GSB (SOURCE - BATHU UNA QUARRY) Grade - III

Four Laning of Parwanoo - Solan Section of NH - 22 (Now NH -
5) from Km. 67.000 to 106.139 Km. on EPC mode under NHDP

Phase - III in the state of Himachal Pradesh
CLIENT : AUTHORITY'S ENGINEER : EPC CONTRACTOR :
NATIONAL HIGHWAYS AUTHORITY OF URS SCOTT WILSON INDIA. (P) LTD. IN

INDIA ASSOCIATION WITH AECOM INDIA PVT. GR INFRAPROJECTS LTD.
LTD.
MIX DESIGN
OF
GRANULAR
SUB-BASE
(GSB)
SOURCE
BATHU QUARRY (DISTRICT-UNA)
(KM: 67+000 TO 106+139)

GR INFRAPROJECTS LTD
NH - 22 (Now NH - 5) PARWANOO - SOLAN
ROAD PROJECT
«««««««««»»»»»»»»»
Four Laning of Parwanoo - Solan Section of NH - 22 (Now NH - 5)
from Km. 67.000 to Km. 106.139 on EPC mode under NHDP Phase -
III in the state of Himachal Pradesh
NATIONAL HIGHWAYS AUTHORITY URS SCOTT WILSON INDIA. (P) LTD.

OF INDIA IN ASSOCIATION WITH AECOM GR INFRAPROJECTS LTD
INDIA PVT. LTD
SUMMARY OF GRANULAR SUB-BASE MIX DESIGN (GSB)

SOURCE OF MATERIAL :- BATHU QUARRY (DISTRICT-UNA)
GRADING
% by Weight Passing the
Sieve Average
Mid Value IS Sieve MORT&H Table
size passing
(%) 400-1
(mm) (%)
(Grading-III)
53.0 100.00 100.0 100
26.5 65.06 65.0 55-75
4.75 20.42 20.0 10-30
0.075 1.77 2.5 0-5
PHYSICAL REQUIREMENTS OF MATERIALS FOR GRANULAR SUB-BASE

Sl SPECIFIED LIMIT RESULTS
DESCRIPTION UNIT
No. MORT&H Table-400-2 (AVERAGE)
1 Maximum Dry Density, (MDD) (gm/cc) --- 2.220
Optimum Moisture Content,

2 % --- 4.90
(OMC)
3 Liquid Limit, (LL) % 25.0 Maximum 21.00
4 Plasticity Index, (PI) % 6.0 Maximum NP

Wet Aggregaete Impact
5 % 40.0 Maximum 18.35
Value, (AIV)
Ten Percent Fines Value,
6 KN 50.0 Minimum 139.39
(TPF)
7 Water Absorption % 2.0 Maximum 0.60
8 CBR Value % 30.0 Minimum 72.6
EPC CONTRACTOR (GRIL) AUTHORITY'S ENGINEER (URS) CLIENT (NHAI)

Four Laning of Parwanoo - Solan Section of NH - 22 (Now NH - 5) from Km. 67.000 to
Km. 106.139 on EPC mode under NHDP Phase - III in the state of Himachal Pradesh
NATIONAL HIGHWAYS URS SCOTT WILSON INDIA. (P) LTD.

AUTHORITY OF INDIA IN ASSOCIATION WITH AECOM INDIA GR INFRAPROJECTS LTD
PVT. LTD
AVERAGE OF ACTUAL GRADATION (GSB)

Source :- Bathu Quarry (UNA)
% by Weight
Sieve Passing the IS
Sample-1 Sample-2 Sample-3 Average
size Sieve MORT&H
(Passing %) (Passing %) (Passing %) (Passing %)
(mm) Table 400-1
(Grading III)
53.0 100.00 100.00 100.00 100.00 100
26.5 67.04 62.33 65.81 65.06 55-75
4.75 20.11 21.71 19.44 20.42 10-30
0.075 1.82 1.95 1.55 1.77 0-5
GSB - Gradation Chart

110
100
% Passing
90
80
70
60
50
40
30
20
10
0
0.0 0.1 Sieve 1.0
size in mm 10.0 100.0
SIGN:
NAME:
URS SCOTT WILSON INDIA. (P) LTD. IN ASSOCIATION WITH

NATIONAL HIGHWAYS AUTHORITY OF INDIA AECOM INDIA PVT. LTD GR INFRAPROJECTS LTD
CALIFORNIA BEARING RATIO TEST

Source :- Bathu Quarry (UNA) Date of Casting :- 16.10.2018
To Be used For :- GSB Date of Testing :- 20.10.2018
Period of Soaking :- 96 HOURS (4 Days) Surcharge wt. :- 5 Kg
MDD (g/cc) :- 2.220 OMC (%) :- 4.9
DESCRIPTION BEFORE SOAKING AFTER SOAKING
No.of .Blows 56 56 56 56 56 56
Mould No. 41 47 29 41 47 29
Wt. of Mould, (gm) 6587 6723 6705 6587 6723 6705
Wt. of Mould + Wt.of 11790 11918 11892 11809 11939 11912
compacted soil, (gm)
Wt.of compacted soil,
(gm) 5203 5195 5187 5222 5216 5207
Volume of Mould, (cc) 2250 2250 2250 2250 2250 2250
Wet Density, (g/cc) 2.312 2.309 2.305 2.321 2.318 2.314
Container No. 41 47 29 41 47 29
Container Wt., (gm) 31.90 35.69 36.47 31.9 35.69 36.47
Wt. of Container + Wet
soil, (gm) 168.95 170.22 172.39 165.50 169.91 171.22
Wt. of Container + Dry

soil, (gm) 162.57 163.94 166.08 158.45 162.78 164.10
Wt.of Water, (gm) 6.38 6.28 6.31 7.05 7.13 7.12
Wt. of Dry soil, (gm) 130.67 128.25 129.61 126.55 127.09 127.63
Moisture Content, (%) 4.88 4.90 4.87 5.57 5.61 5.58
Dry Density, (g/cc) 2.205 2.201 2.198 2.198 2.195 2.192
Compaction, (%) 99.32 99.15 99.02 99.03 98.87 98.73
Proving Ring C.F. 5.4079
Mould No. 41 47 29
Proving Proving
Penetration (mm) Load in Kg Corrected CBR Load in Kg Corrected Proving Ring Load in Kg Corrected CBR
Ring Ring
Reading Reading CBR Reading
0.0 0 0.0 0 0.0 0 0.0

0.5 50 270.4 47 254.2 53 286.6
1.0 102 551.6 90 486.7 96 519.2
1.5 130 703.0 124 670.6 130 703.0
2.0 160 865.3 155 838.2 163 881.5
2.5 185 1000.5 73.0 179 968.0 70.7 188 1016.7 74.2
3.0 212 1146.5 198 1070.8 210 1135.7
4.0 235 1270.9 231 1249.2 239 1292.5
5.0 255 1379.0 67.1 249 1346.6 65.5 260 1406.1 68.4
7.5 288 1557.5 284 1535.8 293 1584.5
10.0 307 1660.2 303 1638.6 310 1676.4
12.5 316 1708.9 312 1687.3 320 1730.5
Avg. CBR Valve of 2.5mm Penetration :- 72.6 %
Avg. CBR Valve of 5.0mm Penetration :- 67.0 %
CBR Value :- 72.6 %
1800
1700 CBR GRAPH

SPECIMEN- 36 ( 56 BLOWS)
1600
1500
1400
1300 CBR VALUE @ 2.5mm PENETRATION

Load in (Kg.)
1200
CBR VALUE @ 5.0mm PENETRATION
1100
1000
900
800
700
600
500
400
300
200
100
0 Penetration in (mm)
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
1800
1700
CBR GRAPH
SPECIMEN - 37 ( 56 BLOWS)
1600
1500
1400
1300 CBR VALUE @ 2.5mm PENETRATION

Load in (Kg.)
1200
1100
1000
900
800
2.284
700
89.99 72.6
95.62 73.8
99.62 71.1
600
500
400
300
200
100
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
1800
1700
CBR GRAPH
SPECIMEN - 38 ( 56 BLOWS)
1600
1500
1400
1300
Load in (Kg.)
1200
1100
1000
900
800
700
600
500
400
300
200
100
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
Client : Authority's Engineer : EPC Contractor :
National Highway Authority URS Scott Wilson India (P) Ltd. In

Of India Association with AECOM India Pvt. GR Infraproject Ltd.
Ltd.
MOISTURE - DENSITY RELATIONSHIP (AS PER IS:2720 PART - 8)

Sampled From :- 98+900 LHS, Stock Yard Date of Sampling :- 14.10.2018
Source/Representative Area :- Bathu Quarry (UNA) Date of Testing :- 15.10.2018
Material Description :- GSB Material Mould No :- 03
Volume of Mould in cc (V) :- 2250 Wt.of Mould in gm (W) :- 5541
DRY DENSITY OBSERVATION

1] Trial No. 1 2 3 4 5 6
2] Wt. of Mould + Wet Soil (gm) 10084 10264 10484 10647 10776 10769 10732
3]. Wt. of Wet soil (2 - W) (gm) 4543 4723 4943 5106 5235 5228 5191
4] Bulk Density (3 / V) (gm/cc) 2.019 2.099 2.197 2.269 2.327 2.324 2.307
5] Dry Density [4/(1+12/100)] (gm/cc) 1.999 2.056 2.131 2.182 2.218 2.190 2.150
MOISTURE CONTENT DETERMINATION
6] Container No. 82 90 98 118 122 116 116
7] Wt. of Container (gm) 14.46 15.86 19.70 16.81 15.05 15.49 15.49
8] Wt. of Container + Wet soil (gm) 115.35 116.81 119.37 118.2 120.31 116.3 116.3
9] Wt. of Container + Dry soil (gm) 114.35 114.73 116.37 114.30 115.39 110.50 110.50
10] Wt. of Water (8 - 9) (gm) 1.00 2.08 3.00 3.90 4.92 5.80 5.80
11] Wt. Of Dry Soil (9 - 7) (gm) 99.89 98.87 96.67 97.49 100.34 95.01 95.01
12] Moisture content[(10/11) x 100)] (%) 1.0 2.1 3.1 4.0 4.9 6.1 7.3
2.29
2.27
2.25 Rammer Wt. : 4.89 kg
Nos. of Blows : 25 / 55
2.23 No.of layers : 5 Nos
2.21
2.19
Dry Density (g/cc)
2.17 RESULTS
2.15 MDD (gm/cc) 2.220

2.13
2.11 OMC (%) 4.90
2.09
2.07 Remarks:
2.05
2.03
2.01
1.99
1.97
1.95
0.00 1.00 2.00 3.00 4.00
Moisture 5.00 6.00
Content (%) 7.00 8.00 9.00 10.00
SIGN:
NAME:
Four Laning of Parwanoo - Solan Section of NH - 22 (Now
NH - 5) from Km. 67.000 to Km. 106.139 on EPC mode under
NHDP Phase - III in the state of Himachal Pradesh
URS SCOTT WILSON INDIA.

NATIONAL HIGHWAYS (P) LTD. IN ASSOCIATION GR INFRAPROJECTS LTD
AUTHORITY OF INDIA WITH AECOM INDIA PVT. LTD
GRADATION
Source :- Bathu Quarry (UNA) Date Sampling :- 14.10.2018
Proposed Use :- GSB Date Testing :- 15.10.2018
Sample :-1 Total Wt. :- 35370 gm

% by Weight
Sieve Cum. Wt. Cum. Wt. Passing the IS
Wt. Retained %
size Retained % Sieve MORT&H
(gm) Passing
(mm) (gm) Retained Table 400-1
(Grading III)
53.0 0 0 0 100.00 100
26.5 11658 11658 32.96 67.04 55-75
4.75 16599 28257 79.89 20.11 10-30
0.075 6469 34726 98.18 1.82 0-5
SIGN:
NAME:

GRADATION
Sample :- 2 Total Wt. :- 30530 gm

% by Weight
Wt. Retained %
(gm) Passing
(Grading-III)
53.0 0 0 0 100.00 100
26.5 11501 11501 37.67 62.33 55-75
4.75 12401 23902 78.29 21.71 10-30
0.075 6033 29935 98.05 1.95 0-5
SIGN:
NAME:

GRADATION
Sample :- 3 Total Wt. :- 34540 gm

% by Weight
Wt. Retained %
(gm) Passing
(Grading III)
53.0 0 0 0 100.00 100
26.5 11809 11809 34.19 65.81 55-75
4.75 16016 27825 80.56 19.44 10-30
0.075 6180 34005 98.45 1.55 0-5
SIGN:
NAME:
Four Laning of Parwanoo - Solan Section of NH - 22 (Now NH - 5) from
Km. 67.000 to Km. 106.139 on EPC mode under NHDP Phase - III in the
state of Himachal Pradesh
URS Scott Wilson India (P)

National Highway Authority Ltd. In Association with GR Infraproject Ltd.
Of India AECOM India Pvt. Ltd.
LIQUID LIMIT DETERMINATION (AS PER IS:2720 PART - 5)

cone penetration method
Material Description :- GSB Material Sample No. :- 01
DISCREPTION LIQUID LIMIT PLASTIC LIMIT

Sl. No. 1 2 3 4 1 2
Penetration In (mm) 14 18 22 24
Container Number 18 14 16 11
Wt. of Empty Container (gm) 14.48 13.51 13.86 13.70
Wt. of Container+Wet Soil (gm) 36.22 31.37 35.70 36.19
s tic
a
Wt. of Container+Dry Soil (gm) 32.98 28.39 31.82 32.04 Pl
n
No
Wt. of Water (gm) 3.24 2.98 3.88 4.15
Wt. of Dry Soil (gm) 18.50 14.88 17.96 18.34
Moisture Content (%) 17.5 20.0 21.6 22.6

M O IS TU RE C O N TEN T %
RESULTS
LL (%) 20.8
25 PL (%) ---
24
PI (%) NP
23
22
21
20
19
18
17
16
20 40 50 60 80
10 NO. OF DROPS 100

SIGN:
NAME:



Sl. No. 1 2 3 4 1 2
Wt. of Container+Wet Soil (gm) 34.91 40.58 38.11 43.40 ic
ast
l
Wt. of Container+Dry Soil (gm) 31.36 36.61 33.79 37.92 onP
N
Wt. of Water (gm) 3.55 3.97 4.32 5.48
Wt. of Dry Soil (gm) 17.60 19.01 19.84 24.24

RESULTS
LL (%) 21.3
25 PL (%) --
24
PI (%) NP
23
22
21
20
19
18
17
16
20 40 60 80
10 NO. OF DROPS 100

SIGN:
NAME:



Sl. No. 1 2 3 4 1 2
Wt. of Container+Wet Soil (gm) 38.99 35.08 34.62 36.81 ic
a st
l
Wt. of Container+Dry Soil (gm) 35.03 31.53 31.11 32.67 n P
No
Wt. of Water (gm) 3.96 3.55 3.51 4.14
Wt. of Dry Soil (gm) 20.42 17.66 16.66 18.80

RESULTS
LL (%) 20.9
25 PL (%) --
24 PI (%) NP
23
22
21
20
19
18
17
16
20 40 60 80
10 NO. OF DROPS 100

SIGN:
NAME:
Km. 67.000 to Km. 106.139 on EPC mode under NHDP Phase - III in
the state of Himachal Pradesh
NATIONAL HIGHWAYS URS SCOTT WILSON INDIA. (P) LTD. IN GR INFRAPROJECTS LTD
AUTHORITY OF INDIA ASSOCIATION WITH AECOM INDIA PVT.
LTD
TEN PERCENT FINES VALUE TEST

AS PER BS:812 -PART -111
Source of Material :- Bathu Quarry (UNA) Date of Sampling :- 14.10.2018
Description of Material :- GSB Date of Testing :- 16.10.2018
Sl. SAMPLE SAMPLE SAMPLE AVERAGE

DESCRIPTION
No. (1) (2) (3) VALUE
Total sample wt in SSD Condition,

1 2767.1 2792.6 2720.5
(gm)
Wt. of oven dried sample after
2 2745.6 2773.6 2701.1
applying load, gm, (M1)
Wt. of Material retained 2.36mm
3 2470.1 2465.1 2425.5
sieve, gm, (M2)
4 Weight Loss M3 = M1-M2, (gm) 275.5 308.5 275.6
Percentage of fines,
5 10.03 11.12 10.20 10.45
M = ( M3/M1)X100
6 Total Force applied F, (KN) 150.1 139.5 141.2 143.6
Ten % fines value

7 149.78 129.17 139.21 139.39
= 14xF / ( 4 + M ), KN

SIGN:
NAME:
National Highway Authority URS Scott Wilson India (P) Ltd. In

Of India Association with AECOM India GR Infraproject Ltd.
Pvt. Ltd.
Sample Size :- Passing 12.5 mm &

Source :- Bathu Quarry (UNA)
Retained 10.0mm IS Sieve
Type of Material :- GSB Date of Sampling :- 14.10.2018

Collected From :- Ch- 98+900 LHS,
(Stock Yard) Date of Testing :- 16.10.2018
WET AGGREGATE IMPACT VALUE

AS PER IS: 5640
Sample Sample Sample
Description
No.-1 No.-2 No.-3
Weight of container, (gm) 886.0 886.0 886.0
Weight of container + Aggregate, (gm) 1236.4 1239.5 1241.0
(A) Weight of SSD condition Aggregate before

350.4 353.5 355.0
Testing, (gm)
(B) Weight of Dry condition Aggregate, (gm) 347.9 351.2 353.4
(C) Weight of Aggregate retained on 2.36mm

284.7 287.5 287.2
sieve, (gm)
(D) Weight of Aggregate passing on 2.36mm
63.2 63.7 66.2
sieve, (gm)
Aggregate Impact Value (%), C/B * 100 18.17 18.14 18.73
AVERAGE IMPACT VALUE, (%) 18.35
SIGN:
NAME:
Four Laning of Parwanoo - Solan Section of NH - 22 (Now NH - 5)
from Km. 67.000 to Km. 106.139 on EPC mode under NHDP Phase -
III in the state of Himachal Pradesh
CLIENT : AUTHORITY'S ENGINEER : EPC Contractor :
NATIONAL HIGHWAYS URS SCOTT WILSON INDIA.

AUTHORITY OF INDIA (P) LTD. IN ASSOCIATION GR Infraproject Ltd.
WITH AECOM INDIA PVT. LTD
WATER ABSORPTION
IS 2386 (Part 3)
Source :- Bathu Quarry (UNA) Date of Sampling :- 14.10.2018
Type of Material :- GSB Date of Testing :- 16.10.2018
SAMPLE SAMPLE SAMPLE

DETERMINATION
NO. 1 NO. 2 NO. 3
Wt. of sample at SSD

condition
(After 24 Hours), gm, 4990.5 5008.0 4850.5
(W1)
Wt. of oven dry sample,

gm, (W2) 4959.9 4979.0 4821.5
Water Absorption (%)

= ((W1 - W2)/W2) X 0.62 0.58 0.60
100
Average (%) 0.60
SIGN:
NAME:

GSB (SOURCE - BATHU UNA QUARRY) Grade - III

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Four Laning of Parwanoo - Solan Section of NH - 22 (Now NH -

5) from Km. 67.000 to 106.139 Km. on EPC mode under NHDP

NATIONAL HIGHWAYS AUTHORITY OF URS SCOTT WILSON INDIA. (P) LTD. IN

(KM: 67+000 TO 106+139)

NATIONAL HIGHWAYS AUTHORITY URS SCOTT WILSON INDIA. (P) LTD.

SUMMARY OF GRANULAR SUB-BASE MIX DESIGN (GSB)

53.0 100.00 100.0 100

26.5 65.06 65.0 55-75

4.75 20.42 20.0 10-30

0.075 1.77 2.5 0-5

PHYSICAL REQUIREMENTS OF MATERIALS FOR GRANULAR SUB-BASE

1 Maximum Dry Density, (MDD) (gm/cc) --- 2.220

Optimum Moisture Content,

4 Plasticity Index, (PI) % 6.0 Maximum NP

8 CBR Value % 30.0 Minimum 72.6

EPC CONTRACTOR (GRIL) AUTHORITY'S ENGINEER (URS) CLIENT (NHAI)

NATIONAL HIGHWAYS URS SCOTT WILSON INDIA. (P) LTD.

AVERAGE OF ACTUAL GRADATION (GSB)

GSB - Gradation Chart

EPC CONTRACTOR (GRIL) AUTHORITY'S ENGINEER (URS) CLIENT (NHAI)

URS SCOTT WILSON INDIA. (P) LTD. IN ASSOCIATION WITH

CALIFORNIA BEARING RATIO TEST

Wt. of Container + Dry

0.0 0 0.0 0 0.0 0 0.0

1700 CBR GRAPH

1300 CBR VALUE @ 2.5mm PENETRATION

1300 CBR VALUE @ 2.5mm PENETRATION

National Highway Authority URS Scott Wilson India (P) Ltd. In

MOISTURE - DENSITY RELATIONSHIP (AS PER IS:2720 PART - 8)

DRY DENSITY OBSERVATION

2.15 MDD (gm/cc) 2.220

EPC CONTRACTOR (GRIL) AUTHORITY'S ENGINEER (URS) CLIENT (NHAI)

CLIENT : AUTHORITY'S ENGINEER : EPC CONTRACTOR :

URS SCOTT WILSON INDIA.

Proposed Use :- GSB Date Testing :- 15.10.2018

Sample :-1 Total Wt. :- 35370 gm

53.0 0 0 0 100.00 100

26.5 11658 11658 32.96 67.04 55-75

4.75 16599 28257 79.89 20.11 10-30

0.075 6469 34726 98.18 1.82 0-5

EPC CONTRACTOR (GRIL) AUTHORITY'S ENGINEER (URS) CLIENT (NHAI)

CLIENT : AUTHORITY'S ENGINEER : EPC CONTRACTOR :

URS SCOTT WILSON INDIA.

Proposed Use :- GSB Date Testing :- 15.10.2018

Sample :- 2 Total Wt. :- 30530 gm

53.0 0 0 0 100.00 100

26.5 11501 11501 37.67 62.33 55-75

4.75 12401 23902 78.29 21.71 10-30

0.075 6033 29935 98.05 1.95 0-5

EPC CONTRACTOR (GRIL) AUTHORITY'S ENGINEER (URS) CLIENT (NHAI)

CLIENT : AUTHORITY'S ENGINEER : EPC CONTRACTOR :

URS SCOTT WILSON INDIA.

Proposed Use :- GSB Date Testing :- 15.10.2018

Sample :- 3 Total Wt. :- 34540 gm

53.0 0 0 0 100.00 100

26.5 11809 11809 34.19 65.81 55-75

4.75 16016 27825 80.56 19.44 10-30

0.075 6180 34005 98.45 1.55 0-5

EPC CONTRACTOR (GRIL) AUTHORITY'S ENGINEER (URS) CLIENT (NHAI)

URS Scott Wilson India (P)

LIQUID LIMIT DETERMINATION (AS PER IS:2720 PART - 5)

Sampled From :- 98+900 LHS, Stock Yard Date of Sampling :- 14.10.2018