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Antifouling Ultrafiltration Membrane by Surface Grafting Zwitterionic Polymer
Antifouling Ultrafiltration Membrane by Surface Grafting Zwitterionic Polymer
Desalination
journal homepage: www.elsevier.com/locate/desal
H I G H L I G H T S
a r t i c l e i n f o a b s t r a c t
Article history: This work describes the polymerization of a zwitterionic polymer, poly(2-methacryloyloxyethyl
Received 1 October 2012 phosphorylcholine) [poly(MPC)] onto the poly(arylene ether sulfone) containing hydroxyl groups (PES-OH)
Received in revised form 9 February 2013 membrane via redox graft polymerization using ceric (IV) ammonium nitrate (CAN) as initiator. Due to the pres-
Accepted 11 February 2013
ence of the activated hydroxyl groups which were used for the immobilization of MPC monomer, the grafting
Available online 15 March 2013
process is facile and effective which avoid the complex and unfavorable pretreatment process and/or hydroxyl-
Keywords:
ated treatment. Attenuated total reflectance Fourier transform infrared spectrometer (FTIR-ATR), X-ray photo-
Antifouling electron spectroscopy (XPS) and scanning electron microscopy (SEM) were used to characterize the chemical
Surface modification compositions and surface morphologies of the unmodified (PES-OH) and modified membrane, respectively. Stat-
Redox graft polymerization ic water contact angle measurement indicated that the introduction of poly(MPC) promoted remarkably the sur-
Zwitterionic polymer face hydrophilicity of the PES-OH membrane. The cycle ultrafiltration experiments for protein solution revealed
Poly(arylene ether sulfone) containing that nonspecific protein adsorption, especially irreversible protein adsorption, for the zwitterionic membrane
hydroxyl groups was significantly reduced, suggesting superior antifouling performance. This work not only introduces a modifi-
cation approach to obtain a PES-OH membrane grafting hydrophilic poly(MPC) chains, but also gives the zwitter-
ionic membrane a long time life and excellent ultrafiltration performance.
© 2013 Elsevier B.V. All rights reserved.
0011-9164/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.desal.2013.02.004
128 Y. Liu et al. / Desalination 316 (2013) 127–136
In recent years, many researches have been reported and used suc- The present study reports on a simple and efficient method to
cessfully to improve the membrane resistance toward fouling from aca- graft zwitterionic monomer, MPC, onto the membrane surface by
demic and technological point. According to literatures, four different redox graft polymerization using CAN as initiator, which only require
modification strategies, including (I) synthesis of novel polymers with one step reaction and avoid the complex and unfavorable pretreat-
well-defined structure as membrane materials (synthesis) [1,12], (II) di- ment process and hydroxylated treatment. The poly(arylene ether
rect membrane material modification before membrane preparation sulfone) containing hydroxyl groups (PES-OH) was synthesized as
(pre-modification) [11,15], (III) blending of membrane material with our previous work [32], which was used to prepare the PES-OH ultra-
modifying additives in casting solutions during membrane preparation filtration membrane. Due to the appearance of the pendant activated
(additive) [14,16], and (IV) advanced surface modification or func- hydroxyl group in every unit of PES, an amount of hydroxyl groups
tionalization after membrane preparation (post-modification) [17,18] with tailorable distribution density on the surface of the PES-OH
have been proposed. For the synthesis method, the new materials are membrane are achievable by immersion precipitation phase inver-
not easy to synthesize and handle, and a large number of starting sion method, and the PES-OH membrane could be further grafted
materials are wasted. An ideal membrane should retain the excellent with other functional groups. The chemical compositions, hydrophi-
mechanical properties of membrane bulk. However, for the pre- licity and surface morphologies of the unmodified and modified
modification method, the modified membrane materials could sacrifice membrane were thoroughly investigated, and the antifouling perfor-
intrinsic properties of original materials. For example, a highly sulfonated mance of the modified membrane was examined in detail. It was
material is considerably beneficial to ultrafiltration membrane [19], but expected that the modified membrane provides a good opportunity
it is difficult to obtain a membrane having sufficient mechanical strength to improve antifouling property.
and dimensional stability [15,20]. It is generally accepted that surface
property holds a key factor on antifouling as it determines the interaction
2. Experimental
between proteins and membrane [21]. For the additive method, the
modification membrane through a blending technique is simple, and
2.1. Materials
no additional step is needed during membrane preparation. But the
surface coverage of the modifying additives on membrane surface is
2-Methacryloyloxyethyl phosphorylcholine (MPC) was purchased
relative low, which resulted in poor antifouling property. For the
from Joy-Nature Technology Institute, Nanjing, China. The ceric (IV) am-
post-modification method, research efforts have focused on modifying
monium nitrate (CAN, AR grade) was purchased from Aldrich and used
membrane surface using hydrophilic materials, which was regard as an
without further purification. Polyethersulfone (PES, Ultrason E6020P)
efficient way for improving antifouling property. Furthermore, consider-
was purchased from BASF which was used as polymer material in prepa-
able attention has been directed towards the development of surface
ration of membrane casting solution. Poly(vinylpyrrolidone) (PVP 30 K),
grafting for modifying membrane surface, which is apparently more re-
which was used as pore-former, was purchased from Fluka Chemika,
sistant to various membrane-washing processes than surface adsorption
Switzerland. Bovine serum albumin (BSA, pI=4.8, Mw =67,000) and
and surface coating [17].
phosphate buffer solution (PBS, 0.1 mol/L, pH 7.4) were both purchased
To data, zwitterionic substances, containing a representative
from Dingguo Bio-technology Co., Ltd. (Beijing, China). Coomassie bril-
structure of both anionic and cationic units in the same molecule
liant blue G250 was purchased from Aldrich. (3-Methoxy)aniline were
have been attractive as a class of promising alternative materials
obtained from Tokyo Chemical Industry, Japan. Hydrochloric acid (36%),
with excellent antifouling ability. Numerous significant works have
sodium bicarbonate, 1,4-benzoquinone and N-methyl-2-pyrrolidinone
been made in preparing of zwitterionic surfaces were shown to
(NMP) were purchased from Beijing Chemical Reagent, China. Pyridine,
have the function of reducing protein adsorption, because their hy-
zinc powder and sodium nitrite were supplied by Shanghai Chemical Re-
drophilic surfaces containing uniform chains with tailorable length
agent, China. The polymerization solvents, sulfolane (TMS) and toluene
could bind a large amount of water, leading to a strong repulsive
were purchased from Tiantai Chemical Reagent, China. Commercially
force to protein at specific separation distances or making the protein
available 4,4′-dichlorodiphenylsulfone (DCDPS) was purchased from
contact with the surface without conformation change [22,23]. The
Yanji Chemical Plant, China. Anhydrous potassium carbonate was dried
2-methacryloyloxyethyl phosphorylcholine (MPC) with a zwitterion-
under vacuum at 110 °C for at least 24 h before use. All other chemicals
ic phosphorylcholine (PC) group has been synthesized and widely
were obtained from commercial sources and used without further purifi-
used in the preparation of antifouling surfaces [24]. For example,
cation. Deionized water was used throughout this study.
MPC has been grafted on polyethylene films by plasma induced at
low temperature [25] and photo induced graft polymerization [26].
Several surface modification techniques have been adopted for im- 2.2. Synthesis of poly(arylene ether sulfone) containing hydroxyl groups
proving the surface antifouling by grafting polymerization of monomers (PES-OH)
on the membrane surface. However, the surface grafting modifications
usually require a pretreatment process, including UV-induced [18,21], Obtained (3-methoxy)phenylhydroquinone was synthesized ac-
ozone surface activation [17], plasma induced [25] and γ-radiation cording to previously reported procedure [32], and the synthetic route is
induced [27], which required somewhat expensive equipment and/or illustrated in Scheme 1. The synthesis of Poly(arylene ether sulfone)
cause significant surface aging of the base membrane [25]. Furthermore, containing hydroxyl groups (PES-OH) was achieved in two steps as our
the surface modification techniques mentioned above are incapable of previous work [32]. First of all, poly(arylene ether sulfone) containing
modifying the sample with complex geometries [25]. Consequently, sur- methoxyl groups (PES-OCH3) was synthesized by a characteristic nucle-
face modification by redox graft polymerization using ceric ammonium ophilic aromatic substitution (SNAr) reaction by treatment of 4,4′-
nitrate (CAN) as initiator is a good choice and a well-known way for the dichlorodiphenylsulfone with (3-methoxy)phenylhydroquinone. In the
polymerization of vinyl monomers. The reaction method has a prime ad- second step, PES-OH was obtained by demethylation of PES-OCH3 in
vantage of performing at moderate temperature, which would make the molten pyridine hydrochloride. The synthetic route is outlined in
side reaction minimized [28]. Many researches have been focused on the Scheme 2. The advantage of hydroxyl groups being that they can be read-
surface modification of hydroxyl group polymers via redox graft poly- ily transformed into various other funtionalities owing to their good
merization by the conventional ceric ion technique [29–31]. To our reactivity. Therefore, the polymer could then be easily modified by reac-
knowledge, the membranes were hydroxylated by treatment with the tion with monomers or polymers containing proper functionalities to
peroxy compounds is unavoidable before redox graft polymerization, give graft copolymers, allowing the careful tuning of the properties of
especially poly(arylene ether sulfone) membranes. the PES-OH.
Y. Liu et al. / Desalination 316 (2013) 127–136 129
Scheme 2. Synthetic procedure for poly(arylene ether sulfone) containing hydroxyl groups.
130 Y. Liu et al. / Desalination 316 (2013) 127–136
Scheme 3. Schematic illustration of the preparation process of the PES-g-MPC membrane by graft polymerization.
The porosity of the membrane was measured by the dry-wet ultrafiltration experiments. Then the pressure was lowered to 0.1 MPa
weight method which was calculated according to Eq. (2) [33]: and all the ultrafiltration experiments were carried out at this pressure.
After compacted, deionized water was passed through the membrane
m1 −m2 for 1 h to obtain the beginning pure water flux (Jw,0, L/m2h), and the
ε¼ ð2Þ
ρw Al flux was measured every 5 min. In this present study, three cycles of fil-
tration experiment was carried out for each membrane sample. In each
where ε is the porosity (%), m1 is the weight of the wet membrane cycle, a BSA solution with a concentration of 1.0 mg/ml in PBS (pH 7.4)
(g), m2 is the weight of the dry membrane (g), ρw is the water density
was filtrated for 2 h. The flux during protein filtration was recorded
(0.998 g/m 2), A is the effective area of the membrane (cm 2), and l is which called Jp,i (i means the ith cycle). After BSA solution filtration,
the membrane thickness (μm).
the membrane was washed thoroughly and passed through deionized
Average pore size rm (m) was determined by the filtration velocity water for another 30 min (the washing time was not counted in the fil-
method according to the Guerout–Elford–Ferry equation, which can
tration cycle). Thereafter, the pure water flux was measured again with-
be calculated as follows [34–36]: in 1 h for the membrane, which was recorded as Jw,i. The flux (Jw and Jp)
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi of the membrane was determined by direct measurement of permeate
ð2:9−1:75εÞ 8ηlQ t volume, which was calculated by the following equation:
rm ¼ ð3Þ
ε A ΔP
V
where Qt is the volume of the permeate water per unit time (m 3/s), J¼ ð4Þ
At
ΔP is the operational pressure (0.1 MPa), and η is the viscosity of
water (8.9 × 10 −4 Pa.s) at 25 °C. In order to minimize experimental
error, each membrane was measured for three times and calculated where V was the volume of permeation, A was the effective membrane
the average. area and t was the permeation time. In order to evaluate the recycling
property of these membranes, the flux recovery ratio (FRRi) during
2.6. Protein adsorption experiments the ith cycle is calculated using the following expression:
!
The amount of proteins adsorbed on membrane is one of the most J w;i
important evidence in evaluating the fouling resistant ability of mem- FRRi ð% Þ ¼ 100 ð5Þ
J w;i−1
branes, and BSA was used as model protein to evaluate the anti-
protein adsorption performance of three investigated membranes in
phosphate buffered saline (PBS, pH 7.4). The membrane samples The higher FRR value, the better the antifouling property of the
were cut into a round shape with a diameter of about 30 mm, and membrane. The membrane rejection ratio (R) was calculated by using
treated by ultrasonication for 30 min in 0.1 M PBS solution for clean- the following equation:
liness. Then the pre-treated membranes were immersed into PBS so-
lution containing BSA (1.0 mg/mL) at 25 °C for 4 h. After adsorption, !
Cp
each membrane was rinsed three times in the fresh PBS by gentle Rð% Þ ¼ 1− 100 ð6Þ
shaking. Then these membranes were transferred into a well-plate Cf
filled with PBS solution, and the protein adsorbed on the membrane
surface was completely desorbed by ultrasonic treatment at room
temperature for 3 min. The obtained PBS solution was dyed with In which Cp (mg/L) is the permeate concentration and Cf (mg/L) is
Coomassie Brilliant Blue and measured by a UV–vis spectrophotome- the feed concentration. The solute concentration of permeation was
ter (UV3600, Shimadzu) to determine the total amount of adsorbed measured by a UV–vis spectrophotometer (UV3600, Shimadzu).
protein. The final results were averaged from triplicate specimens To study the antifouling property in more detail for the unmodified
for each membrane. and modified membranes, the degree of total flux loss caused by total
protein fouling in the ith cycle, Rt,i, was defined as
2.7. Ultrafiltration experiments !
J w;i−1 −J p;i
Rt;i ð% Þ ¼ 100 ð7Þ
The membrane performances were tested using a stirred dead- J w;i−1
end filtration cell at room temperature, and the effective membrane
area is around 12.6 cm2. At first, each membrane was initially subjected A high value of Rt,i corresponds to a large flux decay and serious
to pure water with pressure of 0.2 MPa for 1 h prior to performing the membrane fouling. The total flux loss was caused by both reversible
Y. Liu et al. / Desalination 316 (2013) 127–136 131
and irreversible protein fouling in the ith cycle. Rr,i was calculated by membranes, and the SEM photographs are shown in Fig. 1. It is apparent
the following equation: that the top surfaces are much different between the unmodified and
! modified membranes. The PES-OH membrane showed a relatively
J w;i −J p;i smooth surface, and the surface of the PES-g-MPC membrane became
Rr;i ð% Þ ¼ 100 ð8Þ
J w;i−1 much rougher after the graft polymerization. Therefore, it could be ten-
tatively concluded that the MPC monomer was grafted on the PES-OH
which was the reversible fouling ratio caused by reversible fouling, surface by using CAN as an initiator, and resulted in the formation of
and could be eliminated by hydraulic cleaning. And Rir,i was calculat- many small dot-like structures on the surface of the modified membrane.
ed by the following equation: The phenomenon of the formation of the “dot-like” structure has often
been reported in the surface-initiated atom transfer radical polymeriza-
!
J w;i−1 −J w;i tion (ATRP) method [40–42]. Furthermore, the energy-dispersive X-ray
Rir;i ð% Þ ¼ 100 ¼ Rt;i −Rr;i ð9Þ (EDX) P mapping on the surfaces of the PES-OH and PES-g-MPC mem-
J w;i−1
branes is also shown in Fig. 1. It could be seen that elemental phosphorus
(the bright spots) is evenly distributed on the modified membrane
which was the irreversible fouling ratio caused by irreversible fouling,
surface, and there is no elemental P on the surface of the unmodified
and can only be eliminated by chemical cleaning or enzymatic degra-
membrane. Since MPC is the only source of elemental P, EDX measure-
dation [14,37–39]. Rt,i was the sum of Rr,i and Rir,i.
ment gave valuable information to confirm that the poly(MPC) was suc-
cessfully grafted on the PES-OH membrane surface.
3. Results and discussion
Fig. 1. SEM images of the surface of the unmodified and modified membranes: (a) the PES-OH membrane and (b) the PES-g-MPC membrane. EDX P-mapping on the surface of the
unmodified and modified membranes: (c) the PES-OH membrane and (d) the PES-g-MPC membrane.
132 Y. Liu et al. / Desalination 316 (2013) 127–136
Fig. 2. FTIR-ATR spectrum of the unmodified and modified membranes: (a) the PES-OH
membrane and (b) the PES-g-MPC membrane.
Fig. 3. XPS spectrum of the unmodified and modified membranes: (a) the PES-OH
membrane and (b) the PES-g-MPC membrane.
Table 2
Water contact angles and surface free energies of the PES, PES-OH and PES-g-MPC
membranes.
Samples
rejection ratio of 99.9%. The decrease of pore size of the modified replaced. The high surface coverage of poly(MPC) segments leads to a
membrane had a positive effect on BSA rejection. spontaneous rearrangement of the polymer to form molecular brush
After 2 h of BSA solution filtration, the membranes were washed and strong hydration layer due to electrostatic interaction by the prox-
thoroughly and passed through deionized water for another 30 min, imity between phosphate group and quaternary ammonium group. The
and the water fluxes of the cleaned membranes (Jw,1) were measured zwitterionic poly(MPC) can take up large quantities of free water,
again. FRR is introduced to reflect the resistant fouling ability of the which possibly prevents protein molecules from close contact with
membranes, and higher value of FRR means the higher resistant foul- the membrane surface. These results indicated obviously that the intro-
ing ability. The FRR values were calculated and presented in Fig. 6. The duction of MPC units efficiently reduces total membrane fouling, espe-
FRR value is only 60.6% for the PES membrane, meaning the existence cially irreversible membrane fouling.
of serious membrane fouling. The PES-OH membrane has a larger FRR
value (74.5%), suggesting that adsorbed and deposited protein on the
membrane surface could be easily washed away. The zwitterionic 3.2.4. Recycling properties of the unmodified and modified membranes
PES-g-MPC membrane has the highest FRR value (87.1%), which is In the practical application, the ultrafiltration membrane should keep
consistent with the protein adsorption experiments. The zwitterionic long-term antifouling property which induced a decrease of production
poly(MPC) chains can prevent direct contact of BSA molecules with cost by decreasing the energy consumption and the cleaning frequencies.
the membrane surface, and the protein fouling in the PES-g-MPC A long-term ultrafiltration experiment with three runs was carried out to
membrane was suppressed significantly under the ultrafiltration further investigate the recycling properties of the three investigated
process. membranes, and the results are shown in Fig. 7. After three times of
BSA ultrafiltration with a total operation time of 10 h and corresponding
three times of hydraulic cleaning, the pure water flux of the PES mem-
3.2.3. Fouling analysis of the unmodified and modified membranes brane was decreased from 156.3 to 61.2 L/m2h and the flux of BSA
During the ultrafiltration process, the rejected protein molecules solution was only 40.3 L/m2h. However, the pure water flux of the
adsorbed or deposited on the surface and inside the membrane pores PES-g-MPC membrane can retain at 107.8 L/m2h, the flux of BSA solution
causing membrane fouling, which could be further divided into revers- could keep at 64.5 L/m2h after three times of BSA solution ultrafiltration.
ible and irreversible fouling. One part of fouling, recognized as revers- The performance of the PES-OH membrane was intermediacy between
ible fouling, was caused by reversible protein adsorption or deposition the PES and PES-g-MPC membrane. The water flux recovery ratio during
and could be eliminated through hydraulic cleaning (hydrodynamic each cycle could be calculated to indicate the extent of cleaning efficiency
method); while the other part of fouling, defined as irreversible fouling, or the effect of irreversible fouling resistance of the membranes, and the
could not be eliminated only through hydraulic cleaning. More detailed results are presented in Fig. 8. For the PES membrane, the water flux re-
results of the total fouling ratio (Rt), the reversible fouling ratio (Rr) and covery ratio was 60.6% in the first cycle, and the value increased to 76.6%
the irreversible fouling ratio (Rir) of the three investigated membranes in the second cycle, and reached 84.4% in the third cycle. It reflected an
are given in Fig. 6. It can be seen that the Rt value of the PES membrane irreversible fouling that was 39.4% in the first cycle, 23.4% in the second
is larger than that of other two types of membrane. The bigger Rt value cycle, and 15.6% in the third cycle. The amount of newly formed irrevers-
indicates higher total flux loss, corresponding to more protein adsorp- ible adsorption of protein was still significant. For the PES-g-MPC mem-
tion and deposition on the membrane surface. Meanwhile, the Rir brane, the water flux recovery ratio was 87.0% in the first cycle, 92.3% in
value of the PES membrane is the largest among three types of mem- the second cycle, and 95.5% in the third cycle. The degree of irreversible
brane. It can be concluded that the protein fouling on the PES mem- fouling was significantly reduced after each cycle, which ensured high
brane is so serious that the fouling cannot be removed by hydraulic water flux recovery in each cycle. The excellent performance of the zwit-
cleaning. In addition, the zwitterionic PES-g-MPC membrane has not terionic PES-g-MPC membrane showed that the modified membrane
only the lowest Rt value but also the lowest Rir value, which was already could be reused for a longer time without compromising the water
confirmed in protein adsorption experiments. Generally speaking, flux. On the whole, the incorporation of zwitterionic poly(MPC) seg-
when protein molecules contacted with the membrane surface, water ments on the PES-OH membrane effectively reduced the total membrane
molecules between protein and the membrane surface would be fouling especially irreversible membrane fouling, which is an appropri-
ate method for preparation of highly effective antifouling ultrafiltration
membrane.
Fig. 6. Summary of the flux recovery ratio (FRR), the total fouling ratio (Rt), the revers-
ible fouling ratio (Rr) and the irreversible fouling ratio (Rir) of the PES, PES-OH and Fig. 7. Time-dependent recycling fluxes of the PES, PES-OH and PES-g-MPC membranes
PES-g-MPC membranes during the protein ultrafiltration experiment. during the protein ultrafiltration experiment of three recycles.
Y. Liu et al. / Desalination 316 (2013) 127–136 135
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