Decking and Roofing Brochure

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Decking

and
Roofing
profiles

The Best
to add strength
About us Technical Specifications
Metalkraft Roll Forming Industries is a Hyderabad- Profiles
based company, with its manufacturing facility at IDA, Metalkraft Metal Decking is available in three sizes:
Pashamylaram, Medak District (Andhra Pradesh).
• Metalkraft – 44 / 130 Deck Profile:
With its Roll Forming lines and combined facilities, 44mm Depth x 956mm Wide x 130mm Pitch.
Metalkraft has more than 200 different profiles in its Thickness: 0.63mm to 1.60mm
product range for use in diverse applications such as:
• Metalkraft – 52 / 324 Deck Profile:
• ZED / CEE Purlins and Girts for Industrial Buildings, 52 Depth x 976mm wide x 324mm Pitch
Storage Sheds, Garages, etc.
Thickness: 0.80mm to 1.50mm
• Deck Sheets & Roofing Sheets for Construction Sector
• Metalkraft – 75 / 300 Deck Profile:
• Collecting Electrodes for Electro Static Precipitators
75mm Depth x 906mm wide x 300mm Pitch
• Door & Window Frame Sections for Construction Sector
Thickness: 0.80mm to 1.50mm
• False Ceiling Sections for Construction Sector
• Sections and Panels for Automobile Sector Raw Material
• Sections for Furniture & Electrical Industry CR Steel as per IS: 513 Grade D
• Sections for Conveyors and General Engineering HR Steel as per IS 1079
Galvanised Steel as per IS 277
• Sections for Solar Power Structures.
Pre-Painted Galvanised / Galvalume as per AS1397 / IS 277
Metalkraft can also develop the sections of any size,
shape, length or the material to meet the requirement of METALKRAFT Roofing Profile
customers from 30mm to 1300mm width strips in thickness
Metalkraft offers the colour coated single skin Trapezoidal
between 0.40mm to 6.00mm on receipt of drawings and
Roofing System which consists of sheet width 1070mm,
specifications. Apart from CR / HR Metalkraft can supply
effective covered width of 1000mm and crests height of
sections using Pre-galvanized, Pre-painted, Stainless Steel
32mm and pitch of 200mm. Sheets will be duly coated with
and other materials.
Regular Modified Polyester (RMP) Coat or equivalents as
per Standard of approved colour.
METALKRAFT Decking Profile
Optional - Silicon Modified Polyester (SMP) &PVF2
Composite Steel Floor Decking is Cold-Formed Steel
Decking, which acts as a permanent form. Composite
Steel Floor Decking also acts as the positive bending Technical Specifications
reinforcement for the structural concrete. This interlocking Profiles
between the concrete and the floor deck is brought about Metalkraft – 32 / 200 Roofing Profile:
through a system of embossment and ribs which are built 32mm Depth x 1070mm Wide x 200mm Pitch.
into the deck creating a reinforcement concrete slab. When
the floor decking is suitably fastened, the steel decking also Thickness
acts as a working platform for the various trades. 0.30mm to 0.80mm
The finish on the Steel Composite Decking shall be as Raw Material
specified by the designer. The floor decking should be PPGL (Pre Painted Galvalume Alu Zinc coating)
suitable for the environment of the structure. GL Base as per ASTM A755, AS1397, IS277
Composite Steel Floor Decking is available in three basic PPGI (Pre Painted Galvanized Iron)
finishes: Galvanized Decking, Phosphatized Decking GI Base as per IS277, AS1397
and Painted Decking finishes. The Composite Floor
Decking is offered in various thicknesses ranging from NCGL (Non Colour Galvalume or Bare Galvalume Alu
0.80mm to 1.60mm. Zinc coating) GL Base as per ASTM A792, IS277
or IS14246, Class-III
Since the Composite Decking is the positive bending
reinforcement for the slab, the composite floor decking METALKRAFT Standard Colours
must be designed to last the life of the structure. Composite
steel floor decking is typically used for multi-storey for Roofing Profile
buildings, mezzanines, bridge walkways, porches, in-fills, • Bare Galvalume
platforms and parking garages, storage facilities, etc. • Light Blue
• Torres Blue
• Off White
• Brick Red
• Based on the order quantity and requirement, desired
colour can also be supplied
Decking profile - 44 / 130
Allowable Loads in kg/m2 for 250 Mpa Yield Strength of Material
Sl. Thickness
Span in Meters
No. (mm)
1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.63 1434 996 732 637 560 496 359 229 135 85 55
2 0.80 1821 1265 929 809 711 630 455 291 170 105 70
3 1.00 2276 1580 1161 1011 889 787 569 364 215 135 85
4 1.25 2846 1976 1452 1265 1112 985 711 455 265 165 105
5 1.60 3642 2529 1858 1619 1423 1260 911 583 340 210 140

Geometrical Properties Allowable Loads in kg/m2 for 345 Mpa Yield Strength off Material
Sl. Thickness
Sl. Thickness Unit Weight Moment of Section Span in Meters
No. (mm)
No. (mm) (kg/m2) Inertia (cm4) Modulus (cm3) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.63 6.43 21.03 9.56 1 0.63 1979 1374 1010 880 773 685 450 220 135 85 55
2 0.80 8.16 26.7 12.14 2 0.80 2513 1745 1282 1117 982 870 575 300 170 105 70
3 1.00 10.2 33.38 15.17 3 1.00 3140 2181 1602 1396 1227 1087 700 365 215 135 85
4 1.25 12.75 41.72 18.97 4 1.25 3927 2727 2003 1745 1534 1359 910 460 265 165 105
5 1.60 16.32 53.41 24.28 5 1.60 5026 3490 2564 2234 1963 1739 1150 590 340 210 140

Decking profile - 52 / 324


Allowable Loads in Kg/m2 for 240 Mpa Yield Strength of Material
Sl. Thickness
Span in Meters
No. (mm)
1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.80 2910 2021 1484 1293 1136 1007 727 465 323 213 140
2 1.00 3553 2468 1813 1579 1388 1229 888 568 394 265 178
3 1.25 4413 3065 2251 1961 1724 1527 1103 706 490 335 220
4 1.50 5284 3670 2696 2348 2064 1828 1321 845 587 401 268

Geometrical Properties Allowable Loads in Kg/m2 for 345 Mpa Yield Strength of Material
Sl. Thickness
Sl. Thickness Unit Weight Section Moment of Span in Meters
No. (mm)
No. (mm) (kg/m2) Modulus (cm3) Inertia (cm4) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.8 8.01 20.21 51.33 1 0.80 4183 2905 2134 1859 1634 1447 1045 580 340 213 140
2 1.00 10.02 24.68 64.17 2 1.00 5108 3547 2606 2270 1995 1767 1277 720 423 265 178
3 1.25 12.50 30.65 80.22 3 1.25 6344 4405 3237 2819 2478 2195 1586 915 530 335 220
4 1.50 15.05 36.70 96.26 4 1.50 7596 5275 3875 3376 2967 2628 1899 1095 635 401 268

Decking profile - 75 / 300


Allowable Loads in kg/m2 for 240 Mpa Yield Strength of Material
Sl. Thickness
Span in Meters
No. (mm)
1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.80 4039 2805 2060 1795 1577 1397 1009 646 449 329 252
2 1.00 5034 3496 2568 2237 1966 1742 1258 805 559 410 314
3 1.25 6269 4353 3198 2786 2448 2169 1567 1003 696 512 391
4 1.50 7492 5203 3822 3329 2926 2592 1873 1198 832 611 468

Geometrical Properties Allowable Loads in kg/m2 for 345 Mpa Yield Strength of Material
Sl. Thickness
Sl. Thickness Unit Weight Section Moment of Span in Meters
No. (mm)
No. (mm) (Kg/m2) Modulus (cm3) Inertia (cm4) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.80 8.58 28.05 106.54 1 0.80 5806 4032 2962 2580 2268 2009 1451 929 645 440 290
2 1.00 10.73 34.96 133.18 2 1.00 7236 5025 3692 3216 2826 2504 1809 1158 804 550 371
3 1.25 13.42 43.54 166.49 3 1.25 9012 6258 4598 4005 3520 3118 2253 1441 1001 692 465
4 1.50 16.10 52.03 199.80 4 1.50 10770 7479 5495 4786 4207 3726 2692 1723 1196 830 550

Note
1. The properties given are for 1000 mm width of profile
2. Limiting deflection is taken as span/150
3. Allowable loads are applicable for sheets spanning over a minimum of four supports & for permanent shuttering only.
4. Above loads may be multiplied by a factor of 0.8 For sheets spanning over 2 or 3 supports.
Roofing profile - 32 / 200

Allowable Loads in kg/m2 for 345 Mpa Yield Strength of Material Allowable Loads in kg/m2 for 550 Mpa Yield Strength of Material
Sl. Thickness Sl. Thickness
Span in Meters Span in Meters
No. (mm) No. (mm)
1.0 1.2 1.4 1.5 1.6 1.7 1.8 2.0 1.0 1.2 1.4 1.5 1.6 1.7 1.8 2.0
1 0.30 470 326 240 209 184 163 145 110 1 0.30 749 520 382 333 293 259 231 165
2 0.47 731 507 373 325 285 253 226 175 2 0.47 1165 809 594 518 455 403 360 260
3 0.50 787 546 401 350 307 272 243 185 3 0.50 1254 871 640 557 490 434 387 280
4 0.60 944 656 482 420 369 327 291 220 4 0.60 1505 1045 768 669 588 521 464 335
5 0.80 1259 874 642 559 492 435 388 300 5 0.80 2006 1393 1024 892 784 694 619 440

Top (Finish) coating Geometrical Properties


Primer coating Sl. Thickness Unit Weight Section Moment of
No. (mm) (kg/m2) Modules (cm3) Inertia (cm4)
Chromate coating
1 0.30 2.68 2.27 5.05
Alu Zinc coating 2 0.47 4.20 3.53 7.96
3 0.50 4.47 3.80 8.50
Base metal 4 0.60 5.37 4.56 10.20
5 0.80 7.16 6.08 13.50
Alu Zinc coating
Chromate
Bottom (Finish) coating

Note
1. The properties given are for 1000mm width of profile.
2. Limiting deflection is taken as span / 100.
3. Allowable loads are applicable for sheets spanning over a minimum of four supports.
4. Above loads may be multiplied by a factor of 0.8 for sheets spanning over 2 or 3 supports.

Metalkraft Roll Forming Industries


Head Office & Factory Regional Office - South
Plot No.13, Phase IV Extension IDA Pashamylaram, G-5, Real Enclave, #43/22, Josier Street,
Medak District, Andhra Pradesh - 502307. Nungambakkam, Chennai - 600034.
Ph: +91-8455-224059 /69 / 79 / 89 / 99 Ph: +91-44-45590374
Fax: +91-8455224161 Mobile: +91-9444443485
email: ynr@metalkraft.in ravivarma@metalkraft.in email: vsrajan@metalkraft.in

www.metalkraft.in Regional Office - West


#562/5, SAJ Chambers,
Near Congress Bhavan, NG Nande Chowk,
Shivajinagar, Pune - 411005
Mobile: +91 9822040122
email: kvr@metalkraft.in

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