Scribd Logo
Upload

Welcome to Scribd!

  • Sertifikat Wrapping Polyken PDF

    Uploaded by

    rivica
    173 views34 pages

    Original Title

    402350913-Sertifikat-Wrapping-Polyken-pdf.pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    173 views34 pages

    Sertifikat Wrapping Polyken PDF

    Uploaded by

    rivica

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    of 34
    POLYKEN # 980/955 Coating System _ for pipelines ‘System Deseription ‘The Polykon 980.956 is a multlayer system used fr the protection of see pipelines. Polyken 1019.1027.1033A or 1039 Liquid Adhesives can be used as primers for this system In adition to serving as primers, these liquid adhesives themselves represent an anticorrsion layer and provide a uniformly smoath contact surface to promote high adhesion of he coating system to the pip. They ae designed for machine or brush application and formulated nth stress-corrosion cracking inhibitors. The Ant-Corrosion layer Polyken #980 is engineered to assure a high bond to te primed surface with excellent conformabilty characteristics. The mechanical protection layer Polyken #955, achieves @ complete bond to the #980 inner layer, providing maximum handling and in-service protection fr the Coating system. The adhesives in these and all Poiken tape systems contain proven anti-microbial adits. ‘The Polyken 980/955 can also be used for ductile iron pipes, inthis case the use of 1027 primer is recommended, [a a Product Features/Benetts = Worldwide reference lists Proven long-term in-ground performance + impermeable to oxygen and moisture + Resistant to sol stress ‘Superior In-ground performance * Uniform coating thickness Plant coating quality with in-situ application + Low cathodic protection-current requirements Saving cost over te ie ofthe pipeline + Compatible with ll pipe diameters and generic plant coating systems Minimizes inventory, thus saving money ‘Product Selection Guide Max operating temperature Fecommended primer Recommended pipe reparation 85° (185°) for pipe diameters up to 36" of DN 900 1019 1027. 10838 or 1038 'SSC-SPOINAGES of SAZ 12 ‘Adtonal weld stripping 935-25 ‘Repair material 934-35 oF PERP Performance AWWA C2 Product Construction Inner Layer (Black) ‘uter Layer (Black or White) 900-15 980-20 980-25 980-90 O55-15 955-20 955-25 955.30, Backing 9 mils 95 mils 10mils_10mils 10 mils _1Smils__20mils 25 mls, (0:228mm) (0.241 mm) (0.264 mm) (0.254mm) (0.254 mm) (0.381mM) (0.508 mm) (0.635 mm) Adhesive mils 11 mils 1Smils_20mils- «= Smils_ = S mils Sls Sms. (0:152mm) (279 mm) (0.384 mm) (0.508 mm) (0.27 mm) (0.127 mm) (0.127 mm) (0.127 mm) Product Properties Test method Typical Valve ‘Typical Value 980-25 955-25 Tonal Siength ‘ASTM D1000 a0 Tbsin 2 Nem Wibstin TO Way Efongation ‘ASTM DTOOO 225% 200% ‘System Properties 50 il system: 900-25 + 955-25, Peal Adhesion to Primed Stoel ‘ASTM D100 300 oz/n (83 Nem Cathode Disbondment ‘ASTM GB. (0.25 in radius (6.4 mn) Water Vapor Transmission Rate ASTM FI2490.03y/T00i?raahr(0.5g7mP) (100°, 100%% RH) Volume Resistivity ASTM E257 25x 10"ohmeem Dielectric Breakdown ‘ASTM DYO00 650 volisvmil (25.6 Kim) Dielectric Strength ASTM D149 20-23 KU Impact resistance ASTM G-14 50 nibs (5.5 Wm) Impact resistance 'ASTMG-13 T0001, no holidays (8450 W, no Holays) Penetration resistance ASIMGA7 15% sm. 955-AE7 bet Annes -28s ‘Ordering Information Palyken 930 and 956 Tape Goalings are available in rll form Example: 980-25 BKL 9x800 980 Product tyoe Standard Ordering options 25____Tofal tape thickness i ms 20 mils (0-51 mm), 25 mils (0.635 mm, 30 mils (0.762 mm) BLK Tape backing color Black (BLK) 9 Tape width in ines “£101 mm), 6 (152 mm), 9(228 mm), 12 (805 mm), 18 4ST mM) {800___Tape oll length in feet 100 f (30M), 200 61M), 400 122M), 600 fe (183M), 800 f (244M) Example: 955-25 WHI 9x800 955 Product type Standard Ordering options 25___Total tape thickness TTS 15m (0.381 mum), 20 ns [050 rn), 25 ms (O.6RS mm), gO ms (OTSA) WHI Tape hacking color Wiite (WHI), Black (BLK) 9 Tape width in inches (104 mm), (152 mn), 9(226 mm), 127805 mm) 16° (457 mm {800___Tape rol length in fest 10 F(30MD. 200 (6M) 400 122M) 60 FTN), 600 (244M) For ordering options please contact your Berry Pasties representative, Equation for Pipe Coating Requirements Wath of Coating in inches) x (Area of pipe in square fet)” —_______________z squares’* of Coating Required |Wath of Coating in inches - Overt in inches) xt00 * Area of pipe in square feet = (Diameter in inches) / 12 x 3.1416 x (Length in 1) ‘One Square = One hundred square fet = 9:29 square meters {With of Coating in eam) x (Area of pipe in square meter)" = square meters of coating Requires With of Coating in mm = Overlap in mm) “avea of pipe in square meter = (Diameter in on) /1000 x 3.146 x (Length in meter) DISTRIBUTED BY: PI haror t, akc —_TBs ida apne n eenng ryote tre PROTECTION mses sises eairmecrre yee see inane tem nate ees (Marae nate nth Sey es nt vaio Sots many weaioan aco te ye ta cml ny Pestle neapwed mee Seta be sees ENGINEERING tiossnc cove, vrssoso Fosmsriuman aaah esas mst macbnccty easnt Gove, UF Seine saememaeN eta merare ELS gle Ree he i ie Ton sea ws.corrosioncoatings.com — info@corrosioncoatings.com anes-0285 05-0095 REV-Dett POLYKEN Polyken 980-955 Field Coating System Application Specifications PLASTICS CORPORATION AN SUESDARES CORROSION PROTECTION GROUP www berrycpg com spare Pass te oan ah Front USA Houston usa Tet so8ate ie Test 3680S US TotFee 1802600849 US Ture Ce 676 7202 Fac st Sao 190 Foret 3576085 Pagoempamcon —— Ceceguempiases com ‘AG 980-955-FC-REV2.0108 ‘aaa Mexico Ter US st ess 8CORROSON Fucus 7 6Baae ss Teena 5265 6 25 Faction 6264623 53 (Ba guerypates con Psa wa py om anche Selgin Bore, ni Tet si 6969500 Test 6 264721 For 68550 7 Fae 8 86 2728 Cseguerpancicm ——Chahigterpastr cm 1.0 2.0 3.0 4.0 5.0 6.0 7.0 POLYKEN FIELD COATING APPLICATION SPECIFICATION 980, 955 SCOPE Materials to be covered: Polyken N° 1027 Primer Polyken N° 980 (anti-corrosion protection innerwrap) Polyken N° 955 white (mechanical protection outerwrap) Poiyken N° 934 (holiday patch and repair coating) Polyken N° 933 (longitudinal or girth weld stripping tape) Polyken N° 931 (longitudinal or girth weld stripping tape) Storage Conditions Project Site Conditions Pipe Surface Preparations Coating Applications Conditions (directly prior to and during application) Inspection and Patch Repair Special Conditions AG-980-955-FC-REV2.0108 1.0 MATERIALS 1 12 13 14 15 Polyken 1027 Primer is a synthetic rubber/resin blend in a solvent solution. Polyken 1027 serves to rapidly wet out the pipe’s surface with synthetic rubber solids, preparing it for proper bond of the 980, anticorrosion protection innerwrap, as well as Polyken 933 or Polyken 931 Polyken 980 (anti-corrosion protection innerwrap) total thickness of a laminated butyl rubber adhesive with stabilized, specially blended polyethylene backing Polyken 955 white (adhesive mechanical protection outerwrap) total thickness of laminated butyl! rubber adhesive with stabilized, specially blended polyethylene backing, Polyken 955 serves as the mechanical protection layer bonded to and protecting the 980 anti-corrosion protection innerwrap. Polyken 933 or 931 (weld stripping tape) and 934 (patch and repair tape) total thickness, is a specialized butyl rubber adhesive with stabilized, specially blended polyethylene backing. Polyken 933 or 931 is to be used as the coating to strip the raised welds (where applicable) Polyken 934 is to be used as the holiday patch and repair coating, 2.0 STORAGE CONDITIONS 24 22 23 24 Polyken primers and tapes should not be stored at temperatures above 105° F (40.56" °). Polyken products should be stored in a secure, dry location Polyken products packaged in cases can be stacked to a limit of 6 feet (182.9 cm) high. All packages should be stacked right side up at all times. Inventoried Polyken products should be used on a first-in, first-out basis. 3.0 PROJECT SITE CONDITIONS AG-980-965.FC-REV2.0108 Ambient temperature conditions Pipeline temperature conditions Project site conditions should be routinely monitored. Project site temperature issues should be used to determine the optimum roll-body application temperature for Polyken's System. Polyken recommends that the minimum roll body temperature of (980/955) be approximately 70° F (21° C) during application Particular site conditions may require that the system application temperature be higher ‘than the minimum requirement of approximately 70° F (21° C). Please refer to data below for guidance of when higher than minimum roll body temperature of approximately 70° F (21°C) would be required. Polyken 933, 931 and/or 934 can be suitably applied at a minimum roll body temperature of 50° F (10° C). 3.4 Cold conditions/Cold pipe’ ‘Ambient temperature: below 40° F (4.5°C) Pipeline temperature: below 40° F (4.5° C) The Polyken (980, 955) system roll body temperature should be 80°F to 90°F (27°C to 32.2°C). When conditions as noted above are in the 28°F (2.2°C) and below range. itis recommended that this system be applied at approximately a 90°F (32.2°C) roll body temperature. The system should be applied in a prompt manner to ensure that the heated roll body temperature does not decrease by more than 20°F (7°C) by roll end. 3.2 Cold Conditions’ Warm pipe: ‘Ambient temperature: below 40° F (4.5° C) Pipeline temperature: 70°F to150°F (21°C to 65.5°C) The Polyken system roll body temperature should approximate that of the pipeline temperature 85°F to 115°F (29.4° C to 46.1°C) roll body maximum of 120°F (49°C) Decrease in roll body temperature during application process should not be more than 20°F (7°C). If decrease in roll body temperature is expected to be more than 20°F (7°C) by roll end then initial roll body temperature should be increased accordingly up to 120°F (49°C), 3.3. Warm Conditions / Warm pipe: ‘Ambient temperature: above 40°F to 100°F (4° C to 38°C) Pipeline temperature: Identical to ambient The Polyken system roll body temperature should be minimum of 70°F (21°C). Application should be prompt enough so that roll body temperature would not decrease by more than 20°F (7°C). If decrease in roll body temperature is expected to be more than 20°F (7°C) by roll end then initial roll body temperature should be slightly higher than minimum 70°F (21°C). 34 — Warm Temperature Conditions. ‘Ambient temperature: above 40°F to 100°F (4.5% C - 38°C) Pipeline temperature: 90°F to 150°F (32.2° C to / 65.5° C) The Polyken system roll body temperature should approximate that of the pipeline temperature 85°F to 115°F (29.4°C to 46.1° C) roll body to maximum of 120°F (49°C) Decrease in roll body temperature during application process should not be more than 20°F (7°C). If drop in roll body temperature is expected to be more than 20°F (7°C) by roll end then initial roll body temperature should be increased accordingly, but never above 120°F (49°C). 4.0 PIPE SURFACE PREPARATION The pipe's surface should be sand, grit or shot blasted to a commercial blast finish SSPC-SP6 NACE No. 3, or power wire brush per SSPC-SP3. The steel surface blast pattem should have a profile of 1 to 3 mils (25 to 76 microns). The steel pipe surface should be free of all blast material, dirt, or foreign debris and should be free of any grease or oils. Proper solvents should be used to thoroughly remove any surface oil or grease. A Polyken representative should be contacted for further information regarding Use of solvents for surface cleaning ‘AG 980.955.FC-REV2.0108 5.0 POLYKEN COATING APPLICATION CONDITIONS (Directly prior to and during application) 5A 52 53 54 AG 980.955-FC-REV2.0108, Polyken 1027 Primer (minimum material temperature of 40° F (4.5° C) should be well mixed and applied to a thoroughly prepared steel surface (see Section 4) to a single coat dry film thickness of approximately 0.5 mils. The 1027 Primer can be applied in a variety of ways including brushing, rolling, spraying, rugging. or flood wiping. Primer coverage should be between approximately 200 and 400 square feet per gallon Metric 18.5 to 37 square meters per gallon (1 gallon = 3.785 liters = 9.8 m2 per liter) Under special conditions, more than one coat of primer can be applied (see Section 7.0, Special Conditions.) The Polyken 933 or 931 (longitudinal and girth weld stripping tape) 4 or 6 inches (10, 1 ‘cm or 15.2cm) wide should be applied over the primed longitudinal weld (where present) in a length-wise fashion. A splice (roll end) of 933 or 931 should overlap the previously coated longitudinal weld by approximately 1 inch (2.54 cm) and continue its application in length-wise fashion over the longitudinal weld at mid-width such that the weld is coated 2 inches (5 cm) on each side along its length. Application of Polyken 980 (anti-corrosion protection inner wrap) to the 1027 primed pipe. Important application issues: Roll body temperature Proper application tension of the 980 during application as determined through routine tape “neck down” measurements. The application tension of the Polyken tape systems is directly related to and should be monitored by measuring the “neck down” or reduction of the product's width. Polyken 980 6 inches x 200 feet (15.24 cm X 60.69 m) rolls, should “neck down’ approximately 1/8" of 3.2mm during application to achieve the specified tension 12-18 Ib. per inch of width (21 to 32 N/10 mm width). The 980 roll body temperature is important for two application reasons (also see Section 3.0 for reference): 1) The minimum roll body temperature of 70° F (21° C) allows “neck down" to occur within the 12-18lb. per inch width (21 to 32 N/10 mm width) application range. This corresponds to a 1/8 inch / 3.2 mm neckdown. If the tape is colder than 70° F (21°C), it will take more than 12-18Ib. per inch width (21 to 32 N/10 mm width) ‘width to achieve the 1/8" or 3.2 mm “neck down" specification. 2) The 70° F (21° C) and above roll body temperature reduces the effect of thermal ‘expansion of the cold applied tape system on warmer operating temperature pipelines, thus maintaining the proper amount of tangential force on the wrapped tape system 5.41 ‘The 980 should be applied by a Polyken approved power wrapping machine incorporating a Polyken approved brake tensioning device in a spiral fashion with a% "(1.9 cm) to 1” (2.54 cm) overlap. Application tension on 980 should begin only after the first third of the pipe’s circumference is wrapped. This prevents crawl back of the tape, which could otherwise be induced, from high tension at the very: beginning of the wrapping process. Once the application of 980 is completed, it can be holiday tested using a holiday detector and NACE standard RP-02-74 (square root of coating thickness in mils x 1250 +/- 20%). Using this industry standard, the voltage for 980 would range between 5,000 and 7,500 volts. If holidays are detected, they should be patch/repaired using the practice described in the Patch/Repair section (Section 60) 5.5 Application of Polyken 955 White (mechanical protection outerwrap) over the 980 (anti- corrosion protection inner wrap) Important Application Issues: 5.51 Roll body temperature Tension applied to the 955 during application as determined through product “neck down” measurements. Polyken 955 should be applied with a Polyken approved power wrapping machine in a spiral fashion with a % " (1.9 cm) to 1” (2.54 cm) overlap. The beginning wrap of 955 should start so its mid-width is placed directly over the overlap of the 980. Application practice should be identical to 980. The Polyken 955 should be applied at a tension of 12-18 Ib. per inch width (21 to 32 N/10 mm, \width). The application tension of 955 should be monitored by the “neck down” of the tape’s width, Polyken 955-5 6 inch x 200 feet (15.24 cm x 60.96 m) should “neck down" approximately 1/8” (3.2 mm) during application to achieve the 12-18 1b. per inch of width (21 to 32 N/10 mm width) specification. The 955 roll body temperature is important for the same reasons as for 980. The wrap of the 955 should begin with the beginning lap facing in a down side position on the pipe (8 to 10 o'clock or 2 and 4 o'clock position). The wrapping process should proceed from that point (clockwise or counter-clockwise respectively) around the pipe. This process prevents back fil from potentially working against or pulling away the 955, which could occur if the beginning lap was facing upward. ‘Special Note: The overiap of 955 can be increased to a 50% overlap to achieve thicker outerwrap for rocky back fill areas (refer to Special Conditions, 7.0) The entire 50 mil (1.27mm) system can be holiday tested at a voltage of 8,000 minimum and 11,000 maximum. 6.0 INSPECTION AND REPAIR 6.1 Holiday inspection is covered in Section 5.41 and 5.51. Usual practice involves holiday detection of the $80 innerwrap prior to the application of the 955 outerwrap. 6.2 Repair can be accomplished with the use of Polyken 934 or 980. AG-960.955-FC-REV2.0108 63 64 Polyken 934 or PERP 60 may be used as a patch repair or mislap repair. The holiday area should be primed and the 934 should be applied in postage stamp or strip fashion over the holiday area, overlapping it in all directions by 4 inches (10.16 mm). 955 should then be wrapped over the 934 in a cigarette wrap around the pipe. However, if the 955 ‘outerwrap procedure has yet to occur. then it can simply be spiral wrapped over the 934 patch in accordance with Section 5.5, 980 as a patch or mislap repair. The holiday area should be primed and the 980-25 should be cigarette wrapped under tension over the holiday or mislap. 956 should then be wrapped over the 980 as the usual mechanical protection 7.0 SPECIAL CONDITIONS 74 2 Multiple Application of Polyken's 1027 Primer, Complete Application of Polyken’s system may not always be possible due to weather or other construction conditions. Example: Sand or shot/grit blasted sections of the pipe’s surface have been completed, but for various reasons, coating of the line with the full Polyken systems must be delayed. The newly sand or shot/grit blasted surface can be temporarily protected by coating with Polyken 1027 Primer. The area temporarily protected in this manner can be re-primed at a later time (not exceeding 48 hours) and coated with the Polyken system in accordance with Section 4.0. However, if the temporarily primed surface is contaminated with dirt, grease or other contaminates, prior to the subsequent primer application, the original primed surface must be removed by blasting, use of appropriate solvents or wire brush until the contaminated primed area is thoroughly cleaned. The re-cleaned area must be dry and surface profile acceptable prior to application of the Polyken 1027 primer. On-Site Coating Thickness for Rocky Backfill Conditions The overlap of either the 980 or 955 (or both) can be increased from the standard %" or 1.9 cmto 1” or 2.54 cm overlap to a % lap (50% overlap) to achieve an extra thickness coating for increased protection from rocky back fill areas. This system could also receive multiple spiral wraps of the 955 applied in accordance with Section 5.5. ApPI RECOMMENDED APPLICATION TENSION * Neckdown tape width (inch) ie Original Roll Body width _ 4 9 12° 1% neckdown tension 3 31/32" 5 156" 82982 1178 2% neckdown tension 3 15/16" 57/8" 813/16" 1% * Neckdown tape width (om) Original Roll Body width 10.16 em 45.25 em, 22.9¢m" 30.48 cm 1% neckdown tension 10.05 em 16.09 em 22.67 cm 30.18em 2% neckdown tension 38.95 cm 14.94 cm 2244cem 28.87 em AAG-960.955-FC-REV2-0108 7 SHAIC Corrosion Protection System HEAT SHRINKABLE PRODUCTS COME Nen naan ure Rae) with good quai jeat Shrinkable Tape is ahand wrapped heat sinkable tape designed tr corrosion protection o stright pipes, tings, bends. elbows and other inegular configurations. thas a crossinked polyethylene backing coated with buy rubber based thermoplastic adhesive. When heated the backing layer shanks and the achesive fons and forms a retatle corrosion protection seal onto metal and adjacent coatng surfaces. needs no primer nor patch closure and reduces application ime and labour costs Long-term Corrosion Protection Alter heating, formed ceresion protection seal, and stong backing provides oustanding waterpooing eect and high chemical resstance ‘ests impact, abrasion and ultraviolet light, Exoslent resistance aganst cathodic dsbondent, dieect breskdown, © Simple Application Ne Special sts, equipments, patch cosure nor primer are needed ts superior flexibly provides easy and reliable applicaton fer iraglar configurations of tings, bends and ‘tows and smal diametar of staiht pipes @ PHYSICAL PROPERTIES Softening Point Shear Tensie Stan Elongaton Hlarcness Inner Layer Outer Layer Didladirc Breakdown Fesstance Peel Ste Water Abs: Cathodic Distondment on TOPE! ‘Advesen Seng | TOPE SHAIC HT-330 Wrap spirally the tape over foreign mattersree and preheated surface, baginning at least 25~0mm (1-2"), conto pine coating Wrap the tape with enough tension to obtain Cconformabilty and with minimum 50% of overlapping, while removing the release ner. ‘Warm the end part ofthe tape and press down firmly. Using a torch, start at the edge ofthe tape and heat circunferentialy around the coated pipe Finish off by heating over the entire tape vertically to ‘ensure a uniform adhesion and by using a roler or loved hands to remove wrinkle and ai. ASTM E28 DINS0672(ASTM D103) ASTM D536 ‘ASTM D638) ‘ASTM Da2A ‘ASTM D149) ‘ASTM GIT ‘ASTM D1000 ‘ASTM D570) ‘ASIMGS, ‘ASTM D1000 SHAIC HT-330 ORDERING INFORMATION Q-shaic.com i Heat Shrinkable Tape APPLICATION TABLE (LENGTH OF TAPE REQUIRED) © Length of tape required is for (90°) With an overan of 50% ane coating cutback of 180mm and a 50mm ‘vaapon pipe coating. © For other sizes, the following formula ‘can be used: Length of tap =Pipe 0x3.14 xL/W ngth of area tobe covered 1/2 of tape widt(50% overlap) Regular Tickness(R) BL Black, VE-Yelow Note Various wat, lengtn and thickness are availabe for unique project requirements, Heat Shrinkable Sleeve © 15.980 is @ heat-shrinkable wraparound sleeve designed for corrosion protection of field-welded joints of plastic coated steel pipelines. It has a thick crosslinked polyethylene backing coated with butyl rubber based ‘mastic sealant or hot melt adhesive. Hot Melt or Mastic shall depend on project requirements. When heated the backing layer shrinks and the sealant flows and forms a reliable corrosion protection seal onto metal and adjacent coating surtaces. Cut Sleeve is normally supplied with separate Patch Closure, which is coated with a high shear-strength adhesive; however, there are different types and sizes to ‘comply with individual requirements. Its supplied in bulk rolls as well, and has super-heavy duty, heavy duty and regular thickness. Long-term Corrosion Protection Aor heating, formed corrosion protection seal & strong backing provides outstanding watorprooting effect and high chemical resistance resiss impact, abrasion and ulaviclt light Free from panatiating pinholes due to multayered structure Excellent resistance against cathodic dsbondment. dielectne breakown ‘© Simple Application ‘No special skills and equipments are needed. Sleeve is installed in minutes with a propane torch. PHYSICAL PROPERTIES SHAIC HS-340 \Wap the sleeve around foreign matters-ree, preheated surface. Fix the center of preheated patch closure on the overlapped end and start heating the sleeve in the center. Move the torch aroundpipe crcumferentially toheat the left and the right half of sleeve. Finish off by heating vertically over the entire sleeve to ensure a uniform adhesion and by using a roller or gloved hands to remove wrinkle and alr. Bulk Rolls SHAIC HS-240 is supplied in bulk rolls, which is cut In the field for any size ct pipe. No need to drive to ‘warehouse and just cut customized length in the field In time that reduces inventories and saves the cost & time. ial Softening Point ASTM E28 ose 221m) esc 16571 Layer ‘Lap Shear _DIN30672(A STM 1002) 24N/or (35psi) EET Tensile Stengih ‘ASTHD635 | —TMpa(s0dps | Teta Cpe Elongation ASTM D538 200% 200%! Harcness "ASTM Bz2a0 ‘st ‘I ton Ate Tene 520% saa Oger | neas| BOmeston | aterioo cove] ast ooa8 50% 520% Gaol —Tonags EAmreoaeS el | eet] “Benhonm ‘Benton siienath [ater ito eave *B10010rm ‘siN/iOnn Volume Resistivity ASTM D257 10°71 Dielectric Brealdown STH D1 zak Impact Resistance ASTM GM | Paver anecion Penetration Resistance ASTM G17. ‘est with 20kV detector Pool Strength Asta o1000 SoNlem ‘Sleeve Water Absorption. ASTM 057) 1% 1 Cathosie Distondment AsTH G3 ‘nm TOPE Ei ‘Steogt_ [rte greg] fs AMMO erent SHAIC HS-340 Heat Shrinkable Sleeve © PIPE SIZE & OVERLAP LENGTH 50 2 160 200 +00 6 25 240 340 40 % 3 200 220 100 100 4 358 470 tt 125, 5 490 560 2 150 6 519 ‘640 121 450mm 200 8 679 800 421 250 10 240 97 +30 300 2 +000 1190 420 350 14 ir 1250 13 00 6 1276 420 ta 450 8 1496 +500 184 500 2 1505 1750 155 550 2 1758 1820 168 600 24 tore 23100 186 650 25 20r 2260 186 as 700 28 2209 240 207 750 2 2am 2600 207 200 2 2580 2760 208 00 6 2a 3100 223 1000 “ 3190 3490 240 @ ORDERING INFORMATION Heavy Duty Thick (H) BL-Back, YE-Yelow 1B 18",24" (00,450, 600n) 0 (ONGOT500)_[ 2° 6" ONS0.1500) | 2 TO ONEOAO) Alype : Hol Mek I ype : Mase Bien, Asam |B. 10nm,AZtémm [8:075nn,A 15mm Cut Sieve wih Patch Clore Regular Thick (Ft ‘BL-Black, YE-Yolow 4 (300, 450, 600mm) 100830) ‘Alype | Hot Mat Biype Mastic B21.2mm,A:1.8mm |B :1.0mm.A: 1.6mm [B:0.75mm, A :1.25mm Buk Bol Regular Thickness. BLBlack YE-Yelow 32"(300mm), 18°(450mm) [RP-Bulk Rol Patch Glosure Note 1 Min. Sleeve Wiathaiare Steal Wath +2"(SOmm) min. en each side of the pipe joint. 2 Vanous width, length and tickness are avaiable for project requirements. @»shaic.com Three Layer Shrink Sleeve with Epoxy Primer 240) three-layer heat shrinkable wraparound sleeve is designed for welded joint protection with epoxy primer of plastic coated steel pipelines. Ithas a thick crossiinked polyethylene backing coated with heat sensitive adhesive and two part of iquid epoxy primer. Apply epoxy primer to the pipe surface and then adhesive flows and forms a rellabe corrosion protection seal onto ‘epoxy and adjacent coating surfaces, Long-Term Corrosion Protection Aiter heating, formed corrosion prctacton seal and streng backng provides oustacing watrprooting eft anchigh chemical estance ayer corrosion protection systom ‘esis impact, abrasion and ultraviolet ight a well as xcallent resistance against cathode disbondent cbelctc breakdown, ¢ Bulk Rolls AIC 15-3401 is supplied in bulk rolls, which is cut in the field for any size of pe. No need to drive to warehouse and just cut customized length in the field in time that reduces inventories and ‘saves the cost & time © Sub-Materials - Epoxy primer Base & Cure ~ Applicator pad Mixing cup + Stirring stick Roller Digital Thermometer Pump Torch Accompanying Equipment SHAIC HS-3401 ¢ Flexible Installation SHAIC Heat Shrinkable sleeve can be used Sayer or 24ayer instalation upon your spect projet requirement Pease contac wth ou representatve for appropiate installation. Apply epoxy primer over foreign matter-tree and preheated surface. Wrap the sleeve around the pipes. Fixthe center of preheated patch closure on the overapped lend and start io heat sleeve inthe center. Move the torch around pipe crcurerentalyto heat the let andthe right of sleeve. irish off by heating vertically over the entre sleeve to ensure a uniform adhesion and by using @ raler or gloved hands to remove wrinkle and air + igtal te moneter wuwnshaic.c SHAIC HS-3401 Three Layer Shrink Sleeve with Epoxy Primer ‘© PHYSICAL PROPERTIES ia ‘Soflening Pont ‘ASTM EDS, TSOU6T FCS} OZ) Lap Shear @23% DIN S067 2058 “Tense Stength ASTM D638 ipa (250095) Eongaton AST 68 400% Harchess ASTM D224 5 ara Bea Elongation Heat ter nnays saa Outer Layer 5 ang | Tensia [afer raagys | “STM DSSHDIN 39872) Tae NAO Strength [ater todays 191 NOM Voume Resistvy ASTM ORST, 101 Dielectic Breakdown ASTM D148) aa impact Resistance ASTM GE pass hoiday detection eat wih Fenetation Ressiance ASTM, 15KV detector Poel Stengin at 25° IN 80572 anion Water Absorption ASTM 0570 0.1% Sleeve arate ASTW GB 7m Catreie Dsbendment | BES ISTH SE, =e TPE 40 Nem ‘Adhesion Stength | —T2- PE ‘ASTM D1000 oe Operating Temperature =o'e 1080 @ ORDERING INFORMATION ‘Super Hoavy Duty Thick(S) [Heavy Duty Thick tH) Regular Thek (Rt BL-Blagk, YE-Yalow 127,18 24 (900,450, 600rmm 2 100 (ONEO-2500) [2-100 (ONS0.2500) [280 TDNEOAONO) Lamm émm 425mm. S:12mm et Ome io 75mm -Cut Sieve with Paich Closure ‘Super Heavy Duly Thick(S) | Heavy Duty Thik (H) Regular Tick (Ft BL-Black, YE-Yellow T2718, 24 (300, 450, 600mm TORSO 6mm 25mm Ft Om Bi-0.75mm B-Buk Rol Roguaar Thickness(F BL-Black, YE-Yelow, TE (300mm); 18-(as0mm ‘ORS 2mm P-Buk Rol Paich Glosure 1 Min. Siaeve Wicth = Bare Stoel Wiath +2 (SOmmjmin. on each ede o he pipe ont. 2 Vanous wat, length and thickness are avalabio for Unique project requirements @"s0a10.c0m Three Layer Shrink Sleeve with Epoxy Primer Prepare the sulace tobe costed, ‘aecotdng a SSPC-SP1, SP3.0rSPA ‘py mixed apowy toa miriam ator ‘heknaes of Imm on axpoged bere metal plus 1Omm oto te adacent pipe coat, Cut comers at one sloove endtt5 x Som) Remove theres ine at cat cornars by 180-200 an erty heat exposed adhesive ic the canter of pre-neain patch ‘sure on he overlapped ena to form a complete seal Unformiy heat over the atch closure, With a gloved hang, reS8 and smooth town fry Visual inspect to rere that atesive few sat overapsarcung the whole ceeunverence of the slave edges and no cack o hole the sleeve acing Using a ropane iorch preheat the welded ants and adjacent coating to about +60. sothattne sleove ovetap at 100% postion and then press down ty. Femove the remained rleae Ine. Maintairing a blue lame, stat to heat the seve the contr anc then _tcund re pipe crcumterontaly. SHAIC HS-3401 Moc the epoxy primar cure wih the base by 1102 ‘Strat east 90 seconds assure unform mature Ensure that the epoxy primer is dry to tne euch proto sleeve station ‘Gently heat the backing ofthe underlay and ne adhesive 909 of ovenian Press the cvertap ino place, Finish of oy heating verte ene sleeve verily o ensure a uniform ‘achesion Whi the lave is sti sot use a ‘olor or loved nara remove wnnkies and ai. EPOXY PRIMER EPOXY PRIMER is designed for 3 layer coating system for superior corrosion protection of field joints of steal pipelines. Epoxy primer corrosion protection resists impact, abrasion as well as cathodic disbondment, dielectric breakdown. © Application Procedure 1. Prepare the pine surface as recommended inthe produst application. 2 Pour cureinto base as 2 pats base tot par of cure © Data Siirthe mtu fora minimum of 30 seconds to ensure Speotic ray «Base 1.65 (ASTM D 1475) homogeneous mitre Cue :1.55 (ASTM D 1475) 3. Apply mixed epoxy primer as nccated nthe product = Pot fe: 25minutes in condition of 2°C(73°F) application + Shel ie 2 years in condition of out of sunght 4, Epoxy Primer covers 20 sq migallon(215 sq /galion) or (between 10°C(with 20°C) 5.3 sq.miiter(S7 sq.niiter). Flash point - Base : 98°0(234°F) ‘This coverage is based on 4 to 6 mils of thickness & + Cure | 95°0(228°F) assuming 20% waste. - Mixing curing temperature : 10 ¢(50°) ¢ Epoxy Conversion Table 15 [ave] rae] 66 | 5] [ass fave] ar [vos | 20] [vis [ave | ore | 100 | 99 woes | [w|i] [ao] es [ace|vea| 6 | [wo] 66 [oo] oor] 6 20 [a6 [256 [ia] 03 | [zn [ec [wal a2] oo] | ooo] eo loa [ore] @ 200 [roan] a3 [165 | 76] [260 [roan] seas | «| [eco [roan] eo2 | eax | co ois [res] a6 [ves] oe | [ais [rau] ore [a7] | [ars [roan] ras | 72] 4 ws [a [estar] oo} [oss] | or [msl er] [oss] «| o ] 2 | oo oo | 16 [assess] sx | [ao 16 [ves [aa] eo] [ooo | 16 | es | a2] on aso | 10 [ses [a7] «| [aso] ve [asa [ eo] 20] [aso] 10 [1064] saz | on co fm [eo ||| [sol |oslars| | [soo] 20 [ree] sor | a sro | 2 [res [esr] a5 | [eo | as [rst[ers| a | [ew | 24 [es] ver] 7 vo] 0 | | a || [rol a |weeleca| ie | [eo] 00 ree] ee] 14 os | 06 [vo] ss | 2 | [ow [os [ree7[ eae] is] | os | 06 [eres| roar] 12 oso | a2 [ress | ea | 20 | [roco| @ [zoe [sove| 2 | [000 | 2 [exes | 163] 10 ‘azo | [usar] 7 | [x20| [ore7[so9e[ 11 | [1220] 8 [ose |ime] 0 20 | 36 [ress e34[ 15 | [reo] ss | a0 fros[ 0 | [reo] ss [mez [rere] 6 sao | 60 [woo [oo [a] [isco loo eros frase] 0 | [soo] so [seo8 reos | 7 "Noto fore usng, plese consut SHAIC mate seety deta sheets and olow you cal or ntional safety reguatons Q shaic.com Heat Shrinkable Tube (0s a heat shrinkable tube designed for corrosion protection of field-welded joints of plastic coated steel pipelines. It has a thick crossiinked polyethylene backing coated with butyl rubber based mastic sealant or hot melt adhesive, When heated the backing layer shrinks and the sealant flows and forms a reliable corrosion Protection seal onto metal and adjacent coating surfaces. ¢ Tubular Configuration ©0 needs no patch closure and should be sid ‘over the pipe prio to welding the joint. Its unique design reduces time for handling, postioning and installation of Patch Closure. This minimizes application time and labour costs © Long-term Corrosion Protection ‘ter heating, formed cortosion protection seal & strong backing provides outstanding waterprocing effet and igh chemial resistance reissimpact, abrasion and utavolet ight Free from penetrating pinholes due to muttayered structure. Excelent resistance against cathodic disbondment dielectre breakdown PHYSICAL PROPERTIES SHAIC HT-350 © Simple Application No special skills, equipments, patch closure nor primer are needed. Sido the tube over the pipe before welding the jant Poston the tube over weled orn mater fre and preheated joint Remove the release ner and temporary inset spacing pads" between the pipe and ‘the tube at both upper edges of the tube to keep it away ‘rom he pipe and aca the appoaton Remove 'spacg pad" when the fue is shrunk tte cater. and then move torch crcumlerental to heat the let and the ‘ght ha of the tube. Fish of by heeting ovr the ene tube vertaly to ensue a uniform adhesion and by using a role o gloved hands to remove wink and a Inner Softening Point ASTM E26 405°C (21°F) 85°C (185'F) ner (ap Shear DR ASTMTONE)| — Zana Osps) —| Zac s) Tans Stora ASTM D5S8 | —17Mga@s0ops) | —T7Mpar00ps) Eagan ASTM BESS 200% | Tete ASTM DZ20 a5 a1 Ae TOG 5 Sa Outer | Heat | Eorosten | ~arerrep asm 0sae Fs S20 ‘Aging [Tensile ‘After 70 days, (DIN 30672) I9ENAOmm 496N/10mm_ Strength ‘After 100 days TSINAOmM 431NAOmm_ Volume Rossi FSRIORT oT ra Delete Breakcown ASTMDTS ZA 2a pact Ressance ASTMGi4 | Pass pokday dcion | Pass Faiday SOON | Penetration Hessian ‘ASTILGT? —— tet wt 124 cette tn TEN soto Peal Siena STU DI000 anon saNlen Seow WeterAbsoricn ASTMOS7O Ore, oe Cathe Dsborarert aSTu GS “Sim 7m Paice TOPE Bano zane Strength To Steel Baa 32Niom B4Nicm. wwn.shaic.c SHAIC HT-350 i Heat Shrinkable Tube f @ PIPE SIZE & TUBE SIZE © ORDERING INFORMATION Note. 1. Min. Sigeve Wiath=Bare Stel Wioth +2\SGmm) min. on 2ach sda of the pipe nt 2 Vantous length is avaiable or unque project requirements Q"-shaic.com Pipeline Coating Repair Products | ‘SHAIC pipeline coating repair products a are widely used from the fei in which is the pipe coating ‘damaged for a continucus stipendiary prevention effect. Mat Sick ‘The Repair Patch, Mastic Filer and Melt Sick are the product. It wil be able to repair the damage which occurs from pipe transportation and load process effectively. ‘© Repair Patch Repair Patch is composed o fiber inserted crossinked polyolefin backing and heat sensitive adhesive. Bene Fa) Ts product has superior adhesion and sealing up elect as ell beable to expect lable corasion prevention and shea forces and abrasionesistance © Melt Stick Itcan be used installed quick with no special cols andskils elt Stok is composed of hee activated wih a sick required form. This product s used the place where the pipe Sie + ne x50 tOm(up to 450mm with) surtace itrpais a small damage. coud be used asa Code: APRI-336-8L flr mateal wih Repair Patch Size : omm cemeter «260mm length © Mastic Filler Supp: 3gfbox ‘Mastic Filler is used toil larger voids and deep damaged Coatings prior to the application of Repair Patch Size 3.0mm 4mm xém Code : MF-100-4-BL Product Selection Method Sma damage or PE.FBE.CTE | oniyMet Stokor vat Rep Patenes cee s are Ooo rece aaa a ae "Note Beloe ordering tha product forthe selecion ofthe product als appropriate Feu Sura SHANG preserve, PHYSICAL PROPERTIES Sottaning Point ‘ASTM E28, 99°0(210"F) Lap Shear DIN 30672, 2aNlem*(35ps) Tensilo Stony “ASTM DES Tipa {(2500psh, Elongation ASTM D636. ‘Abrasion Resistano3, ‘ASTM D1044) Hardness ‘ASTM D240, ‘Volume Resist ASTM D257 Dielectric Breakdown ASTMD IAG Impact Resistanco, DIN g0672, Peel Strengih to Steel [ASTM D1000. ‘Water Absorption ASTM D570 ‘Cathodic Distondment ASTM G8 Inner Layer Installation Guide 1 Pipeline Repair Porducts _2_Storage & Safely Guidelines 3 Removal of Damaged Coating pit coating Renae Pact = To ensure maxinum perirmanoe, sore SHAC posits nay, verde Keep ros seein aga as ard ‘nodepearetadres sight ran som léemerts odprobnges soageat terpectusesbove25'005 Fo bow 20 eL4) Petit tain sod bedare Imacersancewihloes nea ad sey reyes, pe Fepar Patch sical shipped bu ‘olsand ld cut tesa, Melt Stes and 4 Solvent Cleaning 5 _ Surface Preparation ‘These metalation neructon ave wlended 3 aguide for standard procucts Fernove damaged coatng wit a knife or hand grax to prevent rack ropagation ‘nthe coating 6 Melt Stick Application Ge— Demages Area Repair Zone (Clean exposed see and adacert ane coating with an approved Geaner (a per SSSPC-SP-1)10 remove the presence a «ace and cher contaminants Femove adhering ust coating chalk GF and oughenthe mil apoied coatngin the repair one using an abrasve papers or wre brush Use alow itensty yelow fame orpre- heating he coating ae eppiving the epa Products. Win quick back and oth stokes, preheat the repr zone suficert to remove mosture ard assist n adhesion. ea the Met Sicxanaine par fone ‘imutaneousty wih etch and spread ‘he Met Sick over tho damaged area te tame mavingoprevare

    You might also like