REO-USA, Inc.

3250 North Post Road, Suite 132

Indianapolis, IN 46226
USA REOVIB MTS 440, 441, 442
Phone (317) 899-1395 www.reo-usa.com
Fax (317)899-1396
Overview

One and two channel control units for full and half wave feeders..
Efficient control of feeder throughput by controlling the supply voltage using phase-angle control.
All settings are made externally using a touch panel and LED display.
The feed rate is held constant irrespective of supply voltage variations.
Functions include:
Soft-start, soft-stop, maximum limit setting, vibrating frequency 50/100 Hz (60/120 Hz)
Start/Stop input, status output, track control, solenoid valve output (air blast).
Internal interlocking; channel 1 inhibits channel 2 or channel 2 inhibits channel 1 (MTS 442 only).

Technical Data: MTS 440 MTS 441 MTS 442

Supply voltage: 115 / 240 V, 50/60 Hz
Output voltage: 0...100 / 0...210 V
Output current: 10 A 6A 10 A total
Enable input: 24 V DC or Dry Contacts
Track sensor: 24 V (Must be PNP)
Status output (ON/OFF): 24 V DC
Solenoid valve output: 24 V DC, 100 mA
Operating temperature: 0... + 45 °C
Storage temperature: -10...+ 80 °C
Recommended fuse: 10A 6.3A 10A
REOVIB MTS 441 REOVIB MTS 442
Running Displays
Instructions:
Channel 1
Menus are used for changing settings. The different parameters Set point in %
Display and controls are selected by entering a code. Channel 2 Set point in %
All adjustments are made by first pressing the P key, followed by
Increase value selecting the entry code, using the cursor keys. Enable OFF

Decrease value Settings Track full

I Pressing the arrow keys for a short time causes a unit to
F
F Go Back increment/decrement a value in tenths. Holding down the Timer running
bottons for a longer time gives changes in ones and tens of units.
P 0 Programming mode Stop using "0” key
P
or Enter Setting changes are saved upon leaving the menu or
automatically if a key is not pressed for 60 seconds. Sensor
time out
Powering up

1
 Functions summary
Setting Range Code Factory Menu Setting Range Code Factory Menu
setting code setting code
Feed rate channel 1 0... 100 % o 0% 000, 020 Sensor time out time 1... 240 Sec. E.E. 180 Sec. 015
Feed rate channel 2 0... 100 % i 0% 000, 021 440/ Sensor logic AND 0/I SLA 0 014
2. Set point (Coarse) channel 1 0... 100 % 2. 0% 000, 020 442 Sensor logic ExOR 0/I SLE 0 014
External set point 0/I E.S.P. 0 003 Pulsed operation channel 1 0/I o. HP. 0 004
Set point Potentiometer 0/I POT. 0 003 Pulsed operation channel 2 0/I i. HP. 0 004
Set point 0(4)... 20 mA 0/I 4.20 0 003 Pulse ON 0... 60 Sec. H. 2 Sec. 004
Maximum limit channel 1 50...100 % 100 %. 020 Pulse OFF 0... 60 Sec. h. 2 Sec. 004
Maximum limit channel 2 50...100 % 100 %. 021 Channel 1
Vibrating frequency channel 1 0/I o. HA. 0 020 Coarse / fine control active 0/I S.P.2 0 003
Vibrating frequency channel 2 0/I o. HA. 0 021 Interlocking
Soft start channel 1 0... 10 Sec. o ./. 0.1 Sec. 020 442 Channel 1 inhibits channel 2 0/I o.-i. 0 003
Soft start channel 2 0... 10 Sec. i. /. 0.1 Sec. 021 442 Channel 2 inhibits channel 1 0/I i.-o. 0 003
Soft stop channel 1 0... 10 Sec. o. \. 0,1 Sec. 020 Air valve function 0/I A.i.r. 0 003
Soft stop channel 2 0... 10 Sec. i. \. 0,1 Sec. 021 Save user settings PUSH. 143
Invert enable channel 1 0/I o.-En. I 020 Invert enable channel 1 0/I -En. 0 020
Invert enable channel 2 0/I i.-En. I 021 Invert enable channel 2 0/I -En. 0 021
Switch on time delay channel 1 0... 60 Sec. o. I. 5 Sec. 007 Restore factory settings FAC. 210
Switch on time delay channel 2 0... 60 Sec. i. I. 5 Sec. 006 Restore user settings US.PA. 210
Switch off time delay channel 1 0... 60 Sec. o.O. 5 Sec. 007 Hide programming menus Hd.C. 117
Switch off time delay channel 2 0... 60 Sec. i.O. 5 Sec. 006
Invert sensor channel 1 0/I o. -SE. 0 007
Invert sensor channel 2 0/I i. -SE. 0 006

No code number is required to change the feeder throughput: pressing the P key twice will call up the set point display.

Code 000 Feed rate set point

a [mm] Feed rate settings
P P P Feed rate channel 1 100 %
Amplitude

Symbol for
Feed rate channel 1
P P Feed rate channel 2
0 Set point Symbol for
100 %
channel 2
P Run mode

2
 Safety Instructions
This description contains the necessary information for the correct application of the product described below. It is intended for use by technically qualified personal.

Qualified personnel are persons who, because of their training, experience and position as well as their knowledge of appropriate standards, regulations, health and safety
requirements and working conditions, are authorised to be responsible for the safety of the equipment, at all times, whilst carrying out their normal duties and are therefore
aware of, and can report, possible hazards (Definition of qualified employees according to IEC 364)

Warning!
Hazardous Voltage
! Failure to observe can kill, cause serious injury or damage
Isolate from mains before installation or dismantling work, as well as for fuse changes or post installation modifications.
Observe the prescribed accident prevention and safety rules for the specific application.
Before putting into operation check if the rated voltage for the unit conforms with the local supply voltage.
Emergency stop devices must be provided for all applications. Operation of the emergency stop must inhibit any further uncontrolled operation.
Electrical connections must be covered.
The earth connection must be checked, for correct function, after installation.

Installation

Are the supply, feeder coil and controller input voltages correct ?
Check ! Is the controller adequately rated for the rated power of the feeder ?
What is the vibrating frequency of the feeder ?

Connect the unit in accordance with the wiring instructions and ensure that earthing is correct !

New units are factory set (see table for settings).

! Tip For units with unknown settings, first recall the factory settings using Menu C 210 FAC..

External When an external set point source is used (MTS 441) select Menu C 003 E.S.P. = I and if a potentiometer is used select Pot = I.
Setpoint.
To set the minimum vibration level, select E.S.P. = 0, adjust the vibration level with the cursor keys and then select E.S.P. = I.

The specific settings for the system can be saved using Menu C 143 US.PA. (recalled using C 210 US.PA).
Menus can be hidden by selecting C 117 Hd.C.= 1.

3
 Display 0...+10 V 0(4)...20mA Potentiometer Internal using keys in
Code 003 Function settings Only MTS 441

Set point input

touch panel
External set point
- 0...+10 V,

7 8 9
-

7 8 9
7 8 9
P P 10 kR
+ + 0(4)...20 mA
+5 V Potentiometer 10 KR
500R
P P 0 = Set point using display
I = external set point 0...+10 V ON Sensor input
+24 V Sensor +24 V
0 = external set point 0...+10 V 0 0
Track control
P or

Sensor input
I = external 4...20 mA
a [mm] Feed rate Coarse / fine control with
a [mm]
two feed rates
P 0 = 0...10 V/ 0(4)...20 mA
Feed rate
I = Potentiometer
t t
0 = Track control ton toff
P P
I = Coarse / fine control with 2 set points Track control switching Coarse / fine control

Solenoid output Interlocking

P P Channel 1 inhibits channel 2 Internal interlocking as
Only MTS 442 required
Interlocking of channels
P P Channel 2 inhibits channel 1

0 = Solenoid output run on time 4 Sec.. U[v] Feeder U[v] Feeder 24V DC output for air
P P
I = Solenoid output pre run time 1 Sec.. valve
Run on time 4 Sec.. +24 V Solenoid output +24 V Solenoid output Air valve connections
0 0 are on an internal
t t
P Run mode 4 Sec. 1 Sec. 4 Sec. terminal rail

Code 004 Feeder / Prefeeder

U[v] U[v] Output pulses with
Enable Enable
P P adjustable ON/OFF

Output
Feeder Feeder times
Channel 1 0
t
0
t
P P 0 = Pulsed feed OFF
1 = Pulsed feed ON

Output
Operating mode for belt
Prefeed motor drive U-Output 0 / 230 V type prefeeder with a 1
Channel 1
P 0 = OFF M -phase motor drive
1 = ON
Channel 2
Only MTS 442 U[v] Enable U[v] Output pulses with

Output
Enable
P P 0 = Pulsed feed OFF adjustable ON/OFF
1 = Pulsed feed ON Feeder Feeder times
Prefeed motor drive 0 0
t t
P 0 = OFF
1 = ON Only MTS 442 Operating mode for belt

Output
Channel 2 U-Output 0 / 230 V type prefeeder with a 1
P P ON - Time M -phase motor drive

On

Pulse time
P P OFF - Time Feeder Adjustment of the
Off ON/OFF pulse time
ON - Time OFF - Time
P Run mode

4
Code C 007 Track Control Invert sensor input

Sensor
P P Channel 1 24V
Sensor
24V
Sensor

0 t 0 t
Invert sensor function
P P
I = invert

Sensor Sensor Adjustment of the ON

P P Switch On time delay 24V 24V
and OFF time delays
0 0

Time delays
P P Switch Off time delay Feeder
a [mm] a [mm]
ON Feeder OFF
P Run mode
t t
t on t off

Code C 006 Track Control Only MTS 442 Invert sensor input

Sensors
P P Channel 2 24V 24V
Sensor
Sensor
0 t 0 t
Invert sensor function
P P
I = invert

Sensor Sensor Adjustment of the ON

P P Switch On time delay 24V 24V
and OFF time delays
0 0

Time delays
P P Switch Off time delay Feeder
a [mm] a [mm]
ON Feeder OFF
P Run mode
t t
t on t off

Code C 015 Sensor time out

P P

Channel 1 Sensor
not active

Sensor Monitoring
P P 0 = Time-out not active 24V Sensor monitoring
active.
I = Time-out active active 0
Feeder If no components are
P P Channel 2 (only MTS 442) a [mm] detected during the
0 = Time-out not active OFF time out period the
I = Time-out active feeder switches off.
P Time-out time [Sec.] t

P Run mode

5
Code C 020 Feeder Settings Channel 1 a [mm] Symbol for Main set point

Set point
100 % Channel 1

Amplitude
P P a [mm] Set point for slow feed
Feed rate
100 % rate

Amplitude
P P Feed rate channel 1 0 Set point Maximum P. 80% P. 100% Limiting the maximum
100 % a [mm]
Feed rate feed rate.

Maximum limit
Coarse / fine control wirh two feed 100 %
2. Set point The set point will still

Amplitude
P P rates 0 Set point Feed rate
(only if "S.P.2." = I) 100 % display 0....100% even
In Menu C 003 set "S.P.2." = I ! though it is limited
internally.
0 Set point 100 % 100 %
P P Umax Channel 1
Enable Enable +24 V Signal or closed
+24 V +24 V
contacts will enable the

Enable input
0 0
output.
0 = Enable a [mm] a [mm]
P P +24 V Signal or closed
I = Invert enable
Feed rate Feed rate contacts will inhibit the
output
0 t 0 t
Vibrating frequency
P P

Vibrating frequency
50 / 100 Hz (60 / 120 Hz) The frequency setting
I[A] I[A]
HA. = 0 = 100 Hz (120 Hz) depends upon the feeder
HA. = I = 50 Hz (60 Hz) type.
Important !
P P Soft start channel 1 The wrong frequency
setting can damage
100 Hz (120 Hz) 50 Hz (60 Hz) coils.
P P Soft stop channel 1
a [mm]
100% Time ramp for starting

Soft start / stop

Return to run mode Feed rate and stopping the feeder.
P

0
t

6
 Set point
Code C 021 Feeder Settings Channel 2 a [mm] Symbol for Feed rate set point
100 % Channel 2
Only MTS 442

Amplitude
P P
Feed rate
Maximum P. 80% P. 100%
a [mm]
P P Feed rate channel 2 0 Set point Limiting the maximum

Maximum limit
100 %
100 % feed rate.

Amplitude
Feed rate
The set point will still
display 0...100% even
P P Umax Channel 2
though it is limited
0 Set point 100 % 100 % internally.

Enable Enable +24 V Signal or closed

+24 V +24 V
contacts will enable the

Enable input
0 0
0 = Enable output.
P P
I = Invert enable a [mm] a [mm] +24 V Signal or closed
Feed rate Förderleistung contacts will inhibit the
output.
0 t 0 t
Vibrating frequency Channel 2
50 / 100 Hz (60 / 120 Hz)

Vibrating frequency
P P The frequency setting
HA. = 0 = 100 Hz (120 Hz) I[A] I[A]
HA. = I = 50 Hz (60 Hz) depends upon the feeder
type.
Important !
Soft start channel 2 The wrong frequency
P P
setting can damage
100 Hz (120 Hz) 50 Hz (60 Hz) coils.

P P Soft stop channel 2

a [mm]
100% Time ramp for starting

Soft start / stop

Feed rate and stopping the feeder
P Return to run mode

0
t

7
Code C 014 Sensor logic (MTS 440 and 442)

P P
P P
Sensor logic
Track control for channel 1 operates if sensor 1 sees
Sensor 1 product, sensor 2 can operate with channel 2.
Sensor 2 & Track control for channel 1 operates when sensor 1
Sensor 1 + 2 AND and sensor 2 see product.

P P Sensor 1 + 2 MIN-MAX
Sensor 1 Sensors 1 and 2 operate indep-
Sensor 2 endently or as an AND circuit S2 S1
&
P Run mode h 1
Sensors 1 and 2 operate as Max. Min

Sensor logic
a MIn/Max configuration. h Feeder
Q R
0 0 0 1
S
0 1 1 1
Max Min
1 1 1 0

Sensor 2 Sensor 1
Code 143 Save Current Parameters

P P

Save parameter settings All previously set parameters are saved Save parameter
P P
settings

P Run mode

Code 210 Recall Parameters

P P

Factory settings
P P Recall factory settings Recall factory settings
Recall parameter

Service
P P Recall user settings Recall settings saved under C 143 settings previously
stored under C143

P Run mode

Code 117 Inhibit Access

P P

Parameter menus cannot be accessed, except the feed rate set point Hide programming
P P I= Menu menus
Parameter menus can be accessed

P Run mode

8
 -
PNP
Sensor E 4 Input

2
3

+
+24V 3 GND

X4.1

1
4
-
24V 1 +24V

+
MTS 441
-
- 5 Sensor time out, output +24V
4...20mA 0...10V

500R
2
3

1 Status Mains on, output + 24 V

+
10k
A S E
4 Status channel 1, output +24V

+
5
X5

+5V
1
4

30 V
2 Status channel 2, output +24V
GND

Optional
30 V
Air valve +24 V
2
3

4 Enable channel 1 +24V

1 2 3 4 5 6 7 8 9 35 36 37
Time out +24 V 2 Enable channel 2 +24V
X6

1
4

1 Internal +24V

external set point

PE 3
F

Output
1
Display

A1
I

X1
2
A2
1 2 3 4 5 6 7 8

1
5
N
2

4
L
F

PE

21 22 23 24 25 26 27 28 29
PE

110...240 V, 50/60 Hz
4 Input
2
3

3 GND

2
X4.1

1
4

1 +24V
1

GND
4

PE 3
2

Sensor 1
3

Sensor 2
4 Input
2
3

+24V
3 GND

Channel 1
1
2
X4.2

1
4

1 +24V

X1
2
2
+

24 V, DC Air valve output

-

0V

2
3

Sensor Time out +

Electrical Wiring

5 Sensor time out, output +24V

1
2
3

GND 1 Status Mains on, output + 24 V

4

Status channel 1 + 4 Status channel 1, output +24V

5
X5

1
4

GND
3

3 0V

Status channel 2 + 2 Status channel 2, output +24V

21 22 23 24 25 26 27

Channel 2

GND 30 V
X2
2
3

PE

Enable channel 1 + 4 Enable channel 1 +24V

PE

Enable channel 2 + 2 Enable channel 2 +24V

X6

5
1
4

+24V 1 internal +24V

28 29 30 31

6
Imax = 10A

7
8
9
N'
L'

10
F

PE
P

MTS 440 / 442

11
L
X3

X4

L
N
Display

12

N
I

O
1 2 3 4 5 6 7 8

X2
1
5
F

L
13

110...240 V, 50/60 Hz
N
2

14

91
X1
 Electrical Wiring
Continued
MTS 441 MTS 440 / MTS 442

Sensor socket PNP Sensor ( X4.1 and X4.2 )

3 4 3 4 1 +24V Output 3 4 3 4 3 4 3 4

X4.1 5 X5 5
3 4 2
2 1 2 1
3 GND 2 1 2 1 2 1 2 1

2 1
4 Sensor input
X4.1 X4.2 X5 X6
3 4

X6 Status output ( X5 )
2 1

X1 1 Output +24 V, Status mains ON

X1 X2 Supply
3 5 4 2 Output +24 V, Status channel 2
3 GND Supply
2 1
4 Output +24 V, Status channel 1
5 Output +24 V, Sensor time-out

Enable input ( X6 )

1 +24V Output
3 4 2 Input +24V, channel 2
2 1 3 GND
4 Input +24V, channel 1 CHANNEL 1 CHANNEL 2

Output socket Input connector or mains cable Output socket Output socket Input cable Input connector
channel 1 Channel 2

1 PE PE PE PE PE
1 1 1 1

2 3 2 3 2 3 2 3 brown 2 3
brown
blue blue

yel/grn yel/grn
1 A1 1 L 1 A1 1 A1 1 L
2 Air valve connection on
2 A2 N 2 A2 2 A2 2 N
internal terminals
3 Magnet 3 3 Coil 3 Coil 3
PE PE PE PE PE

Ordering codes for plugs:

Output plug: HA-4-M / 090212
Mains input: HA-4-M-F / 090218
Track, enable: Sensor plug 4 pin M12 RSV-M12-4 / 090131
Status signal: Sensor plug 5pin M12 RSV-M12-5 / 090132

10
 Mechanical

REO-USA REOVIB MTS 441 REO-USA REOVIB MTS 442

F I F I
P O P O

MTS 441 MTS 440 & 442

11
 Example

Interlock bowl-hopper Example of a feed station

comprising an inline and bowl
feeder with a hopper.
MTS 442 MTS 441

1
2
3
4
1
2
3
4

3
4
Inline and bowl feeders are
controlled with a REOVIB
3 4 3 4 3 4
3 4
5
X4
3 4 3
5
4
X5 MTS 442 and the hopper with
2 1 2 1 2 1 2 1
2 1 2 1 a REOVIB MTS 441.
X4.1 X4.2 X5 X6
3 4 3 The hopper is regulated from
X6 4 the bowl feeder through a 1:1
2 1
connection cable (status
X1 X2 X1 output from bowl feeder to
hopper enable input)..

Channel 1 Channel2

Level sensor

Track sensor
Inline feeder

Bowl feeder

Hopper

12