Job Safety Analysis
TASK: Hot Work Jobs (Welding, Gas cutting & grinding )
LOCATION: SAMIF
SUPERVISOR: M. Imtiaz
Work Sequence (Job / Task
Potential Hazards
Steps)
Shifting of material &
equipment’s (welding plants
etc) at job location
Work start-up & obtaining
PTW
Grinding
DATE: 27/8/2020
DESIGNATION: Safety Officer
Recommended Action / Control
Measures
 Lifting should conduct by
 Hand injury designated personnel.
 Property damaged  Employees should be skilled
on correct manual handling
techniques.
 All employees must be
performed work with
complete (required) PPE.
 Unauthorized work  Obtain a hot work permit
 Invalid permit before starting the job
 Lack of  Get the permit validated for
competency the specific day
 Lack or poor  Supervisor must ensure that all
communication work activities are carried out
 Haste or shortcut by competent personnel
 Conduct Toolbox meeting
review the Method statement
and Job safety analysis to all
craftsmen involved in the work
activities.
 Responsible person will
conduct inspection, monitor
the work activities, and must
ensure safety standards and
procedures are strictly
adhered to.
 Rotating  Make sure guards are fitted to
equipment sparks. all moving parts.
 Damaged grinding  Ensure the proper use of
disc guards.
 Electrocution.  Inspect the grinding discs prior
 High Pressure air to starting work (ring test).
 Flying object/eye  Make sure that disc is
injuries compatible with the grinding
machine.
 Check the RPM of disc &
machine
 Job Safety Analysis

 Proper PPE (Gloves + Mask).

 Correct installation of Grinder
Wheel.
 Gas monitor correctly sited.
 Spark containment to be used.
 Only experienced personnel to
use the equipment.
 Wear a face shield while
grinding.
 Make sure an eye wash station
is available nearby.
Gas Cutting  Burns.  Proper isolation of system.
 Fire Hazard.  All cylinders to be secured.
 Explosion.  Flame arrestor between the
 Tripping. cylinder & torch
 Damaged or  Hoses in good condition.
leaking cylinders or  Proper PPE.
hoses  Trained Fire Watch.
 Gas Monitor correctly sited.
 Correct Fire Extinguisher(s).
 Deployment of Experienced
personnel.
 Cordoning of the area.
 Fire Blanket.
 Inspect the cylinders & hoses
before starting the job

Welding  Fire Hazard  Make sure fire extinguishers

 Burns. are available on site.
 Electrocution/  Wear proper PPE for welding
Spatter burns. i.e., leather jackets, Gloves,
 Damage cable welding goggles/welding mask,
 Hot tabs end  Trained Fire Watch.
pieces of welding  Gas Monitor correctly sited.
rods.  Certified Equipment and to be
 Sparking sited as near as possible to
 Damage cable work site.
 UV rays  Proper earthing of equipment.
 Certified Welder.
 Make sure spark containment
is used such as a welding
hood/fire blanket.
 Ensure that rod holder is in
good condition.
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 Ensure that forward and

return cables are in good
working condition.
 Use proper cable connector
for extension.
 If cables are crossing the road
then ensure proper protection.
 The welder & the welder
helpers must wear welding
goggles
HOUSEKEEPING  Slip, trip & fall  Cables management to be in
place properly
 Area must be free from
combustion materials.
 Daily toolbox talk
 Proper size of cable avoids to
overload.
 Proper housekeeping of area
 Compliance of mandatory and
additional PPE’s.
 Certified elevated work
platforms should be used
while work at height