Jsa Welding & Gas Cutting

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Job Safety Analysis

Control RRC/HSE/JS
Original Date: 10.09.2019
No: A

Organization:  RR CONSTRUCTION

JSA NUMBER: MECH/001


Work Type: HOT WORK
Work Activity: WELDING & GAS
CUTTING
Specific Site: GENERAL

Personal Protective Equipment (PPE) Selected Comments


Hard Hat Y Required
Safety Glasses Y Required
Fire Resistant Clothing  Y
Face Shields  Y As required
Hearing Protection  
Goggles  Y As required
Lifeline/Body Harness  
Air Purifying Respirator  
Supplied Air Respirator - SCBA  
Welding Hood Y
Welding/Pipe Clothing Y For welding jobs
Welding Mask/Goggles Y
Personal Floatation Device  
Long sleeve shirt Y Local procedure
Gloves Y Leather
Other  
Safety Cones/Barricades  Y
Safety Vest  Y
Knee Pads  
Caution Tape  Y
Back Belt/Support  
Substantial leather footwear  Y
Winter Clothing  
Safety Footwear  Y
Personal Gas Monitor  
Long pants  Y

Reviewers

PREPARED BY: DESIGNATION: SIGNATURE


ANJANAV ROY SAFETY OFFICER

JOB SEQUENCE

Sl. No Job Sequence Potential Hazard Critical Actions


High risk work
Complete Non-routine and/or periodic work Complete permit and implement
1
General Work Permit where approved work procedures controls required
do not exist
High risk work
Conduct hazard assessment Ensure qualified personnel
Non-routine and/or periodic work
2 & conduct hazard assessment &
where approved work procedures
write JSA(s) write JSA(s)
do not exist
High risk work Ensure plan describes in detail
Non-routine and/or periodic work the activities, tasks and sub-tasks
3 Create a written work plan
where approved work procedures required to complete a specific
do not exist scope of work
Ensure equipment to be worked
on is cleaned of all
flammable/combustible materials
Ensure combustible materials that
cannot be removed are covered
Conduct Job Site/Equipment
with flameproof material.
Preparation (e.g., isolation, Flammable vapors (% LFL)
Ensure oily surfaces and oil spills
depressurization, purging, Toxic gases/vapors
4 are rinsed and covered with at
flushing, sealing all drains, etc…) Oxygen deficient/enriched
least 25 mm of sand.
(separate JSA(s) may be required As determined during Step 2
Ensure trash, oily rags, grass,
to address specific job)
weeds, etc are removed.
Ensure pressure relief valves on
pipelines and vessels adjacent to
the work area are properly piped
or vented to the safe area.
Ensure gas testing performed in
surrounding area for a distance of
15 meters (50 feet)
Ensure LFL is 0%
Flammable vapors (% LFL)
Ensure no residues of
Toxic gases/vapors
5 Initial Gas Testing combustible liquids present.
Oxygen deficient/enriched
Ensure all potential areas are
As determined during Step 2
tested (e.g., adjacent to welded
seams, plates, etc…)
Determine follow-up gas testing
requirements
Ensure all identified requirements
Finalize & Issue and controls have been
6 As determined during Step 2
Hot Work Permit implemented before signing
permit
Ensure the following topics are
covered:
Scope of work
Conditions and requirements
Inadequate communication to all
7 Conduct Safety Briefing listed on permits and JSA(s).
personnel involved
Potential hazards and controls
Emergency response
requirements
Minimum PPE required
Wear proper PPE, including
welding helmet and respiratory
protection if applicable.
Ensure continuous gas testing
Begin Hot Work occurs, if required
Fire
(e.g., welding, cutting, etc.) Ensure fire extinguisher is readily
Flammable vapors (% LFL)
8 (separate JSA(s) may be required available
Toxic gases/vapors
to address specific job tasks Ensure fire watch is available, if
Oxygen deficiency
within this step) required
Ensure welding/cutting equipment
is in good working condition
Ensure barriers are set-up
contain any flying debris
May include but not limited to:
Change in scope of work Ensure Permit Issuer re-
Work Stoppages (permit
Change in entire work crew evaluates permit requirements
9 cancellations, extensions, and
Change in site conditions and controls if any work
revalidations)
Failure to conduct gas testing stoppages occur
Issue with permits
Job site not left in safe, clean,
and/or orderly condition Ensure Permit Issuer reviews job
Adequate time has elapsed for site prior to signing off on job
10
Work Completion the Fire Watch to verify condition Retain permits and supporting
of the job site documentation in accordance
Work performed does not meet with requirements
required scope and specifications
Assess any changing conditions,
such as weather, traffic etc
11
Update hazard and critical
actions

PREPARED BY: DESIGNATION: SIGNATURE


ANJANAV ROY SAFETY OFFICER

APPROVED BY: DESIGNATION: SIGNATURE

RAJSEKHAR PRADHAN CEO

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