitted.
waste water from
pipes / open channel
& v notch outlets
required for pollution
load etc are not
covered. Similarly
the overview sailent
features of stack
sampling not
covered. The
guideline annexure
IV as mentioned in
Noise monitoring
section not available.
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
7 7.7.2.a Ensuring the Major The lab has 4 year PT Suitable
validity of plan & has Corrective
results participated in 2019 Action will be
for Ambient air , taken and
Aggregates, Fly ash, necessary
brick with documentary
satisfactory Z score evidence will be
except for P10 & PM submitted.
2.5 sampling process
and bulk density &
materials below 75
um size for which
RCA & CA are
awaited.
8 7.8.6.1 Reporting of Major The Laboratory have Suitable
results not documented Corrective
decision rule. Action will be
taken and
necessary
documentary
evidence will be
submitted.
9 7.1.1.a Review of Minor The Laboratory has Suitable
requests, tenders not been reviewing Corrective
and contracts request properly as Action will be
per requirements of taken and
the standard quality necessary
procedure. documentary
evidence will be
submitted.
10 4.1.4 Impartiality Minor The Laboratory has Suitable
not addressed risk to Corrective
impartiality Action will be
particularly clause no taken and
4.1.3 & 4.1.4 necessary
documentary
evidence will be
submitted.
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
11 4.2.4 Confidentiality Minor The Lab has not Suitable
addressed clause no Corrective
4.2.4 in the Action will be
confidentiality taken and
undertaking. necessary
documentary
evidence will be
submitted.
12 6.4.10 Equipment Minor The intermediate Suitable
check record of Corrective
PM10 & PM2.5 not Action will be
available with lab. taken and
necessary
documentary
evidence will be
submitted.
13 7.6.1 Evaluation of Major Though lab has Suitable
measurement estimated MU of Corrective
uncertainty Atmospheric Action will be
pollution parameters taken and
but sampling factors necessary
contributing to total documentary
uncertainty are not evidence will be
accounted for. One submitted.
example of PM2.5
attached as evidence.
14 7.9.2 Complaints Minor The lab has Suitable
documented the Corrective
process for handling Action will be
of complaints but it is taken and
not controlled. No necessary
complaint rcvd so far documentary
as told by evidence will be
Laboratory. submitted.
15 8.6.2 Improvement Minor The Laboratory has Suitable
(Option A) obtained more than Corrective
10 feedback but the Action will be
same are not taken and
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
evaluated for 5he necessary
improvement documentary
purpose. evidence will be
submitted.
B. Non Conformity by Satish Yadav Sir (Technical Assessor) Environment Department (Waste Water & Soil)
1 6.2.6.a Personnel Minor Laboratory has Suitable
authorized personnel Corrective
to perform specific Action will be
laboratory activities taken and
only with respect to necessary
test performed; documentary
however, other evidence will be
requirements such as submitted.
method development,
modification,
validation and
verification,
statement of
conformity, opinion
and interpretation,
review and
authorization of
results have not been
authorized.
2 6.6.2.c Externally Minor Laboratory has not Suitable
provided adequately Corrective
products and maintained the record Action will be
services of critical taken and
consumables as per necessary
documented documentary
procedure evidence will be
STH/QSP/6.6/01. submitted.
Test mentioned in
procedure are not
matching with
records maintained.
3 7.2.1.5 Selection, Major Laboratory doesn't Suitable
verification and have record for Corrective
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
validation of method development Action will be
methods and validation / taken and
verification for necessary
aluminum in documentary
wastewater. evidence will be
submitted.
4 6.4.1 Equipment Major Laboratory has all the
Suitable
required equipment Corrective
and reference Action will be
material necessary taken and
for correct necessary
performance of documentary
laboratory activities
evidence will be
except Aluminium submitted.
CRM.
C. Non Conformity by D Sathiya NarayananSir (Technical Assessor) Environment Department (Water)
1 7.2.1.3 Selection, Minor Laboratory is not Suitable
verification and having the latest Corrective
validation of edition of the Action will be
methods Standard Methods for taken and
the examination of necessary
water and waste documentary
water by APHA. evidence will be
submitted.
2 7.7.1.f Ensuring the Minor IQC activities Suitable
validity of pertaining to water Corrective
results are not evident such Action will be
as taken and
replicate/retest/interm necessary
ediate checking of documentary
testing equipment. evidence will be
submitted.
3 7.2.1.5 Selection, Major Laboratory has not Suitable
verification and verified the limit of Corrective
validation of detection/range of Action will be
methods testing for Metals taken and
applied under water necessary
group such as Al, Cu, documentary
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
Mn, Ni, Zn, Cd, Pb, evidence will be
Cr and Fe. submitted.
4 6.2.1 Personnel Major Laboratory is not able Suitable
to perform Corrective
Aluminium in Water Action will be
group by AAS taken and
technique for the necessary
applied LOD (very documentary
low). No data evidence will be
available for earlier submitted.
performance /
measurement
uncertainty of this
test under water
group.
5 6.4.1 Equipment Major In Water bath - Suitable
digital display with Corrective
thermostatic control Action will be
is not available. taken and
CRMs - CaCO3, necessary
Conductivity documentary
solution, Fluoride, evidence will be
Sulphate - expired. submitted.
K2Cr2O7 and KHP -
not traceable. Al - not
available
6 6.4.10 Equipment Minor Analytical weighing Suitable
balance - Corrective
intermediately Action will be
verified for its taken and
performance, using necessary
STD weights, but the documentary
tolerance limit fixed evidence will be
is not adequate. submitted.
7 7.5.1 Technical Minor Calculation sheets, Suitable
records AAS graphs are not Corrective
available pertaining Action will be
to the test parameters taken and
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
applied under water necessary
group for documentary
Measurement evidence will be
Uncertainty. submitted.
TOTAL NO. OF NC’S- 26, MAJOR Nc’s- 11 and Minor Nc’s- 15
C. Non Conformity by B Venkata SubramanyamSir (Technical Assessor) Building Material Department
1 7.2.1.3 Selection, Major CAB is not having Suitable
verification and following latest Corrective
validation of version of test Action will be
methods standards 1. ASTM D taken and
6726 - 15 for necessary
Marshall Stability documentary
and Flow Test 2. IS evidence will be
3495 Part 1 2019 for submitted.
Bricks Compressive
Strength 3. IS 3495
Part 2 2019 for
Bricks Water
Absorption 4. IS
3495 Part 3 2019 for
Bricks Efflorescence
2 7.8.2.1.k Reporting of Minor CAB is not involved Suitable
results in sampling activity Corrective
but mentioned about Action will be
sampling in their test taken and
reports. necessary
documentary
evidence will be
submitted.
3 7.8.2.1.l Reporting of Minor This statement is Suitable
results missing on Test Corrective
reports Action will be
taken and
necessary
documentary
evidence will be
submitted.
4 7.8.2.2 Reporting of Minor The customer Suitable
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
results provided information Corrective
is not clearly Action will be
identified in Test taken and
report. necessary
documentary
evidence will be
submitted.
5 7.8.2.1.o Reporting of Minor The Name of the Suitable
results person authorizing Corrective
the test report is Action will be
missing on Test taken and
Report. necessary
documentary
evidence will be
submitted.
6 7.8.6.1 Reporting of Minor CAB is not Suitable
results mentioned about the Corrective
decision rule Action will be
employed for the taken and
statement of necessary
conformity documentary
mentioned in test evidence will be
reports submitted.
7 6.3.4.c Facilities and Major The Bitumen Testing Suitable
environmental activities are mixed Corrective
conditions with Aggregate and Action will be
Soil Testing activities taken and
which need to be necessary
isolated from documentary
Bitumen Testing evidence will be
activities. submitted.
8 7.2.1.1 Selection, Major CAB has applied Suitable
verification and wrongly following Corrective
validation of parameters in their Action will be
methods applied scope: 1. taken and
Total Deleterious necessary
Material in Coarse documentary
Aggregate as per IS evidence will be
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
2385 2. Total submitted.
Deleterious Material
in Fine Aggregate as
per IS 2386 3. Sand
Content in Soil as per
IS 6186. CAB has
mentioned wrongly
mentioned the Dry
Density by Sand
Replacement Method
and Core Cutter
Method under
Permanent facility
instead of Site facility
9 6.5.2.a Metrological Major Proving Ring fitted Suitable
traceability with CBR apparatus Corrective
(serial no 15, 10kN, Action will be
STH/MECH/40B) taken and
and Marshall necessary
Stability apparatus documentary
(serial no 01355, evidence will be
10kN, submitted.
STH/MECH/35A) is
not calibrated by
competent laboratory.
10 6.3.5 Facilities and Minor CAB doesn't have Suitable
environmental procedure for their Corrective
conditions site testing activities Action will be
as per NABL 130 to taken and
implement the same. necessary
documentary
evidence will be
submitted.

11 6.4.1 Equipment Major CAB is not provided Suitable


with following: 1. Corrective
Cover for brick Action will be
Efflorescence Test as taken and
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
per IS 3495 Part 3 necessary
2019 2. Water Bath documentary
for Bitumen evidence will be
Penetration Test as submitted.
per IS 1203 1978 3.
Proving Ring with
minimum 20 kN
capacity for Marshall
Stability Apparatus
as per ASTM D
6927-15 4. The
Marshall Stability
Compactor is not
fixed permanently 5.
The Electrically
operated Centrifuge
Extractor is not kept
separately in order to
avoid unfortunate
incident like Fire
because Benzene is
being used as solvent
for test.
12 6.4.10 Equipment Minor CAB is not having Suitable
Intermediate Checks Corrective
Plan for Compression Action will be
Testing Machine, taken and
Weighing Balances, necessary
Hot Air Oven, Water documentary
Baths etc., in evidence will be
Building Material & submitted.
Soil related
instruments.

13 6.4.4 Equipment Major Aggregate Ten


Percent Fines Value
and Crushing Value
apparatus (Mould,
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
Plunger & Base
Plate) is not verified
for its Hardness as
per IS 2386 Part 4
1963.
14 6.4.6 Equipment Major Following measuring Suitable
instruments are not Corrective
Calibrated: 1. Action will be
Bitumen Penetration taken and
Apparatus. 2. Steel necessary
Scale fitted to documentary
Bitumen Ductility evidence will be
Apparatus submitted.
15 7.1.3 Review of Minor CAB has not Suitable
requests, tenders reviewed about Corrective
and contracts whether the Action will be
conformity statement taken and
is required or not to necessary
the customer. CAB is documentary
not mentioning the evidence will be
specific test methods submitted.
in service request
form.
16 7.5.1 Technical Minor The Testing person Suitable
records and results Corrective
verification person Action will be
names are not taken and
mentioning on Test necessary
Analysis Data Sheet. documentary
evidence will be
submitted.
17 9.1.2 NABL 142 Major CBR & Marshall Suitable
Stability apparatus Corrective
Proving Ring is not Action will be
calibrated by taken and
accredited laboratory. necessary
documentary
evidence will be
FINAL NABL AUDIT NON CONFIRMITY DETAILS (22-23 AUGUST 2020) OF SHREYA TEST HOUSE GREATER
NOIDA WEST (U.P)
submitted.
TOTAL NO. OF NC’S- 26, MAJOR Nc’s- 8 and Minor Nc’s- 9

 TOTAL NUMBER OF NON CONFIRMITY IN BOTH DEPARTMENT (ENVIRONMENT AND BUILDING MATERIAL) IS 43 MAJOR-19 & MINOR-
24.

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