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Ops KX057 4 U55 4 RD368 81215 Eng 20160711 PDF
Ops KX057 4 U55 4 RD368 81215 Eng 20160711 PDF
Ops KX057 4 U55 4 RD368 81215 Eng 20160711 PDF
KX057-4 U55-4
Via Grandi, 29 20068 Peschiera Borrome (MI) Italy
Telephone : (39)02-51650377
MODELS
Germany : KUBOTA BAUMASCHINEN GmbH
Steinhauser str, 100, 66482 Zweibrucken Rheinlandpfalz Germany
•
Telephone : (49)6332-4870100
U.K. : KUBOTA (U.K.) LTD.
Dormer Road, Thame, Oxfordshire, OX9 3UN, U.K.
Telephone : (44)1844-214500
Australia : KUBOTA TRACTOR AUSTRALIA PTY LTD.
25-29 Permas Way, Tru㷅anina, VIC 3029, Australia
Telephone : (61)-3-9394-4400
Malaysia : SIME KUBOTA SDN. BHD.
No.3 Jalan Sepadu 25/123 Taman Perindustrian Axis,
Seksyen 25, 40400 Shah Alam, Selan㷅or Darul Ehsan Malaysia
Telephone : (60)3-736-1388
Philippines : KUBOTA PHILIPPINES, INC.
232 Quirino Hi㷅hway, Baesa, Quezon City 1106, Philippines
Telephone : (63)2-422-3500
Taiwan : SHIN TAIWAN AGRICULTURAL MACHINERY CO., LTD.
16, Fen㷅pin㷅 2nd Rd, Taliao Shian㷅 Kaohsiun㷅 83107, Taiwan R.O.C.
Telephone : (886)7-702-2333
Thailand : SIAM KUBOTA CORPORATION CO., LTD.
101/19-24 Moo 20, Navanakorn Industrial Estate, Tambon Khlon㷅nuen㷅, Amphur Khlon㷅luan㷅,
Pathumthani 12120, THAILAND
Telephone : (66)2-909-0300
K
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5
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English (U.S.A.) 5
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1604-0025
ABBREVIATION LIST
Abbreviations Definitions
California Proposition 65
WARNING
Engine exhaust, some of its constituents,
certain vehicle components and fluids,
contain or emit chemicals known to the
State of California to cause cancer and birth KX057-4/U55-4
defects or other reproductive harm. English (U.S.A.)
AU. E. 13-17. 4. K
1604-0025
GENERAL SYMBOLS
The instruments and operation elements have been marked with a series of symbols in order to simplify the operation of
excavator. These symbols are listed below with the respective descriptions.
Warning lamp ''Auto Idle (AI) Lamp'' Operation direction of control lever
Gear oil
Grease
Fast
Slow
Boom up
Boom down
Arm up
Arm crowd
Bucket crowd
Bucket dump
FOREWORD
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this manual
and on labels on the machine itself to warn of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the instructions and
safety regulations before you attempt to assemble or use this unit.
MAINTENANCE......................................................................................................... 60
MAINTENANCE INTERVALS ................................................................................ 60
OPENING AND CLOSING OF COVERS............................................................... 65
Opening/Closing of the Engine Hood ............................................................................. 65
Opening/Closing of the Side Cover ................................................................................ 65
Where to store the Tool .................................................................................................. 66
Cup Holder...................................................................................................................... 66
Where to store the Grease Gun...................................................................................... 66
Where to keep Operator's Manual.................................................................................. 66
DAILY CHECKS..................................................................................................... 67
Checking Coolant Level.................................................................................................. 67
Checking Fuel Level ....................................................................................................... 67
Checking Engine Oil Level.............................................................................................. 68
Checking Hydraulic Oil Level.......................................................................................... 68
Checking V-belt .............................................................................................................. 69
Checking Radiator and Oil Cooler .................................................................................. 69
Checking Washer Liquid................................................................................................. 70
Checking and Cleaning Engine and Electrical Wiring..................................................... 70
Washing Whole Machine ................................................................................................ 70
Greasing Front Attachments (without Bucket Pin and Boom Swing Fulcrum)................ 71
Greasing Bucket Pin and Bucket Link Pin/ Angle Pin and Angle Cylinder Boss ............ 71
Greasing Boom Swing Fulcrum ...................................................................................... 72
REGULAR CHECKS AND MAINTENANCE WORK ................................................. 73
EVERY 50 SERVICE HOURS ............................................................................... 73
Draining the Water from the Fuel Tank........................................................................... 73
Draining Water Separator ............................................................................................... 73
Battery ............................................................................................................................ 74
Battery Charging............................................................................................................. 75
Greasing Swing Bearing Teeth....................................................................................... 75
EVERY 200 SERVICE HOURS ............................................................................. 76
Adjusting V-belt Tension................................................................................................. 76
Checking Radiator Hoses and Clamps........................................................................... 77
Grease Swing Ball Bearing............................................................................................. 77
Inspection and Cleaning Air Filter Element..................................................................... 77
Air Filter Maintenance..................................................................................................... 78
Cleaning Evacuator Valve .............................................................................................. 78
Checking Diesel Particulate Filter (DPF) Muffler ............................................................ 78
Checking Fuel Line and Intake Air Line .......................................................................... 79
AIR CONDITIONER ............................................................................................... 79
Cleaning Air Filter ........................................................................................................... 79
Checking Air-Conditioner Condenser ............................................................................. 80
EVERY 500 SERVICE HOURS ............................................................................. 80
Changing Engine Oil (Change the engine oil every 500 hours, or every 1 year in the case
that service hour is less than 500 hours) ........................................................................ 80
Replacing Engine Oil Filter Cartridge (Replace the engine oil filter cartridge every 500
hours,or every 1 year in the case that service hour is less than 500 hours)................... 81
Drive unit Oil Change(First Oil Change of the 50 hours) ................................................ 81
Replacing Fuel Filter Cartridge ....................................................................................... 82
Replacing Breather Filter ................................................................................................ 82
EVERY 1000 SERVICE HOURS ........................................................................... 82
Replacing the Hydraulic Pilot Filter Element................................................................... 82
CONTENTS
TROUBLESHOOTING............................................................................................... 95
OPERATION UNDER COLD WEATHER CONDITIONS .......................................... 97
PREPARATION FOR OPERATION IN COLD WEATHER .................................... 97
PROCEDURE AFTER DONE WORK.................................................................... 97
LONG STORAGE ...................................................................................................... 98
RECOMMENDED OILS........................................................................................... 100
APPENDICES.......................................................................................................... 102
MAIN DIMENSIONS ............................................................................................ 102
LIFTING CAPACITY ................................................................................................ 103
LIST OF SCREENS................................................................................................. 110
LIST OF NORMAL SCREENS............................................................................. 110
NAVIGATION LIST OF SCREENS ...................................................................... 111
AUTOMATIC DIESEL PARTICULATE FILTER (DPF) REGENERATION........... 119
LOCKING AND RELEASING THE DIESEL PARTICULATE FILTER (DPF)
REGENERATION ................................................................................................ 121
SAFE OPERATION -1
SAFE OPERATION
Careful operation is your best insurance against an 5. The seat belt must be inspected regularly and
accident. replaced if frayed or damaged.
Read and understand this manual carefully, before
operating the excavator.
Every user, however experienced, should carefully read
and understand this manual and those of the attachments
and accessories before operating the excavator. The
owner is obliged to inform all operators of these
instructions in detail.
Keep this manual in the storage location. (See "Where to
keep Operator's Manual" in "MAINTENANCE" section.)
1. BEFORE OPERATION
9. Check the surroundings carefully before using the 11. Do not wear baggy, torn or oversized clothing when
excavator or when attachments are being attached. working with the excavator as such clothing can get
A Pay attention to the overhead clearance with electric caught in rotating parts or control elements which can
wires. cause accidents or injuries. Wear adequate safety
clothing, e.g. safety helmet, safety shoes, eye
protection, ear protection, working gloves, etc., as
necessary and as prescribed by law or statutes.
7. Do not open the radiator cap before the radiator has 13. To avoid fire, do not heat the hydraulic components
cooled down sufficiently (tanks, pipes, hoses, cylinders) before they have been
First loosen the cap to the first stop and allow the drained and washed.
system enough time to release the remaining 14. Use eye protection or a face mask to protect the eyes
pressure. Then loosen the cap completely. and respiratory system against dust and other foreign
particles.
18. Inspect ROPS / OPG (Top Guard Level I) for damage 26. Fire prevention
and if damage is found contact your KUBOTA dealer Excavator and some attachments have components
for repair. that are at high temperatures under normal operating
19. KUBOTA does not use asbestos containing conditions. The primary source of high temperatures is
components and recommends against the use of such the engine and exhaust system. The electrical system,
components. if damaged or incorrectly maintained, can be a source
Components containing asbestos should be handled of arcing or sparks.
in accordance with applicable regulations and industry The following fire prevention guidelines will help to
practice. keep your equipment up and running efficiently and
20. Do not open high-pressure fuel system. High-pressure keep the risk of fire to a minimum.
fluid remaining in fuel lines can cause serious injury. A Blow off all accumulated debris near hot engine
Do not disconnect nor attempt to repair fuel lines, exhaust components such as turbocharger and
sensors, or any other components between the high- exhaust manifold as well as exhaust pipes and muffler
pressure fuel pump and injectors on engines with high- more frequently when working in severe conditions.
pressure common rail fuel system. A Clean out all accumulated flammable debris such as
21. To avoid hazardous high voltage, turn the key switch leaves, straw, pine needles, branches, bark, small
to the OFF position if it is necessary to check to repair wood chips and any other combustible materials from
the computer, harness or connectors. inside the machine belly pans or lower unit structures
22. For proceeding to regenerate the DPF, a warning as well as from area in proximity to the engine.
indicator appears on the LCD display to tell you to A Inspect all fuel lines and hydraulic hoses for wear or for
increase the engine rpm to its specified level. Follow deterioration. Replace them immediately if they begin
that instruction. to leak.
23. When the Diesel Particulate Filter (DPF) is in the A Examine electrical wiring and connectors frequently
regenerating cycle, the exhaust gas and the DPF for damage. Repair any wires that are loose or frayed
muffler become hot. During regeneration, take into before operating the machine. Clean all electrical
account that the muffler will be very hot and keep the connections and tighten all electrical connections as
machine away from other people, animals, plants, and necessary.
flammable material. Also keep the area near the DPF A Inspect the exhaust system daily for any signs of
muffler clean and away from flammable material. leakage. Check for broken pipes and muffler and also
24. The DPF-regeneration-caused exhaust gas may for loose or missing bolts, nuts and clamps. If any
adversely affect people, animals and plants. Before exhaust leaks or fractured parts are found, repairs
this action, look around the machine for added safety. must be completed prior to operation.
25. During DPF regeneration keep the surrounding A Always keep a multipurpose fire extinguisher on or
environment in mind. Do not allow the ambient near the machine. Be familiar with the operation of the
temperature to rise excessively due to heat from the fire extinguisher.
regeneration. If such occurs activate the inhibit switch.
-8 SAFE OPERATION
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, and dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your KUBOTA dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is
(are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside
edge.
DEALER SERVICE 1
DEALER SERVICE
Your KUBOTA dealer is always ready to help so that your
excavator offers the best performance. After having
carefully read these instructions, you will realize that
much of the routine maintenance can be done by yourself.
Your KUBOTA dealer is responsible for servicing and the
delivery of spare parts. When ordering spare parts from
your KUBOTA dealer, always mention the serial number
of the excavator and the engine.
Note these numbers right away in the supplied lines.
Model Serial No.
Excavator
Engine
Dealer's name
(To be filled in through the owner)
C Warranty policy
The Product(s) described in this Operator's Manual are
designed and manufactured only for the country in which
they are initially wholesaled by Kubota or one of its
affiliated companies. Neither Kubota Corporation nor its
affiliated companies provide warranty for any Product
which is re-sold or retailed in any country other than the
country for which the Product(s) were designed or
manufactured.
TECHNICAL DATA
KUBOTA EXCAVATOR
Model name KX057-4
Angle Blade Type
Type Canopy CAB
Canopy CAB
Operating weight kg (lbs.) 5535 (12200) 5625 (12400) 5725 (12620) 5815 (12820)
(including operator's)
SAE J1955
kW (Hp) 35.5 (47.6)
Engine gross
power
net kW (Hp) 33.7 (45.2)
Angle in case of
% (deg) *27 (15)
crossing slope
A Above dimensions are based on the machine with QUICK HITCH BUCKET.
A Above dimensions are based on the machine with rubber track.
A Specifications subject to change without notice.
D Firm compacted soil.
D Operators must exercise extra caution and follow instructions in the operator's manual.
D Worse condition or heavier attachment to the above will decrease climbing angle.
A ROPS/OPG (Top Guard Level I) structure complies with ISO 3471, ISO 10262 and OSHA regulations.
TECHNICAL DATA 3
KUBOTA EXCAVATOR
Model name U55-4
Angle Blade Type
Type Canopy CAB
Canopy CAB
Operating weight kg (lbs.) 5405 (11915) 5495 (12115) 5595 (12335) 5685 (12535)
(including operator's)
SAE J1955
kW (Hp) 35.5 (47.6)
Engine gross
power
net kW (Hp) 33.7 (45.2)
A Above dimensions are based on the machine with QUICK HITCH BUCKET.
A Above dimensions are based on the machine with rubber track.
A Specifications subject to change without notice.
D Firm compacted soil.
D Operators must exercise extra caution and follow instructions in the operator's manual.
D Worse condition or heavier attachment to the above will decrease climbing angle.
A ROPS/OPG (Top Guard Level I) structure complies with ISO 3471, ISO 10262 and OSHA regulations.
4 DESCRIPTION OF MACHINE PARTS
DEPICTED CONTENTS
(1) Bucket cylinder (6) Swing bracket (11) Boom cylinder (16) Drive sprocket
(2) Arm (7) Arm cylinder (12) Dozer cylinder (17) Track roller
(3) Bucket link 2 and 3 (8) Canopy (13) Dozer blade (18) Front idler
(4) Bucket link 1 (9) Seat (14) Boom
(5) Bucket (10) Swing frame (15) Cab
INSTRUMENT PANEL AND CONTROL ELEMENTS 5
(1) LCD display (4) Starter switch (7) Auto idle control switch (10) Inhibit Diesel Particulate Filter (DPF)
(2) Horn switch (5) Throttle potentiometer (8) Angle blade control switch regeneration switch (inhibit switch)
(3) Travel speed switch (6) Light switch (9) Eco mode switch (11) Beacon light switch
Ref. page
Starter switch............................................................. 7
LCD display................................................................ 8
Fuel gauge
Water temperature gauge
Hour meter
Engine tachometer
Glow lamp
User setting switch
AUX port enable switch
Information switch
Display selector switch............................................... 8
Warning lamp............................................................. 12
(12) User setting switch (Switch 1) Horn switch................................................................ 19
(13) - (Switch 2) Light switch................................................................ 19
(14) AUX port enable switch (Switch 3)
(15) Information switch (Switch 4) Auto idle control switch............................................... 20
(16) Display selector switch (Switch 5) Throttle potentiometer................................................ 20
Travel speed switch................................................... 20
6 INSTRUMENT PANEL AND CONTROL ELEMENTS
(1) Drive lever (left) (3) Boom swing pedal (5) Attachment control lever (right) (7) Drive pedal (left)
(2) Attachment control lever (left) (4) Drive lever (right) (6) Dozer control lever (8) Drive pedal (right)
Ref. page
Drive lever (left) ............................................... 34
Attachment control lever (left) .......................... 38, 39
Boom swing pedal ........................................... 39
Drive lever (right) ............................................. 34
Attachment control lever (right) ....................... 38, 39
Dozer control lever .......................................... 36
CHECKS BEFORE START 7
If the fuel runs short, open the cap and refuel the tank.
A Even with the starter key not yet inserted, press the
electronic meter's user setting switch or the display
selector switch, and the LCD display shows the hour
meter, fuel gauge, water temperature gauge and clock
for 10 seconds.
(1) Fuel cap
(2) Fuel level audible indication switch
C Hour-meter
C Engine tachometer
C Glow indicator
The indicator is displayed when the starter key is turned
to the "RUN" position but the engine requires preheating. BLCD Display for Warning
Wait until the indicator goes out, and then start the engine. C Remaining fuel warning
When the fuel level is very low, the lamp (yellow) starts
flashing and the following message appears in the
display.
Information
Example;
Press the information switch, and a detail such as shown
below appears.
(1) Switch 5
(1) Switch 5
BReordering the year/month/day and
[Status after setting the clock]
Changing the AM/PM System to the 24-
hour One
1. On the user setting screen, select "Various
Settings".
(1) Switch 5
3. Press the switch 5 and the following detailed screen 2. Press the switch 1 to make the menu appear
shows up. onscreen.
3. Press the switch 2 and 3 to select the log record. Fix
this choice with the switch (Switch 5).
BLog Record
The log record helps you check the last 3-month operating
record of the machine. Take the following steps.
(1) Switch 5
(2) Switch 2, 3 and 4
A Some days may appear marked with [-] when the log
record is unknown because of a new setting of the
clock, a disconnection of the battery or other factors.
(1) Starter switch (A) "STOP"
(B) "RUN"
(C) "START"
CHECKS BEFORE START 17
BPeriodic Check BIf All the Check Points are not Displayed at
The following message appears on the LCD display 10 a Glance on a Single Screen
hours before a periodic check. 1. Press the switch 4.
2. Each time the switch 2 or 3 is pressed, the check
points scrolled up or down.
(1) Switch 4
First operation
CHECKS BEFORE START 19
C Night operation
BThrottle Potentiometer
1. Sit down on the operator's seat and turn the throttle
potentiometer clockwise (toward the high speed), and
the engine revs up.
2. To stop the engine, turn the throttle potentiometer fully
toward the low speed and keep the engine at the idling
speed. Then set the starter key to the "STOP"
position.
BInterior Lamp
To turn on the interior lamp, set the interior lamp switch to
the "ON" positions.
(1) Grip
BEmergency Hammer
AIR CONDITIONER
BAir Flow
Air in the CAB and fresh air introduced into the CAB flow
as shown in the figure. Adjust the five air outlet ports to
obtain the desired condition.
C Cooling
1. Press and turn on the air-conditioner switch.
2. Turn on the blower (1/2/3) switch.
3. Adjust the temperature control dial to the "COOL" or
an intermediate position to achieve the desired
temperature level.
OPERATION OF THE ENGINE 27
2. Pull the lock lever all the way back. (lock position)
3. Put the throttle potentiometer in the middle between
" " and " " symbols. The switch for Auto Idle
control is in the OFF position.
(See "AUTO IDLE (AI) OPERATION" in the Excavator
operation.)
4. Set the starter key to the "RUN" position. Hold the key
at this position until the " " mark on the display panel A If you keep the pilot control lock lever at "UNLOCK"
disappears. and try to start the engine, "Up Lever Lock" appears
on the meter panel and the engine cannot be started.
Before staring the engine, make sure the pilot control
lock lever is set at the "LOCK" position.
5. Now make sure the " " and " " marks appear To avoid personal injury:
onscreen. If not, the system has malfunctioned. A Make sure that the lock lever is in the lock
Contact your local dealer for repairs. position during warm up.
6. Turn the key to the position "START" and release
Start the engine in the following manner;
after the engine has started.
1. Make sure the auto idle switch is at the "OFF" position
7. Check if all warning lamps have gone out. Should a
(lamp off).
warning lamp still be lit up, stop the engine then
2. Pull the lock lever all the way back. (Lock position)
remove the key and check for the cause.
3. Insert the starter key into the starter switch.
4. Turn the throttle potentiometer toward " " (high
A The starter motor draws a large current. Avoid running speed) position.
it longer than 10 seconds continuously. 5. Set the starter key to the "RUN" position. Hold the key
If the engine fails to start within 10 seconds, set the at this position until the " " mark on the display
key to the "STOP" position, wait for 20 seconds or panel disappears.
longer, and repeat the above steps 5 thru 7. 6. Turn the starter key to the "START" position.
A If the battery is dead and must be connected to 7. Once the engine starts, release your hand from the
another battery with jumper cable, be sure to use a key. The key will return back to the "RUN" position.
12V battery. Never use a 24V batteries. 8. If the engine fails to start, set the starter key to the
"STOP" position, and repeat the above steps 5 thru 7.
OPERATION OF THE ENGINE 29
EXCAVATOR OPERATION
RUNNING-IN OF THE NEW EXCAVATOR
The operation and care of the new excavator influences BAdjusting the Operator's Seat
its life span. Your new excavator has been carefully
checked and tested before leaving the factory. In spite of
this, all movable components must run-in during the first To avoid personal injury:
50 work hours. Do not work with full rpm's and full loads A Make sure that the seat is completely secured
during this period. It is very important to run-in your after each adjustment.
excavator properly in order to achieve its full performance
and longevity. During the running-in, the following points
should be adhered to in all cases.
C Travel adjustment
Pull the travel adjust lever in the direction of [B] and
slide the seat backward or forward, as required. The
seat will lock in position when the lever is released.
C Weight adjustment
Turn the weight adjust lever to achieve the optimum
suspension setting.
C Height adjustment
The seat height can be adjusted to three positions. To
adjust the seat height, slowly raise the seat until it
automatically engages in the next stop.
When the seat is raised over the highest stop, it will be
lowered automatically to the lowest position again.
32 EXCAVATOR OPERATION
STARTING
(A) 20 to 40 cm (8 to 16 in.)
34 EXCAVATOR OPERATION
BPivot Turn
[UPHILL TRAVELING]
(1) Chock
A When turning the starter key to the "RUN" position, the action mode will return to the last action mode used.
A AUX1 or AUX2 functions are workable while automatic regeneration. Refer to page 48.
EXCAVATOR OPERATION 41
(1) Icon
(2) Information mark (1) Starter switch (A) "STOP"
(3) Information switch (Switch 4) (B) "RUN"
(C) "START"
[Display in AUX 1 and 2 modes]
2. Lower the pilot control lock lever (UNLOCK).
4. [AUX 1 only]
Move the AUX port knob of the right attachment
control lever to the right to send oil to the AUX port 1.
Move the AUX port knob to the left to send oil to the
AUX port 2.
C One way hold A Even if the one way hold switch of the right attachment
[AUX 1 mode only] control lever is pressed, no function is assigned. In this
Press the one way hold switch of the right attachment case, the following message appears onscreen.
control lever, and the oil continues to flow through the
AUX port 2.
3. Each time the switch 5 is pressed, the mode number 5. Each time the switch 2 or 3 is pressed, the icon
changes. Select your desired setting mode number. changes. Select your desired icons.
4. Take the following steps to set the icons. C Types of AUX icons
Each time the switch 4 is pressed, the setting cursor
(arrow mark) shifts position. Move the cursor above
the icon.
[Setting example]
7. Press the switch 2 or 3 to preset the maximum flow 8. Go back to Step 3 to make settings for the next action
volume. mode. When all the settings of all the action modes
Set the bar to the highest level, and the flow volume have been made, press the switch 1 to return to the
will be maximized. normal screen.
Set the bar to the lowest level (no bar displayed), and
there will be no oil flow.
Then press the switch 4 to go to the next port, and
make the settings for all the other ports.
(1) Switch 1
BHow to Resume the AUX Setting While HOW TO RELEASE PRESSURE TRAPPED
Processing the DPF Regeneration
When the automatic regeneration process of DPF gets
IN THE HYDRAULIC SYSTEM
1. Lower the attachments and the blade down to the
started with the AUX port in use, the warning (A) is
ground.
displayed on the LCD display. The indicator (B) turns off, 2. Turn the key to "STOP" position and shut off the
however, the operator can keep to use the AUX port engine.
function. To resume the AUX port settings while the 3. After stopping the engine, turn the key to "RUN"
warning is displayed, follow the procedure. position.
4. Set the pilot control lock lever to "Unlock" position.
(A) Warning
(B) Indicator
(C) Switch 5 (1) Pilot control lock lever (A) "Unlock"
(D) Switch 3 (2) Attachment control lever (left) (B) "Lock"
3. Press the switch 4 to make sure that the flow volume 4. Move the AUX port knob mounted to the operating
in all the AUX ports is not minimized. lever to the right and left to release pressure in the
If the pressure is removed after minimizing the flow AUX port.
volume in the AUX port, release pressure is not
removed completely and the hose coupler may be
unable to connect and disconnect.
1. Push the angle blade control switch to the right or left, A 1-way circuit..... HAMMER etc.
and the angle dozer is placed at an angle. A 2-way circuit..... THUMB, TILT BUCKET,
AUGER, GRAPPLE etc.
Figure (1)
ANTI-THEFT DEVICE (for KCL only) C How to register a black key (individual key) with
BAnti-Theft Device the machine (When a black key is lost)
This machine is equipped with an anti-theft device, which
allows you to start the engine with the registered key
alone.
To avoid personal injury or death:
If a registered key is stolen, the stolen key can be
A Before programming an anti-theft key, be sure
unregistered. It prevents this key from starting the engine to sit on the operator’s seat and make sure all
to protect the machine against theft. the control levers are in the “Neutral” position.
If this is neglected, the machine may start
With the key at "STOP", the "anti-theft indicator" stays on
moving as soon as the engine is started, which
to tell that the anti-theft function is enabled. Be sure that could lead to a dangerous situation.
this indicator is on before leaving the machine. A The exhaust gas from the engine includes
harmful substances such as carbon monoxide.
Be careful not to make this setting in a room
where the exhaust gases easily build up or in
an ill-ventilated place.
3. Pull out the red key from the key switch, and then the 5. When all registration operation has been finished,
message "Insert the key" appears on the LCD push the user setting switch.
display.
A If a registered black key is stolen or lost, re-register the A If a black key is inserted that was previously
remaining black key. When re-registering is registered, "Registered" is displayed on the LCD
performed, the stolen or lost black key is unregistered screen and registering will not be performed.
and it becomes impossible to start the engine with that
key.
A If the red key is stolen or lost, it becomes impossible to
register or re-register a black key (for starting the
engine) and the peripheral devices should be
replaced. Therefore store the red key with great care.
If by any chance it gets lost, promptly contact your
dealer or a Kubota-designated service factory.
A Use the Kubota-specified key ring to hold the black key
or the red key. Any unspecified key rings may interfere A If you try to register the fifth black key, "STOP
with the signal transfer between the key and the key Register" is displayed on the LCD screen and
switch, possibly failing to start the engine or to register registering cannot be performed.
a key properly.
A Do not bundle two or more keys when using them.
Doing so may cause electric wave interference,
possibly failing to start the engine.
A Cut and remove the ring that is used to bundle the
keys at the time of delivery. (If the keys remain
bundled, the engine may start with the red key or re-
registering could not be performed properly.)
A If an unregistered key is inserted and turned more than
six times for one minute, the alarm sounds for 30
seconds. (The alarm keeps sounding even if the key is A In some cases, the engine may fail to get started. The
drawn out.) following messages appear according to the
D Insert and turn on the registered key, and the alarm situations.
stops itself. (1) Key is being authenticated
A If something is wrong with the machine, immediately
contact your dealer and have the machine inspected
and repaired.
IMPORTANT INFORMATION ON
EXCAVATOR OPERATION
A Do not try to crush concrete or boulders using side
swings with the bucket. Also avoid using side sweeps
of the bucket to move earth piles.
A Under all circumstances avoid the following
operations:
A Excavation using the gravitational impact of the
machine.
A Compacting of gravel or soil using the dropping
action of the bucket.
A Excavation using the traveling power of the
machine.
A Do not try to drop or shake off soil adhering to the
bucket in the manner given in the points below. This
can cause damage to the machine.
Adhering soil can be shaken off when the bucket is
being emptied by moving the bucket out to the
maximum stroke of the cylinder. Should this not
suffice, swing out the arm as far as possible and
operate the bucket back and forth.
A Do not hit the dozer with the boom cylinder!
Make sure that the boom cylinder does not hit the
dozer when doing deep excavation. If necessary
swing around so that the dozer is in the back of the
machine.
A Pay attention when pulling in the bucket!
When pulling in the bucket (for driving or
transportation) avoid hitting the dozer.
A Avoid collisions!
When moving the excavator, pay attention that the
dozer does not collide with obstructions such as
boulders, etc.
Such collisions shorten the life of the dozer and the
cylinder substantially.
A Support the machine correctly!
When stabilizing the machine with the dozer, lower the
dozer to engage the full width on the ground.
A If the water or mud level reaches higher than the top of
the tracks, the swivel bearing, swivel motor gear and
ring gear may be exposed to mud, water and other
foreign objects.
The excavator must be properly pressure washed
after each use.
A Thoroughly clean the area around the swivel
bearing, swivel motor gear and ring gear to remove
foreign objects.
A Inspect the swivel motor oil sump (if equipped) for
water contamination. If water is present, refer to
operator's manual for lubricant replacement
procedure.
A Refer to operator's manual for proper swivel
bearing, swivel motor gear and ring gear
lubrication procedures.
A Reinstall any protective covering if removed
earlier.
56 TRANSPORTING THE EXCAVATOR ON A VEHICLE
(1) Chain
(2) Block
4. Completely align the ramps and the tracks and then B Towing the machine
drive the excavator slowly up the ramps. After
ensuring that the tracks are completely on the bed,
swing the upper body around to the back of the
vehicle. To avoid personal injury:
5. Lower the dozer onto the bed. A When towing the excavator or pulling a load
6. Pull in the bucket and arm completely. Then lower the must be less than the strength of the towing
boom. line attached to excavator. Not to be used for
7. Stop the engine, release pressure trapped in the tie-down or lifting the machine.
hydraulic system and remove the key. A Towing is only allowed over a short distance
8. Raise the lock lever. and at walking speed.
9. Block the tracks with blocks and tie down the 1. Attach the tow bar or towing rope to the hook on the
excavator. excavator and to the pulling vehicle. The tow bar
should be mounted at a right angle to the vehicles.
2. The operator must be seated during the recovery
procedure.
3. Drive slowly with the tractive vehicle to avoid abrupt
loads.
4. Lifting
(1) Lift slowly and safely
(2) Do not enter the excavator area when lifting.
(3) Lift the excavator horizontally. (Modify cable or
strap connections according to needs)
Maximum strength
for example: (JIS G3525: 2006 or ISO 4344: 2004) -
"6X24"
Diameter zinc-plated not zinc-plated
14 mm
89.7 kN (20165 lbf) 96.6 kN (21717 lbf)
(9/16)
[KX057-4]
STD BLADE ANG BLADE
Excavator Weight* 5545 kg 5735 kg
(12225 lbs) (12645 lbs)
Load / Cable 1550 kN (3487 lbf)
Minimum Wire Diameter
16 mm (5/8 in.) or more
(Safety factor=6)
[U55-4]
STD BLADE ANG BLADE
Excavator Weight* 5415kg 5605 kg
(11940 lbs) (12360 lbs)
Load / Cable 1550 kN (3487 lbf)
Minimum Wire Diameter
16 mm (5/8 in.) or more
(Safety factor=6)
MAINTENANCE
MAINTENANCE INTERVALS
Hour meter indicator Ref.
No. Check points Measures Interval
50 100 150 200 250 300 350 400 450 500 page
C Air-conditioner
Hour meter indicator Ref.
No. Check points Measures Interval
50 100 150 200 250 300 350 400 450 page
First operation
*1 When using a hydraulic hammer, change hydraulic oil and return filter according to the table on "Hydraulic Oil
Change (Including Exchange of the Suction Filter in the Hydraulic Tank) under "EVERY 1000 SERVICE HOURS" in the
chapter "REGULAR CHECKS AND MAINTENANCE WORK".
*2 Clean and replace the air filter more frequently if used under dusty conditions. When the filter is very dirty from dusty
conditions, replace the filter.
*3 Replace only if necessary.
*4 Consult your local KUBOTA dealer for this service.
A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA non-
road emission regulation. As the engine owner, you are responsible for the performance of the required
maintenance on the engine according to the above instruction. Please see the warranty Statement in detail.
MAINTENANCE 65
Insert the key into the key slot and turn it clockwise to
unlock it. And pull the catch to open the hood.
To close the hood, push up the lever and push the hood
until it locks automatically.
Turn the key counterclockwise to lock the hood.
(1) Stay
BCup Holder
DAILY CHECKS
A Do not fill the recovery tank over the "FULL" marking.
A Do not fill with dirty or salty water.
To avoid personal injury:
A When operating, keep hands and body inside
of the ROPS / OPG (Top Guard Level I) BChecking Fuel Level
protective envelope.
A Do not touch the control levers and the pedals
from outside the cab during the engine
running. To avoid personal injury:
A Stop the engine and remove the key before fuelling.
For your own safety and to assure the long life of your A Do not smoke while fuelling.
machine, a careful check should be made before each
operation. A By temperatures over -5 , use No.2-D diesel fuel,
when temperatures are under -5 , use No.1-D diesel
BChecking Coolant Level fuel.
A Make sure that the fuel tank is not run empty. Air will
enter the fuel system, and must be purged before
restarting.
To avoid personal injury: A See "PURGING OF THE FUEL SYSTEM" in "OTHER
A Move the excavator to even ground. ADJUSTMENTS AND REPLACEMENTS"
A Make sure that the engine is turned off. A To prevent condensation (water) accumulations in the
A Do not open the radiator cap right after the fuel tank, fill the fuel into the tank before parking
engine has been stopped; Serious burns can overnight.
occur from contact with escaping hot coolant
fluid. 1. Turn the starter key to the position "RUN".
A Check the coolant level in the recovery tank
only after the engine has cooled down.
A Remove the radiator cap only if absolutely A Even with the starter key not yet inserted, press the
necessary. electronic meter's user setting switch or the display
selector switch, and the LCD display shows the hour
The radiator has a recovery tank. Should the coolant level meter, fuel gauge, water temperature gauge and clock
in the radiator sink, the water will be automatically be for 10 seconds.
forwarded to the radiator.
2. Check the fuel level by the fuel level indicator.
Open the side cover. (See "Opening / Closing of the Side
Cover" in "OPENING AND CLOSING OF COVERS"
section.)
Check the coolant level in the recovery tank and fill up if
necessary. The coolant level should be between the
marks "FULL" and "LOW".
A Before filling oil, wipe away all sand and dust from
around the oil port. Make sure to use an identical type
of hydraulic fluid.
A The excavator has been filled with hydraulic fluid
before delivery. See "RECOMMENDED OILS".
(Do not mix different oils.)
BChecking V-belt
2. Check the oil level as to whether it lies on the center of To avoid personal injury;
the gauge at normal temperature (10 to 30 (50 to A Always stop the engine and remove the key
80 )). before checking the radiator.
3. Enough oil is present when oil is at center mark. A Wear eye protection when cleaning with
4. Should the oil level be too low, loosen the oil filling plug compressed air.
gradually to release pressure in the tank, then fill up A Replace all water hoses every two years.
with oil at oil fill port. A Inspect all water hoses daily.
Have the excavator repaired immediately if any
of the following defects are discovered.
(Such defects may cause burns or injury. They
may also cause engine failure or serious
engine damage.)
A Scratches, cracks or swelling in water
hoses.
A Water leaks at joints or connecting points.
A Missing or damaged water hose protective
sleeve or grommet.
A Loose mounting bolt, damaged bracket.
A Do not touch the water hoses or the heater with
your hand. You may get burned.
A If the window fails to defrost in extreme
conditions or becomes cloudy when
(1) Gauge dehumidifying the CAB, remove moisture with
soft cloth.
A Never block all of the air outlets, system
malfunction may occur.
(1) Gauge
(2) Oil filling plug
70 MAINTENANCE
(1) Radiator
Before starting, check whether flammable substances
(2) Oil cooler
(3) Bolt have gathered on the battery, the cables and wiring, the
(4) Stopper muffler or on the engine. Remove thoroughly.
Check the electrical circuitry for disconnections, shorts or
loose terminals.
BBattery
EVERY 200 SERVICE HOURS C Checking and adjustment of the fan belt tension
1. Press the fan belt down in the middle, with a force of
Do all 50 and 100 hour servicing at the same time.
approx. 7 kgf (15.4 lbs). The belt tension is correct if it
deflects about 12 to 15 mm (0.47 to 0.59 in.). If
BAdjusting V-belt Tension otherwise, loosen bolt and shift the alternator in the
direction shown by the arrow.
2. Replace the fan belt if worn out, cracked or torn.
To avoid personal injury:
A First stop the engine and remove the key.
A After servicing, make sure to replace the belt
cover in its original position.
A If the engine is run with a loose fan belt, the belt could
slip and cause overheating of the engine. Check fan
belt tension regularly.
A Should the air-conditioner belt break or jump off, the
indicator light for battery charge will light up. Stop the
engine and remove the key immediately.
Check the coolant hoses for proper connection. This A Should the machine be used in extremely dusty areas,
the air filter element must be inspected and cleaned
check should be carried out every 200 hours or every 6
more frequently than in the specified maintenance
months, whichever comes first.
periods.
1. Should the hose clamps become loose or coolant A The air filter has a dry element, keep free from oil.
leaks, tighten the hose clamps properly. A Do not run the engine without the air filter.
2. Should the radiator hoses become swollen, aged or
cracked, they must be replaced and the hose clamps
tightened again properly.
AIR CONDITIONER
BChecking Fuel Line and Intake Air Line
1. Check to see that all lines and hose clamps are BCleaning Air Filter
tightened and not damaged. Open the cover and remove the air filter.
2. If hoses and clamps are found worn or damaged,
replace or repair them at once.
(1) Hoses
(2) Hose clamps
(1) Filter (A) "AIR-CONDITIONER AIRFLOW" 1. Remove the drain plug on the underside of the engine
and drain all oil.
2. Re-tighten the drain plug.
A Pressure of compressed air must be under 205 kPa
(2.1 kgf/ , 30 psi).
A If the filter is very dirty, replace the air filter.
4. Let the engine idle for approx. 5 min. Check the engine
oil level. To check the engine oil level, insert the BDrive unit Oil Change(First Oil Change of
engine oil dipstick completely into the respective port
the 50 hours)
opening and pull out again. If the oil level lies between
both markings, no oil must be added.
1. Hold the filter support top and take the filter out of the To avoid personal injury:
tank. A Wait long enough for the hydraulic fluid to cool
2. Loosen the set bolt first and then detach the return down. Then begin with the change of the
filter from its support. Replace the filter with new one. hydraulic fluid.
3. Remove the bolt from the cover. Take out and replace
1. Park the excavator on a firm, flat and level surface.
the breather filter with new one.
Lower the attachments and dozer blade to the ground
and stop the engine.
(1) Body
(2) Oil separator element
(3) O ring
(4) Cover
EVERY 2000 SERVICE HOURS BChecking Intake Air Line for Air Leaks
Do all 50, 100, 200, 250, 500 and 1000 hour servicing at Consult your local KUBOTA Dealer for this service.
the same time.
BChecking Boost Sensor and AFS (Air Flow
BChanging Front Idler and Track Roller Oil Sensor)
Consult your local KUBOTA Dealer for this service.
A Contact your KUBOTA dealer for details.
BChecking Condition of Diesel Particulate
BChecking the Alternator and Starter Motor Filter (DPF) Muffler
Consult your local KUBOTA Dealer for this service.
A Contact your KUBOTA dealer for details.
BReplacement of Radiator Hoses and Hose Stop the engine, then remove the key and wait until it has
Clamps cooled down completely.
Replace radiator hoses and hose clamps every two years. 1. Open the drain plug on the bottom of the radiator and
drain coolant completely. Should a recovery tank be
If the hoses are swollen, hard or cracked, they must be
equipped, disconnect the line from the tank floor and
replaced earlier.
then open the drain shutoff-valve.
2. To clean, rinse the radiator with water.
3. Close the drain plug, and fill the radiator and the
recovery tank with coolant fluid. Let the engine idle for
about 5 min. Stop the engine and remove the key.
4. Check the coolant level of recovery tank and add the
coolant if necessary.
5. The shipped machine has been filled with 50% anti-
freeze solution.
(1) Hoses
(2) Hose clamps
A Do not operate the engine without coolant.
A To fill the radiator system and the recovery tank, use
fresh water and anti-freeze fluid.
A When the anti-freeze is mixed with water, the anti- BReplacement of Oil Separator Rubber
freeze mixing ratio must be less than 50%. Hose
A Tighten the radiator cap properly. If the cap is loosely Consult your local KUBOTA Dealer for this service.
or not properly fitted, overheating of the engine can
result due to coolant fluid loss.
BReplacement of Diesel Particulate Filter
BReplacing Fuel Hoses and Hose Clamps (DPF) Differential Pressure Sensor
Replace the hoses and clamps. Rubber Piping (Front and Back)
(See "Checking Fuel and Intake Air Line" in "EVERY 200 Consult your local KUBOTA Dealer for this service.
SERVICE HOURS")
BReplacement of Suction pipe downstream
the AFS (Air Flow Sensor)
Consult your local KUBOTA Dealer for this service.
SERVICING AS REQUIRED
BChecking Amount of Refrigerant (gas)
A Engine speed: About 1500 rpm 1. Remove the bolt. Take much care not to lose it.
2. Open the drain shutoff-valve and drain the water.
A Temperature control lever: Maximum cooling 3. After draining the water completely, close the drain
position (rightmost) shutoff-valve and then attach the bolt.
A Fan switch: Highest blow (3)
A Air-conditioner switch: ON
ADJUSTMENT OF TRACKS
C To loosen the tracks, follow the following
procedure:
BReplacing Fuses
1. Remove the cover of the fuse box.
2. Replace the burnt out fuse with a fuse having the same
capacity.
OTHER ADJUSTMENTS AND REPLACEMENTS 93
C Replacement procedure
BAuxiliary Electric [80 Amp. and 30 Amp. Slow-blow fuses]
1. Disconnect the negative cord of the battery.
Max power is less than 110 W including the equipped light
2. Remove the slow blow fuse case.
55W.
If you need another auxiliary electric, contact your
KUBOTA dealer for details.
3. Open the slow blow fuse case cap and cover then
(1) Auxiliary Electric remove the bolts and draw out the slow blow fuse (A)
and fuse (B) .
TROUBLESHOOTING
If the excavator does not show the desired performance, or when trouble arises, refer to the table below and undertake
appropriate measures.
Antifreeze % 30 30 30 35 40 45 50
Water % 70 70 70 65 60 55 50
LONG STORAGE
B Should the Excavator be Stored for a Longer Period of Time, Observe Following Procedures:
1. The whole excavator should be cleaned thoroughly and in all cases stored indoors. If the excavator has to be kept
outdoors, lay out wooden planks on even ground, place the excavator on the planks and cover completely.
2. Do an oil change and grease the excavator.
3. Heavily grease the visible section of the cylinder rods.
4. Remove the battery and store indoors.
5. If it is expected that the temperature will sink below the 0 (32 ) mark, add anti-freeze or drain coolant completely.
B Observe Following Procedures when the Machine is to be Operated after Long Storage.
1. Wipe off the grease from the hydraulic cylinder rods.
2. Turn on the engine and operate the attachments and the drive mechanisms under no load in order to circulate the
hydraulic oil.
(If the machine is stored for longer than one month, do steps 1 and 2 once every month.)
LONG STORAGE 99
A At the following periodic inspections, check the fuel hoses and hydraulic hoses as well.
Inspection Interval Check points
Daily Checks Oil leak at fuel and hydraulic hose connections and points
Every month Oil leak at fuel and hydraulic hose connections and points
Damages at fuel and hydraulic hose (cracks, chafing)
Every year Oil leak at fuel and hydraulic hose connections and points
Interference, deformation, degradation, twist and other damages (cracks, chafing) of fuel and hydraulic hoses
To prevent serious damage to the hydraulic system, use only a KUBOTA genuine hydraulic hose.
100 RECOMMENDED OILS
RECOMMENDED OILS
1. Before delivery the hydraulic oil used was Shell Tellus S2M46.
2. Use engine oil API service classification CJ-4.
3. Use SAE 90 (API, GL-4, GL-5) as drive unit oil for all seasons.
RECOMMENDED OILS 101
C Engine Oil:
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures.
A Refer to the following table for the suitable API classification engine oil and the fuel.
Engine oil classification (API classification)
Fuel used
Oil class of engines except external DPF
Ultra Low Sulfur Fuel
CJ-4
[<0.0015% (15 ppm)]
C Fuel:
A Use the ultra low sulfur diesel fuel only [below 0.0015 % (15 ppm)] for these engines.
A Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for temperatures below
-20 (-4 ) or elevations above 1500 m (5000 ft).
A Diesel fuels specified to EN 590 or ASTM D975 are recommended.
A No. 2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
A Indicated capacities of water and oil are manufacture’s estimate.
A If you use different fuel or engine oil, the cleaning efficiency of the DPF (3000 hours) will be reduced and the DPF
longevity will be shorter than expected.
A Filters must trap fuel and lubricant sulfate additives (Zn, Pb, Na, K, Ca, Mg, Cu, Ba, P, etc.) as ash during combustion.
Fuel must be controlled carefully to prevent the additives being mixed into fuel such as fuel tank anti-oxidants, water
remover, anti-freeze and so on.
102 APPENDICES
APPENDICES
MAIN DIMENSIONS
mm (in.)
(A) (B) (C) (D) (E) (F) (G) (H) (I) (J)
KX057-4 750 550 1960 5740 4180 3865 1710 1270 4250 6240
(29.5) (21.7) (77.2) (226.0) (164.6) (152.1) (67.3) (50.0) (167.4) (245.7)
(K) (L) (M) (N) (O) (P) (Q) (R) (K) ANG (L) ANG
KX057-4 440 410 2550 1960 6110 5520 1830 2420 510 465
(17.3) (16.2) (100.4) (77.2) (240.6) (217.4) (72.0) (95.3) (20.0) (18.3)
(A) (B) (C) (D) (E) (F) (G) (H) (I) (J)
U55-4 815 625 1960 5580 4020 3615 1515 1045 4310 6080
(32.1) (24.6) (77.2) (219.7) (158.3) (142.3) (59.65) (41.1) (169.7) (239.4)
(K) (L) (M) (N) (O) (P) (Q) (R) (K) ANG (L) ANG
U55-4 440 410 2550 1960 5945 5500 1830 2460 510 465
(17.3) (16.2) (100.4) (77.2) (234.1) (216.5) (72.0) (96.9) (20.0) (18.3)
A Above dimensions are based on the machine with KUBOTA original bucket.
A Above dimensions are based on the machine with rubber track.
A Specifications subject to change without notice.
LIFTING CAPACITY 103
LIFTING CAPACITY
1. The lifting capacities are based on ISO 10567 and do not exceed 75% of the static tilt load of the machine or 87% of
the hydraulic lifting capacity of the machine.
2. The strokes are as follows.
(1) The load point corresponds to the front bolt part of the arm.
(2) The machine positions are (i) over - front (Blade down), (ii) over - front (Blade up), and (iii) over - side.
(3) The operating cylinder is the boom cylinder.
3. The bucket of the excavator, the hook, the sling and other lifting accessories are taken into consideration for the loads.
Machine conditions:
No bucket, all others according to the standard regulations.
LIST OF SCREENS
LIST OF NORMAL SCREENS
Problem or failure Machine behavior
No. Message Correction
(What happened) (Provisional measure)
Glow screen
Default screen
(normal)
Default screen
(normal)
Tachometer (numeric) This screen shows the
normal status. (Numerical
3 - -
display of tachometer
readings)
Authentication
complete: Draw out
the key.
This message appears when
Draw out the key. This
6 the anti-theft setting key is -
message then disappears.
authenticated.
112 LIST OF SCREENS
Registering complete.
Draw out the black
key.
This message appears when
8 the black key has been Draw out the black key. -
successfully registered.
Already registered
Out of fuel
Charging system is in
The machine works until the Immediately contact your
14 trouble.
battery goes dead. local dealer.
The battery is not charging.
Overheat advance
warning
Water temperature Operate with the load a little
rising Water temperature is rising lessened.
17 somewhat higher than Check the radiator and other -
specified. components for clog.
Immediately clean them up.
The lock lever system is in The engine can run, but the Immediately contact your
21
trouble. machine fails to move. local dealer.
Travel 2-speed
system (switching) The machine still runs at low
speed without switching to
The 2-speed switching Immediately contact your
22 high speed.
system is in trouble. local dealer.
The machine's other functions
are still operative.
AI system error
The accelerator fails, but the
The Auto Idle system is in machine's other functions are
Immediately contact your
23 trouble. still operative.
local dealer.
The accelerator fails too. Move the machine to a place
suited for repair.
Periodic check
(warning) The periodic check interval Ask your local dealer for
has passed. The engine can still get relevant part and replace the
Press the information switch, started, but immediately ask existing part with it. After
30
and the list of related your local dealer for replacement, turn on and off
components can be replacement. the key 10 times, and this
reviewed. message disappears.
Registration key;
unable to start the
engine
The engine has been started
Start the engine with the
34 with the red key (registration The engine fails to start.
correct key.
key)
EP system error
Now HP is limited
For the process of DPF
regeneration, the exhaust
To protect the DPF, engine
38 gas temperature rises. -
output is limited.
It is possible to work with
careful operation.
Overheat advance
Unclog the oil cooler and
warning Leave the engine idling until
other components before
Auto idling for this warning disappears.
using again.
hydraulic oil The engine was forced to get Do not stop the engine
Check also the hydraulic
temperature rising idling because the hydraulic because the hydraulic oil
46 system for oil leak and other
oil temperature had risen too temperature will increase
troubles.
high. sharply.
If an oil leak is found,
Be sure to cool down the
immediately contact your
engine without stopping it.
local dealer for repair.
A Stopping the engine or pressing the inhibit switch while automatic regeneration, automatic regeneration will be stopped.
After restarting the engine, automatic regeneration starts.
A Regeneration time is approximately 20 to 30 minutes, and the interval is approximately 20 to 30 hours. But actual
regeneration time and interval depend on usage environment like ambient temperature, exhaust temperature and
engine speed.
LIST OF SCREENS 121
Inhibit Warning
Display Meaning Required operator action
switch lamp
A Auto regeneration process is A Operate the machine as usual.
locked.
A The state is before requirement of
---
regeneration.
No
Lights up A When inhibit switch turns into
lighting
(yellow) blinking, it requires regeneration.
A Auto regeneration process is A Move the machine to a safe place
locked. and release the inhibit switch.
A Operator needs preparation of A Increase the engine speed until
DPF regeneration. the machine starts DPF
regeneration.
A Make sure that no people,
Blinking animals, plants and flammable
Blinking
(yellow) materials are within the immediate
(yellow)
working area.
(Refer to No. 40 in "NAVIGATION
LIST OF SCREENS" section.)
122 LIST OF SCREENS
Inhibit Warning
Display Meaning Required operator action
switch lamp
A Auto regeneration process is A Move the machine to a safe place
locked. and release the inhibit switch.
A Operator needs preparation of A Increase the engine speed until
DPF regeneration. the machine starts DPF
A When the message "Now HP regeneration.
limited" appears on the display, A Make sure that no people,
the DPF must be clogged. animals, plants and flammable
Blinking Blinking A To protect the DPF, engine output materials are within the immediate
(yellow) (red) is limited. When the pilot control working area.
lock lever is raised up, the engine (Refer to No. 41 and 42 in
will stop after 60 seconds in order "NAVIGATION LIST OF
to protect DPF. SCREENS" section.)
A When the Pilot control lock lever is
down, the engine will not stop
while the engine output is limited.
A DPF must be repaired.
A To protect the DPF, engine output
is limited.
A When the pilot control lock lever is
Immediately contact your local dealer.
raised up, the engine will stop after
(Refer to No. 43 in "NAVIGATION
60 seconds in order to protect
Blinking Blinking LIST OF SCREENS" section.)
DPF.
(yellow) (red)
A When the Pilot control lock lever is
down, the engine will not stop
while the engine output is limited.
A DPF must be exchanged.
A To protect the DPF, engine output Immediately contact your local dealer.
is limited. (Refer to No. 44 in "NAVIGATION
Blinking Blinking LIST OF SCREENS" section.)
(yellow) (red)