Professional Documents
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Nonwoven EN
Nonwoven EN
Nonwoven EN
As a system supplier, Graf's offer of services covers the entire range, from products and technical
assistance to service and service machinery. In addition, Graf supports its customers with individual
solutions for all application areas. Everything, from profile wires and carding wires to foundation
material and end products, is manufactured at Graf’s own production facilities in Europe. Thanks
to this indepth vertical integration, the Graf group ensures comprehensive process mastery and
superior quality.
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Roller card clothing 4
Steel alloys 9
Border wires 10
Hipro 11
Nonwoven 15
Worsted yarn 20
Semi-worsted yarn 21
Accessories 22
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Roller card clothing
Clothing types, designed for the widest range of requirements, are available
for processing a variety of raw materials on roller cards. The clothing types
indicated represent a selection from our unbeatably large product range.
For new and further developments, Graf joins forces with the most
renowned manufacturers of roller cards and nonwoven customers.
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Roller card clothing
All Graf card clothings are manufactured according to the ISO 9001 standard.
The following list provides an overview of the key components of the roller card.
Feed rollers, feed roller cleaning rollers and pre-opening rollers Transfer rollers
Graf recommends the use of interlinked clothing for these rollers. The transfer roller clothing must be aggressive and sturdy
Grooved rollers can be trued off for the installation of interlinked to ensure correct transport of the fibers. It is now possible to
clothings. use transport brush fillets to clothe transport rollers for worsted
yarns. These replace the well-known Tampico fillets that are
Cylinders and doffers installed on the transport rollers, located between the breast
Graf manufactures optimized clothings for each type of fiber. cylinder and Morel roller as well as between the first and
The clothings are continuously adapted to the latest technological second morel roller.
knowledge. Cylinder wires used for the fine fiber and recycling
area are available in special steel alloys. Morel clothing
This clothing is only used on roller cards for worsted yarn,
Workers and stripper clothings and only on elements with burr removers. As a result of the
For processing man-made fibers or blends of man-made fibers variable tooth pitch, optimum distribution of the teeth can be
and wool, the best results are achieved with metallic card clothings. achieved with only one clothing.
Specially designed worker clothings with increased fiber adhesion
are available for processing difficult fibers. Random rollers
Clothings on random rollers are subject to increased wear.
Fancy rollers Therefore, Graf also manufacturers the clothings in the
Graf provides three types of fancy clothing: special steel alloy G4 (CUTTYSHARP). With the G4 or CS
• Standard fancy fillets (CUTYSHARP) alloy, the lifetime of the random roller clothing
• Zig-zag fancy fillets can be increased by up to 30%.
• Fancy sheets
Condenser rollers
The clothing number of the fancy is determined by the density Impeccable running properties are achieved with special
of the cylinder clothing. Standard fancy fillets and fancy sheets shapes and specially polished surfaces.
are generally used for flexible cylinder clothings. They penetrate
the cylinder clothing. Take-off rollers
Graf offers optimized specifications with or without polished
Zig-zag fancy fillets are used for metallic cylinder clothings; surfaces.
it is only in exceptional cases that they penetrate the clothing.
The zig-zag fancy fillet is designed to lift the fibers in combination
with the air flow produced.
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General information on metallic card clothing
6.0 – 5.5 mm For pre-rollers and breast rollers in the fiber range > 40 dtex
5.0 mm For pre-rollers and breast rollers in the fiber range > 12 – 40 dtex
3.2 or 2.5 mm For finisher cylinders in the fiber range > 1 – 17 dtex
5.0 mm For productions > 25 g/m² and for fibers > 8.8 dtex
4.0 mm For productions > 25 g/m² and for fibers < 8.8 dtex
Clothing with Used for man-made fibers and blends, particularly for fibers
lateral serration (R) with low adhesion, high production rates and heavy web weights
Clothing with beak- For processing very voluminous, siliconized raw fiber material
shape serration (G) or other fiber material that is hard to grip (high crimp)
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General information on metallic card clothing
5.0 mm For productions > 25 g/m² and for fibers > 8.8 dtex
Stripper clothing: Clothing height, breast angle, density and special features
10 – 40° For processing all fiber material and particularly voluminous and
siliconized fibers or fibre material with poor adhesion and high
delivery speed (= increased breast angle). Serrated clothing is
used for smooth and fine fibers and for high speeds.
Surface ‘Blank hardened’ surface finish for fewer deposits of spinning agents
treatment of special fibers
Clothing for transfer rollers: Clothing height, breast angle, density and shapes
5.0 mm Depending on the pre-roller and position within the roller card
4.0 mm Depending on the pre-roller and position within the roller card
Clothing with Used for man-made fibers and blends, particularly for fibers
lateral serration (R) with low adhesion and high production rates
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General information on metallic card clothing
Random roller clothing: Clothing height, breast angle, density and special features
Condenser roller clothing: Clothing height, breast angle, density and special features
Morel clothing: Clothing height, breast angle, density and special features
Take-off rollers: Clothing height, breast angle, density and special features
28° negative to
Depending on raw material specifications
40° negative
Surface
Also available with Polidur or Needle Finish treatment
treatment
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Steel alloys
Depending on the application and demands, GRAF can • CS (CUTTYSHARP) for the highest demands and
supply various alloys. Different steel alloys can be used lifetimes for cylinder clothing and random rollers.
depending on the clothing type and area of application.
• HT steel alloy with special additives. Substantially
increased lifetimes compared to conventional clothing.
Surface treatment
Depending on the fiber material, a choice of surface finishes is available. According to the clothing type and area of application,
a special surface treatment might be suitable.
We distinguish between:
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Border wires
The selection of the border wire for attaching the clothing depends on the groove width and height of the clothing.
Graf offers the following types of border wire:
I form
Type h b
Profile 4,0 x 1,6 4.00 1.60
Type a b t h
RL-32 x 1,2 2.50 1.20 1.50 3.20
Type a b c d h t
RL-65/1x1,5 4.00 1.50 2.50 1.00 6.50 1.80
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Hipro metallic card clothing – increased production and
optimal processing even of critical fiber types
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Graf identification code for metallic card clothing
Standard profiles
T23315-X0,9 –S8
Tooth pitch
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Examples for points per square inch (p.p.s.i.)
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Precision in roller card clothings
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Nonwoven
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Nonwoven
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Nonwoven
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Nonwoven
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Nonwoven
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Worsted yarn
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Semi-worsted yarn
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Accessories
Our tried and tested accessories offer a large selection for all requirements
and ensure correct handling of the card clothing after installation as well as
during subsequent operation of the roller card.
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Polishing and cleaning accessories
Graf's original accessories for polishing and cleaning the clothings are tried and tested products with a high level of technical design
to ensure highest carding quality.
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Setting gauges
In addition to the clothing quality, the settings of the different rollers on the roller card play a vital role in terms of quality.
Graf offers a wide range of leaf gauges for this purpose.
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Service and quality
Today’s cards and roller cards place the highest demands on the
clothings and their maintenance. To ensure trouble-free operation
As a DIN EN ISO 9001:2015-certified company, we produce in the spinning mill /nonwoven manufacturing plant, you can always
card clothings according to the latest quality assurance call upon our worldwide service network with our qualified service
principles. As our customer, you can rely on the consistently specialists. This considerably reduces downtimes and the resulting
high quality standard of Graf's high-performance clothings high costs.
worldwide.
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Notes
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Notes
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Graf + Cie AG Graf Kratzen GmbH Graf Cardservice Far East Ltd.
Bildaustrasse 6 Augsburger Strasse 16 20/Fl. Pearl Oriental House
8640 Rapperswil 86368 Gersthofen 60 Stanley Street, Central
Switzerland Germany Hong Kong
Phone +41 55 221 71 11 Phone +49 821 2 49 670 Phone +852 2810 09 55 / 56
Fax +41 55 221 72 33 info.de@graf-companies.com info@grafhk.com
info@graf-companies.com
Graf Metallic of America, LLC Graf Máquinas Têxteis Ind. e Com. Ltda.
www.graf-companies.com 104 Belton Drive Alameda Rio Preto, no. 165
Spartanburg, SC 29301 CEP 06460-050 Barueri-SP
USA Brazil
Phone +1 864 576 7450 Phone +55 11 4166 4977
info.us@graf-companies.com info.br@graf-companies.com