MAINTENANCE

MANUAL
for

VTM-65
TURNING CENTER
OH-FANUC-L
(F-18T)

OKUMA & HOWA MACHINERY LTD.

6SK8-H024
 Correct handling of the machine ensures safe and
efficient operation. Carefully read through this manual
before operating the machine.

This manual describes the correct operating and maintenance procedures

to use the machine efficiently. Additionally, the manual describes
preparations necessary for operators.
 CAUTIONS AND SAFETY ALERT

SAFETY OPERATION

The machine is equipped with such functions as described below for protecting
the operator and the machine from being injured or damaged accidentally.

Door with window safe guard Machine main unit

Door open/close interlock Machine main unit

Chuck interlock PMC software Optional

Chuck and tailstock pedal protection cover Machine main unit

X-/Z-stroke end limit switches Machine main unit

Soft limit function

NC parameter

Chuck self-lock cylinder

Machine main unit
Optional

Emergency stop button

Operation panel

Feedhold button
Operation panel

Emergency alarm lamp

Operation panel
Optional

Earth leakage breaker

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 CAUTIONS AND SAFETY ALERT

Optional

Besides the above safety devices, operation should be strictly in con formity with instructions
in this Manual in order to prevent accidents.
Use this machine only after reading and understanding this manual fully. Interpret as
impossible any features/operations which this manual does not describe as possible, and
never attempt them.
Read and understand this Manual carefully before starting operation. Functions and
operations, if not stated in this Manual, should be basically considered "Don'ts".

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 CAUTIONS AND SAFETY ALERT

The machine is equipped with the following warning labels (sign plates) containing signal
words to indicate seriousness of warning, detailed warning messages, or pictographs to
indicate details of seriousness. Signal words and pictographs used on the warning labels are
as shown below. Strictly observe “Do’s” and “Don’ts” as stated on the warning labels.

Signal words:
DANGER
Failure to follow the instruction will result in critical bodily injuries or death.

WARNING
Failure to follow the instruction could result in serious bodily injuries or death.

CAUTION
Failure to follow the instruction may result in less serious bodily injuries or machine
damages.

Pictographs:

There is a possibility that the chuck jaws and a workpiece may flip up.

There is a
possibility
that your
fingers or
hands
may be
pinched
by the
chuck
jaws and
a
workpiec
e.

There is a possibility that your body or hands may be caught by a machine moving
section (doors, tool post, etc.).

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 CAUTIONS AND SAFETY ALERT

There is a possibility that your body, either partially or wholly, may be caught by a
rotating section (chuck, spindle drive pulley, etc.).

There is a possibility of electric shock.

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 CAUTIONS AND SAFETY ALERT

WARNING LABELS

GROSS
MAS
WIRE
ROPE D

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 CAUTIONS AND SAFETY ALERT

[12] Warning lavel for ATC

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 [6] Warning label for door

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(Only for the machine
[5] Warning label for chuck jaw hazard
with automatic door)
[11] Warning label for
[2] For spindle [4] Warning label for [7] Warning label for moving part hazard lifting machine haz ar
Operation spindle hazard

VII
WARNING LABELS POSTING POSITIONS

[10] Machine number plate

with manufacturer’s name [9] Warning label for
[1] General caution [3] Warning label for [8] Warning label for
label workpiece spin-out hazard rotating part hazard
CAUTIONS AND SAFETY ALERT
CAUTIONS AND SAFETY ALERT
 CONTENTS

CHAPTER 1 MAINTENANCE AND INSPECTION ..................................1-1

1.1 Lubrication Unit ...........................................................................................................1-1
1.2 Hydraulic Oil................................................................................................................1-3
1.3 Coolant........................................................................................................................1-6

CHAPTER 2 CLEANING ......................................................................2-1

2.1 Slide Cover and Wiper................................................................................................2-1
2.2 Limit Switch................................................................................................................2-5

CHAPTER 3 ADJUSTMENT AND REPLACEMENT ...............................3-1

3.1 Pressure Units............................................................................................................3-1
3.2 Tapered Jib for Slideway ............................................................................................3-2
3.3 V-belt...........................................................................................................................3-4
3.3.1 Belt tension adjustment ......................................................................................... 3-5
3.3.2 Replacement of V-belt................................ ................................ ............................ 3-6
3.4 Leaf Chain...................................................................................................................3-7
3.5 CNC Memory Backup B attery .................................................................................. 3-10
3.6 Absolute Pulse Coder B attery .................................................................................. 3-11

CHAPTER 4 PERIODICAL INSPECTION ..............................................4-1

CHAPTER 5 SPARE PARTS LIST (AT ADDITIONAL COST).........................5-1
5.1 Mechanical Parts ........................................................................................................5-1
5.2 Hydraulic Unit/Pneumatic Unit....................................................................................5-4
5.3 Electrical Parts ...........................................................................................................5-5
5.4 Special Specifications ................................................................................................5-6

CHAPTER 6 APPENDIX.......................................................................6-1
 CHAPTER 1 MAINTENANCE AND INSPECTION

Lubricant, hydraulic oil and coolant should be properly maintained according to the
lubrication control chart (page 1-8) and list of lubricants (page 1-9). Proper lubrication is
very important for extending the service life and maintaining the accuracy of the machine.
Note: Before lubrication and replenishment, clean around the oil supply port in case dust
is taken in.

1.1 Lubrication Unit

Oil in the tank decreases gradually as the machine is used. It is necessary to add oil
when the alarm buzzer sounds and a warning is displayed on the CRT display when
the oil level drops below the specified level.
Note: A special long-life grease is sealed in the headstock. Therefore, lubrication of
the headstock is generally not needed. The application interval is controlled by
the timer and set at approximately 15 minutes to forcibly lubricate the slideway,
gear box, and leaf chain (for tool slide balancing) with the automatic intermittent
lubrication pump.

Maintenance item 1 2 3 4

Symbol

Inspection (hr.) 8 8
Replenishment (hr.) 200
Cleaning/replacement 1000
(hr.)
Replenishment 4.3 (1.14 gal.)
amount (lit.)
Type of oil Mobil Vactra Oil No.2 (Mobil Oil)

Add if Add if low Check Replace suction

Remarks necessary. lubricant level pressure filter.
alarm occurs. (0.5 - 1.6 MPa)

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 LUBRICATION UNIT

Cleaning/replacement Maintenance Oil Maintenance content

(hr.) item
Mobil Vactra oil
200 1 No. 2 (Mobil Oil)
8 2 Mobil Vactra oil
No. 2 (Mobil Oil)
8 3
1000 4
Replenishment of
lubricant
[4.3 lit. (1.1 gal.)]
? Add if low
lubricant level alarm
occurs. (Remaining
amount: 1.7 lit. (0.45
gal.))
Confirmation of oil level
? Add if oil level is
low.
Confirmation of
pressure
? 0.5 - 1.6 ± 0.1
MPa
Replacement of
suction filter
? Replace suction
filter SFC/ZP-20 (Willy
Hogel) with new one.

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 1-3
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1.2 Hydraulic Oil

Hydraulic oil in the hydraulic unit should be replaced periodically. Add oil through the oil
supply port while checking the oil level on the level gauge. A suction filter and a
cartridge filter are provided to protect the pumps and hydraulic equipment. Since the
performance of the suction filter cartridge deteriorates over time, clean or replace it
every 3 months.

Maintenance item 5 6 7 8 9

Symbol

Inspection (hr.) 8 8
Replenishment (hr.) 1000
Cleaning/replacement 1000 1000
(hr.)
Replenishment 60 (15.87 gal.)
amount (lit.)
Type of oil HM32

Check Replace Replace Replace

Remarks pressure after Add if suction cartridge
(4.9 Mpa) specified necessaty. filler. filter.
time period.

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 HYDRAULIC UNIT

Cleaning/replacement(hr.) Maintenance item Oil Maintenance content

Confirmation of pressure
8 5
? 4.9 MPa
Replenishment of lubricant
[60 lit. (15.87 gal.)]

1000 2 HM 32 or ? Replace oil after specified

equivalent time period.
Confirmation of oil level
8 3 HM 32 or
equivalent ? If oil level is below “L”, add
oil.

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HYDRAULIC UNIT

Cleaning/replacement (hr.) Maintenance item Oil Maintenance content

Replacement of
suction filter
? Replace suction filter
1000 8 (SFT-06-150W made by
Taisei Kogyo) with new
ones.
Replacement of
cartridge filter
? Replace cartridge filter
1000 9 (F-913-1 made by Taisei
Kogyo) with new ones.

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1.3 Coolant

A water soluble emulsion (emulsifier oil) is recommended. Using other types of water
soluble coolant may cause the electrical insulation resistance to lower or non-iron
metals (especially zinc) to rust. Therefore, careful consideration is needed when
selecting the coolant.
During the summer, a large amount of water will evaporate. Water should be added
periodically to control the concentration of the coolant. When adding only water,
always turn ON the coolant pump switch to agitate sufficiently.

Maintenance item 10 11 12

Symbol

Inspection (hr.) 50
Replenishment (hr.)
Cleaning/replacement 50
(hr.)
Replenishment 400 (105.68 gal.)
amount (lit.)
Clean if cutting chips
Consult sales Add water or coolant have clogged or
solidified. Replace if
Remarks representative for depending on coolant
replacement period. density. wire netting is
damaged or its mesh
is damaged.

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 COOLANT TANK
Cleaning/replacement Maintenance item Oil Maintenance content
(hr.)
Confirmation of
coolant level
? If coolant is not at “H” level
while machine is not
50 11 Emulsion type operating, add water or
coolant according to
coolant density.
Cleaning or replacement of
filter
? If the filter clogged with
chips, clean the filter (once
50 12 a week.)
Replace if wire netting is
damaged or its mesh is
deformed.

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 Recommended Oil & Grease

Part to be Name
No. lubricated Remarks
ESSO Shell Mobile oil

1 Lubrication Vactra Oil No. 2

unit

2 Hydraulic Unipower SQ32 Tetora Oil 32 DTE 24

unit

Coolant Consult sales representative for appropriate coolant Emulsion-type

3 tank since coolant differs depending on workpiece material coolant is
and tool used for machining. recommended.
Lubrication DTE Oil Heavy
4 unit (Special Unipower MP68 Tetora Oil 68 medium
specification)

5 Pneumatic Stanol 43N Turbine Oil 32

unit

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OH-9708-W-015

LUBRICATION CONTROL CHART

Part to be lubricated Lubrication unit Hydraulic unit Coolant

Number 1 2 3 4 5 6 7 8 9 10 11 12

Symbol
Control item
Note 1:
Supply oil while the
Inspection (hr.) 8 8 8 8 50 machine is stopped.
Replenishment (hr.) 200 Note 2:
Clean the lubricating
Cleaning/replacement
1000 1000 1000 50 parts befor e oiling.
(hr.)
Note 3:
Change (hr.) 1000 (1000) Refer to the list of
lubricants on the next
Tank capacity [lit. (gal.)] 6 (1.58) 60 (15.87) 400 (105.68)
1-9

page for lubricant

Quantity [lit. (gal.)] 4.3 (1.13) types.

Lubricant type No.1 No.2 No.3

 1-9
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 CHAPTER 2 CLEANING

2.1 Slide Cover and Wiper

Slide seal and wiper are equipped on each slideway to prevent cutting chips from
entering the machine. They should be removed every six months for periodical
cleaning. If no coolant is going to be used, clean off all chips and apply lubricant before
loading the workpiece.

Disassembly procedure:
First, remove all cutting chips adhering to the machine and clean the area around the
machine. Then perform the following procedures.

X-axis wiper:

1. Start the machine by turning on the power to the NFB, and control unit, and by
pressing the operation preparation button.
2. Move the turret to the +X stroke end and to approx. 100 mm before the +Z
stroke end.
3. Turn off the power to the control unit and NFB in that order.
4. Remove the cover on the left side of the tool slide.

Cover

Left side of tool slide

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 5. Remove the wiper on the left side
of the tool slide.
6. Remove the slide cover on the
right side of the tool slide.
7. Remove the wiper on the right side
of the tool slide.
8. Remove cutting chips sticking to
the wiper with compressed air and
wipe it with cleaning oil.
9. Apply lubricant to the wiper seals
and reassemble it.
10. Confirm that the slide cover moves
smoothly and wiper works properly
after reassembly.

Note: If the seal on the wiper is cracked

or damaged, replace the wiper
with a new one.

Wiper
Left side of tool slide

Slide cover Wiper

Right side of tool slide

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 Z-axis side cover:

1. Start the machine by turning on the power to the NFB, and control unit, and
then pressing the operation preparation button.
2. Move the tool slide to the farthest position away from the spindle on both the
X- and Z-axes.
3. Turn off the power to the control unit and NFB in that order.
4. Remove the side cover under the tool slide.
5. Remove cutting chips sticking to the slide cover with compressed air and
wipe it with cleaning oil.
6. Apply lubricant to the wiper seals and reassemble it.
7. Confirm that the slide cover moves smoothly and the wiper works properly
after reassembly.
Note: If the wiper seal is cracked or damaged, replace the wiper with a new one.

Slide cover

Under tool slide

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 Z-axis wiper:

1. Use the same procedures 1 - 4 for the slide cover.

2. Remove the wiper.
3. Remove cutting chips sticking to the wiper with compressed air and wipe it
with cleaning oil.
4. Apply lubricant to the wiper seals and reassemble it.
5. Confirm that the wiper moves smoothly and properly after reassembly.

Note: If the wiper seal is cracked or damaged, replace the wiper with a new one.

Wiper

Under tool slide

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2.2 Limit Switch

Limit switches are installed to check the open/close status of the door or to confirm
the X- and Z-axes overrun to maintain operational safety. Clean the limit switches
every 6 months.

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 CHAPTER 3 ADJUSTMENT AND REPLACEMENT

3.1 Pressure Units

The gripping force of hydraulic chuck is adjusted by the reducing valves located at the
lower right of the machine. Turning the knob clockwise will increase the pressure.
Adjust the pressure to the required setting while checking it on the pressure gauge.
When a pressure switch (speed specification) is provided to detect a chucking
pressure drop, be sure to set the pressure switch, as well after adjustment of the
reducing valve.

Pressure adjustment range: 0.5 - 3.4 MPa

Pressure reducing valve knob: Clockwise to increase pressure
Counterclockwise to decrease pressure

Lower part of machine front panel

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3.2 Tapered Jib for Slideway

The optimum gap is provided in the tapered jib on each slideway of the machine.
However, the gap may increase over a long period of use. In that case, perform the
following procedures to adjust the gap.

Adjustment method:
There is a screw (dot marked) provided for tapered jib adjustment when the wiper is
removed (Refer to chapter 2, “Cleaning”, 2.1, “Slide Cover and Wiper” for removal of
wiper on each axis.)

Left side of tool slide Front

Under tool slide

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 1. Tighten the screw 2 completely.

Axis Tightening torque Applicable tools

X 3.9 Ball driver
Z 23.5 Ball driver + flat ratchet (L = 120)

2. Loosen the screw 2 until it comes into contact with the taper jib. Then turn the
screw 2 back by the amount specified in the table on the previous page.

Axes Screw
return angle
Upper/Middle 0°
X
Lower 90°
Z 90°
3. Tighten screw 1 to secure the tapered jib.

4. Move the turret using the AXIS FEED switch, while checking that the load
monitor of the feed axis motor shows the following values on the screen. If
the value is greatly different from the list, consider the return amount and
make adjustment again.

Note: X-axis can be finely adjusted with the upper and lower tapered jibs on the left
side of the R-spindle tool slide, shown in the figure on the previous page.

Axis Feed rate override (%) Load value

100 50
X
200 35
100 70 (up), -30 (down)
Y
200 50 (up), -15 (down)

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3.3 V-belt

The spindle AC motor and spindle are connected by a V-belt. If the V-belt is loose or
when replacing the V-belt, adjust the belt tension as shown below. Periodic adjustment
of the V-belt tension will extend its service life.

Note: V-belt wears out quickly if it slips during operation. Always check the belt
tension before use.

Specifications Belt type Number of belts X(tension)

20-2000min-1 AC 22/30kW 14R-3V-1400 3 bundles × 2 belts 16mm(0.63")

4 bundles × 2 belts

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 3.3.1 Belt tension adjustment

1. Remove the pulley cover.

2. Loosen the two adjustment bolts.
3. Loosen the four tightening bolts.
4. Push in the direction indicated by the arrow to slacken the belt.
5. After the belt is loose, tighten the adjustment bolts until the slack is removed,
and mark that position.
6. Tighten the adjustment bolts further and secure them when the bolts have
been tightened 16 mm (0.63") past the marked position.
7. Lock the adjustment bolts and reattach the pulley cover.

Motor bracket

Tightening bolts
(4 bolts)

Adjustment bolts (2 bolts)

Spindle motor at the back of the machine

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 3.3.2 Replacement of V-belt

1. Perform steps 1 - 4 of item 3.3.1, “Belt tension adjustment”.

2. Disconnect the hydraulic hoses (for chuck clamping and drain) and insert a
hard ball and plug into the end of the hydraulic hose so that no oil flows out or
air enters.

3. Replace the belt.

4. Tighten the adjustment bolts (mentioned on the previous page) and mark the
position where the slack disappears.
5. Perform steps 6 and 7 of item 3.3.1 “Belt tension adjustment”.
6. Reconnect the hydraulic hose.

V-belt

Hydraulic hose
(for chuck clamping)

Hydraulic hose
(for drain)

Hydraulic cylinder at front of machine

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3.4 Leaf Chain

The leaf chain elongates due to wearing of the pins and bushings. First, check the
elongation of the chain. If the chain length is more than the permissible length, replace
the leaf chain. (Refer to the table below.)

Criteria for replacement of leaf chain

6-link chain 117.72 mm (4.63")

Permissible length
10-link chain 196.21 mm (7.72")

Measuring points

Note: Since the leaf chain is located above the column, watch your step when
measuring. Make sure the NFB is turned off during measurement.

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 Replacement methods
Perform the following procedures when replacing the leaf chain.
1. Remove the cover on the far right side of the machine.
2. Turn on the power to the NFB, control unit and OPERATION PREPERATION
BUTTON.
3. Move the tool slide to right before the stroke end in the positive direction along
the X-axis (farthest from the spindle).
4. Move the tool slide along the Z-axis so that the position of the hole on the
balance weight and the hole on the column are aligned.
5. Secure the balance weight with the weight support bar (round bar) through
the column.
6. Move the tool slide at low speed and make sure the leaf chain which
suspends the balance weight is not tightened. (We recommend placement of
a wedge between the base and the tool slide for safety.)

Weight support bar insertion hole

Far right side of machine

(R-spindle)

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 7. Turn off the power. (As soon as the power is turned off, the brake on the
Z-axis motor activates.)
8. Replace the old leaf chain with a new one.
9. Install the new leaf chain in the reverse order of steps 1 - 7 above.

How to remove the leaf chain:

While referring to the figure below, remove the split pin, pin and metal fitting of the
external link.

77

Notes:
1. If any part of the leaf chain link is disconnected, use a new split pin when
reconnecting.
2. The end of the split pins should be bent after they are inserted.

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3.5 CNC Memory Backup Battery

l About memory backup battery

The control unit CMOS memory stores part programs, offset data, and system
parameters.
Since the control unit stores a lithium battery for memory backup, the data in CMOS
memory can be retained after the main power is turned off.
The battery is set in the control unit before shipment. The memory backup period
ranges up to one year.
When the voltage of the battery has dropped, the alarm message "BAT" flashes on
CRT (LCD). (Or, a PMC alarm message is given, depending on the model.)
When the alarm occurs, replace the battery as soon as possible within one or two
weeks. How long the battery will be available depends on the system configuration.
When the voltage of the battery has dropped further, backup will be disabled, and thus
memory will be deleted and a system alarm (SRAM parity alarm) will occur.
In such a case, data in memory should be cleared completely and input again after
battery replacement.
Replace the battery once a year, irrespective of the occurrence of the battery alarm.

l Battery replacement procedures

• Use a lithium battery. (Choose a battery type appropriate for the NC model,
referring to Table 1.)
‚ Keep the control unit ON for 30 seconds or more.
ƒ Turn OFF the control unit.
„ Disconnect the connector from the battery. (When a battery case is provided,
remove the case.)
… Replace the battery. Reconnect the connector. (When a battery case is
provided, attach the case to its position.)
Note: Finish steps ƒ through … within 30 minutes. If the control unit has no battery
for a long time, data in memory will be deleted.

Table 1
NC Battery type
FS-15, 16, 18, 15i, 16i, 18i, 20i, 21i A02B-0200-K102
FS-20, 21 A02B-0177-K106
POWER MATE A02B-0188-K111
(When placing an order for batteries, contact FANUC.)

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 3.6 Absolute Pulse Coder Battery
l About absolute pulse coder battery
For a feed axis servo equipped with the absolute value detection function, the servo
module CMOS memory stores machine coordinates on feed axes.
Since the servo module stores a lithium battery for data backup, the data in CMOS
memory can be retained even after the main power is turned off.
The battery is set in the servo module before shipment. The memory backup period
ranges up to one year.
When the voltage of the battery has dropped, the following alarm message appears on
CRT (LCD). (Or, a PMC alarm message is given, depending on the model.)
"307 APC ALARM: n AXIS BATTERY DOWN 1"------------ FS-16/18/21 series
When the alarm occurs, replace the battery as soon as possible within one or two
weeks. How long the battery will be available depends on the system configuration,
such as the number of feed axes.
When the voltage of the battery has dropped further, backup will be disabled, and thus
memory will be deleted and the following alarm will occur.
"306 APC ALARM: n AXIS BATTERY ZERO"---------------- FS-16/18/21 series
In such a case, origin point return for feed axes is required after battery replacement.
Replace the battery once a year, irrespective of the occurrence of the battery alarm.

l Battery replacement procedures

• Use a lithium battery. (Choose a battery type appropriate for the NC model,
referring to Table 1.)
‚ Keep the control unit ON for 30 seconds or more.
ƒ Turn OFF the control unit.
„ Disconnect the connector from the battery. (When a battery case is provided,
remove the case.)
… Replace the battery. Reconnect the connector. (When a battery case is
provided, attach the case to its position.)
Note: Finish steps ƒ through … within 30 minutes. If the control unit has no battery
for a long time, data in memory will be deleted.

Table 1
NC Battery type
FS-15, 16, 18, 15i, 16i, 18i, 20i, 21i, 20, 21 A06B-6073-K001
POWER MATE A02B-0168-K111
(When placing an order for batteries, contact FANUC.)

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(Supplemental remarks)

Fig. 1 Backup battery for FS-16/18i series

Fig. 2 Battery for FS-16/18i series

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 Fig. 3 Backup battery for FS-20/21 series

Fig. 4 Backup battery for absolute pulse coder

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 CHAPTER 4 PERIODICAL INSPECTION

Inspection and maintenance

After Regular
installation inspection

Every 12 months

replacement (H)
Every 6 months
Inspection Item Remarks
Before starting

Cleaning and
12 months
operation

3 months

6 months
Levelness of ¡ ¡ ¡ ¡ Check levelness with a level.
Main unit

main unit
Leaf chain (tool Replace if length of 6 links
slide, balance ¡ ¡ ¡ ¡ exceeds 116.01 mm (4.59”).
weight)
Starting torque
for drive unit ¡ ¡ ¡ 0.49 ∼ 1.47 Nm

Belt tension Stretches 16 mm (0.62”) when

¡
Spindle

(motor - spindle) no stack is present.

Bolt tightness ¡ ¡ ¡ Headstock (12 places), motor

main unit, and motor base
Position coder
Stretch so that there is slight
timing belt ¡ ¡ elasticity.
tension
Inclination Adjust if exceeds 0.020 mm
¡ ¡ ¡
Tool slide

(parallelism) (0.001”).
Difference of ¡ ¡ ¡ Adjust if exceeds 0.050 mm
center height (0.001”).
bolt tightness ¡ ¡ ¡ Tool slide, turret
Slideway
Cleaning of slide ¡ ¡ ¡ Check for cracks and damage.
seal and wiper
Axis feed unit

Adjustment of ¡ ¡ ¡ Refer to section 3.2, “Tapered

tapered jib Jib for Slideway.”
X-axis: OD of tool slide
Z-axis Measure end face of
Ball screw ¡ ¡ ¡ tool slide
backlash
Allowable valve: 0.020 mm
(0.001”)

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 Inspection and maintenance
After Regular

Before starting operation

installation inspection

Every 12 months

replacement (H)
Every 6 months
Inspection Item Remarks

Cleaning and
12 months
3 months

6 months
Pressure ¡ 0.5 ∼ 1.6 ± 0.1 MPa
gauge scale
Type: Mobil Vactra No.2 or
equivalent
Lubricant tank

Lubricant ¡ 200 If low lubricant level alarm

amount occurs, it indicates that 1.7 lit.
(0.45 gal.) of lubricant remain in
Main unit

tank.)
Filter Type: SFC/ZP -20 (Willy
replacement ¡ ¡ ¡ 1000
Hogel)
Oil leaking or
oozing from ¡ ¡ ¡ ¡
piping
Pressure gauge ¡ 4.9 MPa
scale
Amount of ¡ Add oil level is below “L”.
hydraulic oil (Type: HM32 or equivalent)
Hydraulic unit

Filter ¡ ¡ ¡ ¡ 1000 Type: SFT-06-150W (Taisei)

replacement ¡ ¡ ¡ ¡ 1000 Type: F-913-1 (Taisei)
Replacement of Type: HM32 or equivalent
¡ ¡ ¡ ¡
hydraulic oil Oil amount: 60 lit. (15.87 gal.)
Oil leaking or
oozing from ¡ ¡ ¡ ¡
piping
If level is below “H” while
Amount of machine is stopped, add water
coolant ¡ 50 or coolant depending on the
Axis feed unit

concentration.
Cleaning and If chips clog or stick, remove
replacement of ¡ 50 them. If filter mesh is damaged
filter or uneven, replace it.
Oil amount: 400 lit. (105.68
Coolant gal.)
replacement Consult coolant manufacturer
for replacement frequency.

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 Inspection and maintenance
After Regular

Before starting operation

installation inspection

Every 12 months

replacement (H)
Every 6 months
Inspection Item Remarks

Cleaning and
12 months
3 months

6 months
Pneumatic units

Lubricant amount
for automatic
door, machine
base with chuck ¡ Add the specified lubricant.
air blower
(optional)
High voltage panel

Filter ¡ ¡ ¡
replacement

If roller has hardened or there is

uneven wear on roller, replace
it.
Cleaning of limit Places where roller and dog are
switch roller and ¡ ¡ ¡ used:
Electrical component

dog Door open/close confirmation

switches and overtravel
detection switches on X- and
Z-axes
Gap amount; 0.5 - 1 mm (0.02”
- 0.04”)
Places where proximity switch
Adjustment of and dog are used;
gap between Clamp/unclamp confirmation of
proximity switch ¡ tool slide, chuck open/close
and dog confirmation (optional)
When workpiece is changed,
always adjust positions of
proximity switches.

4-3
OH-9708-W-015
 CHAPTER 5 SPARE PARTS LIST (AT ADDITIONAL COST)

5.1 Mechanical Parts

Machine base, column and cover

Name Type Manufacturer Qty Remarks
1 Leaf chain XE 11105 TSUBAKIMOTO 2 BL634-91 links

2 Polycarbonate XA 11145A Okuma Howa 1 Polycarbonate

(t = 12)

3 Window glass XA 11146 Okuma Howa 1 Reinforced glass

(t = 6)

4 Window packing A XA 11147 Okuma Howa 2 Black oil resistance

rubber (t = 1)

5 Window packing B XA 11148 Okuma Howa 1 Black oil resistance

rubber (t = 2)

6 Rubber plate XA 18210(1) Okuma Howa 1 Black oil resistance

rubber (t = 3)
7 Liner cover LR 11454(1) Okuma Howa 1 Acrylic plate
8 Ball bearing #6204-ZZ 2 K206-204-200-000
9 Ball bearing #6208-ZZ 8 K206-208-200-000
10 Cam follower CF10-1UUR THK 2 K217-110-612-580
11 Oil gauge KL-120 KYOWA 1 K392-100-034-090
12 Caster NJW75 Okamoto koki 4 For chip pan

Headstock
Name Type Manufacturer Qty Remarks
1 Round belt XC 12121 Okuma Howa 1 ∅ 271
2 Round belt XC 12122 Okuma Howa 1 ∅ 321
3 Round belt XC 12123 Okuma Howa 1 ∅ 352
4 Round belt XF 12106 Okuma Howa 1 ∅ 477

5-1
OH-9708-W-015
Spindle drive (1250 min-1 , AC 22/30 kW)
Name Type Manufacturer Qty Remarks

1 V-belt 5VX-1700(×7 ) MITSUBOSHI 1 K157-900-111-040

set

Spindle brake
Name Type Manufacturer Qty Remarks
1 Caliper 62K1-2101 SUMITOMO 2

2 Pad shoe LV12142 SUMITOMO 1 set

Additional machining
required for LV12143
3 Disc XF12111 Okuma Howa 1

Feed
Name Type Manufacturer Qty Remarks

1 Slide seal XA 6CK1-3102 NITTA 1

set

2 Slide seal XB 6CK1-3103 NITTA 1 (XE13121)

set

3 Slide seal ZA 6DK1-3102 NITTA 1

set

4 Slide seal ZB 6DK1-3103 NITTA 1

set
Oil seal
5 OS 40504 IKO 4 K218-140-504-010
(for Needle bearing)
6 Oil seal SC 50689 NOK 4 K382-200-050-110

5-2
OH-9708-W-015
Tool slide
Name Type Manufacturer Qty Remarks
1 Round belt XE 14116 Okuwa Howa 1
2 Spring* XE 14509 Okuwa Howa 1
3 Spring* MC 50342(1) Okuwa Howa 2
4 Roller bearing N1011BTCG5P4 NSK 1 12K2-0307

5 Angular bearing 7018ATYDBBC8 NSK 1 50K2-2132

P4
6 Rotally joint* 532,3,0,5733E Willy hogel 1 12K1-2302-2
7 Belleville spring MC-K-40 Tokai bane 1 19K1-4339
8 Collet BT50-MAS-2 RIKEN 1 15K1-0302
9 Quad ring 4446-366Y Xsel Captain Industries 2 K380-600-215-190

10 Precision TS-50 Tokusyu Seiko 16 ZL3-050-000-99

belleville spring
11 Dust Seal DSI 28406 NOK 1 ZX4-0280-00-99
12 U-packing USH 283555 NOK 1 ZX6-0280-00-99
13 U-packing USH 45556 NOK 1 ZX6-0450-00-99
14 O-ring P7 NOK 1 YC4-100-07
15 O-ring P 12 NOK 2 YC4-100-012
16 O-ring* P 14 NOK 1 YC4-100-014
17 O-ring* P 16 NOK 1 YC4-100-016
18 O-ring* P 26 NOK 1 YC4-100-026
19 O-ring P 34 NOK 2 YC4-100-034
20 O-ring P 35 NOK 1 YC4-100-035
21 O-ring P 36 NOK 1 YC4-100-036
22 O-ring P 110 NOK 1 YC4-100-110
23 O-ring P 225 NOK 1 YC4-100-225
24 O-ring G 40 NOK 1 YC4-200-040
25 O-ring G 60 NOK 1 YC4-200-060
26 O-ring G 115 NOK 1 YC4-200-115
27 O-ring G 200 NOK 1 YC4-200-200
28 O-ring G 210 NOK 1 YC4-200-210
29 O-ring G 230 NOK 1 YC4-200-230
30 O-ring G 280 NOK 2 YC4-200-280
*:Spindle through specification

5-3
OH-9708-W-015
Filter
Name Type Manufacturer Qty Remarks
1 Filter A XA 18254 Okuma Howa 1 for coolant tank
2 Filter B XB 18205 Okuma Howa 1 for coolant tank
3 Filter C XB 18206 Okuma Howa 1 for coolant tank
4 Suction filter SFC/ZP-20 WILLEY HOGEL 1 for lubrication tank

5.2 Hydraulic Unit/Pneumatic Unit

Hydraulic unit
Name Type Manufacturer Qty Remarks
1 Strainer SFT-06-150W TAISEI 1
2 Check valve CN-T03-1-10 NACHI 1
3 Return filter CF-06-10µ TAISEI 1 Cartridge type: F-913-1

4 Air breather FA-50 TAISEI 1

5 Reducing valve OG-G01-P1-20 NACHI 1
Module type OGS-G01-P1C-K-D2
6 2-pressure -21 NACHI 1
reducing valve
7 Flow regulator OCY-G01-A-Y-20 NACHI 1
8 Solenoid valve SA-G01-E3X-D2-10 NACHI 1
9 Solenoid valve SA-G01-A3X-D2-10 NACHI 3

10 Reducing valve OG-G01-PB-K5544A NACHI 1 Standard hydraulic

chuck

11 Solenoid valve SA-G01-E3X-D2-10 NACHI 1 Standard hydraulic

chuck

Pneumatic unit
Name Type Manufacturer Qty Remarks
1 FR unit AW3000-03BDG SMC 1
2 FR unit AF4000-04D SMC 1
3 Exhaust cleaner AMC320-03BD SMC 1
4 Solenoid valve VS7-6-FJG-D-3Z SMC 1
5 Solenoid valve VP544-5DZ-A SMC 2

6 Coolant valve AB41-03-5B2HB-DC CKD 1

24V

7 Check valve 2232B3SS Japan 1

Controls
8 Lubricator AL4000-04B SMC 1
9 Gap sensor 616JX2-LDC ASAHI 1

5-4
OH-9708-W-015
5.3 Electrical Parts

Fuses for AI of NC power supply (A02B-0120-K102)

Name Type Qty Remarks
1 Fuse (7.5 A) A60L-0001-0245 # GP75 4 F1,2
2 Fuse (3.2 A) A60L-0001-0075 # 3.2 2 F3
3 Fuse (5.0 A) A60L-0001-0046 # 5.0 2 F4
4 Fuse (0.3 A) A60L-0001-0290 # LM03 2 F5

Fuses for power supply module (A06B-6077-K250)

Name Type Qty Remarks

1 Fuse (2.0 A) A60L-0001-0245 # 2.0 2 Short-circuit protection of 200

Vac for cooling fan

2 Fuse (5.0 A) A60L-0001-0359 2 Short-circuit protection of 200

Vac for control power

Fuse for servo amplifier module (A06B-6073-K250)

Name Type Qty Remarks
Short-circuit protection of 200
1 Fuse (3.2 A) A60L-0001-0290- # LM32C 2 Vdc for control power

Feed axes
Name Type Manufacturer Qty Remarks
1 Limit switch SL1-A (X axis) Honeywell 2 4 years (8 hrs./day)
2 Limit switch SL1-D (Z axis) Honeywell 2 4 years (8 hrs./day)

Turret
Name Type Manufacturer Qty Remarks
1 Proximity switch E2E-X3D1-N OMRON 2 4 years (8 hrs./day)

Work light
Name Type Qty Remarks
1 Fluorescent light AC100V 20W,50/60 Hz 2 1 year (8 hrs./day)

Control panel
Name Type Qty Remarks
1 Relay LY2N DC24V 3 1 year (8 hrs./day)
2 Relay G2A -432A -N DC24V 2 1 year (8 hrs./day)
3 Relay G2R-1-S DC24V 1 1 year (8 hrs./day)
4 Relay C2A-232A DC24V 1 1 year (8 hrs./day)
5 Power printed circuit board PC6/PC13902 2 1 year (8 hrs./day)

5-5
OH-9708-W-015
5.4 Special Specifications

Chuck high / low pressure changeover

Name Type Manufacturer Qty Remarks
Module type OGS-G01-PCC-K
1 2- pressure -D2-21 NACHI 1
reducing valve

2 Solenoid valve SA-G01-E3X-D2- NACHI 1

10

Auto door (pneumatic)

Name Type Manufacturer Qty Remarks
1 Solenoid valve VS7-6-FJG-D-3Z SMC 1

Chuck air blower

Name Type Manufacturer Qty Remarks
1 Solenoid valve VP544-5DZ-A SMC 1

APC pallet clamp (hydraulic)

Name Type Manufacturer Qty Remarks

1 Solenoid valve SA-G01-E3X-D2- NACHI 1

10

APC pallet clamp (pneumatic)

Name Type Manufacturer Qty Remarks
1 Solenoid valve VP544-5DZ-A SMC 1
2 Pressure switch ISE4B-01-65 SMC 1
3 Air regulator AR2000-02BG SMC 1

APC shutter (pneumatic)

Name Type Manufacturer Qty Remarks
1 Solenoid valve VS7-6-FJG-D-3Z SMC 1

5-6
OH-9708-W-015
ATS (Pneumatic)
Name Type Manufacturer Qty Remarks
1 Solenoid valve VS7-6-FJG-D-3N SMC 1 K437-005-008-040
2 Solenoid valve VS7-6-FPG-D-3N SMC 1 K437-005-010-040
3 Silencer AN300-03 SMC 2 K408-300-001-040
* Excluding automatic door type

ATS
Name Type Manufacturer Qty Remarks
1 Stopper bolt LP29134 Okuma Howa 1

2 Slide seal XA19219 Okuma Howa 1 Additional machining

to SH-8(NITTA)
3 Ball spline 6DK1-3205 Okuma Howa 1
4 Shock killer SCK-00-06 CKD 2 K195-020-006-090
5 Linear bush LM16UU THK 2 K293-516-837-080

6 LM guide HSR30R2UUC-1- THK 1 set K296-984-084-480

840LH-2

7 Hex. socket head IKO 1 YT6-012-050

set screw

5-7
OH-9708-W-015
 CHAPTER 6 APPENDIX

X-AND Z-AXES GEARING DIAGRAM

X-axis

Rapid traverse rate: 18 m/min. (708.7 in./min.) AC servo motor Model α22
Ball screw ∅ 40 (1.57") lead 12 mm (0.47") (12 mm/motor revolution)

Z-axis

Rapid traverse rate: 20 m/min. (787.4 in./min.) AC servo motor Model α22B
Ball screw ∅ 50 (1.97") lead 16 mm (0.63") (16 mm/motor revolution)

6-1
OH-9708-W-015
 6-2
OH-9708-W-015
 19
18
17 Pressure gauge GV55-323-5MK-TM 1 Nachi
16 Pressure switch Herion 0882100 1 Taiyo
15 Solenoid valve SA-G01-A3X-D2-10 2 Nachi

14 Module 2-pressure reducing OGS-G01-P1C-K-D2-2 1 Nachi

valve 1
13 Base MOB-01X-B2-10 1 Nachi
12
11 Solenoid valve SA-G01-E3X-D2-10 1 Nachi
10 Sub plate MSA-01Y-10 1 Nachi
9
8 Flow regulator OCY-G01-A-Y-20 1 Nachi
7 Solenoid valve SA-G01-A3X-D2-10 1 Nachi
6 Solenoid valve SA-G01-E3X-D2-10 1 Nachi

5 Pressure gauge OPG-D-PT1/4-39x70 1 ASK

Corporation
4 Reducing valve OG-G01-P1-20 1 Nachi
3 Base MOB-01Y-W2-10 1 Nachi
2
1-8 Oil level gauge KLA-100A 1 Kyowa
1-7 Oiling port & air breather FA-50 1 Taisei Kogyo

1-6 Pressure gauge GV50-173-100K 1 Nagano Keiki

(10Mpa)
1-5 Return filter CF06-10µ 1 Taisei Kogyo
1-4 Check valve CN-T03-1-10 1 Nachi
1-3 Uni pump UVD-11A-A3-A3-2.2-4-22 1 Nachi
1-2 Strainer SFT-06-150W 1 Taisei Kogyo
1-1 Oil tank OH Standard 60lit. 1 Maker
1 Hydraulic unit 6FK3-6102-1 1 set Nachi
No. Name Type Qty Manufacturer

6-3
OH-9708-W-015
 6-4
OH-9708-W-015
 6-5
OH-9708-W-015
 PNEUMATIC CIRCUIT DIAGRAM
(3)

ATS (special specifications)

ATS Shutter ATS

YV[SOL]-45 ATS shutter OPEN

YV[SOL]-44 ATS shutter CLOSE
YV[SOL]-33 ATS backward
YV[SOL]-32 ATS forward

5 Speed controller AS2201F-01-06S 4 SMC

4 Solenoid valve VS7-6-FPG-D-3Z 1 SMC
3 Solenoid valve VS7-6-FJG-D-3Z 1 SMC
2 Silencer AN300-03 1 SMC
1 Manifold VV712-02R-03D 1 SMC
No. Name Model Qty Manufacturer

6-6
OH-9708-W-015
 6-7
OH-9708-W-015
 6-8
OH-9708-W-015
 6-9
OH-9708-W-015
 1250min-1 , AC22/30 kW 5VX-1500 (×7)

6-10
OH-9708-W-015
 6-11
OH-9708-W-015
 6-12
OH-9708-W-015
 6-13
OH-9708-W-015
 6-14
OH-9708-W-015
 6-15
OH-9708-W-015
 6-16
OH-9708-W-015
 6-17
OH-9708-W-015
 6-18
OH-9708-W-015
 6-19
OH-9708-W-015
 6-20
OH-9708-W-015
 6-21
OH-9708-W-015
 6-22
OH-9708-W-015
 6-23
OH-9708-W-015
OH-9708-W-015

HYDRAURIC CIRCUIT DIAGRAM

Spindle brake Tool slide

Tool slide lift Tool clamp

Lower Spindle brake Spindle brake
Pallet clamp

Pressure setting

Pressure setting
Pressure setting

ATC Magazine

Brake ON
Spindle brake ON 2
Spindle half brake
ON
Spindle brake ON
Hydraulic unit
Pallet unclamp
Pallet clamp
6-2

Pressuresetting
Tool unclamp
150-mesh Oil tank [60 lit. (15.87)] Tool slide lift
OH-9708-W-015

PNEUMATIC CIRCUIT DIAGRAM

(1)

Auto door APC shutter

ATC Shutter (Special Specifications) (Special Specifications)
SP(PS)-11 Source air pressure
YV(SPL)-27 shutter OPEN
YV(SPL)-26 shutter CLOSE
YV(SPL)-14 door OPEN
YV(SPL)-13 door CLOSE
YV(SPL)-229 ATC shutter OPEN
YV(SPL)-228 ATC shutter CLOSE
YV(SPL)-96 C-axis auxiliary

Pneumatic circuit diagram (3)

ATC Magazine

10
9
8 Speed controller AS2211-F-02-10S 2 SMC
7 Solenoid valve VS7-6-FJG-D-3Z 1 SMC 17
6 16
5 Pressure switch IS300-02L5 1 SMC 15 Speed controller AS2211-F-02-10S 2 SMC
4 Exhaust cleaner AMC320-03B 1 SMC 14 Solenoid valve VS7-6-FJG-D-3Z 1 SMC
3 Manifold VV714-03R-03B 1 SMC 13
6-4

2 FR unit AW3000-03BDG 1 SMC 12 Speed controller AS2211-F-02-10S 2 SMC

1 Handle cock TN400-3/8 1 KITAZAWA 11 Solenoid valve VS7-6-FJG-D-3Z 1 SMC
NO. Name Type Qty Manufacture NO. Name Type Qty Manufacture
OH-9708-W-015

Turret

Chuck air blow Pallet clamp Turning holder Turret

(Special Specifications) (Special Tool air blow Motor cooling
seating check high -pressure
Specifications)

PNEUMATIC CIRCUIT DIAGRAM

(2)

12
11 Gap sensor 616J2-LDC 1 ASAHI
10 Air regulator AR2000-02BG 1 SMC
9
8 Speed controller AS3211-F-03-06S 3 SMC
19 Gap sensor 616J2-LDC ASAHI
7 Solenoid valve VS544-5DZ -A 1 SMC
18 Solenoid valve VP544-5DZ -A SMC
6
17 2
5 Solenoid valve VP544-5DZ-A 1 SMC
6-5

16 Solenoid valve VP544-5DZ -A 1 SMC

4
15
3 Manifold VV3P5-41-041-03 1 SMC
14 Check valve 2232B-3SS 2 JAPAN Controlls
2 FR unit AF4000-04BD 1 SMC
13 Coolant valve AB41-03-5B2HB-DC24V 1 CKD
1 Handle cock TN400-1/2 1 KITAZAWA
NO. Name TYPE Qty Manufacture
NO. Name Type QTY Manufacture
(Special
Specifications)

SP(PS)-26 Pallet clamp

OH9706-W-013

Specifications
50 Hz 60 Hz
Pressure 50kg/cm 2 (pressure gauge should be indicated in green.)
200 V 8.8 A 8.4 A
Power AC-200 V 50/60 Hz
220 V 8.0 A
Hydraulic oil ISO VG32 (90 turbine or equivalent )
Noise Below 70dB
Carting Urethane inside the tank, Lacquer primer outside
Oil temperature Room temperature below + 30 °C (Target: below 25 °C )

Pump performance data

2-RC/4(With bushing
1/4 -3/4)

Hydraulic circuit diagram

12 Elbo SLC03-000J 3
11 Take-out block PT3/8, PT3/4 1 Kyowa
10 Radiator C013 -200-138 2
9 Bushing BUT3/4 × 1/4 1
8 Oil level gauge KL-100A 1 Kyowa
Drain port
7 Check valve C N-T03-1-10 1 Taisei
6 Pressure gauge GV50-173-100K-1500P.S.I 1
5 Uni pump 11VD -1A-A3-15-4-22 1 Fujikoshi
4 Return filter C F-0610 µ 1 Taisei
6-11

3 Air breather FA-50 1 Taisei

2 Strainer SFT-06 150W 1 Taisei
1 Oil tank 60 lit. 1 Tokiwa
OH-9708-W-015

Indication of Type Filter type : SFT- 06 150

SFT Diameter Filtration accuracy

Symbol Diameter Symbol Fitration accuracy Material

02 PT (RC) 1/4 60W 60 mesh Wire mesh (SUS)
03 PT (RC) 3/8 100W 100 mesh
04 PT (RC) 1/2 150W 150 mesh
06 PT (RC) 3/4 200W 200 mesh
08 PT (RC) 1
10 PT (RC)1 1 / 4
12 PT (RC)1 1 / 2
1. The suction filter Type SFT is built in a tank and used for ordinary hydraulic oil. 16 PT (RC) 2
2. The filter is a stainless wire mesh type. 20 PT (RC) 2 1 / 2
3. Filtration accuracy : 60, 100, 150, 200 (standard) 24 PT (RC) 3

n Parts list Indication example : SFT- 03 - 150W

5 Metal mesh SUS 1

4 Inner tube SECC 1 Table of Flow
3 End plate (lower) SECC 1
2 End plate (upper) SECC 1 • ISO VG32
1 Connector SS 1 • Viscosity : 32cst (40°C)
No. Name material Q'ty R emarks

n Dimensions and standard flow rate

Model Weight Standard flow r a t e
Diameter (d) φD B L t1 tl
Symbol (kgf) (lit/min)
SFT - 0 2 P T (RC) 1/ 2 19 45 9 0.065 10
36
SFT - 0 3 P T (RC) 1/4 22 46 10 0.07 18
63
SFT - 0 4 P T (RC) 1/2 27 71 12 0.095 30
59
SFT - 0 6 P T (RC)1/4 32 72 13 0.1 45
SFT - 0 8 P T (RC) 1 82 41 85 71 14 0.19 90
SFT - 1 0 P T (RC) 1 1/2 104 50 87 71 0.3 150
16
SFT - 1 2 P T (RC) 1 1/2 55 97.5 81.5 0.39 205
124
SFT - 1 6 PT (RC) 2 70 130 110 20 0.56 320
SFT - 2 0 PT (RC) 2 1/2 85 150 22 0.78 550
6-13

147 128
SFT- 24 PT (RC) 3 100 152 24 0.96 730
 6-5
HL35/35L/9710/W-031