‘ME 325 Machine Design Final Exam, May 12, 2009 1.4 pls.) What are the three stages of a fatigue failure? crack nucleotion ~orack, growté ~ final faitone 2. (4 pts.) What is fatigue endurance limit for a metallic component? The fatigue enduronce Dunit is tee allernaking streat below whiok any aap lied alternating Shen wil) not coune 8 fotque (4 pts.) What is proof st wr a bolt? on shenghh 1 He roof load divided a ahen.. Proof load is He maximum apghed load will not come a permanent defonmasion in the bof. 4, 4 pts.) A bolt is clamping two plates. During preload tightening the stresses induced in the bolt and clamping members are compressive. True or false? Falce, The belf is loaded in feucion and He plates i Coe facie: 5. (4 pis.) What are the three main steps in solving a finite clement problem? 1. Pro- precsasin Q. Solukou 3. Port ~ praceddng.. 6. (4 pts.) A helical spring is loaded with a compressive force. The stresses resulting in the spring wire are compressive normal stresses. True or false? False, The pens wine will sap tence Shean sfrenes.7. (25 pts.) The figure shows a cantilever beam serving as a spring for a latching mechanism. ‘When assembled, the free end is deflected 0.075 in., which corresponds to a force F of 8.65 Ib. ‘When a latch operates, the end deflects an additional 0.15 in. Would you expect eventual fatigue failure? Use Sy (Ksi) = 0.5-Bhn. 228 47 8, (25 pts) The bracket shown in the figure supports a total load of 60 KV equally divided between the two sides, Using a factor of safety of 3.0 and knowing that the yield strength of the weld material is Sy = 325 MPa, what size weld should be used? Note: Each plat as to 75 in ‘els and one 100 en wae9. 25 pts.) A snowmobile drive shaft is supported in the frame by bearings A and B, and is chain-driven by sprocket C. The loading on the shaft creates the moment and force diagrams (in ‘Nand mm) as shown. Considering the maximum distortion energy criterion, determine the required diameter d between points S and B, given a factor of safety of 3.0 against monotonic failure, The material yield strength is 400 MPa. bad sins ee a 500 1500] i ere (Lessing agarKF ce Fe ves hb Sy = 0.075 iu A>? ty = O01 FOS = O.RLT in Fi 0.22 at Ree A. 65. oe? 5 a5.95 Lb 2A t i da Duning one cyole : Farin © 867 £5 Frye ® 85.97 Lb Manin ® Emig ft > 865:4 2 34.6 L£b in Minox 7 se = A5.9F5-4 = 103.8 bin 4 Moe 34.6 « 0, 109% 108 Sig = MB » A 5 23,13, Ki I 0.75 (0, 109%)? IR g Mmax-¢ 103.8 eee 7 ~ peneeereerrre tee = at aT Towns 7 0238 Asi ya Sut 20.5: Bhn = 0.5. 440 = 5 ksi > Ka: ky: ke Ka :Ke * (0.50% Sut ) 0.265 > 0.628 ~ 0.33, (SY CB) ee b Kg > a: Sut > 2.7-Q45)de > 0-808 Vhb = 0.808 \/ 0.75: 01094 = 0.231 tn ko =4 ( bending ) hyr b € Ke 67 ke 2 149 (kr-1) = [4 0.951771) = 1.67 Rees 0.25 in Ip goa Supe eas ksi . Se too ksi (Sut > 200 Ksi ) ce Se = 0,628: 1.03 0.6 Goo = 39.81 Ksi Modified Goodmar cg, : ‘ 1 7 He a i i => naw Sato 2, Se Sut & ~ Sosa Gain QE pe Cy = Tmt Gin | GRIEF ARB Gg ag ksi a a : » He spring . will n> 21 Q7 SHE; sphng 2242, Har ae due ts fatigue 28.81 aT Losing.752 = Ars mm Xe a-75 # loo A= abtd = 250 mm u a 8-75 6.75-00% 9 00? a 12 754 = 2 B13 10> m3 2:75 +¢ 100 Fe 30 KN Toa £775 2 30-7752 2325 Kiem We one 4 to solve His sroblen in forms of tzorr7h 0B= 0C=,/ gas Sot = 54.83 mm Ohm Dd» [525% 50% = 72.5 mm A 3 Cases ia 2010 N a a *y iperecena oes = p20 MN ( stress fer unit Hyckuess) Ane Sing & — 0044 54.8 Cisy 2 2X > 0,412 Sep fo. = 064 : : a cp» = 0.724N Gl Be esi 275: 0.649 47 PA inp > . = 189.79 Tim tog. oe ‘ N Ay Gy Op > ATF 0.724 199 on ” ole = 2325 RT > 0.275 Bu me A 7, 613-10" mm mn Co eas D A : a Go" ot". sing wists © Dy D> Sin fo 18' pe nt n ZS cops 199 dy> > iP a a niet T. Re 2925-54-83 og N J C.1B te mo 4 To = Te cosa = gods 0.712 + 187.7 = x mm Bi Bh snes Bob: 0.4 > 95,3 8 mm he largest shear stresses ocoun of B ond C “2 u ae be?) Foy t (Fey+ TL) 2 | 19.774 (2544120) = 279% mm 230 | 280 The shoon shes 1s C= e t 0.707h S 05 S. ae aes 5 Sy ~ 7FS4 = OF: 0.707: Sy ve Be 280 280Bo-n 280.3 — 0.5 0.107-Sy 05+ 0.767. 3A5 > he = 7.3L mm@) Maximum dislnton energy carton + 3 ee Ien de Vv Ty gots Tt The fatal berang moments at posts SG and Bare ; faa / a? My +My - 45, 600° + $9300" > 125,000 N-mm M 2 Ty 3,700 + 90,600" = 145,382 Nem Ms EE Be, 000° 75,000" = 150,083 Nom The langeat nomewt is at B, His is where we will cabuubate d: 3 (oe ; 8 — 4. 150,083" + 3:[25,000" = 24.18 mm