BabyWarmer

ServicemanualKANMED

ServiceManual
o
KANMED
BABYWARMER
Partno: BW-50-079
/ 58

C( 0413

Modifications
Any modlffcationson the control unit, control unit eledronics, heating pad, water mattressand baby nest
wlllvold K.rrl'IMED's
resoonsibilitiestotallv and are not allowedwithout the written consentof KANMED.

Caution
Pleas€readthls manualcarefully-Incorrectuseand serviceof patientwarmingequipmentmaycause
serlouspatientinjury.

CONTENTS PAGE

1 Introduction
Principlesof operation
SparePartsand exchangeunits
4 Dismantling-Reassembling
Procedures
5 Repairing,Troubleshooting,
6 TemDerature measurement
7 Softwareinformation
WiringDiagram

Manufaduredby:
KANT1EDAB
GArdsfogdevSgen188
SE-16866 Bromma
Sweden

Tel: +46 8 564 80 630

Fax:+46 I 564 80 639
www.KANMED.se

2005-03-24

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 BabYWamet
SeNicemanualKANIVIED

1 INTRODUCTION
For a generaldescriptionof the KANIYED BabyWarmer and how to verify thEt it is functioninqproperlywe
referto the usermanuat.ln aua"yo, oo not i,uveone it can be downloaded from internetin several
lanquaqes. Se www KANI\4ED.se
i;i: .:,il;"';i;t d".*i;ile basrcfunctionsof the KANMEDBabywarmer and how do determinefaults
and do smallerrepairs
and qualifiedHospital
technicians
servicepolicvstatesthat only properlytraineddistributor
KANIYED's
technicians may carryour repajrson the main PcB
ensuresthe deljveryof a
i^ii""ij *" ".t'v", ti makeiull use of our PcB exchangeprogram becausethis
testedand calibrated replacement PCBwith 3 months warranty'

2 PRINCIPLE OF OPERATION
SeealsodiagramPage3 and 9

BabyWarmeris an elect callyheatedand precision controlled waterbedfor infants

The KAN14ED
pad, which is inserted, into a pocket in th€ water mattress
tt consistsof a control unit and a heating
r'"iting p"a is-suppiied lv ttre control unit/ via power-switchesPS1and PS2'
ii;tr!;i];; fi;;;$"
ir'r" n""ii"g i"d *"t"i"s the helting elementRLandthermistors T1, T2 and 13
in the mattress while T3 sensesthe temperature of the
illnaiz i.:n." tf'" t"mperatureofihe water
heatingelementin the Pad. PS1to limit the element
Usingthe informationaboutelementtemperaturesuppliedby T3, the CPIJcontrols.
is lower than the selectedtemperature,
temp-eiatureto alout +3oc as long as the actual water temperature temperatureis
of the water in the mattress and when the set
via T1 the cPU monitorsthe temperarure
reached,the CPUcontrolsPS1to keep the water temperatureat the set value ,
fi."nfloit psz ina"p"ndent from the cPU and if for 'ome reasonthe temperatureof the water exceeds
the beeperand the overternp
39oC,T2 will switchoff PS2and stopthe heatingaltogetherand alsoactivate
'LED,
t l r . e . - w a t c h d o g m o n i t o r s c P U o p e r a t i o n a n d i n c a s_e o f a c P l J f a i | s r e s w i t c h e s o f f h e a t i n g V i a t h e s a
SS and also;ctivatesthe beeperand the eledronicfailure LED'
The EEPRO14 is used to sto.e calibrationvaluesfor T1 and T3 input circuits'
or DCvoltaqe12 - 24 v
tne iuppty voltageto the controlunit can eitherbe mainsvoltage115/ 230 V AC

aotn iupptyvbttaq"scan be connected simultaneously but the first choiceof the unit will alwaysbe the
."i". ri'prjrv. Ii ihe main disappears,is switchedolf by the oN/oFF switch or is not presentat start up'
RE1will closeand connectthe DC supply to unit "safety logic".andall safeiy circuitsare
ni"".n tiitt of tf'" *"rming, the CPUissuesa test signalto the
the cPU continueto
i".iJ au|"ingtf'" .o .ulled ;elf test. only if all tests aie successfullycompletedcan
oDerateand startthe warmjng,

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 BabyWarmer
ServicemanualKANI\lED

Fig.l BLOCKDIAGRAMKBW50

t /
"q"4
t l
\ \
Et I
ii
z,
o\
r I
i

_ z S{rl
@o@@ tr

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 BabYwarmer
ServicemanualKANMED

3 SPARE PARTSAND EXCHANGEUNITS

3.1 SPARE PARTS POLICY

keepsand suppliesspare parts considerednecessaryto keep a good servicelevel

KANII4ED
Theseare to be found in the spare part list.
WARNING: Certaincomponents must not b€ replacedunlessyou havethe possibilityof
ca|rying out a calibrationof the unit. Study section5 2 carefully
REPAIRING
oeforecarryingo.lt any PCBrepairs.

3.2 EXCHANGE POLICY

and keeprepairtime low, KANMED

To simplifyrepairprocedur€s and
runsan exchangeseruicefor the 14ain_
FrontPcBof the KBw50.

Exchange part No. Designation

700-0234-EU MainPCBKBW50, Exch.Unit
700-0235-EU FrontPCBKBW50,Exch.lJnit

ExchangelJnitswi||besUppliedatafixedprice(marked:''repairprice''onthespar-e-partspriceIi
priceis-equiva|enttotheestimatedaveragerepaircost)independentofthetypeoffau|tiftheretur
faultyPCBis foundto be repairable.

For returnedfaulty PCBSwhich are found not to be repairable,we offer you to buy an Exchangeunit at a
"sellingprice"on the sparcpartspricelist).
specialprice(marked
w!ll
an extrachargeto coverthe costof the missingcomponents
For returnedPcB,swhichare cannibalised,
be addedto the ExchangePice.

3.3 SPAREPARTLIST (SP

too-4267 Bottom Dlate 1

700-0234 IVIAiNPCB KBW50 1
700-o234EU l4ainPCBKBW50(repairprice) 1
700-o234EU MainPCBKgW 50 (sellPrice) 1
700-0280 HousinoKBW50 1
7AO-0324 FuseT3.15A 10
700 0242 PROIVIKBW50 1
700-0260 Grcundcableassv.l.BW50 1
700-0259 GroundcableKBW50 1
700-0269 Batterv LR6.alkaline 1
700"0233 1
700-0001 FuseT1A 1250V 10
700-oo79 FuseT 2A 1250V 10
too-o232 14ainsinletand fllter 1
7AO-0244 Potentialequalisation sLud 1
100-o279 RearDanelKBW50with label 1
700-027t cableassv.7-poolKBW50 1
700-0268 Handle 1
7AO-O235 Front PCBKBW50 1
100-0264 FrontDanelKBW50,with label 1
700-o272 Cableassy.3-pol KBW50 1
700 0230 E d q ec o v e l 1
700 0253 LiqhterPluq
100-0274 3ooleDIN Dluq{battervcable)
700-0255 Elastoseal
700-0459 Cagacitor22uF,50v 105'C
700-0231 Transformer 'net
BW-50-07x from inte
user manualscan be downloaded

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manualKANI\IED
BabvWarmer

4 DISMANTLING AND REASSEMBLINGPROCEDURES

wARluNG: Alwaysdlsconnectthe mainscable beforeopeningthe Instrument,

CAUTION: Work only on properlygroundedstatic free working stationsfollowingESDrules.

The following proceduresare descrlbedbelow :

4.1 SOTTOMPLATE
4.2 RUBBER EDGECOVERS
4.3 MAINPCB
4.4 FRONT/ REARPANEL
4,5 FRONT PCB
4,6 HANDLE

4,I BOTTOM PLATE

. Placethe instrumentupsidedown
. Removethe 6 screws
. Slidethe bottom plate towardsthe front panel until it comesfree from the rear edge cover and then
lift off the bottom plate and disconnectthe ground wlre, Don't forget to reconnectthe ground wire or
it may causeshort cuts.

4.2 RUBBER EDGE COVER:;

Edgecoversare only removedlf you have to exchangefront or rcar panels.

A07, se SPL)to the housingbut not to the bottom plate.

Edgecovers are glued ( ELASTOSEAL

1 Breakthe bondingof the glue from the 3 sidesof the housingby applylngforce and if nessecarycut with a
thin bladewithoutdamagingthe painting.Sometimesit will be nessecary to replacethe runneredge.

2 Grip the edge cover in a corner and lift it a few mm to free the insidegrooveof the cover from the
protrudingpart of the front oe rear panel and pull the cover from the housing

REllOUNTING:Apply a thin layer of ELASTOSEAL A07 on that part of the housingthat

will be coveredby the edge cover before mounting the edge cover,

4.3 MAIN PCB

1. Dismountthe bottom plate

2. DisconnedconnectorsP1, P4, P5 and P6 (se paqe 12). NoTE: when dlsconnecting/ conneding P1.
support the PCBin order to avold heavy bendingwhich will damagecomponents.
3, Removethe 4 pcs PcB-mountingscrews
4, Grip the PcB by the battery holder and relaysand pull the PCBtowardsthe rear panel until sockets
JZ8 come free from pins PZ8 on the front panel and then lift the PCBout from the housing

4.4 FROI{T AND REAR PANEL

1. Dismountthe edge cover accordingto procedure4.2

2, Disconnectthe Danelto be removedfrom the l\4ainPCB
3. Removethe 4 screwsthat flt the panelto the housingand then pull off the panelfrom the housing
and disconnectth€ groundwire

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 BabYwamet
SeNicemanualKANI\,4ED

4.5 FRONT PCB

1. Removethe front panel accordingto procedure4.4

2. Removethe 2 nutsandthen pulloff the PCBfrom the panel

4.5 HANDLE

Threada screwdriver throughthe holein the handleand unscrewthe screws

(Phillips)
NOTEr]f for some reasonthe handleis not remounted,the mounting holesfor screwsmust be fitted with
lvl5screws(max. length 25 mm) to prevent liquid from enteringthe unit

5 REPAIRING,
5.1 GENERAL

Troubleshootingand repairingshouldonly be carriedout by experienced electronic

engineersusingproper
toolsand test equipmentand with reference
to descriptionsand circuitdiagramsprovidedin this manual
See Doint6 abouttemDerature measurement

PCBSERVICE
we recommendto use our EXCHANGE

5.2 WARNINGS AND CAUTIONS

WARNING WhenevervoltagerequlatorN7, operational amplifierN4.connectorP1and

associatedcomponentsare replacedor re-soldered,the KBW50has to be calibrated
according to section7. OnlyKANMED cando this.
WARNING Whenoperatingthe KBW50with the bottomplateremoved,AC voltagehigherthan 300 v will
be exposed,Take precautionsto avoid electricalshocks.
WARNING Evenafter disconnectinglvlainsPowerfrom the unit, capacitorsmay still carry
voltages.Take care to avoid electricalshocks,
cAuTIoN The KBW5ocontainsstatic sensitiveClllos deviceswhich mav be damagedby improper
handling,Do not handleexcepton properlygroundedstaticfree working stations
Handleall PrintedCircuitBoards(PCB)by thelr edles, do not touchany partsunnecessarily.
CAUTION All PCB'Ssentbackfor repai.or exchangemust be properlypackedin conductive packing
materialorthey will not be repaired!l

6 TEMPERATUREMEASURING
EouiDment
needed: Precision
thermometerwith skinsensor
A foam mattress about 50 mm thick
Standardhospitalbaby blanket

1. Placethe heating pad in the pocketof the water mattrcss and put it on the foam mattress
2. Tape the skin sensoron the top centre ol the water mattress and cover with the blanket There
must be water and no air bubblesin the water mattress,(l\4akesure there is very good contact
betweenthe sensorand the water mattressto avoid false readinqs)
3, Start the heating with and note the temperatureof the water mattr€ssabout 10 min after the set
temperaturehas beenreached
4. The recorded temperature should be "set temperatu16" +/- 0.soc

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 BabYWarmer
SeryicemanualKANMED

- 0'soc
)
T1
r2 :i,?i'ii[:i:f,[":;1H?-"j,x.":il]?3,"J,"i'j"'e,s
+r
lirnltatlonr
ternperature
L
T3 Element

@
@
Note: The T1, T2 and T3
To obtain absolut€ tru€
imperature'c KA
KO i-e-p"rat,,e"c 36 6,2675
12,492 2A 37 6 , 0r 5 5
20 29 8.4083
27 11,942 38 5,175r
22 7,/2r.t
39
23 Tcozo 40
24 5,1170
7,0983
25 10,000 6.8082
26 9,5722 6,5314
27

7 SOFTWAREINFORMATION

;:il?l'3l.""'":lii['"?',",.{rui,i:{1,'i"1"'$TJi!ir
pi6r'4veisioninaicationtales plac:irr-:Y:l
consrsLs or a remp!L- " '- lows'
of 5 flickering p*outu".r'on
FlicleringtemP_LEU 1.A2
25 1_03
30 1.04
34
Software History
Versionsexlsr:
Up to now the followlngSoftware
ComPatibilitY
Sw,version Issued
v1.02 9635 1 : groduction
serles
96 47 hcorooratesTl / T3 tesnng
v1.03 ReDlaces allV1 02 PROM5
acaeotsnew calibration box
sens;s 12l24 V external bafierY allV1,02and V1 03
replaces
98 39 lmProvedsafetY
v1.04

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manualKANMED
Seruice

8. Wiring Diagram
Fig.t3 Wlrlngdiagdm

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