section 14b

containment
section 14b Scomi Oiltools

cuttings blowing pump 800 (cbp 800) 2

vccs (vacuum continuous collection system) and
pit cleaning 4
cuttings discharge pump (cdp) 7
screw conveyor 9
drilling waste container 10
rig-vac™ 11
hippo™ 12
slurry blowing pump 60 (sbp 60) 13
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14b containment

containment
cuttings blowing pump 800 (CBP 800)
Summary:
The CBP 800 pneumatically blows drill cuttings and centrifuge waste from a collection point on the rig,
to a temporary bulk storage tank(s) on the rig, or directly to a workboat / barge / truck. The movement
of cuttings directly from the rig to a workboat is often described as “bulk transfer” as it negates the
requirement for numerous smaller drilling waste containers lifts previously the norm for ship to shore
projects.

Features and Benefits:

ƒ Features
ƒ No moving parts in contact with the cuttings
ƒ Will convey solids, sludges and slurries
ƒ Conveying system is fully enclosed
ƒ Proven oilfield service using dense phase conveying
ƒ Flexible installation to suit the rig

ƒ Benefits
ƒ High capacity in excess of 35MT per hour
ƒ Allows cuttings to be blown straight to a boat / barge or bulk storage tanks / containers on the rig
ƒ Reduces exposure to drilling wastes on the rig
ƒ Crane lifts are minimised, reducing the risks associated with lifting numerous drilling waste
containers from the rig to a boat.

Technical Description:
The CBP 800 moves cuttings in what is known as dense phase conveying, with the air being generated
by a compressor. A back up compressor or duel compressor is recommended to eliminate any chance
of downtime due to failure of the compressor. The CBP 800 comprises of two (200 liter) pressure vessels,
a plc system, and a series of 8” (203 mm), 6” (152 mm) and 1” (25 mm) valves to control the cycles for
filling and discharging the vessels.

The duel vessel arrangement allows one to be filled whilst the other is discharging on a continuous basis.
The vessel sequence can be controlled by weight, volume or time. The plc system records all the data,
which is available for subsequent downloading and analysis.

Each vessel is capable of moving 35 MT per hour of drill cuttings based on a cuttings density of 2 grams /
cm3. The vessels are typically fed by an auger feed system from the shakers or centrifuge.

The cuttings are discharged into either a temporary bulk storage tank on the rig, or onto tanks on the
boat. On a land job the cuttings could be blown directly to a truck or into a holding pit. The boat will
typically be laid out with a number of holding tanks with a 20MT to 40MT capacity each. A plc controlled
manifold system with diverter valves ensures that each tank can be filled in any given sequence. The
system is fully automatic with plc feedback to the CBP 800 plc on the rig minimising operator
intervention.


 CBP 800 Unit

Details of the CBP 800

CBP 800 PLC Control System


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14b containment

Bulk Tanks in Norway

Bulk Tanks on Boat


VCCS (vacuum continuous collection system) and pit cleaning
Summary:
The VCCS offers a safe and efficient means for containing drill cuttings at a rigsite, both offshore
and onshore. The movement of air through the system allows the collection of drill cuttings and other
drilling wastes, such as centrifuge waste and pit cleaning operations, into vacuum rated drilling waste
containers.

The system can collect wastes from the shakers and centrifuges or it can be configured to collect waste
from pit cleaning operations. The vacuum rated drilling waste containers can then be sealed and
transferred to the treatment and disposal location for processing.

Features and Benefits:

ƒ Features
ƒ Low friction / non stick hoses reduce or eliminate hose blockages
ƒ Small 4” (102 mm) bore hoses between the drilling waste containers and the vacuum pick-up
improve manual handling.
ƒ High velocity airspeed (280 ft/sec or 85 m/sec) is capable of conveying both wet and dry
materials.
ƒ The scrubber and filter units provide high efficiency solids removal
ƒ The primary air mover provided a vacuum source up to 15” (81 mm) of mercury and operates below
85 db.
ƒ Manual or automatic pit cleaning systems available

ƒ Benefits
ƒ Quick hook up time due to the equipment being supplied pre-assembled, necessitating
attachment of interconnecting hoses only before commissioning
ƒ Minimal deck space required as the VCCS framework has a small footprint
ƒ Continuous vacuum collection and discharge possible due to the system capacity to isolate and
/ or operate into one or two drilling waste containers
ƒ Collection into drilling waste containers in remote locations on the rig due to jumper hoses
connecting the VCCS and drilling waste containers
ƒ The automatic pit cleaning system can negate the requirement for man entry into the pits

Technical Description:
The system consists of:
ƒ A primary air mover (PAM) to generate the vacuum source
ƒ A scrubber and filter unit to filter out small particles that do not deposit in the drilling waste
containers
ƒ A containment pipe manifold to divert the waste stream into the appropriate container though the
use of manually or automatically activated valves
ƒ Drilling waste containers (DWC), designed and rated to withstand the vacuum

Air moves through the system at high velocity (approximately 280 ft/sec or 85 m/sec) from the
cuttings pick up point to the vacuum rated containers. Cuttings are moved in the fast air stream
from the pick up point and are then deposited into the containers as the air velocity drops. Any fine
particles that carry on through are captured in the scrubber unit or the air filter fitted to the PAM
Unit.

The system works on a continuous basis in that there are at least two skips on the containment
manifold allowing one DWC to be filled whilst the full DWC is taken away and replaced.


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14b containment

The “Dry” pit cleaning configuration has a small pick up hopper on the pick up line in the pit allowing
the cuttings to be deposited into the high velocity air stream and onwards into one of the waste
containers.

The “Wet” pit cleaning system utilises an automated pressure washing nozzle that directs high
pressure to the pit surfaces to clean of any fluids or solids debris. The nozzle provides 360 degree
impact indexed coverage for the cleaning of the inside of all tanks and pits. The liquid waste at the
bottom of the tank / pit is pumped into a closed loop pill tank where the solids are allowed to settle out
for collection and disposal.

PRIMARY AIR
MOVER 2000

SCRUBBER
UNIT
Oiltools Vacuum Continuous
Collection System (VCCS)
Arrows denote
with Drilling Waste Containers Air Flow
in Remote Discharge CUTTINGS
Configuration PICK-UP
POINT

VACUUM RATED
DRILLING WASTE
CONTAINERS

VCCS Drill Cuttings Collection System Layout


 PRIMARY AIR MOVER
generate vacuum source

SCRUBBER & FILTER UNIT

a high efficiency
small particle
drop out tank
CONTAINMENT PIPE MANIFOLD
enables the co-ordination of containment
into various Drilling Waste Containers PIT CLEANING
HOPPER AND LANCE
enables the pit clearing
personnel to collect pit waste

VACUUM RATED DRILLING

WASTE CONTAINER
collection unit for the waste
vacuumed into the system

VCCS Dry Pit Cleaning System

PILL TANK
holds wash water,
typically 30 bbls

POSITIVE DISPLACEMENT PUMP

pressure minimum 10 ber.
flow 100 USGPM RE-CIRCULATION PUMP
returns wash water back to pill tank

IN-LINE STRANER TANK CLEANING HEAD

protects tank cleaning head operates in a predetermined
from solids carried over from scope of movement to offer full
pill tank coverage to the pit being cleaned

Wet Pit Cleaning System


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14b containment

cuttings discharge pump (CDP)

Summary:
The CDP is a safe and efficient vacuum system designed to collect drill solids on a continuous basis and
discharge them into drilling waste containers on the rig. The system is fully contained reducing exposure
to drilling wastes.

Features and Benefits:

ƒ Features
ƒ Rotary type cuttings discharge pump – provides an air lock between the drop-out and recovery
tank and discharge chutes, enabling the continuous collection and discharge of drill cuttings
ƒ Discharge chute – remotely operated with up / down and 270° rotational actuator
ƒ Drop-our recovery tank – provides 2m3 containment volume
ƒ Remotely operated telescopic arm – enables the positioning of the discharge chute to cover up to
eighteen drilling waste containers
ƒ Control platform – the remotely operated cuttings transfer system is operated from a single
elevated location providing a panoramic view over the containment operations

ƒ Benefits
ƒ Continuous vacuum collection and discharge of drill cuttings
ƒ High containment capacity due to the telescopic arm supplying cuttings to a maximum of eighteen
drilling waste containers
ƒ Low resource requirement due to the arm being operated by one person only
ƒ Exposure to drill cuttings reduced due to remote operation
ƒ Reduction in manual handling of suction hoses and / or dump chute due to the remote operation
of the telescopic arm and discharge chute

Technical Description:
Air moves through the system at high velocity from the cuttings pick up point, via the cuttings discharge
pump to the airflow source, the primary air mover. The drill cuttings are picked up in the air stream,
conveyed and subsequently deposited into one of multiple drilling waste containers.

In the standard configuration, as many as eighteen drilling waste containers can be deployed at one
time, providing a containment volume in excess of 110m3. The CDP provides and air lock between
the drop-out hopper and the discharge chute enabling the continuous vacuum collection of drilling
waste into drilling waste containers.


 Cutting Discharge Pump

PRIMARY
AIR MOVER

DROP.OUT
RECOVERY
TANK

CUTTING
DISCHARGE
PUMP (CDP)

DRILLING WASTE
CONTAINERS
Typical Cutting Discharge
Pump (CDP) System

Typical CDP System Layout


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14b containment

screw conveyor
Summary:
Screw conveyors are a relatively inexpensive and oilfield proven method to transport drill cuttings and
centrifuge waste from one location on the rig to another.

Features and Benefits:

ƒ Features
ƒ Supplied with a metal lids / covers to minimise risks
ƒ Metal lids / covers are hinged for easy access once the system is isolated
ƒ Versatile as different length can be built and bolted together to suit the required configuration

ƒ Benefits
ƒ Low power requirement
ƒ Continuous discharge eliminates the need for holding tanks
ƒ Minimal operator intervention required
ƒ Easily sized to meet anticipated volume rates

Technical Description:
The screw conveyor is designed to transport drilling wastes from one point to another safely and
efficiently. This is achieved by the use of a scroll (auger), which is rotated inside a trough by an
electric motor. The drilling waste is fed into the screw conveyor and transported along by the rotating
scroll. The scroll is sealed inside the trough by a hinged metal lid / cover which is bolted down for
increased safety.

The screw conveyor typically feeds straight from the shaker discharge / centrifuge discharge into
another screw conveyor and onwards to the required delivery point. The waste is then unloaded by
means of a chute when it reaches the end of the screw conveyor. Where large distances or turns
are to be manoeuvred it may be necessary to place several sections of screw conveyors together
to achieve the desired installation.

Multi-Point Discharge Conveyor for Container Loading

10
drilling waste container
Summary:
The Drilling Waste Container (DWC) is designed to hold drill cutting, centrifuge waste and pit cleaning
wastes generated during drilling operations. The containers are available as vacuum rated units as
required, depending on the method of collection. The full containers are typically transported to a
treatment and disposal site for further processing.

Features and Benefits:

ƒ Features
ƒ The container is fully enclosed within a lifting frame
ƒ A large sealing door aids filling and emptying
ƒ The containers can be provided with certified lifting slings included
ƒ The discharge door has an internal seal which is secured by clasps to avoid spillage during
transportation

ƒ Benefits
ƒ The containers are fully reusable avoiding the generation of excess waste
ƒ The containers are designed to be safely stacked on top of one another when empty to minimise
storage space
ƒ The fork lift points at the bottom allow for easy movement and rotation during loading and
unloading

Technical Description:
A typical DWC has an internal volume of 2.3m3 (other sizes are available) with a gross weight of
8000 kg allowing the container to be filled with a maximum of approximately 6600 kg of waste.
The containers are typically filled by an auger, or a vacuum / pneumatic transfer system. The access
door is easily sealed after filling for safe transport. Unloading normally entails the containers being
rotated by a suitable forklift at a process facility.

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14b containment

rig-vac™
Summary:
The Rig-Vac™ is designed to clean up solids and fluids from a number of potential sources on the rig
including spills, the cleaning of ditches, cellars and sumps, and general rig operations. The unit is located
in a central position and vacuum lines run to various pertinent locations around the rig.

Features and Benefits:

ƒ Features
ƒ Available with three tank capacities of 1590, 2385 and 3180 litres
ƒ Can be switched between vacuum loading and discharge for tank emptying
ƒ Large 18” (457 mm) manway for ease of maintenance
ƒ System comes with built in pressure relief systems

ƒ Benefits
ƒ Improves workplace safety by allowing quick and easy removal of spillages
ƒ More powerful than a regular vacuum truck
ƒ Collection points are set up at critical locations
ƒ Easy to operate with electrical and diesel driven options
ƒ Low maintenance

Technical Description:
The Rig-Vac™ is a skid mounted system designed to be centrally located for the reclamation,
containment and handling of liquids waste and sludges for both onshore and offshore applications.

There are three different models, the electrically operated RV-3500 and RV-3560 and the diesel
operated RV-4500. Each system is made up of two components. The first is a power plant which
incorporates a positive displacement blower, muffler, valve manifold and motor. The second is a tank
skid fitted with a tank, suction, discharge and inspection connections.

12
HIPPO™
Summary:
The HIPPO™ is designed to reclaim drilling fluid spillages caused by tripping, pulling wet strings or
accidental spillages. It can also be used for other waste stream spillages such as wastewater or slurries.
The cleaning of ditches, cellars and sumps plus the skimming of pits and cuttings boxes is also possible.

Features and Benefits:

ƒ Features
ƒ Oilfield Proven Technology – similar vacuum units have been used reliably in the oilfield for
many years
ƒ Anti-Static Construction – all parts are constructed from anti-static or conductive materials to
eliminate the build up of static electricity
ƒ Compact Skid Design – provides easier installation of the HIPPO™ System

ƒ Benefits
ƒ Safety – improves workplace environment by allowing quick and easy removal of spillages
ƒ Quick Hook-up – only the rig air supply, suction and discharge lines need to be connected for the
unit to operate
ƒ Flexible Installation - due to the compact skid design, the HIPPO™ can be installed almost anywhere
onboard

Technical Description:
The HIPPO™ System consists of a robust skid mounted package designed for the reclamation, containment
and handling of waste liquids from both onshore and offshore operations. The system contains the
following components:
ƒ 30 gallon (113 liter) tank
ƒ Air operated diaphragm pump
ƒ Associated pipe work & valves

The 30 gallon (113 liter) tank is filled with 2” (51 mm) suction and discharge lines and 3/4” (19 mm) air inlet.
The skid also contains an inline filter and an air operated diaphragm pump.

The HIPPO™ Unit with Suction Hose and Head The HIPPO™ in Action

13
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14b containment

slurry blowing pump 60 (SBP 60)

Summary:
The SBP 60 is designed to reclaim drilling fluid, sludges, and solids, transferring them on a continuous
basis from one point on the rig to another. It can also be used for other waste stream spillages such as
wastewater or slurries. The cleaning of ditches, cellars and sumps plus the skimming of pits and cuttings
boxes is also possible. Collected wastes are typically blown into a drilling waste container or alike

Features and Benefits:

ƒ Features
ƒ 60 litre holding tank can be filled and discharged on a continuous bases
ƒ The unit can deliver up to 21.5” (546 mm) vacuum
ƒ No moving parts in the tank reducing maintenance
ƒ Can handle solids up to 30 mm in size
ƒ Designed with safety in mind having pressure relief protection and non-return valves

ƒ Benefits
ƒ Improves workplace safety by allowing quick and easy removal of spillages
ƒ Flexible, being compact and portable from one rig location to another
ƒ Versatile – suction distances of up to 15m and discharge distances in excess of 50m
ƒ Timers, jet pack and the air regulator are all self contained in the unit making it easy to operate

Technical Description:
The SBP 60 works by creating a vacuum to transfer liquids, sludges and solids into the holding tank and
then pressuring up the tank to a maximum of 100 psi (690 kPa) to discharge the material. The system
consists of:
ƒ 60 litre holding tank
ƒ Air operated timer system
ƒ 2 Solid tyres and wheels

The SBP 60 can be wheeled into position and can suck from up to 15 metres away, and blow the material
a further 50 metres to the discharge point.

SBP 60 Unit

14
Scomi Oiltools Cuttings Blowing (CBP) 60

SBP 60 Schematic

15