Pre-Feasibility Report Pre-Feasibility Report Pre-Feasibility Report

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 56

PRE-FEASIBILITY REPORT

For

Common Bio Medical Waste Treatment


Facility for All the Health Care
Establishments
by

M/S Vidarbha Enviro Solutions


At Phandari, Sadak Arjuni
District: Gondia
State: Maharashtra

Prepared by

VISIONTEK CONSULTANCY SERVICES PVT. LTD


(An Enviro Engineering Consulting Cell)
Plot No.-M 22 & 23, Chandaka Industrial Estate Patia, Bhubaneswar-24
Phone No. : 91-674-6451781
E-mail- visiontekin@gmail.com
Visit us at -www.vcspl.org
Contents

Item No. Particulars Page No.


Chapter: 1 Executive Summary 1-2
Introduction of the Project
Chapter: 2 3
Background Information
2.1 Identification of project and project proponent 3
2.2 Project Details 5
2.3 Brief description of nature of the project 6
Need for the project and its importance to the
2.4 7
country and or region
2.5 Employment generation due to the project 8
Chapter: 3 Project Description
3.1 Project description of Bio-Medial Waste 9
3.2 Location with Coordinate 15
3.3 Waste Generation Matrix 20
3.4 Details of alternate sites considered 24
3.5 Size or Magnitude of Operaiton 24
3.6 Proposed Treatment Technology 25
Supervision, Maintenance, administration and
3.7 31
security
3.8 Collection charges for the services Rendered 34
Chapter: 4 Site Analysis
4.1 Connectivity 35
4.2 Land Form, Land Use and Land Ownership 35
4.3 Topography (along with map) 35
4.4 Existing land use pattern 40
4.5 Existing Infrastructure 41
4.6 Soil Classification 41
4.7 Climatic data from secondary sources 41
4.8 Social Infrastructure available 41
Chapter: 5 Planning Infrastructure
5.1 Planning concept 42
5.2 Population Projection 42
5.3 Land Use Planning 42
5.4 Assessment of Infrastructure Demand 43
5.5 Amenities/ Facilities 43
Chapter: 6 Proposed Infrastructure
6.1 Industrial Area 44
6.2 Residential area 45
6.3 Green Belt 45
6.4 Social Infrastructure 45
6.5 connectivity 45
6.6 drinking water management 48
6.7 Sewerage system 46
6.8 Solid Waste management 46
6.9 Power requirement & supply/ source. 46
Chapter: 7 Rehabilitation and Resettlement (R & R) Plan 47
Chapter: 8 Project Schedule and Cost Estimates
8.1 Project Schedule 48
Estimated project cost along with analysis in
8.2 48
terms of economic viability of the project.
Chapter: 9 Analysis of Proposal
9.1 Financial and Social Benefits 50
9.2 Project Benefits 50
Annexure-I Land Documents 51
List of Tables

Item No. Particulars Page No.


2.1 Details of the skilled and unskilled manpower 8
3.1 Categories of Biomedical Waste Segregation, colour 18
codes and modes of Treatment
3.2 Waste category and its disposal /treatment method 19
3.3 quantity of waste generated 21
3.4 Overview of biomedial waste management Practices in 22
the state of Maharashtra
3.5 Break up of Hospital Beds 22
3.6 Approximate quantity of biomedical waste generated 23
3.7 component of Units 24
3.8 Technical details 29
4.1 Land Breakup 35
4.2 Environmental setting of the area 40
4.3 Land Break up 43
8.1 Project schedule 48
8.2 Breakup projected cost 49

List of Figures

Item No. Particulars Page No.


4.1 Key plan map for proposed project 36
4.2 Topo Map for Proposed site 37
4.3 Google Map for proposed site 38
4.4 Plant layout 39
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter - 1
Executive summary

M/s. Vidarbha Enviro Solutions took active interest and approached State
Pollution Control Board to set up another CBMWT Facility in Eastern part of
Maharashtra to cater the need of Hospital Waste for Common Bio Medical Waste
Treatment and disposal facility, (CBMWTDF) at Teshil- Phandari, District- Gondia,
Maharashtra

With the present quantities of biomedical generated in the State there is no


biomedical treatment plant at Eastern part of Maharashtra. Moments study results
showed that the ideal location to setup another CBMWTDF at Eastern Maharashtra
as it will be lowest effective distance for Hospital situated at District - Bhandra and
Gondia. There is already one plant in operation at Pardi (Bhandiwadi), District-
Nagpur which is around 140 km, where the two districts were transporting there bio
medical waste which was long and cost affecting. Infection starts with organism
germinating on bio medical waste irrespective of quantity. Hence regular service at
Gondia and Bhanda is also mandatory with other areas. So In order avoid
transportation for long distance CBMWTDF plant set up has been proposed by M/s
Vidarbha Enviro Solutions Gondia, Maharashtra.

A Common Bio-medical Waste Management Facility (CBWMF) is now


proposed to be set up by M/S Vidarbha Enviro Solutions where bio-medical waste,
generated from a number of healthcare units, will be suitably treated to reduce
adverse effects that this waste may pose. The Bio-medical Waste (Management &
Handling) Rules, provides an option to the Bio-medical waste generators to get the
biomedical waste treated and disposed at the secured landfills.

The objective for the proposed project is to:

 Establish an Integrated Common Bio-medical Waste Management facility


including the Incinerator, autoclave, shredder and effluent treatment unit.
 Collection of Segregated Biomedical waste and its transportation, storage,
treatment and disposal in accordance to the Biomedical Waste Management
and Handling Rules 1998 as amended thereof.

Visiontek Consultancy services Pvt. Ltd. Page 1


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

 Compliances with statutory and environmental norms.


 Develop concise waste management principles.
 Introduce a continuing waste management education program for all staff to
increase awareness of Occupational Health & Safety issues and waste
minimization principles.
 Adopt policies and procedures to minimize the environmental impacts of waste
treatment and disposal.
 Reporting to regulatory authorities as needed.

Visiontek Consultancy services Pvt. Ltd. Page 2


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter-2

Introduction of the Project / Background Information

2.1 Identification of project and project proponent

M/s. Vidharbha Enviroment Solution is interested in setting up Common


Biomedical Waste Treatment and Disposal Facility (CBWTF) in the state of
Maharashtra for the proper handling and treatment of biomedical wastes from all
health-care centers in the districts of Bhandara, Gondia and nearby area.
Biomedical Waste Management Rules 2016, stipulates that occupier of every
organization generating biomedical waste (as defined in the Rules) must manage its
biomedical waste as prescribed in the Rules so as not to cause any harm to human
health and the environment. It may not be possible for individual health care
establishments like small nursing homes, dispensaries, clinical laboratories and other
small institutions or individual medical professionals to carry out treatment and
disposal of biomedical waste generated as per the methods prescribed in the Rules
on their own. Neither is it economical for even bigger hospitals to have their own
treatment facilities. A CBWTF is an ideal and perhaps only solution to all such
problems. Accordingly, BMW Rules, 2016 recommends that no healthcare
establishment can set up its own treatment and disposal facility if there is another
CBWTF in a radius of 75 km.
Bio Medical Waste (BMW) generated by the Healthcare Establishments and
Research Institutions has emerged as a serious cause of concern in the field of
“Health and Environment”, which demands immediate attention and action. Improper
segregation and dumping of BMW not only contaminates general waste but also
resources like air, water and food; thereby, resulting in severe health and
environmental hazards. As a matter of concern for the entire nation, un-segregated,
untreated BMW is being indiscriminately discarded into municipal bins, dumpsites,
on roadsides, in water bodies or is being incompletely and improperly burnt in the
open. All this is leading to a rapid proliferation and spreading of infectious diseases,
dangerous and fatal communicable diseases like hepatitis, AIDS and several types
of cancers.

Visiontek Consultancy services Pvt. Ltd. Page 3


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Bio Medical Waste generated primarily from health care establishments is


relatively a recent but an important issue and thus there are a lot gaps in information.
The management of bio‐medical waste is still in its infancy all over the world. There
is a lot of confusion and problems among the generators, operators,
decision‐makers and the general community about the safe management of
bio‐medical waste.
Major portion of bio‐medical waste is generated from health care
establishments i.e. hospitals, blood banks, laboratories, animal houses, veterinary
clinics, hospitals and private clinics. Biomedical waste is also generated from
individual homes and drug manufacturing companies where researches and
developments are taking place.
The personnel from these institutions are also affected. Bio‐Medical Waste
Management is a special case of waste management wherein the hazards and risks
multiply not just to the generators and operators but also affect the general
community.
The general objectives of the project are to promote efficient dissemination of
information, improve existing bio‐medical waste management techniques, and
reduce pollution and health hazards.

Some Statistics:

 Only 15 – 20% of the waste generated from healthcare establishments is


infectious and hazardous. Due, to improper segregation i.e. when infectious
and non – infectious waste are mixed; the quantum of infectious and non –
infectious waste is rising by manifolds
 Nearly 43% of the nurses are exposed to needle stick injuries alone
 A study by Central Pollution Control Board, New Delhi says that
the total production of syringes and needles in India is 24 million per month
but the consumption of the same is 40 million per month.
 World Health Organisation (WHO) has estimated that due unsafe
injection practices i.e. reuse and overuse nearly 23 million people come in
contact with Hepatitis B, C & HIV worldwide.
 It is observed that nearly 30% of health care personnel & others who
Visiontek Consultancy services Pvt. Ltd. Page 4
Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

come in contact with needle stick injuries get converted into Hepatitis B &
10% come in contact of Hepatitis C
 Due to re‐usage of needles, syringes and other disposables nearly
70 people succumbed to death and 240 people got affected in February /
March’ 2009 in Sambarkhata District of Gujarat due to Hepatitis B.

2.2 Project Details


1. Common Bio – Medical Waste Treatment Facility
Name of the project
Date of Incorporation:12/08/2017
2. Company Incorporation Udyog Aadhaar Registration Certificate
Certificate No: MH11E0022008
The project is located at
Latitude 21°13'32.6" North
Longitude 80°09'16.2" East
3. Geographical Location Village – Phandari (Halbitola),
Tehsil – Sadak Arjuni
District – Gondia
State - Maharashtra
Corner Coordinates are :
21.225680 N ; 80.154540 E
4. Boundary Co-Ordinates 21.225827 N ; 80.154338 E
21.225927 N ; 80.154638 E
21.225997 N ; 80.154520 E

5. Topo Sheets Source Survey of India

6. Topo Sheets Number 63C/4, 63C/3, 63C/7, 63C/8

7. Total Plot Area 1.35 Acers

Bio Medical Waste Management Facility.


8. Business CBMW Treatment, Storage and Disposal which
include plant building, storage , Incinerator Shed,

Visiontek Consultancy services Pvt. Ltd. Page 5


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Shredder & Store, ETP etc.

Up to 10,000 beds in and around Gondia and


9. Installed Capacity
Bhandara

10. Principle of Operation User-Pay-Principle

Water requirement of approx. (10 KLD) for the


11. Water Requirement project will be met through bore wells and Dug
wells.
Liquid Waste will be treated in ETP with a capacity
12. Waste Water
approx. of 6 KLD.
During construction phase, the labours and workers
will be hired from local village
13. Man power
Construction Phase-20 workmen
Operation Phase – 29 workmen
The power requirement will be met through
Maharashtra State Electricity Board (Dava Sub
14. Electricity and Power Station) 30 KVA
Requirement
In cases of Power failure 100 KVA DG set shall be
kept standby arrangement

15. Project Cost Rs. 2.55 Crores

2.3 Brief description of nature of the project

The proposed project of setting up of Common Biomedical Waste Treatment


Facility (CBWTF) falls under Category “B”, schedule 7(da) as per the EIA
notification, 2006 and after the subsequent amendments made in 2009 and 2015.
Environmental clearance from MoEF&CC for the setting up of CBWTF has
become mandatory, in terms of the directions issued by the National Green
Tribunal on 28th November, 2013.

In order to tackle the various problems that arise as a result of improper


disposal of biomedical wastes, a Common Biomedical Waste Treatment Facility
(CBWTF) is set up. According to the Central Pollution Control Board (CPCB), it is a

Visiontek Consultancy services Pvt. Ltd. Page 6


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

set up where biomedical waste generated from a number of healthcare units, is


imparted necessary treatment to reduce adverse effects to human health and
environment. The treated waste may finally be sent for disposal in a landfill or for
recycling purposes. It has been roughly estimated that about 0.5 to 1 kg/bed/day of
solid waste is generated from health care institutions of which 10 to 15% is
biomedical waste. The concept of CBWTF is also being widely accepted in
India among the healthcare units, medical associations and entrepreneurs.

Vidarbha Enviro Solutions proposes to set-up common Integrated Biomedical


Waste Management Facility with biomedical wastes per day, covering 10,000 beds
of health care at District Bhandra and Gondia of Maharashtra.

2.4 Need for the project and its importance to the country and or region.

To enable effective management and handling of the bio-medical wastes, the


Ministry of Environment and Forests (MoEF) has issued regulations for the
management and handling of these wastes. The rules are formulated and known as
the Bio-Medical Wastes (Management and Handling) Rules 1998, under the aegis of
Environment (Protection) Act, 1986.
In response to these rules, Government and major Private Hospitals initiated
their arrangements for treatment and disposal of bio-medical wastes. However, the
smaller nursing homes, clinics and other similar institutions which do not have or can
afford such facilities need alternate modalities and arrangements to dispose their
wastes, in accordance with the Rules.
In view of the difficulties faced by private hospitals, nursing homes and clinics
that could not make their own arrangements due to high cost involved in setting up
treatment and disposal facilities, the need for a centralized system for treatment was
felt. Consequentially, in September 2003, the Central Pollution Control Board
enunciated the “Guidelines for Common Bio-medical Waste Management Facility”
which in addition to providing common facilities discouraged the setup of individual
incineration facilities by health care establishments.

Visiontek Consultancy services Pvt. Ltd. Page 7


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

2.5 Employment generation (Direct and indirect) due to the project.

During Construction phase of the proposed CBWTF, the laborers and workers
will be hired from nearby villages, thus providing them with a source of income in
their local area. Total number of persons required in operational phase is about 29.

The details are mentioned below:

Table No. 2.1: Details of the Skilled and Unskilled Manpower

Sr. Proposed Designated Proposed Numbers to be


No. Personnel Designated

1 Project / Plant Manager 1

2 Chief Operator of Equipments


1

3 Assistant Operators
2

4 Office Staff
3

5 Drivers
6

6 Helpers with the Vehicles


6
Workers on the Floor at the
7 Facility 6

8 Security Personnel
4
TOTAL 29

Visiontek Consultancy services Pvt. Ltd. Page 8


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter - 3
Project Description

3.1 Project Description of Bio-Medical Waste

An integrated waste management system for treatment of biomedical wastes


must look into various stages of the process to complete the operation. These key
components in the process of treatment can be broadly classified as stated below:
 Segregation of Waste at source
 Waste Collection and Transport
 Waste Treatment, Storage and Disposal

Segregation of Waste at Source

Segregation of wastes, i.e., placing the right kind of waste into specified color
coded bags, is the key to the success of biomedical waste management. It has been
roughly estimated that about 0.5 to 1 kg/bed/day of solid waste is generated from
health care institutions of which 10 to 15% is biomedical waste. Therefore,
segregation of waste at source is so important that it would not only separate and
reduce the incinerable and autoclave wastes but also reduce the cost of operation
by separating and reducing wastes other than biomedical wastes. In one word,
segregation is integral in terms of further waste handling and management.

Collection & Transportation of the Waste

It is the responsibility and the duty of the healthcare establishment to


segregate the biomedical waste at the source of generation.
Presently there are ten different categories of waste represented by four different
colours.
The healthcare establishments shall put the infectious waste in the
designated colour coded plastic bags / liners for each category of waste.
It will also be mandatory for all the health care centres to keep adequate number of
needle burners and syringe shredders at respective locations. Under no
circumstances we shall collect waste which shall have needles in them.
Syringes after being shredded from the nozzle will be accepted. Sharp Wastes

Visiontek Consultancy services Pvt. Ltd. Page 9


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

shall be accepted in puncture proof containers.


Biomedical Waste, collected from the centers designated shall be
transported in 3 /4 ‐wheeler vehicles having fully covered stainless steel body.
As per the norms laid down in the Act, the carriers shall be carrying
prominent “Hazardous Waste” warning signs, the operator‟s address and telephone
numbers to facilitate in case of emergencies like accidents / spills / breakdowns.
The vehicles proposed to be deployed at the facility shall be approved by the local
Regional Transport Authorities.

Following will be the features of the vehicles proposed to be deployed:


a. Separate Cabins will be provided for driver/ helper and the Bio Medical Waste.
b. The base of the cabin shall be leak proof to avoid pilferage of liquid
during transportation
c. The waste cabin shall be designed that it is easy to wash and disinfect.
d. The inner surface of the waste cabin shall be smooth so as to minimize
water retention in the carrier.
e. The waste cabin shall have provisions for sufficient openings in the rear for easy
loading and unloading.
f. The carriers will be cleaned with detergent, sterilized and fumigated before being
sent for collection.
The route of transportation shall be worked out and the same shall be submitted
to the local Pollution Control Board before the commencement of the facility; route
maps will be displayed in each and every vehicle indicating the approximate
scheduled time to collect the waste. The routes of vehicles shall be designed for
optimum travel distance and to cover maximum health care centers.
We also ensure you that the total time taken from generation to disposal of Bio
Medical Waste shall not exceed 48 hours.
The collection vehicle will go to the designated centers at the timings
notified to the generator of and collect the waste.
Bin Cards will be maintained and during the time of collection the
respective waste generating authority shall sign on the card ensuring that collection
has taken place from their centre specifying the type and quantity of waste
generated. The same will be changed at the end of every billing cycle.
A mobile phone will be given to all the drivers for communication in case of

Visiontek Consultancy services Pvt. Ltd. Page 10


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

emergency & the vehicles will be retrofitted with a global positioning roaming
system.
Stringent standards for disposal of the correct type of waste, as per colour of
bags shall be ensured by properly trained persons.

Waste Handling & Treatment

Wastes treatment can be effectively performed by three operations running parallel to


each other:

1. A Disinfecting Unit

2. A Destruction Unit

3. A Disposal facility

A Disinfecting unit is one that will effectively kill all the microorganisms. Autoclaving,
Microwaving, Hydroclaving and Chemical disinfection processes are the most
prevalent technologies used for disinfection of pathogens from the biomedical
wastes. Autoclave used for the purpose of biomedical waste management is
expected to be dedicated for the purpose and is expected to operate under
standards specified by MoEF&CC. Medical Wastes shall not be considered treated
unless the time, temperature and pressure indicated in the standards are reached
(for e.g. 121° C, 15 psi for 60 minutes for normal autoclave or 45 minutes for a
vacuum type autoclave).

Microwave and Hydroclave disinfection units are similar in application to that of an


autoclave. Microwave technology cannot be applied for cytotoxins, hazardous or
radioactive wastes, contaminated animal carcasses, body parts and large
metal items. Microwaves should completely and consistently kill the bacteria and
other microorganisms. Chemical disinfection is a process of disinfection wherein
chemical disinfectants like chlorine and its derivatives or other disinfectants are
used in a closed process to attain complete kill of the pathogens.

A Destruction unit is one that will completely destroy the wastes into safe end
products. High temperature incinerators are used to achieve this. Incineration
is a process by which combustible materials are burned, producing combustion

Visiontek Consultancy services Pvt. Ltd. Page 11


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

gases and non-combustible residue and ash. The combustible gases are vented
into the air after treatment through Air Pollution Control Devices (APCD). Ash
and other non-combustible residue remaining after the destruction /
incineration process are disposed of securely into a landfill.

Waste destruction through updated Plasma technology by generating high


temperature through plasma arc is still in experimental stage for economic
application for treatment of biomedical waste. If the application becomes cost
effective and commercially successful, it will become the best process for complete
combustion and minimum non-combustible ash for disposal.

Waste Storage is an applicable option for effective storage of certain hazardous


wastes like mercury and cyto-toxins that do not have a cost-effective treatment
technology as yet.

Waste Disposal is primarily performed by deep burial of wastes into secure landfills.
Waste disposal is an option which remains to exist irrespective of the treatment
options. In cases of disinfection waste material, post-disinfection needs to be land
filled and in case of incineration the non-combustible residue and ash needs to be
disposed of into a secure landfill and thus landfill remains to be an integral part of an
integrated biomedical waste management facility. Ash residue from high
temperature incineration and other material residues from the process shall be
collected into containers / bags and shall be stored at temporary ash storage shed
and shall be disposed into the secured landfill periodically after sufficient
accumulation. As mentioned earlier, for incineration of 2.25-3 metric tonnes of
waste:

Quantity of ash (approx) : 70Kgs to 90Kgs per day.

Visiontek Consultancy services Pvt. Ltd. Page 12


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

During, the transportation of the waste from the Healthcare Establishments

Visiontek Consultancy services Pvt. Ltd. Page 13


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

to the facility and during the final disposal and treatment of the waste at the facility,
we shall ensure that none of the waste handlers i.e. drivers, helpers, operators and
all personnel involved do not come in direct contact with the waste. The waste
handlers shall be provided with heavy duty gloves, face masks, caps, aprons etc.
and all other must accessories required during the collection and disposal of the
waste. The use of protective gears will be made mandatory for all the personnel
handling waste.

Waste Storing & Disposal on Receipt at Site

Bio-Medical Waste, thus received at the site in colour coded bags will
be stored separately in a covered area at respective locations for final treatment.
The facility will be designed in such a manner that the waste which will be
transported from the various health care centers will brought to the PRE
TREATED WASTE ROOM, which will be located near to the incinerator and the
Sterilization Unit. The waste received will be unloaded and shall be weighed
through an electronic weighing machine to quantify the amount of waste. After
the sale is completed the incinerable waste will transported to the incinerators and
to through in house trolleys and wheel barrows i.e. incinerable waste near the
incinerator and sterilisable waste near the sterilizer (autoclave). This procedure
will minimize in‐house transportation and handling. After, the waste is segregated
at site the incinerable waste will be incinerated, the sterilisable waste shall be
sterilized.
The plastic waste thus sterilized shall then be mutilated/ shredded /
macerated and stored in the POST TREATED WASTE ROOM which at periodical
intervals will be sold to authorized municipal rag picking agencies.
The incineration ash and other wastes shall be disposed of at the authorized
secured landfill sites designated by the Pollution Control Board on weekly /
fortnightly basis (depending upon the quantum of waste generated after
treatment) in our own vehicles. In the event of non availability of a secured
landfill site we shall dispose of the incineration ash in a specified area at the
facilities site.

Visiontek Consultancy services Pvt. Ltd. Page 14


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

3.2 Location with Coordinate


The project is located a Latitude 21°13'32.6" North & Longitude 80°09'16.2"
East. The proposed site is on the outskirt of the village Phandari on the side of NH-6
in Sadak Arjuni, Gondia District of Maharashtra. The area of plot is 5463.25 sqm
(1.35 acres) and the proposed facility will cater the needs of all biomedical waste
generated in surrounding hospital. A greenbelt development plan will be prepared
and implemented along with the project. Total green belt area shall be of 0.48 acres
(33% of 1.35 acres). The main objective of the greenbelt is to provide a barrier
between the plant and the surrounding areas.

Corner Coordinates are :

21.225680 N ; 80.154540 E

Boundary Co-Ordinates 21.225827 N ; 80.154338 E

21.225927 N ; 80.154638 E

21.225997 N ; 80.154520 E

Visiontek Consultancy services Pvt. Ltd. Page 15


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Google Map for Proposed Site

Visiontek Consultancy services Pvt. Ltd. Page 16


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

The „prescribed authority‟ for enforcement of the provisions of these rules in


respect of all the health care facilities located in any State/Union Territory is the
respective State Pollution Control Board (SPCB)/Pollution Control Committee (PCC)
and in case of health care establishments of the Armed Forces under the Ministry of
Defiance shall be the Director General, Armed Forces Medical Services (DGAFMS).
These rules stipulate duties of the Occupier or Operator of a Common Bio-medical
Waste Treatment Facility as well as the identified authorities. According to these
rules, every occupier or operator handling bio-medical waste, irrespective of the
quantity is required to obtain authorization from the respective prescribed authority
i.e. State Pollution Control Board and Pollution Control Committee, as the case may
be. These rules consist of four schedules and five forms.
In spite of the rules which are now in place for nearly 18 years, hardly
30-40% of the healthcare establishments and other generators of Biomedical Waste
in this country have implemented the rules or are following them.

Presently, there are ten different categories of Biomedical Waste with


respective colour coding and 6 methods of treatment and disposal for the categories
of the waste. The following are the methods of treatment and disposal:
1. Incineration
2. Sterilization
3. Micro waving
4. Mutilation and Shredding
5. Chemical Disinfection
6. Deep Burial

The colour coding and the methods of treatment of both pre treated and post treated
wastes are given below in the table.

Visiontek Consultancy services Pvt. Ltd. Page 17


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Table No. 3.1: Categories of Biomedical Waste, Segregation, Colour Codes


and Modes of Treatment

Colour Nature of waste Treatment Category


Infected / Hazardous Non Sharp Incineration
Wastes
 Human or Animal Tissue or Body
Parts
Yellow  Soiled Bandages
1, 2, 3 & 6
 Dressings
 Soiled Cotton
 Gauze Generated by Cleaning
Spills Items contaminated with
Blood Soiled Plaster Casts etc.
Puncture Waste Sharps (Metal & Steel) 1. Chemical
Proof  Needles, Scalpels, Blades, Disinfection
Container Lancets and other Metal Sharps Shredding

Waste sharps (Glass)


or
 Glasses (Broken or whole),
4
ampulse, test tubes, vials,
Blue 2.Encapsulation
sample bottles etc.
 Which may cause puncture and
cuts? This includes both used
and unused sharps
Other Solid Wastes (Infected
Plastics & Linen)
 Tubings, catheters, I.V Sets, 1.Chemical
Red canulas, Blood Bags, syringes Disinfection 3,6 & 7
and other disposable infected Shredding
plastic items.
 Infected linens such as pillow

Visiontek Consultancy services Pvt. Ltd. Page 18


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

cased, bed sheets, mattresses,


cloth masks, caps ,aprons etc.

Other Solid Waste (Hazardous In


Nature)
 Discarded Medicines and Secured /
cytotoxic Drugs Incineration ash, Municipal
Black 5,9, & 10
chemicals used for disinfection landfills
such as insecticides, fumigants,
broken thermometers, mercury
spillage etc.

Table No. 3.2: Waste Category and its Disposal /Treatment Method

Disposal / Treatment
Sr. No. Waste Category
Method
1 Incineration Ash Secured Landfills

2 Oil & Grease Incineration

Plastic wastes after disinfection,


3 Recycling or Secured Landfills
sterilizing and shredding

Sharp Encapsulation Pit or


4 Disinfected & Sterilized Sharps
Recycling after Shredding

Waste Water from Incinerator, Sterilizer


5 and Dirty Water generated from Recycling through an ETP
washing of Vehicles

6 Other Treated Solid Wastes Secured Landfills

Visiontek Consultancy services Pvt. Ltd. Page 19


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

3.3 Waste Generation Matrix

Sources of Bio-Medical Waste:


While urban solid waste has attracted the attention of town planners,
environmental activists and civic administrators, there is yet lack of concern for
some special sources of waste and its management.
One such waste is BIO‐MEDICAL WASTE generated primarily
from health care establishments, including hospitals, nursing homes, veterinary
hospitals, clinics, general practitioners, dispensaries, blood banks, animal houses
and research institutes.
The other sources of waste are as follows:
Households: The domestic sector generates biomedical waste to a small extent
which is less than about 0.5% of the total waste generated in a household. The
types of bio-medical waste generated in a household are syringes, cotton swabs,
discarded medicines, bandages, plaster, sanitary napkins, diapers, condoms etc.

Households are not covered under the law for generating bio‐medical waste;
nevertheless, the safe management of these wastes is of paramount importance,
as it is not the quantity but the quality of bio‐medical waste that matters. The
households therefore should segregate this waste at the source, store it separately
and pack these wastes and preferably dispose it separately to be taken for land
filling.

 Industries, Education Institutes and Research Centers:


Animal houses and laboratories of industries, education institutes and research
centers also generate bio‐ medical waste in substantial quantities. This sector is
covered under the purview of Bio‐Medical Waste (Management and Handling)
Amendment Rules, 2003. The type of waste generated from an animal house is
typically animal tissues, organs, body parts, carcasses, body fluids, blood etc., of
experimental animals. This sector also generates Microbiological and
biotechnological wastes which are highly hazardous. The treatment and
disposal of these wastes is discussed in the subsequent sections.

Visiontek Consultancy services Pvt. Ltd. Page 20


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

 Blood Banks and Clinical Laboratories:


The Biomedical Waste (Management and Handling) Amendment Rules, 2003
applies to this sector. Blood banks and laboratories generate most of the
categories of waste listed in the above notification. Their treatment and
disposal is discussed subsequently.

 Health care establishments (for humans and animals):


The sources of bio-medical waste generated in health care settings are the
following:
This sector generates all the types of waste listed under the bio‐medical waste
notification.

Table No.3.3: Quantity of Waste Generated

Sr. Quantity of waste


No. Type of Institution generated per day in kg
1. Major Hospitals‐Govt. (500 and above beds) 0.5 kg per bed per day
2. Major Hospitals‐Corporate (100 to 499 beds) 0.5 kg per bed per day
3. Health Centers‐Government Primary &
0.5 kg per bed per day
Community Health Care Centers ( 30‐50 beds)
4. Health Centers‐Municipal Maternity Homes (30
0.8 kg per bed per day
beds)
5. Private Nursing Homes and Hospitals ( 10‐99
0.5 kg per bed per day
beds)
6. Clinics‐ Govt. Primary Health Units &
1.00 kg per clinic per day
Dispensaries
7. Clinics and Dispensaries‐General Practitioners &
0.3 kg per Clinic per day
Dental Clinics
8. Diagnostic labs and Blood banks 0.8 kg per lab per day
Source – DPR by Project Proponent

Visiontek Consultancy services Pvt. Ltd. Page 21


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Table No. 3.4: Overview of Biomedical Waste Management Practices In The


State Of Maharashtra

Sr.
Description
No.
Total Population of Bandhara & Gondia
1 ~ 24 Lakh in 2011
district/per 2015 Census

Total Number of Hospitals, Nursing Homes,


Healthcare Centres etc. in Bandhara & Gondia
2 ~ 3000 Beds in 2011
district (In All Sectors i.e. State Government,
Central Government, Private and Others)

3 Total Number of Hospital Beds in all sectors ~5000

Other healthcare establishments i.e.


4 Pathological ~200
Laboratories, Blood Banks and Others

Practicing Doctors in the form of General


5
Practioners, Dental Clinics and Others ~1200
Source – DPR by Project Proponent
Table No. 3.5: Break up of Hospital Beds

Sr.
Number of Beds
Controlling Authority
No. (Approximately)

1 State Government Controlled ~2000


2 Central Government Controlled ~100
3 Autonomous Bodies Controlled ~400
4 Voluntary Organizations ~200
5 Private Sector ~ 3000(Approx.)

Total With Growth ~ 5700 + 12% per year

Source – DPR by Project Proponent

Visiontek Consultancy services Pvt. Ltd. Page 22


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Table No. 3.6: Approximate Quantity of Biomedical Waste Generated

Description Quantity

Total Number of Hospital Beds 5700

Average Occupancy Ratio 80%

Average Number of Hospital Beds Occupied 4560

Average Biomedical Waste Generated per Bed 0.450 Kgs

Average Biomedical Waste Generated per day from 2052 Kgs


Hospitals
Incinerable Waste 620 Kgs

Waste for Sterilization and Shredding 1231 Kgs

General (Non – Infectious) Waste 201 Kgs

Source – DPR by Project Proponent


Hospital Wastes are potentially hazardous & infectious therefore, we
propose hereunder a fool proof system for safe collection, transportation, storage,
and disposal of Bio Medical Waste generated by all healthcare establishments
every minute everyday in the State of Maharashtra.
After, the Biomedical Waste disposal rules were formalized; it is legally
incumbent on the part of generator to discharge the same in the way and manner
suggested by the Ministry of Environment & Forests / Pollution Control Board.
Practicing Doctors / Medical Administrators, though aware of the rules
may not have sufficient time, know‐how and / or resources to arrange for
satisfactory disposal of the waste generated. A busy operating schedule, OPD /
Emergency schedules leave them with no time to concentrate on this facet of
health care and occupational hazard.
In such circumstances, they may feel good and relaxed, if someone else
comes forward to share their legal and operational responsibility. Countries like the
U.S.A, the U.K, Germany & other developed and developing countries have
delegated this responsibility to private companies and entrepreneur who organize
comprehensive Biomedical Waste Management, from operating the waste disposal
Visiontek Consultancy services Pvt. Ltd. Page 23
Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

system to treatment and all their legal formalities.


While self‐contained on sight treatment methods may be desirable and
feasible for very large health care facilities, they are not at all practical or
cost effective for smaller institutions. As also looking into the conditions of the
area and its nearby surroundings, it is not be viable to install individual facilities and
tall chimneys in the midst of the town. An acceptable common system should be in
place that is not only convenient and economical for small hospitals, clinics,
dispensaries and private physicians, but reduces the environmental pollution
as well. It has been internationally proven that the capital costs as well day to day
operational costs of common waste treatment / disposal facility are less per ton of
waste than individual facilities.

3.4 Details of Alternate Sites Considered

No alternative site has been taken into consideration.

3.5 Size or Magnitude of Operation

The proposed facility will be expanded up to Two Acres forty two decimals
land. The total cost of the project is Rs. 2.55 Crores. The following are the proposed
equipment to be installed in the plant.

Table No. 3.7: Component of Units (Equipment to be installed)

Sr. No. Equipment Installed Capacity Number


1 Incinerator 100 kg/hr 1
2 Autoclave 24 liters per batch 1
3 Shredder 100 kg/hr 1
4 Effluent Treatment Plant 6KLD 1
Source – DPR by Project Proponent

Visiontek Consultancy services Pvt. Ltd. Page 24


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

3.6 Proposed Treatment Technology

A) Incineration

The primary purpose of incineration is to burn the waste to ashes


through a combustion process. Vidarbha Enviro Solutions intends to setup a 100
Kgs/hr incinerator. The unit shall be a dual chambered diesel-fired incinerator. The
primary chamber‟s primary purpose would be combustion of the waste materials into
safe end products (ash).The temperature of the primary chamber would be
minimum of 8000°C, wastes shall be completely destroyed. The primary
chamber would have an attached burner with auxiliary fuel supply to augment the
fuel requirements and ensure maintenance of temperatures. The purpose of
the secondary chamber would be to burn off gases and ensure safe end products
(gaseous). The secondary chamber would operate at a temperature minimum of
10500°C ± 500°C. The gases would be completely burnt and safe gases then shall
be let out of the incinerator unit.

The incinerator shall be completely automated with control panel and


continuous recording of temperatures. The entire system is very simple and is easy
to operate. The system is environmentally safe without any hazard.

Summary of the Features of the Proposed Incinerator are:

 Dual combustion Chambered Incinerator, with MS outer shell and Internal lining
using high alumina and low silica refractory fire bricks and backed up by
insulation bricks to withstand 14000°C.
 They shall be connected with fully automatic spark ignited pressure jet burners
assembly to be run using HSD/LDO with all necessary interlocks like the cut-off
systems.
 Electrically operated slide gate with reverse forward moving arrangement fitted
on top of the feed hopper.
 Method of feeding the waste to the primary chamber shall be mechanical and
electrically operated.
 A multiple-cycle conveyor belt system to reduce the PM level of the gas coming
out of the secondary chamber.

Visiontek Consultancy services Pvt. Ltd. Page 25


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

 Interconnected ducting from combustion chamber to ventury shall also be


lined inside portion with high grade heat resistant refractory material.
 The system shall be supported with combustion air supply through an FD fan.
 Temperatures in both the chambers shall be continuously recorded,
graphically.
 The incinerator has been designed according to the latest specifications
envisaged in BMW Rules, 2016.

B) Air Pollution Control System

The gases after being burnt at 1050°C shall be run into multi cyclone and a
venturi scrubber followed by a flooded scrubber with quenching arrangement. The
scrubber shall be an alkaline scrubber to neutralize the gases and ensure trapping
of any pollutants escaping into the environment also we will use Quencher, and
two Cyclonic Droplet Separators as pollution control devices. The purpose of
water quenching is to reduce the temperature of the gases which are at high
temperature and to clean the gases. And the purpose of dry pollution control
devices is to ensure that clean gases are let out into the environment. The scrubbed
water shall be collected into a sump, where the water is neutralized, and then sent
into a Biological Effluent Treatment Plan and after treatment of water from where
most effective and efficient method which is economical and also takes care of
operator‟s safety. It is also a clean process and does not produce any toxic or
contaminated residue.

C) Autoclave

The proposed autoclave is a high pressure high vacuum steam sterilizer. This
technique uses mechanical air removal with the help of vacuum pump and offers
several advantages over standard sterilization cycle such as:

 Nearly 100% air removal from sterilization chamber.


 Better temperature uniformity in the chamber because of the absence of air
pockets which result in cold spots.
 Good penetration of steam in porous products from which removal of air is
difficult.

Visiontek Consultancy services Pvt. Ltd. Page 26


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

 Vacuum drying at the end of sterilization hold period ensures drying of the
material which has been sterilized.

Summarily, the High Pressure High Vacuum Steam Sterilization Cycle consists of
following phases, which are as follows:

a) Vacuum Steam Pulsing

b) Heat up

c) Sterilization holds

The primary purpose of autoclave is to sterilize/ disinfect the waste with steam.

Microorganisms which contribute to infection do not survive beyond 80°C.


However, as a precaution MoEF&CC has stipulated a minimum sterilization
temperature of 121° C with 15 pounds per square inch (psi) pressure to
ensure distribution of t e m p e r a t u r e . At this temperature and pressure,
microorganisms are completely destroyed and thus render the wastes
infection free.

The Facility will be provided with an autoclave maintaining above


principles, thus rendering the wastes free from infection. The disinfected waste
shall then be segregated into HDPE, PP, rubber, latex, glass and metal. The
segregated material shall be shredded completing the process of dis-infection
and ensuring non-recycling and re-using of the waste material for medical/
food grade purposes. As an added safety, it is proposed to setup programmable
high pressure high vacuum type autoclave which can be operated at set
temperature and pressure. It is proposed to operate the autoclave with 135°
C temperature and 31 psi pressure and residence time of 30 minutes. This is
also another stipulation set by MoEF&CC. The system shall be controlled by a
Program Logistic Control (PLC) and Man Machine Interface (MMI) which has
tamper proof continuous recording devices to record the operational parameters,
batch, load and operator number, date, time and other details as required.

Visiontek Consultancy services Pvt. Ltd. Page 27


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

D) Shredder
Shredder will be installed by the side of Autoclave for immediate shredding of
sterilized materials to complete the cycle of operation of disinfection and segregation for
reuse/recycle. The capacity of shredder will be 100 kg per hour with 7.5 HP motor.

E) Biological Effluent Treatment Plant


Effluent Treatment Plant of 50 CMD capacity has been proposed to treat the
effluent. Treated effluent shall be used back to the treatment process of unit and excess
water shall be used for plantation, water sprinkling and other non-portable domestic
uses. Treatment flow diagram is given below:

Design basis
Chemical characteristics of Inlet and outlet of effluent is set based on the
standards. The effluent generated or treated from the premises will be following limits
Parameters Permissible Limits pH 6.5-9.0 Suspended solids 100 mg/l Oil and grease 10
mg/l BOD 30 mg/l COD 250 mg/l Bio-assay test 90% survival of fish after 96
hours in 100% effluent. Whereas treated effluent shall be recycled back to the
treatment process. Excess treated effluent shall be used for green belt development,
washing, water sprinkling and other non- portable domestic use only.

Technical Details
We, therefore propose to set up a Common Biomedical Waste Treatment
Facility in the State of Maharashtra for all the healthcare establishments on a
Develop, Build, and Own & Operate basis for a minimum period of 20 years.

Brief technical details, financial implications and the modus operandi


involved with execution of a Common Biomedical Waste Treatment Facility are
annexed below.
A Detailed Techno Business Proposal with all plans, equipment details etc.,
may be submitted upon receiving an affirmative reply to this proposal.

Visiontek Consultancy services Pvt. Ltd. Page 28


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Table No. 3.8: Technical Details

All Healthcare Establishments in the


Area of Operation
State of Maharashtra
4050 m² / acre; this is as per the
guidelines stipulated by central pollution
Land Area Required for Setting up the
control board. Hand should be provided
Facility
free of cost or on long term nominal lease
for a period of 20 years.
any industrial area in Taluka but in
relatively less sensitive area, away from
residential area and away from any the
land should have a clear title sand should
Preferred Area of Operation of the
be away from any encroachments and
Facility Water Body.
litigations. Preferable, reasonably
leveled, adequate water in the area and
availability of electricity and approach
road.
Total Area of Construction 400-450 m2
Total Number of Employees Required
30-35
at the Facility
1. Incinerator
2. Steam sterilization units (autoclaves)
3. Shredders
4. Vehicles for transportation retrofitted
Major Capital Equipments & Systems
with global positioning roaming
to be Deployed in the Facility
system (GPRS)
5. Effluent treatment plant
6. Cold storage room
7. Generator

Visiontek Consultancy services Pvt. Ltd. Page 29


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

a. Rooms / sheds to house the


equipments
b. Pre & post-treated waste rooms
c. Office and laboratory
d. Deep burial pits
e. Sharp encapsulation pits
f. Landfills for incineration ash (in case,
of non-availability of secured landfill
sites)
g. Vermin composting pits
h. Parking & washing facility for vehicles
i. Proper fencing, guarding and security
Other Arrangements at the Facility
against any encroachments specially
animals and trespassers
j. Septic tanks, water pipelines and all
other such arrangement as required
as per the central pollution control
board guidelines
k. Proper identification & sign boards at
all the required place with all must
required information
l. Balance vacant area will be converted
into a green belt with proper plantation
of trees, plants etc.

Source – DPR by Project Proponent

Visiontek Consultancy services Pvt. Ltd. Page 30


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Training
The basic operation of the facility shall be as follows:
In the process of waste management the segregation of wastes is the most
important prerequisite. Segregation allows special attention to be given to the
relatively small quantities of infectious and hazardous wastes and thereby
reducing the risks as well as cost of handling and disposal. Segregation at the
point of generation itself is mandatory. All personnel generating and handling,
waste should be trained in handling different categories of waste. The segregation
and storage of sharps needs special attention because pathogens can survive for
long periods in articles such as needles due to presence of blood. Any cuts in the
skins of handlers provide a direct route for pathogens to enter the blood. In
institutions, which generate hazardous substances such as radioactive waste,
special training should be provided. Every individual in the institute should be aware
of the waste quantity generated and the type of waste generated.

Therefore, before the commencement of the facility i.e. during the construction
of site, we shall impart training to the individuals / institutions generating Bio
Medical Waste. During the course of the training we shall impart training to the
respective representatives of all the health care establishments regarding the
importance of Bio Medical Waste Management. Emphasis will be given on
segregation, chemical disinfection, sharps management, universal precautions,
special situations, collection, storage, transportation & record keeping etc. required
for an effective and efficient disposal plan. Apart, from the above we shall design
coloured posters and other IEC material and shall distribute them to all the
healthcare establishments.
This is done as segregation is the key to an effective and an efficient bio medical
waste management system.

3.7 Supervision, Maintenance, Administration and Security

We shall maintain proper records of all the activities to be undertaken by us


regarding the operation of a Common Bio Medical Treatment Facility. Log Books
will be maintained and all the details regarding the operation will be recorded in the
same. In the log books and the records maintained by us we shall keep the

Visiontek Consultancy services Pvt. Ltd. Page 31


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

following on a regular basis:

1. Details of Waste Received for Treatment: Proper details on daily


basis will maintained for the received waste for treatment, details of post
treated waste will also be maintained along with the sale of recyclable
waste and details of waste transported to secured landfill sites.
2. Details of the Incinerator i.e. batch wise operation details indicating the
temperature in both the chambers, number of hours of operation with time and
date, total waste incinerated, days when the incinerator has been shut for
maintenance and repairs etc. Analysis carried out periodically of flue gases
emission will also be maintained.
3. Details of the Vehicles i.e. Name of drivers operating on different routes, route
details, waste collected by every vehicle every day etc.
4. Details of Sterilizing and Shredding will be maintained indicating the
time, temperature and pressure including laboratory reports of the routine spore
test shall be maintained, the site shall also maintain the details of repairs and
maintenance undertaken periodically for the contraptions.
5. Individual details of all the employees will be maintained at the site with their
photographs, health records, addresses etc.

The site will have approximately 30 people employed to carry out the
activities proposed by us. The personnel will be fully trained as regards
management of Biomedical Waste. They shall be provided with personal
protective gears and uniforms during the hours of the facilities operations i.e.
from time of collection of waste to final treatment and disposal of waste. Further,
health records of each and every employee shall be maintained at the facility and
each one of them will be immunized against Hepatitis B, C and tetanus. Identity
cards will also be issued to each and every employee attached with the facility. Fully
trained security guards will be employed for a round the clock vigil at the site. The
security will note in the register the movement of all the vehicles meant for
collection by recording their timings on incoming and outgoing. The security will also
be entrusted with the responsibility of entering the name of the visitors at the
facilities site by issuing them with visitors pass. Every person / visitor entering

Visiontek Consultancy services Pvt. Ltd. Page 32


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

the premises will have to wear personal protective gears.

During the free hours when the machineries are not in use, we shall carry out
the routine maintenance jobs of the same to ensure an uninterrupted disposal of Bio
Medical Waste. On certain o c c a s i o n s when t h e s h u t d o w n will be
planned in advance towards major overhauling of the machineries, prior
intimation will be given to the authorities. However, even during the days of shut
down we shall dispose the Bio Medical Waste by making alternate arrangements
as per the rules.

Apart, from the above we shall issue Annual certificates to all


the Health Care Establishments / Individuals to avail the facilities proposed to be
operated by us. Documents such as collection advice taken from health care
centers for each category waste, records of waste movements, log book for
equipments and site records shall be maintained and the same shall be made
available to the prescribed authority on receiving an official communication from
them.
The facility will be washed, cleaned and shall be made disinfected and
fumigated everyday at the end of the day. All types of modern cleaning devices will
be maintained at the facility for the purpose of cleaning.

Besides, the above following important provisions will be made at the CBWTF:

a) A telephone shall be provided and maintained at the facility.


b) A first aid box shall be maintained
c) Proper Lighting shall be provided all around the plant.
d) Proper care shall be taken to keep the facility and the surroundings free from
odours, pests and insects. Effective measures will be taken will also be taken to
ensure to control the escape of litter from the site.
e) Necessary provisions shall also be implemented to prevent and control the
noise and sound pollution, if any due to the activities at the site.
f) Necessary protective gears, immunization and health insurance will be provided
to the waste handlers. As far as possible, we will try to see that no handler
comes in direct contact with the waste.
Visiontek Consultancy services Pvt. Ltd. Page 33
Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

3.8 Collection Charges for the Services Rendered


For the services rendered by us i.e. collection, transportation, handling,
treatment and disposal of Bio Medical Waste from the generators of Bio Medical
Waste, we propose to collect the same as under:
1. From All Hospitals and Nursing Homes ( Including Medical Colleges affiliated
with a Hospital) in each and every sector i.e. whether municipal controlled, state /
central government controlled, trusts controlled and private bodies controlled –
On per Day per Bed Basis
2. From Clinics, Dispensaries, Dental Clinics, Pathological Laboratories, Bio –
Research Laboratories, Blood Bank, Eye – Bank, Semen Bank, Organ
Transplant Centers etc. – On monthly basis or per annum basis
3. From Veterinary Institutions, dental colleges, education and research institute
and other generators of Bio Medical Waste – On monthly or per annum basis
We shall be raising quarterly invoices on the waste generators and shall be
collecting the charges for the services rendered in advance.

We shall be raising 4 copies of the invoices which shall be as under:


 1 copy to the generator of the waste
 3 copies will be retained at the office for accounts department which shall
include t h e receipted copy received from the generator of waste and the same
shall be used for the collection of payments.

Visiontek Consultancy services Pvt. Ltd. Page 34


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter - 4

Site Analysis

4.1 Connectivity

Road : The proposed site is well connected to NH-6 which is 17 Km in South


Direction and local village road Sakad Arujni is will connected to the project site.
However existing road network will be strengthening.

Railway: Nearby Railway Station is Gongle Phandari (0.76 Km) SW from project site.

4.2 Land form, land use and land ownership

The total project area is 1.35 acres. The land breakup is given below

Table 4.1: Land Breakup

Area Land (acres)


Plantation 0.48
Expansion area 0.36
Road and Open Space 0.19
Facilities : Administrative, lab, Store,
0.36
Shed, Vehicle Parking etc.
Total 1.35

Annexure – I Land Documents Attached

4.3 Topography (along with map)

The project is located a Latitude 21°13'32.6" North & Longitude 80°09'16.2"


East. The proposed site is on the outskirt of the village Phandari on the side of NH-6
in Sadak Arjuni, Gondia District of Maharashtra. The area of plot is 5463.25 sqm
(1.35 acres) and the proposed facility will cater the needs of all biomedical waste
generated in surrounding hospital. A greenbelt development plan will be prepared
and implemented along with the project. Total green belt area shall be of 0.48 acres

Visiontek Consultancy services Pvt. Ltd. Page 35


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

(33% of 1.35 acres). The main objective of the greenbelt is to provide a barrier
between the plant and the surrounding areas.

Figure 4.1: Key Plan Map for Proposed Project

Visiontek Consultancy services Pvt. Ltd. Page 36


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility at Village-Phandari Sadak Arjuni, Maharashtra

Figure 4.2: Topo Map for Proposed Site

Visiontek Consultancy services Pvt. Ltd. Page 37


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Figure 4.3: Google Map for Proposed Site

Visiontek Consultancy services Pvt. Ltd. Page 38


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility at Village-Phandari Sadak Arjuni, Maharashtra

Sr. No. Facilities Area (Sq m)


1. Incinerator Shed 144
2. Autoclave/Shredder 20
3. ETP 20
4. Administration Block 60
5. Electric Panel Room 24
6. Store Room 32
7. Unloading Bay 132
8. Underground Sump 9
9. Parking Slot 60
10. Labor change Room 48
11. Guard Room 12
12. Chimney 9
13. Green Blet N-S
1802.87
Green Blet E-W
14. Internal Road N-S 245
Internal Road E-W 700
Total Area 5463.25

Figure 4.4: Plant layout

Visiontek Consultancy services Pvt. Ltd. Page 39


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

4.4 Existing land use pattern (agriculture, non- agriculture, forest, water
bodies (including area under CRZ)) shortest distances from the periphery of
the project to periphery of the forests, national park, wild life sanctuary, eco
sensitive areas, water bodies (distance from the HFL of the river)

Table No. 4.2: Environmental Setting of the Area

Details
Sr.
Particulars (Approx. Aerial Distance from project
No.
site)

1. Nearest Town/City District: Gondia (26 Km) N

2. Nearest Village Village: Sadak Arjuni (15 Km) S

3. Nearest Railway Station Gongle Phandari (0.76 Km) SW

4. National Highway NH-6, Distance- 17 Km (S)


Dr. Babasaheb Ambedkar International
5. Nearest Airport
Airport, Nagpur (160 Km) W
Water Bodies
1. Sanartola (6 Km) W
2. Ramatola (5 Km) NW
3. Mangezari (8.10 Km) W

6. Nearest River/Canal 4. Malijunga (3.72 Km) W


5. Chichtola (6.33 Km) SW
6. Girola (9.22 Km) SW
7. Khodashivani (8.72 Km) S
8. Gopaltoli (6.83 Km) SE

Archaeological Important Place


7. No
within 10 km radius
Nagzira wildlife sanctuary Boundary (1.36
Km) N

Nagzira Wildlife Sanctuary: Boundary of


National Parks, Wild Life
8. WLS is started at around 1.36 Km towards
Sanctuaries etc. within 10km radius
NE direction. The Core of WLS is situated
at 10 Km NE direction from the project
location

Visiontek Consultancy services Pvt. Ltd. Page 40


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Forest
Reserved / Protected Forest within 1. Bhasha forest (9 Km) S
9.
10km radius 2. Nagzira wildlife sanctuary Boundary
(1.36 Km) N

4.5 Existing Infrastructure


The Present land is agriculture land and is classified for Industrial purpose
and allotted by local Gram Panchyat Body. Total land area is 1.35 acres.

4.6 Soil Classification


The district has mainly black cotton soil.

4.7 Climatic data from secondary sources


Temperature
The climate of Gondia district is normal. May month is usually the hottest
with daily maximum of 48ºC. December is the coldest month with mean daily
minimum of 8 ºC. Overall, the climate of the district is neither hotter nor cooler.

Rainfall
More than 75 percent of the annual rainfall occurs during monsoon in the
period from June to October. Average annual rainfall is 1015 mm

4.8 Social infrastructure available

The nearest Village is Phandari, 1.75 km South East direction from the project
site. There are primary schools, dispensaries place of worship in nearby area of
project site. Most of the villages are electrified. The demand of infrastructure
(Physical & Social) in nearby area of the proposed site and will be developed under
corporate social responsibilities programs.

Visiontek Consultancy services Pvt. Ltd. Page 41


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter - 5

Planning Infrastructure

5.1 Planning concept

 Establishment of CBMWT facilities on Built, Own, Operate and Transfer


(BOOT) basis
 Training in segregation and occupational safety
 Collection and Transportation of hospital waste from the generator facility to the
BMW duly following the manifest and other regulatory requirements as per
CPCB guidelines
 Onsite Environmental monitoring including emergency procedures
 Treatment storage and disposal of wastes
 Periodical Reporting to Regular Authorities

5.2 Population Projection

Temporary influx of people will be there as the managerial and supervisory


staff will generally be outsider. A projection may be made by a governmental
organization, or by those unaffiliated with a government.

5.3 Land Use Planning

The total project area is 1.35 acres; barren land will be converted to Secured
land fill facility (SFL) with treatment and stabilization facility at CBMWTF site.

A greenbelt development plan will be prepared and implemented along with


the project. Total green belt area shall be of 0.48 acres (33% of 1.35 acres). The
main objective of the greenbelt is to provide a barrier between the plant and the
surrounding areas.

Visiontek Consultancy services Pvt. Ltd. Page 42


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Table No.4.3 Land Break up

Sr. No. Facilities Area (Sq m)


15. Incinerator Shed 144
16. Autoclave/Shredder 20
17. ETP 20
18. Administration Block 60
19. Electric Panel Room 24
20. Store Room 32
21. Unloading Bay 132
22. Underground Sump 9
23. Parking Slot 60
24. Labor change Room 48
25. Guard Room 12
26. Chimney 9
27. Green Blet N-S
1802.87
Green Blet E-W
28. Internal Road N-S 245
Internal Road E-W 700
Total Area 5463.25

5.4 Assessment of infrastructure demand (physical & social)

The demand of infrastructure (Physical & Social) in nearby area of the


proposed site will be developed under corporate social responsibilities programs.

5.5 Amenities/ Facilities

Development of amenities/ facilities in nearby area of the proposed project


site as per requirement of local people of the nearby area under Corporate Social
Responsibilities Programs.

Visiontek Consultancy services Pvt. Ltd. Page 43


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter - 6
Proposed Infrastructure

6.1 Industrial Area (Processing Area)

The components of the CBWMF are:


 Administration Building
 Staff Locker and wash room
 Vehicle Washing bay
 Effluent Treatment Plant
 Incinerator and Incineration shed
 Autoclave Chamber
 Unloading Bay
 Labour Changing Room
 Sterilization room
 Store room
 Workshop
 Security office
 Transformer
 DG set
 Bore well

Plant Layout

Visiontek Consultancy services Pvt. Ltd. Page 44


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

6.2 Residential area (Non Processing area)

The employees will make their own arrangements for their housing & allied
amenities in nearby area. There is no need for any additional facilities.

6.3 Green Belt

Green belt will be developed along plot boundary for width of 3 to 5 meters
using varieties of plant species suitable to local environment. Nearly 33% of total
area will be secured for Green Belt Development. Species type will be selected
based on soil characteristics, and other related aspects to mitigate pollution effects
due to noise, odor, dust etc. Major advantage of green belt is development of buffer
zone and visual barrier for surrounding locality. The species selected is such way
that it can counter the effects of various pollutants released as a part of fugitive
emission as well as point sources, such as from incinerator stack. The plant species
will be as per EIA, and MoEFCC/ CPCB guidelines. The green belt is proposed to
be developed within the project area at the following places viz. along the periphery
of project boundary, roads, and around the facility site.

6.4 Social infrastructure

Schools, Colleges, Hospitals & Healthcare Centers, Shops & Bazaars,


Community Centers, etc. are all available in nearby villages and towns.

6.5 Connectivity (traffic and transportation road /rail/metro/water ways etc)

Road : The proposed site is well connected to NH-6 which is 17 Km in South


Direction and local village road Sakad Arujni is will connected to the project site.
However existing road network will be strengthening.

Railway: Nearby Railway Station is Gongle Phandari (0.76 Km) SW from project
site.

6.6 Drinking water management (source & supply of water)

Water requirement of approx. (10 KLD) for the project will be met through bore wells
and Dug wells and also available from Gondia Muncipal Corporation. It is Suitable for
drinking purpose also.

Visiontek Consultancy services Pvt. Ltd. Page 45


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

6.7 Sewerage system

Liquid Waste will be treated in ETP with a capacity approx. of 6 KLD.

6.8 Solid waste management.

Solid waste generated during the biomedical waste treatment process and
wastewater treatment process is mainly ash and sludge which will be generated
depending upon the hydraulic load. Sludge will be disposed off in secured landfill.
The disinfected plastic waste shall send for recycling to registered recycler.

6.9 Power requirement & supply/source.

The power requirement will be met through Maharashtra State Electricity


Board (MSEDCL) (Dava Sub Station) 30 KVA lines will be taken with due permission
from the concerned authority. In cases of Power failure DG set of 100 KVA is
proposed for the project shall be kept standby arrangement.

Visiontek Consultancy services Pvt. Ltd. Page 46


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter -7
Rehabilitation and resettlement (R&R) plan

There is zero displacement in the Project area. In the proposed project site
no human habitation exists. Therefore, there is no chance of any displacement of
persons from their land and hence Rehabilitation and Resettlement Policy is not
required for this project.

Visiontek Consultancy services Pvt. Ltd. Page 47


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter - 8

Project Schedule & Cost Estimates

8.1 Project Schedule

The commissioning of the plant is 6 months from appointment of consultant.


After obtaining environmental clearance the company shall start the project.

Following activities have been considered.

Table 8.1: Project Schedule

Sr. No. Activities Duration (Months)


Appointment of consultant, basic engineering
1 1
and issue of tender enquiries
2 Detail engineering 1
3 Civil Design 1
4 Civil Construction 1
Mechanical erection & Electric and
5 1
instrumentation
6 Trail run and Commissioning 1

The external agencies such as consultant, machinery supplier, contractors of


civil construction and equipment will be selected carefully well in advance. An
effective project team shall be formulated with an experienced Project Manager as
its leader.

8.2 Estimated project cost along with analysis in terms of economic viability
of the project.

Visiontek Consultancy services Pvt. Ltd. Page 48


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Table No.8.2: Breakup Projected Cost

Sr. No. Description Amount Amount


A Building & Civil Works
Incinerator Room, Sterilization,
i 27,62,500
Shredding Room and Storage Room
ii 2500 Sq. Feet @ Rs. 650 per Sq. 8,92,500
Construction of a washing area, water
iii 23,80,000
tanks and other miscellaneous works
iv Other expenses 7,65,000 68,30,000
B cost of equipments
i cost of an incineration systems 68,00,000
ii cost of autoclaves & shredders 25,50,000
iii cost of transportation of the above 3,40,000
miscellaneous waste storage and
iv 5,10,000
handling accessories
v electrical works 8,85,000
vi cost of generator 11,90,000
vii other expenses 17,00,000 1,39,75000
C vehicles
cost of 6nos vehicles for
i 35,70,000 35,70,000
transportation
D deposits
i Deposit with electricity board 1,70,000
ii other deposits 5,10,000 6,80,000
E office equipments
i computer and other office equipments 5,10,000 5,10,000
Total estimated investment
of the above
own capital to be introduced 51,13,000
Project Finance Required 2,05,52,000 2,55,65,000

The Total Cost for proposed project is Rs. 2.55 Cr

Visiontek Consultancy services Pvt. Ltd. Page 49


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Chapter - 9

Analysis of proposal (Final Recommendations)

9.1 Financial and Social Benefits


The land area of 1.35 Acres for the proposed project is adequate exclusively for
the bio medical waste generated in and around the Maharashtra state in eastern
part. The location of the project is complying with the CPCB site selection criteria for
developing CBMWT, hence will not pose any social or other issues.

The project is economically and technically viable because this project shall help
the hospital waste generators in and around the eastern District (Bhandra and
Gondia) in reducing their waste transportation cost.

9.2 Project Benefits


The following major benefits shall be achieved from the proposed project in
additional to improving the degraded environment by establishing a Common
Biomedical Waste Treatment Facility.

 The proposed project facilitates better management of the Hospital wastes.


 It will be the showcase for other states for management of bio medical waste,
additional benefit of green and clean Environment.
 It minimizes the pollution load on environment from Hospital biomedical waste
 Compliance with prescribed regulatory norms which in turn avert the risk of
closure on account of violation of rules
 It reduces the number of hazardous waste dump sites in the area and also
eliminates the pollution potential
 Management of wastes is easier and economically viable at common facility.
 Cost of environmental monitoring is less at common facility
 Reduced environmental liability due to captive storage of biomedical waste in
the premises of hospital.
 Better occupational health and safety at individual Hospital level
 Prevention of natural resource contamination thereby improving overall
environmental status of the state and region.

Visiontek Consultancy services Pvt. Ltd. Page 50


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Annexure - I

Land Documents

Visiontek Consultancy services Pvt. Ltd. Page 51


Bhubaneswar
Pre-Feasibility Report for Establishment of Common Bio Medical Waste Treatment, Facility
at Village-Phandari Sadak Arjuni, Maharashtra

Visiontek Consultancy services Pvt. Ltd. Page 52


Bhubaneswar

You might also like