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Mechanics of Materials Ii: Lab Manual
Mechanics of Materials Ii: Lab Manual
LAB MANUAL
500
400
300
Stress
200
100
0
-0.05 0 0.05 0.1 0.15 0.2 0.25
-100
Strain
RUN 1
2
1018 Annealed steel
25
20
15
Stress (Mpa)
10
0
0 50 100 150 200 250 300
-5
Strain
1018 Annealed steel
RUN 2
150
100
50
0
-2.00E-02 0.00E+00 2.00E-02 4.00E-02 6.00E-02 8.00E-02 1.00E-01 1.20E-01 1.40E-01
-50
Strain
RUN 3
3
DISCUSSION OF RESULTS (Muhammad Zohaib-32):
1. Graph of Run 1 represent the stress strain curve of 2024-T3 Aluminum. In this graph we
obtained that the stress is taken on y-axis and the strain is taken on x-axis. And we see
that by changing stress strain changes. The graph indicates that before a certain point the
material act as elastic and after that point the material act as plastic.
2. Graph of Run 2 represent the stress strain curve of 1018 Annealed steel. In this graph we
obtained that the stress is taken on y-axis and the strain is taken on x-axis. And we see
that by changing stress strain changes. The graph indicates that before a certain point the
material act as elastic and after that point the material act as plastic.
3. Graph of Run 3 represent the stress strain curve of 1018 steel. In this graph we obtained
that the stress is taken on y-axis and the strain is taken on x-axis. And we see that by
changing stress strain changes. The graph indicates that before a certain point the material
act as elastic and after that point the material act as plastic.
4
LAB 2: Statistical Analysis And Uncertainty
Class Online
Lab Report
Quiz Quiz
Scores
Scores Scores
No. per Student = 10 08 07
Student Population, N 68 68 68
=
Max = 0.925 0.9361 0.9
Average = 0.725245 0.715884 0.721754
5
Relationships between students’ scores are illustrated in chart 1 through 3.
6
DISCUSSION OF RESULTS (Safi ur Rahman Khan-12):
We plot three graphs. The graphs are between average in class quiz, average in online quiz
and average in lab report to cumulative average.
Graph 1:
First graph is between cumulative averages and averages in class quizzes. The
cumulative average is taken on Y-axis and the average in class quizzes is taken on X-axis.
All points are mentioned on the graph. We draw a straight line and from this graph we got
the following equations:
Y=0.604x+.283
R^2=0.305
Graph 2:
Second graph is between cumulative averages and averages in online quizzes. The
cumulative averages are taken on Y-axis and the averages in online quizzes are taken on X-
axis. We mentioned all points on the graph and draw a straight line whose range is between 0
to 1. From the graph we obtained the following equations:
Y=0.654x+.253
R^2=0.421
Graph 3:
Third graph is between cumulative averages and averages in lab report. The
cumulative average are taken on Y-axis and the averages in lab reports are taken on X-axis.
Mentioned the points on graph. The cumulative average range is 0 to 1 with difference of 0.5
and the average of lab report range is 0 to 1 with the difference of 0.2 .From the graph we got
the following equations:
Y=0.802x+.142
R^2=0.956
7
LAB 3: Stress-Strain Behavior of Metals
Graph1. Aluminum:
8
600
500
400
300 Series1
Series2
200
100
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
Graph2. Brass:
800
700
600
500
400
300
200
100
0
0.00E+00 1.00E-02 2.00E-02 3.00E-02 4.00E-02 5.00E-02 6.00E-02 7.00E-02 8.00E-02 9.00E-02 1.00E-01
Graph3. Steel:
9
450
Chart Title
400
350
300
250
200
150
100
50
0
0.00E+00 5.00E-02 1.00E-01 1.50E-01 2.00E-01 2.50E-01 3.00E-01 3.50E-01
Mod. of Elast.,
Yield, σy Ultimate, σu
E
% %
Material Expect Expect Meas. Expect % diff*
Meas. diff* Meas. diff*
. . (GPa) .
(MPa) (MPa)
(MPa) (MPa) (GPa)
Aluminum 350 276 26.8 449 310 44.8 70 69 1.44
Brass 472 310 52.22 488 469 4.05 45 43 4.65
Steel 647 400 61.75 706 440 60.45 200 150 33.33
Graph 1:
This graph is between stress and strain of Aluminum. Strain is taken along X-axis
and stress is taken along Y-axis. With the help of these graphs, ultimate stresses, yield
stresses and fracture points are calculated. The experimental values of ultimate stresses, yield
stresses and fracture points are as follows:
10
Ultimate Stress (Mpa): 449.1229632
Graph 2:
This graph is between stress and strain of Brass. Strain is taken along X-axis and
stress is taken along Y-axis. With the help of these graphs, ultimate stresses, yield stresses
and fracture points are calculated. The experimental values of ultimate stresses, yield stresses
and fracture points are as follows:
Ultimate Stress (Mpa): 488.4959349
Graph 3:
This graph is between stress and strain of Steel. Strain is taken along X-axis and
stress is taken along Y-axis. With the help of these graphs, ultimate stresses, yield stresses
and fracture points are calculated. The experimental values of ultimate stresses, yield stresses
and fracture points are as follows:
Ultimate Stress (Mpa): 706
Graph 4:
This graph is between stress and strain of Annealed Steel. Strain is taken along X-
axis and stress is taken along Y-axis. With the help of these graphs, ultimate stresses, yield
stresses and fracture points are calculated. The experimental values of ultimate stresses, yield
stresses and fracture points are as follows:
Ultimate Stress (Mpa): 406
11
Conclusions (Zohaib Ali Hassan -32):
With the help of this experiment it is easy to determine the properties of materials. The
graphs are drawn with the help of given stresses and strains. And with the help of these
graphs the values of ultimate stresses, yield stresses and fracture points are obtained for
Aluminium, Brass, Steel and Annealed Steel. The table is constructed with the help of values
obtained by experiments and by expected values. It is concluded that the modulus of
elasticity decreases as the elongation of a material increases. Thus, this increase in the
elongation, increases the material ductility. The brittleness of a material increases, when
elongation decreases.
12
LAB 4: Shear in a Rubber
Apparatus:
A block of medium rubber (153 x 73 x 25) mm size has aluminum alloy stripes bonded
to the two long edges. One strip has two fixing holes enabling this assembly to be fixed to a rigid
vertical surface. The bottom end of the other strip is drilled for a load hanger while a small dial
gauge indicates the position of the top.
OBJECTIVES:
1. To determine the variation of deflection with applied load
2. To investigate the relationship between shear stress and shear strain
3. To find the modulus of rigidity G and elasticity E of the rubber block.
PROCEDURE:
1. Adjust the dial gauge to zero reading.
2. Put a weight, starting from 5 N to 50 N, in 5 N increments.
3. After each 5 N gain, write down the reading of the dial gauge (which represent the
deformation of the rubber block), until the travel of the gauge is exceeded.
4. Record the reading in table.
5. Plot the result and calculate the modulus of rigidity G and elasticity.
13
RESULTS (Yahya Abdulwadood-52):
MODULUS
LOAD DEFLECTION DEFLECTION SHEAR SHEAR OF ELASTIC
(N) ON GUAGE (mm) STRESS (Mpa) STRAIN RIGIDITY MODULUS
5 2 0.02 0.00130719 0.000266667 4.901960784 14.70588235
10 5 0.05 0.002614379 0.000666667 3.921568627 11.76470588
15 9 0.09 0.003921569 0.0012 3.267973856 9.803921569
20 12 0.12 0.005228758 0.0016 3.267973856 9.803921569
25 16 0.16 0.006535948 0.002133333 3.06372549 9.191176471
30 21 0.21 0.007843137 0.0028 2.801120448 8.403361345
35 24 0.24 0.009150327 0.0032 2.859477124 8.578431373
40 28 0.28 0.010457516 0.003733333 2.801120448 8.403361345
45 33 0.33 0.011764706 0.0044 2.673796791 8.021390374
50 37 0.37 0.013071895 0.004933333 2.649708532 7.949125596
30
20
10
0
0 2 4 6 8 10 12
Deflection
14
Graph bwt Shear Strain And Shear Stress
0.014
y = 0.0013x - 0.0013
0.012
R² = 1
0.01
Shear Stress
0.008
0.006
0.004
0.002
0
0 2 4 6 8 10 12
-0.002
Shear Strain
Graph 2:
Graph 2 shows the relationship between Shear stress and Shear strain. Shear strain
is taken along X-axis and Shear stress is taken along Y-axis. Modulus of rigidity is
determined by calculating the slope of the graph. And elastic modulus is calculated by using
following formula:
15
LAB 5: TORSIONAL BEHAVIOR OF METALS
ABSTRACT:
The basic purpose of this experiment is to determine the relationship between the applied torque
and angle of twist for a metal wire of different materials and compare the results of one material
to the other. This can be done by using the rod of different length and materials by applying
torque on them. In this experiment, the main purpose is to determine the deflection in the rod
under the application of varying load. Based on the findings, it is concluded that concluded that
deflection produced in rod is directly proportional to the length and inversely proportional to the
modulus of rigidity (G).
RESULTS:
The influence of Diameter, Length and Modulus on Rotational Stiffness is shown in Figures 1
through 3, respectively.
0.15
T/JG
0.1
0.05
0
0 0.02 0.04 0.06 0.08 0.1 0.12
DEFLECTION
16
FOR LENGTH 0.225
0.25
y = 2.6041x + 0.0313
0.2 R² = 0.9966
0.15
T/JG
0.1
0.05
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07
DEFLECTION
FOR ALLUMINIUM
3E+09
1.5E+09
TL/J
1E+09
500000000
0
0 0.02 0.04 0.06 0.08 0.1 0.12
Deflection
17
FOR BRASS
3E+09
y = 3E+10x + 3E+08
2.5E+09 R² = 0.9927
2E+09
TL/J
1.5E+09
1E+09
500000000
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
DEFLECTION
Figure6. Influence of Shear Modulus on Rotational Stiffness (TL/J versus Angle of Twist)
Discussion of Results:
Graph 1:
This graph shows the relationship between length and deflection. Length is directly related to the
deflection. If length of the material increases then the deflection of the material also increases
and vice versa.
Graph 2:
This graph shows the relationship between material and deflection. For aluminum, the modulus
of rigidity is different from the modulus of rigidity of brass.
18
Modulus of rigidity is inversely related to the deflection of the material. If modulus of rigidity
increases then the deflection of the material decreases, and vice versa.
CONCLUSION:
It is concluded that the basic purpose of this experiment is to find the relationship between the
applied torque and angle of twist for a metal wire of various (lengths and materials); and
compare the results with each other. Based on the above results, the author determined that the
rod of lager length produce more torsion than smaller rod under the application of torque because
torsion is directly proportional to the length of the rod. Similarly, the material having smaller
value of modulus of rigidity (e. g Aluminum) produce more torsion then the material then the
material having greater value of modulus of rigidity (e. g Brass).
19
LAB 6: Analysis Of Simply Supported Beam
Apparatus:
a. A support frame
b. Reaction supported pier
c. Load Hanger
d. Beam specimen
e. A meter rule
f. A set of weight
OBJECTIVES:
1. To determine the support reactions
2. To determine stress at different loads
3. To determine deflection at different points of span
PROCEDURE:
20
7. Placed a suitable load on the load hanger and the reading was noted for each
load cell. This represents the reaction at each pier.
8. Load on the load hanger was increased at suitable increments and for and
increment the pier reaction been recorded.
Dial Gauge %
SR. Load(N Reading(mm Erro
no. ) Reactions ) Deflection(m) Stress(Pa) r
Experiment
A B al Theoretical
0.00098459 8398950.13
1 1 0.5 0.5 51 0.00051 6 1 -48.2
0.00196919 16797900.2 -
2 2 1 1 116.5 0.001165 2 6 40.84
0.00295378 25196850.3 -
3 3 1.5 1.5 175.5 0.001755 8 9 40.58
0.00393838 33595800.5
4 4 2 2 243 0.00243 4 2 -38.3
41994750.6 -
5 5 2.5 2.5 309.5 0.003095 0.00492298 6 37.13
0.00590757 50393700.7 -
6 6 3 3 368 0.00368 6 9 37.71
21
Table2: Table of deflection and load
A B Experimental Theoretical
-
1 1 0.5 0.5 51 0.00051 0.0015097 8398950 66.219
-
2 2 1 1 116.5 0.001165 0.0030194 16797900 61.417
-
3 3 1.5 1.5 175.5 0.001755 0.0045291 25196850 61.251
-
4 4 2 2 243 0.00243 0.0060389 33595801 59.761
-
5 5 2.5 2.5 309.5 0.003095 0.0075486 41994751 58.999
-
6 6 3 3 368 0.00368 0.0090583 50393701 59.374
22
Table4: Table of deflection and load
23
Chart Title
7
0
0 0.001 0.002 0.003 0.004 0.005 0.006 0.007
Chart Title
7
0
0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004
24
7
0
0 0.001 0.002 0.003 0.004 0.005 0.006 0.007
Chart Title
7
0
0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.01
25
Chart Title
7
0
0 0.001 0.002 0.003 0.004 0.005 0.006 0.007
Chart Title
7
0
0 0.002 0.004 0.006 0.008 0.01 0.012 0.014
26
DISCUSSION OF RESULTS (Zohaib Ali Hassan-32):
Graph 1:
This graph shows that by the relation 𝛿=PL^3/48EI, the length is directly proportional to the
deflection. It means if the length increases then the deflection also increases and vice versa.
Graph 2:
This graph shows that if the length of the beam changes then the deflection of the beam also
changes. If the length increases then the deflection also increases and vice versa.
Graph 3:
This graph shows that by the relation 𝛿=PL^3/48EI, Modulus of elasticity is inversely
proportional to the deflection. If the modulus of elasticity increases then the deflection
decreases, and vice versa.
Graph 4:
This graph shows that the change in modulus of elasticity also changes the deflection of the
beam. If the elastic modulus increases then the deflection decreases, and vice versa.
Graph 5:
This graph shows that by the relation 𝛿=PL^3/48EI, the moment of inertia inversely related
to the deflection of beam. It means if the moment of inertia increases the deflection decreases
and vice versa.
Graph 6:
This graph shows that by changing moment of inertia the deflection of beam also changes. If
moment of inertia increases then the deflection of beam decreases and vice versa.
27
LAB: 07 THIN CYLINDER APPARATUS
Abstract:
The objective of thin cylinder apparatus is to determine the stresses and strains of
a pressurized walled cylinder. We can compare the poison ratio of actual and theoretical result.
By this apparatus we can also calculate the hoop and the longitudinal stresses .we can calculate
the strains with two conditions
1) open ends
Introduction:
Apparatus:
1) Pressure guag
2) Hydraulic pump
3) cylinder
4) Stress and strain measuring strips
28
Procedure:
1. This apparatus is used for studying the stresses and strain in a thin wall cylinder. A thin-
walled aluminium alloy cylinder is mounted on a rigid steel frame
2. Internal pressure is applied to the cylinder by means of a hydraulic hand pump. Pressure
in the cylinder is indicated on a pressure gauge. A hand screw is attached to one end of
the frame to operate a piston on one side of the cylinder. By applying the hand screw, the
piston can open or close the cylinder.
3. When the cylinder is open, only circumferential stress occurs on the cylinder. When the
cylinder is closed, both circumferential and axial stresses occur.
4. Strain gauges are of the same gauge factor and the gauges are fixed onto the cylinder at
different angles. Each strain gauge is wired to form a full bridge with temperature
compensation gauge and zero adjustment in a bridge box with strain gauge multi-digital
display.
Results:
Table: Table shows the stresses and strains:
Pressure
Pressure(psi) (bar) Є1(μ) Є2(μ) Poison Ratio σ1 σ2
100 6.89476 17 6 0.352941176 8107.639 4670.139
200 13.78952 36 11 0.305555556 16961.81 9149.306
300 20.68428 54 11 0.203703704 24774.31 11336.81
400 27.57904 74 21 0.283783784 34670.14 18107.64
500 34.4738 94 26 0.276595745 43958.33 22708.33
29
Hoop Stress vs Pressure
50000 0.02
45000 0.018
40000 0.016
35000 0.014
Hoop Stress
30000 0.012
25000 0.01
20000 0.008
Experimental
15000 0.006
Theoretical
10000 0.004
5000 0.002
0 0
0 5 10 15 20 25 30 35 40
Pressure (bar)
Discussion of result:
The result shows that as we increase the pressure inside the thin cylinder
wall the strips which are attached with cylinder at certain angle measure the stresses due to
applied pressure on the walls of cylinder .The strips are attached to computer control system and
the system draw their graph according to the applied pressure and stresses value .The graph
shows that the stresses are directly proportional to applied pressure . It shows a straight line
Conclusion:
From this experiment we calculated the stresses and strains which are appling at
the walls of thin cylinder. There are six strips which are attached to the cylinder, some of them
are at certain angle the first and the sixth strips measure the circumferential (Hoop) stresses and
the strip 2 calculate the longitudinal stresses. We concluded that increase in pressure by
hydraulic pump the value of stresses ans strain changes which are directly related to each other.
They show a graph of straight line. The hoop stress is equal to,
σH = (P x d)/(2 x t).
30
LAB 8: TRUSS ANALYSIS
Apparatus:
Load cells: Applies the external load to the structure axially, at the bottom-right corner. The
load applied can be increased by turning the thumbwheel on the load cell. This was constantly
adjusted in smaller steps around the desired load as the readings that a tendency to oscillate
slightly about a particular value, although the deflection did not change so readily. This was
connected to a Digital force display to show the loads applied.
Dial gauges: Measures the deflection corresponding to the applied load. It was set
to zero at the start of the experiment.
OBJECTIVES:
1. To determine the forces in each member of truss.
2. To determine the stress and strain in each member of truss.
PROCEDURE:
The thumbwheel was turned initially until the reading on the digital force display
31
was 0N, it was checked that the reading on the thumbwheel was still zero after
the dial gauge was set to zero, as the reading on the digital force display oscillated
slightly.
The strain for each member was then measured when the applied load was 0N.
The thumbwheel was then turned systematically, increasing the applied load in steps
of 50N and taking the corresponding value of the deflection on the dial gauge each
time. This was continued until the applied load was 385.03N and then, the thumbwheel
was not turned further.
At this point, the reading on the strain gauge was again taken for each of the
members of the truss structure.
32
Load and Deflection
0.1
0.08
0.06
Force 0.04
Series1
0.02
0
-0.02 0 0.02 0.04 0.06 0.08 0.1
-0.02
Strain
The joints at which the members were pinned face some opposition and therefore
the members do not rotate freely as the theoretical model assumes.
GRAPH:
The above graph shows that the applied load is directly related to the deflection of beam.
This indicates that when the applied load increases the deflection also increases. And when the
applied load decreases the deflection of the beam also decreases.
33
34