`

Sheet no. 6 Storage Vessel Design

Parameter Value Units

Roll No. 121
Daily Storage 160.5 ton/day
storage Capacity 4815 tons
Wt% of H3PO4 85
Density of H3PO4 1834 Kg/m3
Density of Solution 1630.077 Kg/m3
Corrosion Allowance 2 mm
Volumetric Capaciy 2953.848 m3
D/H 2.5
Width of Plate 1 m
Length Of plate 6 m
Strength Of Material 68900000 Pa
(SA129)
J 0.75
Corrosion Allowance 2 mm
Density of Material 7800 Kg/m3
E 1.93E+11 N/m2

calculations of height
and diameter

D 21.1099 m
H 8.443959 m
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Design of course thickness

Thickness of Course Thickness of courses

Course No T (mm) Tc Hr (m) H(m) Tr(mm)
(mm)
1 32 30 8.44024 9.18774 27.58
2 28 26 7.44395 7.96713 24.31921
3 25 23 6.440246 7.040938 21.0472
4 22 20 5.440246 6.125163 17.7852
5 20 18 4.442246 5.514647 14.5132
6 18 16 3.440246 4.894131 11.24119
7 16 14 2.440246 4.283614 7.989189
8 14 12 1.440246 3.673098 4.7186
9 12 10 0.440246 3.062582 1.450082

Roof Design

Self Supporting Roof

tr 6 mm
p 171.8 kgf/m2
1685.358 pa

Angle A 10.45 Deg

0.182294444 Rad
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sinA 0.181286475

tr 0.024092659 m
24.092659 mm

Self Supporting Roof Applicable No

Structure Supported Roof

tr 7 mm
Angle A 3.57 Deg
0.062276667
Pressure 179.6 kgf/m2
1761.876 pa

First Gurder Decagon

Rafter Design
D 21.109816
l 1.957649685 m
L (acc. To API) 1.914634146 m

l 1.914634146 m

No. of Rafters 34.62101029

Actual acc Decagon 40
Length of Rafter 1.9 m
Actual spacing 1.65712959 m

Wind Gurder Design (Decagon)

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Length of Gurder 3.265006717 m

No of Ages 10
Spacing of Rafter on Gurders (S) 0.810591679 m

No of reafter on either side of column 19.67296306

20

S<5.5ft 2.67609208 ft
Yes

Second Gurder octagon

Rafter Design
D 17.30061603 m
l 1.957649685 m
L (acc. To API) 1.914634146 m

l 1.914634146 m

No. of Rafters 28.38901029

actual no. of rafters 32
Length of Rafter 1.9 m
Actual spacing 1.698557948 m

Wind Gurder Design (Decagon)

Length of Gurder 3.313988618 m

Spacing of Rafter on Gurders (S) 0.828497155 m

No of reafter on either side of column 15.59233619

16

S<5.5ft 2.719070667 ft
Yes
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Third Gurder Hexagon

Rafter Design
D 13.5098985 m
l 1.95764969 m
L (acc. To API) 1.91463415 m

l 1.91463415 m

No. of Rafters 22.1570103

actual no. of rafters 24
Length of Rafter 1.9 m
Actual spacing 1.7675306 m

Wind Gurder Design (Decagon)

Length of Gurder 3.3756711 m

Spacing of Rafter on Gurders (S) 0.84321777 m

No of reafter on either side of column 15.2795955

16

S<5.5ft 2.7684103 ft
Yes

Fourth Gurder Pentagon

Rafter Design
D 9.70989852 m
l 1.95764969 m
L (acc. To API) 1.91463415 m
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l 1.91463415 m

No. of Rafters 15.9250103

actual no. of rafters 15
Length of Rafter 1.9 m
Actual spacing 2.03506229 m

Wind Gurder Design (Decagon)

Length of Gurder 2.85343121 m

Spacing of Rafter on Gurders (S) 1.14937248 m

No of reafter on either side of column 11.2266406

12

S<5.5ft 3.74754175 ft
Yes

Fifth Gurder Pentagon

Rafter Design
D 5.90989852 m
l 1.95764969 m
L (acc. To API) 1.91463415 m

l 1.91463415 m

No. of Rafters 9.69301029

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actual no. of rafters 10

Length of Rafter 1.9 m
Actual spacing 1.66439343 m

Wind Gurder Design (Decagon)

Length of Gurder 1.55712891 m

Spacing of Rafter on Gurders (S) 0.93427735 m

No of reafter on either side of

column 7.48442708
12

S<5.5ft 3.4166297 ft
Yes

Six Gurder Pentagon

Rafter Design
D 2.10989852 m
l 1.95764969 m
L (acc. To API) 1.91463415 m

l 1.91463415 m

No. of Rafters 2.46101029

actual no. of rafters 5
Length of Rafter 1.9 m
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Length of Rafter 1.9 m

Actual spacing 0.94238687 m

Wind Gurder Design (Decagon)

Length of Gurder 0.44082661 m

Spacing of Rafter on Gurders (S) 0.52899194 m

No of reafter on either side of column 3.74221354

12

S<5.5ft 1.73509355 ft
Yes

Column Design
Lc 8.839427973 m
rc 0.049107933 m

Gurder and Rafter Selection

Weight per unit legth of rafter 212.3198082 Kg

Np 6
Angular Length 1.535927064 m
Bending Moment 62.60971289 Kgm
Section Modulus 8.91439E-06 m3
0.543571611 inc2
<1.6
So Rafter Selected
Selected Rafter C10(4.1)
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Column Design
Lc 8.720949098 m
rc 0.048449717 m

Gurder and Rafter Selection

Weight per unit legth of rafter 215.4512983 Kg

Np 6
Angular Length 1.535927064 m
Bending Moment 63.5331392 Kgm
Section Modulus 9.04586E-06 m3
0.551588711 inc2
<1.6
So Rafter Selected
Selected Rafter C10(4.1)

Column Design
Lc 8.60247022 m
rc 0.0477915 m

Gurder and Rafter Selection

Weight per unit legth of rafter 220.304929 Kg

Np 6
Angular Length 1.53592706 m
Bending Moment 64.9643972 Kgm
Section Modulus 9.2496E-06 m3
0.56401476 inc2
<1.6
So Rafter Selected
Selected Rafter C10(4.1)
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Column Design
Lc 8.36551247 m
rc 0.04647507 m

Gurder and Rafter Selection

Weight per unit legth of rafter 229.317764 Kg

Np 6
Angular Length 1.53592706 m
Bending Moment 67.622138 Kgm
Section Modulus 9.6281E-06 m3
0.58708901 inc2
<1.6
So Rafter Selected
Selected Rafter C10(4.1)

Column Design
Lc 8.2470336 m
rc 0.04581685 m

Gurder and Rafter Selection

Weight per unit legth of rafter 132.483383 Kg

Np 6
Angular Length 1.53592706 m
Bending Moment 39.0672291 Kgm
Section Modulus 5.5624E-06 m3
0.33917799 inc2
<1.6
So Rafter Selected
Selected Rafter C10(4.1)
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Nozzle Design
Nozzle Locati No Reinforce Tn Tp Hi Ho Drpo
(Dn) on ment Pad? (mm) (mm) (mm) (mm) (mm)
200.000 Top 1.00 No 10.00 0.000 0.000 53.00 0.000
0 Shell 00 00 0 0 00 0
200.000 Botto 1.00 Yes 10.00 25.00 40.00 60.00 404.0
0 m 00 00 00 00 00 000
Shell
1000.00 Top 1.00 No 16.00 0.000 6.245 10.81 0.000
00 head 00 00 0 0 67 0
1000 Botto 1 Yes 16 22 0 118 2004
m
Shell
300 Botto 1 Yes 10 6 0 49 604
m
plate

Flange Design
Nozzle (Dn) Dfi (mm) No Tf(mm) n C (m) Dfo(m) Size of bolt
200 223 2 40 16 0.291 0.323 12
300 323 1 16 20 0.395 0.429 14
1000 1035 2 71 56 1.1238 1.1578 14
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SUMMARY SHEET(6)

Height 21.1099 m
Diameter 8.4439 m

Bottom plate
design
Tb 8 mm
Odb 21.2559 m

Thickness Thickness of
of Course courses
Course T (mm)
No
1 32
2 28
3 25
4 22
5 20
6 18
7 16
8 14
9 12
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Nozzle
Design
Noz Loca No Reinfor Tn (mm) Tp Hi (mm) Ho (mm) Drp
zle tion cement (mm) o
(Dn) Pad? (m
m)
200 Top 1 No 10 0 0 53 0
Shell
200 Bott 1 Yes 10 25 40 60 404
om
Shell
100 Top 1 No 16 0 6.245 10.8167 0
0 head
100 Bott 1 Yes 16 22 0 118 200
0 om 4
Shell
300 Bott 1 Yes 10 6 0 49 604
om
plate

Flange
Design
Nozzl Dfi No Tf(mm n C (m) Dfo(m) Size of bolt
e (Dn) (mm )
)
200 223 2 40 16 0.291 0.323 12
300 323 1 16 20 0.395 0.429 14
1000 1035 2 71 56 1.1238 1.1578 14
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Self Supporting Roof

tr 6 mm
p 171.8 kgf/m2
1685.358 pa

tr 0.024092659 m
24.092659 mm

Structure Supported
Roof
tr 7 mm
Angle A 3.57 Deg
0.062276667
Pressure 179.6 kgf/m2
1761.876 pa

Rafter Design Decagon OCTagon Hexagon Pentagon

D 21.109816 17.3006160 13.5098985 9.709898
3 52
l 1.95764968 1.95764968 1.957649685 1.95765
5 5
L (acc. To API) 1.91463414 1.91463414 1.914634146 1.914634
6 6

l 1.91463414 1.91463414 1.914634146 1.914634

6 6

No. of Rafters 33.6210102 27.3890102 21.15701029 14.92501

9 9
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Actual acc Decagon 40 32 24 15

Length of Rafter 1.9 1.9 1.9 1.9
Actual spacing 1.60929835 1.63874794 1.687830598 1.90506
9 8 2

Wind Gurder Design

Length of Gurder 3.16596671 3.19398861 3.2236711 2.67343
7 8 1
No of Ages 10
Spacing of Rafter on 0.79149167 0.79849715 0.805917775 1.06937
Gurders (S) 9 5 2

No of reafter on either 19.6729630 15.5923361 15.27959549 11.2266

side of column 6 9 4
20 16 16 12

S<5.5ft 2.59609270 2.61907066 2.643410302 3.50754

8 7 2
Yes Yes Yes Yes
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