Part.

Generals
MUSE ED Elevator Ctrl. No MUSE ED-IM-01-0

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Installation manual Date Mar. 2009

Generals

‹ Revision History
Rev. Prepared Checked Approved
Date Revision Contents
No. by by by
30 Mar Harold
0 Release YS Kim DH Kim
2009 Lee
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Index

1. Safety activity __________________________________________________________ 3

1.1. Safety sign ______________________________________________________________ 3

2. Building structure survey ________________________________________________ 4

2.1. Check list _______________________________________________________________ 4

2.2. Hoistway size table _______________________________________________________ 5

2.3. Hook checking ___________________________________________________________ 6

2.4. Beam checking __________________________________________________________ 6

3. Definition of installation method for GeN2 ED MOR __________________________ 8

4. Installation Phase ______________________________________________________ 9

5. Field Equipment ______________________________________________________ 13

5.1. Equipment list table _____________________________________________________ 13

5.2. Equipment shape________________________________________________________ 13

6. Field Tooling _________________________________________________________ 14

6.1. Tool Kit (FIE00C391*A) _________________________________________________ 14

6.2. Tooling shape___________________________________________________________ 15

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1. Safety activity
Whenever doing any kind of work, remember that prevention of accidents comes first.
Always follow appropriate local safety regulation and WWJSSS (World Wide Job Site
Safety Standard). Cooperate with others in the building to keep up and improve safety.
The certified safety device and equipment must be always applied to fieldwork.

1.1. Safety sign

We define the following symbols about important items and safety for easy comprehension.

a. Symbols and messages

Caution Warning As the caution and warning

symbol, they were inserted in the
some page to indicate important
item on usage. If anybody does not keep cautious item, elevator shall be break down or
worker may get accident.
b. Image symbols
As image symbols, they were inserted in the each main phase of installation to inform
workers about general safety activity and alert.

Warning under installation

Warning: Overhead Warning: Electrical shock

lifting

Warning: Falling

Duty Item that to be followed

Perform fall protection Wearing safety helmet

Wearing safety
Wearing safety shoes
gloves (Welding)

Wearing safety
goggles (Welding)
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2. Building structure survey

2.1. Check list
a. Floor finish level at each floor
b. Pit depth and waterproofing. As referring the installation drawing, check that the pit depth
is enough.
c. Main power & Light power cable hole. Pipe arrangement for main power (3 phases,
neutral, earth) and light should be prepared at top floor.
d. Window for air- ventilating
e. Hook.
f. Hoistway inclination. Consider the real square measure of hoistway that is effected by
hoistway inclination
g. Hall entrance and button : Check entrance height, width and hall button & lantern position
h. Overhead and traveling stroke

The detail size must be refer to site drawing

Speed Capacity
Min.S Min.K
m/min (passenger)

60 CH＋
1500
1690
90 17/20/24 CH＋
1800
1820
105 CH＋
2100
1960

Note1) Min.S: Minimum pit depth

Min.K: Minimum overhead

Note 2) CH: Car Height(2450mm, 2600mm)

i. Piping arrangement and wiring from security room to pit

a) Emergency supervisory instrument( In case SVP is not applied, Option)
0.75mm2 × 10 wires
b) In case SVP panel is applied(Option)
0.75mm2 × 16 wires
c) Interphone
0.75mm2 × 7 wires for sigle lift
0.75mm2 × 9 wires for duplex lifts
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d) In case CCTV is applied (Option)

0.75mm2 × 16 wires

2.2. Hoistway size table

Speed Car Size Min. Hoistway

(m/min) Model OP CTC EE
CW*CD AS*BS HW*HD
17[A] 900 1500*1750 1572*1913 2279*2053 1062 963
17[B] 1000 1800*1450 1872*1613 2579*1753 1212 813
17[C] 1100 1900*1350 1972*1513 2679*1653 1262 763
60 20[A] 900 1500*2000 1572*2163 2279*2303 1062 1088
90 20[B] 1100 2000*1500 2072*1663 2779*1803 1312 838
105 20[C] 1000 1800*1650 1872*1813 2579*1953 1212 913
24[A] 1000 1600*2150 1672*2313 2379*2453 1112 1163
24[B] 1100 2150*1600 2222*1763 2929*1903 1387 888
24[C] 1100 2000*1700 2072*1863 2779*2003 1312 938
Note1) CTC: Distance from car center to CWT center
Note2) EE: Distance from car center to car sill end

Safety
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2.3. Hook checking

④
③ ⑤

①
②

Hook No Usage
①
MC & Bed plate, Car & CWT Rail, CWT Frame lifting
②
③
Car Platform lifting
④
⑤ Car Rail lifting (not required for scaffolding method)

2.4. Beam checking

a. If hooks are not provided by builder, beam must be installed as below.

AH
CAR
300
CWT DBG/2+65

400
CWT DBG/2+65

BH
CAR CENTER
300

Entrance center
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Div. Size Usage Capacity(Ton)

Section A,C H150 Rail hanging & machine lifting 2
Section B H200 Temporary Running platform 4
operation & rail hanging

b. In case sill for beam is provided by building, beam must be installed as followings

50
200

OH MIN
MIN 100
H150*150*7*10
HOISTING BEAM
MIN 100
120

Part APP. DWG Q’ty Remark

H150 FIE00C404*A 2 Beam Size = Hoistway depth＋200mm
H200 FIE00C404*B 1
Beam support FIE00C405*A 4 H150
Bracket FIE00C405*B 2 H200

c. In case sill for beam is provided not by building, beam must be installed as followings.
OH MIN
H150*150*7*10
HOISTING BEAM

Part APP. DWG Q’ty Remark

H150 FIE00C404*A 2 Beam Size = Hoistway depth-40mm
H200 FIE00C404*B 1
Beam support FIE00C405*A 4 H150
Bracket FIE00C405*B 2 H200
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3. Definition of installation method for GeN2 ED MOR

1. Rise＜45M
Rail Suspended method

2. Rise≥45M
Rail Stacked method

*) Suspended- All rails are assembled by 1 line and aligned

Stacked- Each rail is hoisted in sequence and aligned.
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4. Installation Phase
Workers
Phase (process) Work unit
#1 #2
1 Preparation 1 Beam checking in top hoistway 1
2 Safety barrier at hall entrance 1
3 Pit condition checking 1
4 Other provide item by builder 1
2 Loading & carrying 1 Parts loading & carrying 1
2 Checking of packing 1
3 Installation equipment carrying 1
3 Counter action for safety 1 Posting of safety poster 1
2 Safety line installation 1
3 Safety net & shelters at hall entrance 1
4 Installation of pit ladder 1
5 Safety net in pit 1
6 lighting in top/ bottom of hoistway 1
7 Top platform 1 1
4 Installation of hoisting tool 1 Installation of hoisting tool 1 1
2 Bed plate hoisting 1 1
3 machine hoisting 1 1
1 Template installation 1 1
5 Template
2 Template(rail) installation 1 1
6 Inserting of car PLF 1 Car PLF supporter 1 1
2 Inserting of Car PLF 1 1
3 Level checking of car PLF 1 1
7 Railing hanging 1 Inserting of rails into pit 1 1
2 Working platform installation 1 1
3 Rail hanging _machine side 1 1
4 Rail hanging _CDEH side 1 1
5 Bottom rail installation 1 1
6 Removal of working platform 1 1
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Workers
Phase (process) Work unit
#1 #2
8 Assembling of car frame 1 Ceiling insertion 1 1
2 Car column insertion 1 1
3 Cross head insertion 1 1
4 Ceiling assembling 1 1
5 Car top safety rail installation 1
6 In car safety rail installation 1
7 Toe board installation 1
8 Temporary guide shoe setting 1
9 Rail installation & alignment 1 Rail plumb line setting 1 1
2 Installation of top rail bracket and 1 1
adjustment
3 Governor installation 1 1
4 MR(Man Riding) winch installation 1 1
5 Bloc stop installation 1
6 2nd safety device installation 1 1
7 Installation of bottom rail bracket and 1 1
adjustment
8 Buffer installation 1 1
9 CWT insertion 1 1
10 Installation of rail bracket and 1 1
adjustment
11 1 1
Removal of rail hanging tool
12 1 1
Removal of top working platform
10 Machine installation 1 Rail sock and cushion rubber setting 1 1
2 Sliding table installation 1 1
3 Bed Plate installation 1 1
4 Termination installation(Machine) 1 1
5 Machine installation 1
6 Removal of sliding table 1 1
7 CDEH installation 1
11 CP wiring 1 CP installation 1 1
2 E&I Panel installation 1 1
3 Machine room wiring (MC&CDEH to CP) 1 1
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Workers
Phase (process) Work unit
#1 #2
12 Roping 1 Run-by setting 1
2 Roping 1 1
3 Removal of Bloc stop 1 1
nd
4 Removal of 2 safety device 1 1
5 Removal of MR(Man Riding) winch 1
6 Removal of temp. guide shoe 1
7 Guide roller installation(Car side) 1
13 Slow speed trial run 1 Preparation of slow speed trial run 1 1
2 Slow speed trial run 1 1
14 Entrance installation 1 Removal of Safety net & shelters at hall 1
entrance
Landing sill installation
2 1
Jamb installation
3 1 1
Landing door operator installation
4 1 1
Landing door installation
5 1 1
Hall indicator installation
6 1
Removal of template
7 1
15 Car panel assembling 1 Removal of in car safety rail 1 1
2 Removal of toe board in car 1 1
3 Limit cam installation 1 1
4 Car panel assembling 1 1
5 Handrail installation 1 1
6 COP installation 1 1
16 Wiring 1 Wiring of travelling cable 1
2 Wiring of hoistway cable 1
3 Pit S/W installation 1
4 Emergency interphone in pit 1
5 Limit S/W installation 1
6 Car door operator & door installation 1
7 Photo safety shoe installation 1
8 Filling of filler to CWT(2nd) 1
9 Car top parts setting 1
10 Wiring of car top parts 1
`
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Workers
Phase (process) Work unit
#1 #2
17 Cleaning 1 Cleaning 1
2 Painting 1
18 Preparation of high speed 1 Compensation chain installation 1
trial run
2 Pit screen installation 1
3 Car balance adjustment (horizontal level) 1
4 Car steadier(cushion rubber) installation 1
5 Governor rope guide installation 1
6 RPD & PRS installation 1
7 Belt tension adjustment 1
8 Belt cutting 1
9 RBI installation 1
10 Car entrance adjustment 1
11 Hall entrance adjustment 1
12 Levelling device test 1
13 Lighting work in hoistway (by builder)
19 High speed trial run 1 Floor height measurement 1
20 Test & commissioning 1 Toe Guard installation 1
2 Car & CWT balance 1
3 Over-run protection device installation 1
4 Hall B/T and ID check 1
5 No load point setting 1
6 Posting of safety sticker 1
7 Load setting & shock adjustment
24 Hand over 1 Hand over with operation manual 11
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5. Field Equipment
The following equipments are used for MUSE ED in Korea domestic. And they are not
supplied by manufacturer. So, installation agents at local have to refer to SIGMA
method and apply local equipment properly to adopt local situation. In case any part is
required by part order or other by means, please contact SIGMA.

5.1. Equipment list table

No Drawing No. Equipment Q’ty Usage
1 MR(Man riding) winch 1 Temporary Running platform
operation(Tirak-1032P)
2 Bloc stop 1 2nd safety device(BSO-1030)
3 Hoisting winch 1 Parts hoisting(EW-500DS)
4 Wire rope 1 MR winch rope(Φ10mm)
5 MR winch power cable & socket 1 Power cable and plug socket
6 Alarm light(AC 220V) 1
7 FIE00B003*A TS(Top platform) 1Top hoistway access
working platform
Note) Man Riding: Like gondola, workers ride on the Temporary Running platform and
operate it by winch

5.2. Equipment shape

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6. Field Tooling
The following tools are used for MUSE ED model in Korea domestic. Installation
agents at local have to refer to SIGMA tools and apply local tools properly to adopt
local situation. In case any tool is required by part order or other by means, please
contact SIGMA.
6.1. Tool Kit (FIE00C391*A)
No Drawing No. Parts Q’ty Usage
1 FIE00C018*A Bracket(T-18K) 2 Rail hanging
2 FIE00C266*B Hoisting plate 3 Bloc stop and CWT hoisting
3 Fixed on the hoisting hook or
FIE00C303*A Beam clamp(H150) 3
beam
4 FIE00C351*A Bracket(T-13K) 2 Rail hanging
5 FIE00C353*A CW=1500 1
6 FIE00C353*B CW=1600 1
7 FIE00C353*C Connect rod for 2nd CW=1800 1
Connected to 2nd safety device
8 FIE00C353*D safety device CW=1900 1
9 FIE00C353*F CW=2000 1
10 FIE00C353*F CW=2150 1
11 Winch is fixed on the crosshead
FIE00C368*A Winch adopter 1
for safety
12 3 Fixed on the hoisting hook or
FIE00C376*A Beam clamp(H200)
beam
13 FIE00C383*A Safety hand-rail in car 2 Fall accident protection rail
14 FIE00C384*A Toe guard in car 1 Fixed on car floor around
15 FIE00C385*A Toe guard bracket 1 Toe guard fixing bracket
16 FAA27GR1 Sliding table 1 Machine loading on bed plate
17 FAA27GW1 Rail suspended 1
2nd safety device 2nd safety device
18 FAA27GW2 Rail stacked 1
19 FAA27GZ1 Rail suspended 2
Temporary guiding Temporary guide shoe
20 FAA27HE1 Rail stacked 2
21 FAA27HN1 Rail hoisting tool 1 2nd Rail set hoisting
22 1 Gov. Fixing Bracket(Fixed on top
FAA27HR1 Governor bracket
hoistway)
23 FIE00C265*C Shackle(2.0T) 5
24 FIE00C265*D Shackle (3.2T) 4 Parts hoisting
25 FIE00C265*G Shackle (8.5T) 4
26 FIE00C271*A Snatch bloc(1.25T) 2 Rail and machine hoisting
27 FIE00C322*A Centre pulley (3.20T) 1 Car frame hoisting
28 FIE00C352*A Chain(Φ=8) 4 Rail Hanging
29 FIE00C375*A Chain(Φ=10) 1 Machine hoisting
30 FIE00C388*A Wire sling(Φ=10) 4 Parts hoisting and rail hanging
31 FIE00D080*A Eye bolt(M16) 2 Machine hoisting
32 FAA27HF1 Winch hanging tool(1.5T) 1 Winch 2:1 transferring tool
33 A9672D15 Main 1
Safety block 2nd safety device wedge
34 A9672D20 Sub 1
35 FIE00B014*A Tool Box 1 Carrying and keeping box
36 FIE00C392*A Tooling booklet 1 Tool instruction manual
37 FIE00C390*A Spare part 1
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6.2. Tooling shape

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