FOR 50 TPD SOLVENT FRACTIONATION PLANT BASED ON SAL

OIL

SL.NO SECTIONS COST

1 SOLVENT DEGUMMING SECTION NIL
2 FRACTIONATION SECTION
3 OLIEN DISTILLATION SECTION
4 STEARINE DISTILLATION SECTION
5 ACETONE RECTIFICATION SECTION
6 RECUPARATION SECTION
TOTAL

AUXILIARIES

SL.NO SECTIONS COST

1 WATER COOLING SECTION
2 VAPOR ABSORPTION SECTION
3 INSTRUMENTATION SECTION
4 ELECTRICAL SECTION
5 PLC SYSTEM
 SOLVENT DEGUMMING SECTION

SL. NO DESCRIPTION QTY.

1. FEED PUMP NIL

Material of construction : Cast Steel complete with motor coupling

and base plate.
2. FLOW METER (MAGNETIC ROTO METER) NIL

Capacity : 500-13000 LPH

3. MECNOVA SPIRAL HEATER NIL

Material of construction : SS-304

Vertical spiral heater to heat the oil in a shortest period to eliminate
the deterioration and increased the temperature to the desired level to
remove all the moisture in the feed oil.
4. EJECTOR ASSEMBLY NIL

Material of construction : Mild Steel with SS nozzles.

Two stage vacuum system to create desired vacuum to remove the

moisture from the crude oil.
5. CRYSTALIZER NIL

The material of construction SS-304 with the desired heating oil to

reduce the temperature to the desired level.
Capacity : 15MT
Thickness : 3 mm SS-304
Cooling coil : 2 mm SS-304
6. SCREW PUMP NIL

The screw pump with EPDM stator to pump the oil and to centrifuge.
7. HERMATICALLY CLOSED CENTRIFUGE NIL

Centrifugal separator in flame proof application design to remove

poly isoprene gums from the shea oil. Design with disc type bowl and
all other products wetted parts of the separator made out of stainless
steel.
8. CLOSED FUNNELS WITH SIGHT GLASS NIL

Funnel required for discharging the oil & gums

SL.NO. DESCRIPTION QTY.
9. NIL SLOPE OIL TANK 1 No.

Material of construction : Carbon steel with compartment for

collection and setting and recovery of oil & water
10. NIL GUM COLLECTION TANK 1 No.

Material of construction SS-304 with 3 mm thickness with the

capacity of 3 MT.
11. NIL SURFACE CONDENSER 1 No.

To cool down the vapor from crystalizer and gum drying unit. The
material of construction Body mild steel with SS-304 tubes.
12. NIL GUM DRYING UNIT 1 No.

Vertical Spiro Distiller to remove the acetone from the recovered

gums.
13. NIL SLOPE OIL PUMP 1 No.

Centrifugal type, single stage back pull type pump with drive part
and motor.
14. NIL INSTRUMENTS 1 Set

Instruments, for control of the process including flow meters, level

and pressure switches, thermometers and pressure gauges according
to the following :-

 1 No. Temperature controller for crude oil heater.

 1 No. Temperature controller for hot water tank.
 Pressure gauges and thermometers, dial type.
 Flow meters for hot water to separators.
All the temperature controller are self actuating type.
15. NIL PIPIES, VALVES AND FITTINGS 1 Lot

Piping material including Carbon Steel pipes, Stainless Steel pipes,

pipe fittings, valves, paint and insulation, including trace line etc.
 FRACTIONATION SECTION

SL. NO. DESCRIPTION QTY.

1. CRYSTALLIZERS 6Nos.

Cylindrical Vessel with both dished ends complete with

Cooling Coil, Agitator, Manhole, Nozzles Gear Box and
Motor etc.

MOC : SS-304
Capacity : 15MT.
Thickness of body : 5 mm
2. HORIZONTAL BELT FILTER
INIL.
Horizontal Belt filter made out of Mild Steel body with
Solvent resistance scrappers and sealing system filtering
material with non-woven cloth. The filter is made with oil
chamber vacuum draining chamber alongwith hot oil spray
system to clean the belt on continuous to get a better
filteration. A cloudy oil re-feeding system also been
provided to bring down the desired cloud point in the olien
part. Suitable Air-conditioner to maintain the temperature to
avoid melting of stearein on the bed.
3. STEARINE TRANSFER SYSTEM WITH HEATER 01 No.

The discharge tray with heating system in SS-304

4. STEARINE TRANSFER PUMP 01 No.

Centrifugal pump to transfer the Final stearein from the filter

to stearein miscella tank complete with Motor, Coupling,
Mechanical Seal, Base frame & foundation bolt.

Capacity: 5 M3/Hr.
Head 20 Mtr.
5. FILTER FEED PUMP 01 No.

Screw pump to Feed the Crystallized oil from Crystallizer to

Filter Press complete with Motor, Coupling, Mechanical
Seal, Base frame & foundation bolt.

Capacity: 5 M3/Hr.
Head 25 Mtr.
SL. NO. DESCRIPTION QTY.
6. INSTRUMENTS 01 Set

Chilled water auto control system with modulating valves

and panel. Level gauges & switches, temperature indicator,
sensors, pressure gauges and vacuum gauges
7. PIPES VALVES & FITTINGS 01 Lot

Necessary Pipes , Valves & fittings required for the entire

section
 OLIEN DISTILLATION SECTION

SL. NO. DESCRIPTION QTY.

1. OLIEN MISCELLA TANK 1 No

Material of construction - Mild steel. Fitted with overflow

arrangement to hold the olien miscella from the filter.

Plate thickness - 6 mm
Dished end thickness - 8 mm
2. 1st SPIRO HEATER 1 No.

Spiral type heat exchanger in Stainless steel construction with

spray system to heat the miscella to the desired temperature.

Surface Area 25M2

3. 2nd SPIRO HEATER 1 No.

Spiral type heat exchanger in Stainless steel construction with

spray system to heat the miscella to the desired temperature.

Surface Area 12 M2
4. 1st EVAPORATOR 1 No.

Working on falling film principles. The above unit for separation of

oil and acetone vapours.

Shelling stainless with 5mm thick

Dished ends stainless steel with 6 mm thick
Conical bottom in stainless steel with 5mm thick.
5. 2nd EVAPORATOR 1 No.

Working on falling film principles. The above unit for separation of

oil and acetone vapours.

Shelling stainless with 5mm thick

Dished ends stainless steel with 6 mm thick
Conical bottom in stainless steel with 5mm thick.
6. REFLUX FILTER 1 No

Material of construction stainless steel with internal short path with

4 stages with spraying system. All internal material will be
stainless steel. The equipment will create a faster separation of
acetone from the oil.
SL. NO. DESCRIPTION QTY.
7. REFLUX COLUMN 1 No.

Material of Construction : Stainless Steel with 3 mm thickness 600

Dia and 7500 mm. Height, fitted with bubble column and flash
trays for creating thin filming effect.

This equipment is for final stripping of oil  and is  working on the

principle of greater  heat transfer  rate  by creating more  product
surface area  in  the form of ultra thin film layer  with high
capacity, under  relatively  high  vacuum, lower temperature and
short residence time.
8. SOLVENT RECEIVER 1 No.

Material of construction – Stainless Steel. Cylindrical construction

with dished ends. Complete with  all nozzles and flanges
9. SOLVENT RECEIVER PUMP 1 No.

Type centrifugal. Material of construction - C.I.

Capacity – 20 M3/hr to circulate the solvent from solvent receiver

to water separator, complete with flame proof motors, directly
coupled with motor. Magnetic pumps with 3 HP Motor
10. SURFACE CONDENSER 1 No

Shell and tube type. 4 Pass Condenser, Complete with supports,

inlets, outlets etc. Suitable for condensing the vapours from
Evaporator Section, Capacity 100 M2. Shell in mild steel
construction of 8mm thk dished end  in M.S. construction of 8 mm
thk  with  SS tubes o f I.D. 17mm OD 19.3mm
11. SURFACE CONDENSER 1 No.

Shell and tube type. 4 Pass Condenser, Complete with supports,

inlets, outlets etc. Suitable for condensing the vapours from Reflux
Column, Capacity 60 M2. Shell in mild steel construction of 8mm
thk dished end  in M.S. construction of 8 mm thk  with  SS tubes
of I.D. 17mm OD 19.3mm
12. VACUUM PUMP 1 No

Solvent ring vacuum  pump  of  suitable  capacity  to create  the
desired vacuum  in  the  distillation column. Complete with motor,
starter fitted mechanical seal. All contact part will be in Stainless
Steel.

Motor - 15 HP/1440 RPM

SL. NO. DESCRIPTION QTY.
13. VACUUM PUMP COOLER 1 No.

Fabricated in mild steel body and SS tubes for cooling the vapours
coming out of stripping column.
Heat transfer area – 15 M2.
14. MISCELLA PUMP 1 No.

Type centrifugal. Material of construction – S.S.

Capacity - 15M3/hr to circulate the miscella from Miscella tank to
Evaporator, complete with flame proof motors, directly coupled
with motor. Pumps will be fitted with mechanical seals.
Motor 5 H.P
15. EVAPORATOR PUMP 1 No.

Type centrifugal. Magnetic sealless pump

Capacity - 10M3/hr to circulate the miscella from evaporator to
reflex column, complete with flame proof motors.
16. REFLUX COLUMN PUMP 1 No.

Type centrifugal. Magnetic sealless pump

Capacity - 5M3/hr to transfer the final oil from reflux column to
storage section, complete with flame proof motors
17. PIPES AND VALVES 1 Lot

Pipes and Valves required for connecting the proposed equipment

and balancing the line to entire section.
18. ACETONE RECOVERY TANK 1 No.

Material of construction - Cylindrical Mild Steel

Shell - 6 mm
Dished ends - 8 mm
 STEAREIN DISTILLATION SECTION

SL. NO. DESCRIPTION QTY.

1. STEAREIN MISCELLA TANK 1 No

Material of construction - Mild steel. Fitted with overflow

arrangement to hold the stearein miscella from the filter.

Plate thickness - 6 mm
Dished end thickness - 8 mm
2. 1st SPIRO HEATER 1 No.

Spiral type heat exchanger in Stainless steel construction with

spray system to heat the miscella to the desired temperature.

Surface Area 25M2

3. 2nd SPIRO HEATER 1 No.

Spiral type heat exchanger in Stainless steel construction with

spray system to heat the miscella to the desired temperature.

Surface Area 12 M2
4. 1st EVAPORATOR 1 No.

Working on falling film principles. The above unit for separation of

oil and acetone vapours.

Shelling stainless with 5mm thick

Dished ends stainless steel with 6 mm thick
Conical bottom in stainless steel with 5mm thick.
5. 2nd EVAPORATOR 1 No.

Working on falling film principles. The above unit for separation of

oil and acetone vapours.

Shelling stainless with 5mm thick

Dished ends stainless steel with 6 mm thick
Conical bottom in stainless steel with 5mm thick.
6. REFLUX FILTER 1 No

Material of construction stainless steel with internal short path with

4 stages with spraying system. All internal material will be
stainless steel. The equipment will create a faster separation of
acetone from the oil.
SL. NO. DESCRIPTION QTY.
7. REFLUX COLUMN 1 No.

Material of Construction : Stainless Steel with 3 mm thickness 600

Dia and 7500 mm. Height, fitted with bubble column and flash
trays for creating thin filming effect.

This equipment is for final stripping of oil  and is  working on the

principle of greater  heat transfer  rate  by creating more  product
surface area  in  the form of ultra thin film layer  with high
capacity, under  relatively  high  vacuum, lower temperature and
short residence time.
8. SURFACE CONDENSER 1 No

Shell and tube type. 4 Pass Condenser, Complete with supports,

inlets, outlets etc. Suitable for condensing the vapours from
Evaporator Section, Capacity 100 M2. Shell in mild steel
construction of 8mm thk dished end  in M.S. construction of 8 mm
thk  with  SS tubes o f I.D. 17mm OD 19.3mm
9. MISCELLA PUMP 1 No.

Type centrifugal. Material of construction – S.S.

Capacity - 15M3/hr to circulate the miscella from Miscella tank to
Evaporator, complete with flame proof motors, directly coupled
with motor. Pumps will be fitted with mechanical seals. Motor 5
H.P
10. EVAPORATOR PUMP 1 No.

Type centrifugal. Magnetic sealless pump

Capacity - 10M3/hr to circulate the miscella from evaporator to
reflex column, complete with flame proof motors.
11. REFLUX COLUMN PUMP 1 No.

Type centrifugal. Magnetic sealless pump

Capacity - 5M3/hr to transfer the final oil from reflux column to
storage section, complete with flame proof motors
12. PIPES AND VALVES 1 Lot

Pipes and Valves required for connecting the proposed equipment

and balancing the line to entire section.
 ACETONE RECTIFICATION SECTION
S. NO. DESCRIPTION QTY
1 DISTILLER 1 No.

Material of Construction SS with hydensity structural packing

system for the rectification of acetone.

Capacity 500 Ltr/Hr

2 SURFACE CONDENSER 1 No.

Shell and tube type. 4 Pass Condenser, Complete with supports,

inlets, outlets etc. Suitable for condensing the vapours from
Evaporator Section, Capacity 30 M2. Shell in mild steel
construction of 8mm thk dished end  in M.S. construction of 8 mm
thk  with  SS tubes o f I.D. 17mm OD 19.3mm

3 VENT AIR CONDENSER 1 No.

Shell and tube type. 4 Pass Condenser, Complete with supports,

inlets, outlets etc. Suitable for condensing the vapours from
Evaporator Section, Capacity 20 M2. Shell in mild steel
construction of 8mm thk dished end  in M.S. construction of 8 mm
thk  with  SS tubes o f I.D. 17mm OD 19.3mm

4 RECEIVER 1 No.

Material of Construction SS with the capacity of 0.5 Kl with inlet

and outlet nozzles.
5 RECTIFIED ACETONE STORAGE 1 No.

Material of construction Mild Steel with the capacity of 5 Kl to

store the rectified acetone with the shell thickness of 6 mm and
dished end 8 mm.
 RECUPERATION SYSTEM
SL. NO. DESCRIPTION QTY.
1. VAPOUR ABSORBER 1 No.

Vapour absorbing system for the vapours coming out of the

condenser. Material of construction - MS.
2. SPIRAL HEAT EXCHANGER COOLER 1 No.

Spiral heat exchanger for recovery of heat and cooling for the

above absorbing system of suitable capacity.
3. DESORBER 1 No.

Desorber of suitable design for removing the hexane vapours

from the outgoing air. Material  of construction - MS.
4. HOT OIL CIRCULATION PUMP 1 No.

Type centrifugal. Magnetic sealless pump

Capacity - 5M3/hr to circulate the oil in the absorption system
complete with flame proof motors. Motor 3 H.P
5. COLD OIL CIRCULATION PUMP 1No.

Type centrifugal. Material of construction - C.I.

Capacity - 5M3/hr to circulate the oil in the absorption system
complete with flame proof motors, directly coupled with
motor. Pumps will be fitted with mechanical seals. Motor 3
H.P
6. PIPES AND VALVES 1 Lot

Pipes and Valves required for connecting the proposed

equipment.
 WATER COOLING SECTION

S.NO. DESCRIPTION QTY

1. HORIZONTAL SPLIT CASING PUMPS 2 Nos.

Type - Centrifugal
Capacity - 30000 IGPH
Head - 30M.
Material of construction - Cast Iron
Complete with motors, couplings, base plate etc
2. COOLING TOWER 1 No.

Type - Induced Draft

Capacity - 50,000 IGPH
Temperature range- 36 o C to 30 o C
Complete with standard accessories and motor.
(Customer will provide Soft water in underground RCC storage
tank)
3. MONO BLOCK PUMP 2 Nos.

Capacity : 20,000 IGPH

Material of construction : Cast Iron
4. COOLING TOWER 1 No.

Type - Induced Draft

Capacity - 30,000 IGPH
Temperature range - 36 o C to 30 o C
Complete with standard accessories and motor.
(Customer will provide Soft water in underground RCC storage
tank)
5. PIPING 1 Set

Necessary pipes, pipe fittings valves etc. for the complete section.
 VAPOUR ABSORPTION SECTION
(CHILLER)
SL.NO. DESCRIPTION QTY
1 VAPOUR ABSORPTION MACHINE (CHILLER) 1 No.

Capacity : 100 TR

- Chillers have the distinctive feature to determine the LiBr

concentration, which is continuously displayed on the PLC.

- AT constant cooling water temperature, the machine can

operate in the range of 10 – 100% of design capacity, in stepless
modulation.

- To avoid crystallization in varying load conditions, the

machine is designed in such a way that at rated conditions,
crystallization temperature is at least 10oC below the operating
temperature.

- Gravity feed of refrigerant and absorbent enhances heat

transfer efficiency and overcomes the problems of wear and tear
the clogging of nozzles, which use pressurized spraying
techniques.
 INSTRUMENTATION SECTION

SL. NO. DESCRIPTION QTY.

1 INSTRUMENTS 1 Set

Necessary measuring instruments, pressure gauges,

vacuum gauges, thermometers, mono meter, Level
Controllers, Flow meters etc. for the complete plant
and machinery.
 ELECTRICAL SECTION

SL. NO. DESCRIPTION QTY.

1 ELECTRICALS 1 Lot

Comprising of:
- M.C.C. panel with Mimic Diagram for the main Plant.
- Necessary equipment and lighting for the main plant.
- Necessary cable and material for earthing for above items.

(Client has to energize our M.C.C panel and earth pit)

 AUTOMATION AND CONTROL THROUGH
PROGRAMABLE LOGIC CONTROL (PLC) SYSTEM

PLC SYSTEM FOR SOLVENT EXTRACTION PLANT

1. Remote station with total signal input and output of controllers field I/O with CPU and
power supply.
2. Operator and Engineering workstation
3. Pentium IV PC
4. Windows based operating system
5. SCADA software
6. System cabinet
7. Dotmatric printer

AUTOMATION

A. PREPARATORY

1. VFD for feed control

2. Zero speed sensors for Elevators
3. Cooker temperature control system
4. VFD for Drier cooler feeder
5. VFD for Drier cooler drive
6. Steam cut of valve for drier cooler
B. EXTRACTION SECTION

 Level control system for main hoper

 VFD for Extractor speed control
 VFD for D.T. plugoseal control
 Thermostatic control system for D.T.
 Thermostatic control valve for 1st heater
 Thermostatic control valve for 2nd heater
 Thermostatic control valve for waste water boiler
 Thermostatic control valve for Recuperation heater
 Thermostatic control valve for Extractor spray
 Hexane dictator for final oil
 Hexane dictator for D.T. outlet
 Flow transmitter for Miscella
 Flow transmitter for Fresh Solvent
 Flow transmitter for Final oil
 Vacuum pressure transmitter for 1st evaporator
 Vacuum pressure transmitter for 2nd evaporator
 Vacuum pressure transmitter for Reflux column
 Steam cut of valve on power failure
 Vent pressure control system
 INCLUSIONS

S.NO SECTIONS STATUS

1 Solvent Degumming Section Offered
2 Fractionation Section Offered
3 Olien Distillation Section Offered
4 Stearein Distillation Section Offered
5 Acetone Rectification Section Offered
6 Recuperation Section Offered
7 Water Cooling Section Offered
8 Vapour Absorption Section Offered
9 Instrumentation Section Offered
10 Electrical Section for main plant Offered
11 PLC System Offered
 EXCLUSIONS

S.NO SECTIONS STATUS

1. Blending, Filling & packing Not offered
2. Painting Section Not offered
3. Insulation Section Not offered
4. Electrical out side parameter transformer, ITDB and Not offered
cable upto MCC board
5. Ordinary light Not offered
6. Fatty acid storage Not offered
7. Boiler & chimney Not offered
8. Steam line from boiler to plant Not offered
9. Condensate line from plant to boiler Not offered
10. Raw oil storage tank & intermediate storage Not offered
tank/feed tank, acetone storage
11. Nitrogen Plant Not offered
12. Weighing scale Not offered
13. Acid oil plant Not offered
14. Effluent treatment plant Not offered
15. Laboratory Not offered
16. Fire fighting equipment Not offered
17. All civil and steel structural work including Not offered
foundation bolt & land