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Danger:: Installation Instructions Jdemo™
Danger:: Installation Instructions Jdemo™
JdeMO™
Mercedes B-Class ED (B250e)
Thank you for purchasing the best investment that you could make in an Electric Vehicle… fast
charging capability!!!
JdeMO™ for the Mercedes Benz B-Class ED (B250e) will enable DC fast charging at over 22,000
CHAdeMO protocol charge stations worldwide. Typically, the car will recharge in about 30-45
minutes.
The following installation instructions are intended for experienced automotive technicians with
additional experience and training with deadly high voltage electricity. Please heed all warnings
contained herein.
DANGER:
WORKING WITH OR AROUND HIGH VOLTAGE ELECTRICITY CAN BE DEADLY
YOU ACKNOLEDGE THE DIRE RISKS AND ACCEPT THEM AS YOUR OWN
RISKS
Quick Charge Power LLC is not responsible for injury or death resulting from
these procedures or with the use of JdeMO™
“ELECTRICITY WON’T JUST KILL YOU… IT WILL HURT THE ENTIRE TIME
THAT YOU’RE DYING”
GEN2 Onboard Vehicle Charger (OBVC) GEN1 Onboard Vehicle Charger (OBVC) with
with 20 pin horizontal plug 12 pin vertical plug
GEN2 OBVC with orange cables plugged in GEN1 OBVC with small screws around the
on top perimeter
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
2) Prepare the vehicle to be raised on an automotive lift, or with ramps that are
adequate to access the bottom of the vehicle while using tools. Because the
vehicle will be disabled during work, it won’t be possible to drive the vehicle
onto ramps later. Ensure that the ground is solid and level for safety.
e. Chock wheels to
prevent rolling
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
4) Prepare the work area with a table, any
lighting required, plus the JdeMO™ parts
and tools. Suggested tools are:
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
6) Remove battery tray and associated
hardware
h. Remove cable clamp bracket for On-Board Vehicle Charger (OBVC) orange
high voltage cables. This will be reconnected later
i. Remove (1) 8mm hex head bolt or appropriate sized E-Torx head bolt. This
will be reconnected later
a. Place a small cup below OBVC coolant hose to be used to capture a small
amount of leaking coolant
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
b. Remove 2 pin electrical connector for temperature sensor
e. OPTIONAL – trim 13mm (½”) from each end of the OBVC coolant hose as
depicted
f. Place lower hose assembly (the hose that still contains the temperature
sensor) behind the 12 volt red cable as depicted
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
9) INSTALL the JdeMO™ Upper Base Plate assembly in the location formerly
occupied by the 12 volt AGM battery assembly
c. Reinstall bolt 8mm / E-Torx head bolt into OBVC cable bracket
10) Carefully feed the Relay Box orange high voltage cables toward the
lower assembly as depicted
a. You will pull the cable through from the bottom, once work begins under the
car
11) Install black interlock cable alongside the Relay Box orange high
voltage cable
a. Remove the (3) 10mm hex nuts as depicted - requires 10mm socket or
wrench
b. Ensure that plenty of “slack” is in the wiring from the JdeMO™ inlet
mounting plate to the first clamps as depicted, because the motor assembly
moves within the car when operating
g. Carefully use zip ties to prevent movement of the plugs without providing
undue stress on the wires connected to them
13) Remove cover from left vehicle side underhood fuse box assembly
14) Plug in the 12 pin connector into the JdeMO control box as depicted
a. Requires 8mm and 10mm socket, plus a plastic button removal tool
(screwdriver)
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
a. Use a 10mm hex head socket or wrench (or appropriate E-Torx tool) to
remove (2) M8 bolts on the left vehicle side black tube – only (1) of these
will be reinstalled later
b. Remove the (2) M8 bolt from rear and center of the black tube on the right
vehicle side – neither of these will be reused
c. Loosen the (1) M8 bolt at the front of the black tube on the right vehicle side
18) Remove orange high voltage connector with the attached black
handle from the front of the main traction battery as depicted
a. Lift the black latch and pull the orange high voltage cable assembly away
from the main traction battery
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
b. IMPORTANT – remove black plastic latch and reinstall on the reverse side
as depicted
19) Remove (2) 10mm hex head castellated lock nuts from the battery
coolant tubing bracket on the top front of the cabin heater assembly
20) Remove black plastic mounts for the main traction battery’s orange
cable assembly from the top front and rear of the cabin heater assembly, as
depicted.
a. There are (2) of these mounts on the front, and (2) on the rear
b. The (2) on the front are physically mounted on the same threaded stud
21) Move the main traction battery’s orange high voltage cable assembly
down and towards the left side of the vehicle, so that it is next to the cabin
heater, instead of over it, as depicted
22) Reinstall (2) 10mm hex head castellated lock nuts from the main
traction battery coolant tubing bracket on the top rear of the cabin heater
assembly
a. Route the Junction Box orange cable assembly through the cabin heater
hoses
b. Plug in the Junction Box connector into the main traction battery
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
c. Partially install (1) M8 x 35mm bolt (supplied) in the right rear attachment
hole of the Junction Box
d. Partially install the (1) M8 x 50mm all-thread bolt (supplied) into the right
front attachment hole
e. DO NOT TIGHTEN ANY OF THESE BOLTS YET
a. Place Cable Bracket above the Junction Box orange cable assembly
b. Reinstall left black tube, using (1) M8 x 35mm bolt (supplied) in the left rear
mounting hole, and reuse the (1) original M8 bolt in the left front of the black
tube
c. Align the Cable Bracket mounting hole with the left front Junction Box
mounting hole, and install (1) M8 x 50mm bolt (supplied)
a. Install Adel clamp bracket to Cable Bracket, with (2) 10mm hex head flange
nuts – requires 10mm socket or wrench
b. Install (4) Adel clamps at (2) locations on the Cable Bracket, as depicted,
and attach with (2) 10mm hex head flange nuts – requires 10mm socket or
wrench
page 11
DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
26) Install two Adel clamps for the Junction Box orange cables on the
top of the Junction Box
27) Pull the JdeMO™ plug and cable assembly towards the Junction
Box
28) Remove orange plastic conduit from the main traction battery orange
cable assembly
c. Cut the red (positive) side orange conduit at 380mm (15”), plus and minus
25mm (1”) on either side – the total orange conduit removed will be 50mm
(2”)
e. Cut the black (negative) side orange conduit at 394mm (15.5”), plus and
minus 25mm (1”) on either side – the total orange conduit removed will be
50mm (2”)
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
f. Wrap black or blue tape around the exposed conduit, as depicted
29) Attach (2) Adel clamps to the main traction battery orange cable
assembly, as depicted
b. Install 10mm hex head flange nut (supplied) to attach Adel clamps
30) Install small black two pin connector into the Junction Box
31) Install the JdeMO™ high voltage cable assembly plug into the left
vehicle side of the Junction Box (your RIGHT side as you view the Junction
Box while facing toward the rear of the vehicle)
32) Install main traction battery orange cable assembly plug into the right
vehicle side of the Junction Box (your LEFT side as you view the Junction Box
while facing toward the rear of the vehicle)
a. Tighten (1) M8 x 50mm all-thread bolt into the right front Junction Box
attachment
b. Tighten (1) M8 x 50mm bolt into the left front Junction Box / Cable Bracket
attachment
c. Tighten (2) M8 x 35mm bolts into the rear Junction Box attachment
e. Tighten (1) 10mm hex flange nut at the main traction battery orange cable
assembly Adel clamps
f. Tighten (4) 10mm hex flange nut at each of the Cable Bracket Adel clamps
34) Carefully check that all high voltage cables are not rubbing on
anything, nor are they in an unsafe situation
b. Use 200mm (8”) zip ties as appropriate to ensure that all high
voltage cables are properly secure
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
DO NOT PROCEED PAST THIS POINT OF THE
STOP INSTALLATION WITHOUT AN INSPECTION AND
APPROVAL FROM YOUR SUPERVISOR
37) Once you have been assured that all high voltage connections are
secure and safe, reinstall the HIGH VOLTAGE DISCONNECT SAFETY
DEVICE located inside the vehicle cabin
38) Install plastic spacers into the 12 volt battery mounting location
a. Place the positive battery terminal posts to be positioned to the left rear of
the vehicle. This is opposite of the original position
c. Attach red positive 12 volt battery cable after moving the small ring terminal
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
d. Make modifications to the black negative 12 volt battery cable
e. Attach black negative 12 volt battery cable – as soon as you attach the
negative cable, the green light near the JdeMO™ inlet will flash once
TESTING
40) To start the Mercedes B-Class ED (B250e)
a. Use the key fob to lock, and then unlock the vehicle
c. Later 2016-2017 cars – place key fob in driver’s side cup holder
d. Press foot on brake and either turn key to START or press START button
1. If you are suitably sure that the black two pin connector is
plugged into the Junction Box, and…
2. If you are sure that all high voltage connections are secure and
properly latched, and…
3. If you are sure that the low voltage harness is connected to the
OBVC, and…
4. If you are sure that the low voltage harness is connected to the
JdeMO™ Relay Box, and…
41) Drive the vehicle to the nearest suitable CHAdeMO protocol DC fast
charger
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
e. OPEN the hood / bonnet with the red lever located under the dash, plus an
additional yellow latch under the hood, and slightly your left of the center of
the vehicle
h. Follow any directions given by charge station EXCEPT any instructions that
may instruct you to turn the vehicle off
j. You should hear the station plug lock to the vehicle, and a red light should
illuminate on the plug (not all plugs may have this red light)
k. If the vehicle will not successfully charge, ensure that the low voltage cable
from the vehicle inlet to the Relay Box is properly plugged in
l. If that doesn’t work, unplug the charge station plug, and turn off the vehicle
m. Turn the vehicle back and confirm READY – this should reset the JdeMO™
software, and the green light should blink once (you may need a helper
person to observe this light while you turn on the vehicle to READY
n. Plug in the charge station plug once again, and reattempt to charge
a. Press and release the button to reduce the battery State Of Charge (SOC)
percentage by one half – the green light will blink
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DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342
Installation Instructions
JdeMO™
Mercedes B-Class ED (B250e)
b. Press and release the button a second time to return the battery State Of
Charge (SOC) percentage to normal – the green light will illuminate steady
c. Press and hold the button for 3 seconds or more to turn off the charge
station – the green light will no longer be illuminated, and the charge station
plug will unlock within 5 seconds
d. If the green light is blinking quickly, that indicates that the battery is either
too hot or too cold, and the charge rate is being automatically reduced
Congratulations! You should be charging. If not, do not hesitate to call or write with
any questions you have.
page 19
DRAFT REV 0, March 1, 2019
Quick Charge Power LLC 1780 La Costa Meadows Dr., Suite 104 San Marcos, CA 92078 | 760.798.0342