ITP - 1021 - 04

INSPECTION TEST
FOGLIO DI
PLAN SHEET 2 OF 13

CLIENTE - CLIENT PETROFAC E&C INTERNATIONAL LIMITED

KPO BV – KARACHAGANAK KHAZAKHSTAN
IMPIANTO – PLANT
JI-183-PPFM004 1021
ORDINE – P.ORDER OFMECO- JOB

N°DI FABBRICA- SERIAL 2604/ 2605 / 2606 / 2607 SIGLA-ITEM 5-210D-HA-01 A/B/C/D
NUMBER
TYPE (TEMA) CONDENSATE STABILISER
N°DI DISEGNO-DRAWING N° 1427 SUPPLEMENTARY REBOILER
GOST DESIGN
GRAOUP CAT. 1
REFERENCE :

- ASME VIII Div.1 – « U» Stamp + GOST

- TEMA R &
- SPEC. FOR PRESSURE VESSELS:4TPFC-00C-3PS-MV01-00002
- SPEC.FOR TUBE TO TUBESHEET WELDING : 4TPFC-00C-3PS-WO00-00005
- SPE.FOR WELDING,PWHT & NDE : 4TPFC-00C-3PS-WO00-00008
- SPEC.FOR PIPING,FORG.,CAST.& PLATE FOR S.SERVICE: 4TPFC-00C-3PS-WO00-00003
- SPEC.FOR EXTERNAL COATING :4TPFC-00D-3PS-WX00-00002
- SPEC.FOR WPS APPROVAL,WELDING QUALITYREQ.: 4TPFC-00C-3PS-WO00-00004
- TEC.SUPPLY REQ.PIPE FITT.& FLANGES: 4TPFC-00D-3PS-PB01-00001

ALLEGATI / ATTACHMENTS:
INSPECTION CLASS : PIC.1

DOCUMENT LIST INSPECTION POINT ABBREVIATION

H: Hold Point 0: OFMECO QCM
W: Witness Point 1: A.I
R: Review 2: .PETROFAC
A: Approval 3: KPO
C: Certificate
WS: Spot Witness
M: Monitoring( notific.not
required)

APPROVAZIONI DEL CLIENTE / CUSTOMER APPROVAL:

NOTE:

1) SHELL AND TUBE SIDE ARE IN SOUR SERVICE

2) EXTENT OF RADIOGRAPHY IS 100% EXCHANGER, NOZZLES AND ATTACHMENT BUTT WELDS OF
SHELL CONNECTIONN
3) THE NOZZLES” & “SET IN” TYPE ( NOT BUTT WELDED) SHALL BE SUBJECT TO 100%
ULTRASONIC EXAMINATION

3 After Client comments A.T 21/01/08 I.B 21/01/08

2 After Client comments A.T 08/10/07 I.B 08/10/07
1 After Client comments A.T 25/05/07 I.B 28/05/07
0 Prima emissione / First issue A.T 05/03/07 I.B 05/03/07
REV. DESCRIZIONE - DECRIPTION PREPARTED BY: DATE APPROVED BY: DATE
 INSPECTION TEST PLAN PAGINA 3 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

ASME VIII div.1 ed.2004 APPROVED DATA H R A /

DRAWING
1 Add-05- Tema R SHEET DWG DESIGN
REVIEW th
TEMA –8
H R A /
ASME VIII div.1 ASME VIII div.1 MECHANICAL
2 CALCULATION DESIGN
ed.2004 Add.05 ed.2004 Add-05 CALCULATIONS
REVIEW
ASME IX H R A /
WPQ , WPS AND PQR ed.2004 Add.05 WELDING
3 ASME IX WELDING BOOKS
REVIEW 4TPFC-00C-3PS-W000- TECHNOLOGY
ed.2004 Add.05
00004
H R R /
WELDING MATERIALS
ASME IX WELDING
4 APPROVAL OF WELDING OFMECO PGQ 11 CERTIFICATE
ed.2004 Add.05 TECHNOLOGY
CONSUMABLE

OFMECO MT 010- H R A /
ASME VIII Div.1 ed.2004
ASME VIII DIV.1 OFMECO PT 009
REVIEW NDE PROCEDURES Add.05 QUALITY
5 Ed.2004 Add.05 OFMECO RT 008
MT-PT-RT-UT-VT ASME V ed 2004 Add.05 CONTROL
OFMECO UT 011
OFMECO VT 012
H R R /
ASME VIII Div.1 Ed.2004 SNT – TC – 1 A OFMECO
NDE OPERATORS QUALITY
6 Add.05 Ed.2001 WRITTEN
REVIEW OF CERTIFICATION CONTROL
ASME V Ed.2004 ADD.05 PRACTICE

ASME II A H R R /
3.1 PRESSURE
APPROCED DATA
MATERIAL CERTIFICATES PARTS MATERIAL TEST QUALITY
7 SHEET
CHECK 2.2 NON REPORT CONTROL
4TPFC-00C-3PS-W000-
PRESSURE PARTS
0003
MATERIAL ARRIVAL AT THE H R R /
LOW STRESS
WORKSHOP PROCEDURE OFMECO MATERIAL TEST QUALITY
8 STAMPING MAY BE
IDENTIFICATION CHECK, MARKING MI 019 REPORT CONTROL
USED
TRANSFERING

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 4 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

SHELL
9

HEAT N° H / R /
SHELL BARREL MATERIAL TEST QUALITY
10 ASME VIII DIV.1 PLATE N°
CUTTING AND MARKING TRANSFER REPORT CONTROL
TEST N°
H / R /
ACCORDING TO
SHELL BARREL
ASME V ART.7 AND QUALITY
11 MT EXAMIN. LONGITUDINAL AND OFMECO MT 010 MT REPORT
ASME VIII DIV.1 CONTROL
CIRCUMFERENTIAL BEVELS
APPENDIX 6
H / / /
SHELL BARREL
12 / / / /
FORMING AND ROLLING

QUALITY H / M /
SHELL BARREL
OFMECO VT 012 AND ASME VIII DIV.1 CONTROL
13 LONGITUDINAL VISUAL FIT-UP AND WPS
WPS APPLICABLE AND WELDING
TACK WELDS
TECHNOLOGY
QUALITY H / R /
SHELL BARREL
CONTROL
LONGITUDINALS WELDING
14 WPS APPLICABLE WPS WPS AND
WELD TEST COUPON INCLUDED
WELDING
FOR CATEGORY A & B
TECHNOLOGY
H / / /
SHELL BARREL DIMENSIONAL QUALITY
15 DWG DGW
RE-ROLLING IF NECESSARY REPORT CONTROL

ACCORDING TO H / R /
SHELL BARREL ASME ASME V
QUALITY
16 MT EXAMINATION LONGITUDINAL OFMECO MT 010 ART.7 AND ASME MT REPORT
CONTROL
WELDS VIII DIV.1
APPENDIX 6

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 5 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

ACCORDING TO H R R /
SHELL
ASME V ART.2 QUALITY
17 RT EXAMINATION LONGITUDINAL OFMECO RT 008 RT REPORT
AND ASME VIII CONTROL
WELDS
DIV.1 UW-51
H / / /
SHELL BARREL
18 DWG DWG / /
ASSEMBLING

QUALITY H H M /
SHELL CONTROL
OFMECO VT 012 AND ASME VIII DIV.1
19 CIRCUMFERENTIAL VISUAL FIT-UP WPS AND
WPS APPLICABLE
AND TACK WELDS WELDING
TECHNOLOGY
QUALITY H / M /
CONTROL
SHELL
20 WPS APPLICABLE DWG WPS AND
CIRCUMFERENTIAL WELDS
WELDING
TECHNOLOGY
ACCORDING TO H R R /
SHELL ASME ASME V
QUALITY
21 MT EXAMINATION OFMECO MT 010 ART.7 AND ASME MT REPORT
CONTROL
CIRCUMFERENTIAL WELDS VIII DIV.1
APPENDIX 6
ACCORDING TO H R R /
SHELL
ASME V ART.2 QUALITY
22 RT EXAMINATION OFMECO RT 008 RT REPORT
AND ASME VIII CONTROL
CIRCUMFERENTIAL WELDS
DIV.1 UW-51
H / SW /
ACCORDING TO
NOZZLES TO SHELL
ASME V ART.7 AND MT REPORT QUALITY
23 MT EXAMINATION OF OPENINGS
OFMECO MT 010 ASME VIII DIV.1 CONTROL
AND BEVELS
APPENDIX 6
QUALITY H / M /
NOZZLES TO FLANGE CONTROL
OFMECO VT 012 AND ASME VIII DIV.1
24 VISUAL FIT-UP AND TACK WELD WPS AND
WPS APPLICABLE
WELDING
TECHNOLOGY

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 6 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

QUALITY H / M /
CONTROL
NOZZLES TO FLANGE
25 WPS APPLICABLE WPS WPS AND
CIRCUMFERENTIAL WELD
WELDING
TECHNOLOGY
ACCORDING TO H R R /
NOZZLES TO FLANGE ASME V ART.7 AND QUALITY
26 OFMECO MT 010 REV.4 MT REPORT
MT EXAMINATION OF WELDS ASME VIII DIV.1 CONTROL
APPENDIX 6
QUALITY H H SW /
NOZZLES TO SHELL CONTROL
OFMECO VT 012 AND ASME VIII DIV.1
27 VISUAL FIT-UP AND TACK WELD WPS AND
WPS APPLICABLE
WELDING
TECHNOLOGY
ACCORDING TO H R R /
NOZZLES TO SHELL ASME V ART.7 AND QUALITY
28 OFMECO MT 010 MT REPORT
MT EXAMINATION OF WELDS ASME VIII DIV.1 CONTROL
APPENDIX 6
ACCORDING TO H / R /
NOZZLES TO SHELL ASME V ART.4 AND QUALITY
29 OFMECO UT 011 UT REPORT
UT EXAMINATION OF WELDS ASME VIII DIV.1 CONTROL
APPENDIX 12
QUALITY H / R /
NOZZLES TO SHELL CONTROL
30 WELDING REINFORCING PADS WPS APPLICABLE WPS WPS AND
WELDING
TECHNOLOGY
NOZZLES TO SHELL H / R /
ASME V ART.10 APP.1 AIR PRESSURE 0.7 AIR TEST QUALITY
31 AIR TEST REINFORCING PADS
OFMECO AT 16 BAR REPORT CONTROL

QUALITY H / R /
SHELL CONTROL
32 WELD OF SADDLES AND EXTERNAL WPS APPLICABLE WPS WPS AND
ATTACHMENTS WELDING
TECHNOLOGY

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 7 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

ACCORDING TO H R R /
SHELL ASME V ART.7 AND QUALITY
33 OFMECO MT 010 MT REPORT
MT EXAMINATION OF WELDS ASME VIII DIV.1 CONTROL
APPENDIX 6
SHELL H / SW /
QUALITY
34 CHECK OF ROUNDNESS BY DWG DWG REPORT
CONTROL
TEMPLATE INSERCTION

HEAT N° H / / /
FLOATING HEADS: MATERIAL TEST QUALITY
35 DWG PLATE N°
CUTTING AND MARKING TRANSFER REPORT CONTROL
TEST N°

FLOATING HEAD: H R R /
ASME VIII DIV.1 DIMENSIONAL QUALITY
36 DIMENSIONAL CHECK AFTER COLD DWG
REPORT CONTROL
FORMING
ACCORDING TO H R R /
FLOATING HEAD
ASME V ART.7 AND QUALITY
37 MT EXAMINATION ON THE KNUCKLE OFMECO MT 010 NT REPORT
ASME VIII DIV.1 CONTROL
REGION AFTER COLD FORMING
APPENDIX 6
ACCORDING TO H / SW /
FLOATING HEADS:
ASME V ART.7 AND QUALITY
38 MT EXAMINATION CIRC.BEVELS OFMECO MT 010 MT REPORT
ASME VIII DIV.1 CONTROL
APPENDIX 6
QUALITY H H / /
ASSEMBLING FLOATING HEADS CONTROL
OFMECO VT 012 AND ASME VIII DIV.1
39 CIRCUMFERENTIAL VISUAL FIT-UP WPS AND
WPS APPLICABLE
AND TACK WELDS WELDING
TECHNOLOGY
ACCORDING TO H R R /
ASSEMBLING FLOATING HEADS
ASME V ART.7 AND QUALITY
40 MT EXAMINATION OFMECO MT 010 MT REPORT
ASME VIII DIV.1 CONTROL
CIRCUMFERENTIAL WELD
APPENDIX 6
ACCORDING TO H R R
ASSEMBLING FLOATING HEADS:
ASME V ART.4 AND QUALITY
41 UT EXAMINATION ON THE OFMECO UT 011 UT REPORT
ASME VIII DIV.1 CONTROL
CIRCUMF.WELD
APPENDIX 12

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 8 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

SHELL H R R /
COVER HEAD: ASME VIII DIV1 DIMENSIONAL QUALITY
42 DWG
DIMENSIONAL CHECK AFTER COLD REPORT CONTROL
FORMING
SHELL ACCORDING TO H R R /
COVER HEAD ASME V ART.7 AND QUALITY
43 OFMECO MT 010 MT REPORT
MT EXAMINATION ON THE KNUCKLE ASME VIII DIV.1 CONTROL
REGION AFTER COLD FORMING APPENDIX 6
SHELL H / R /
HEAT N° MATERIAL TEST QUALITY
44 COVER HEAD: ASME VIII DIV 1
PLATE N° REPORT CONTROL
CUTTING AND MARKING TRANSFER
SHELL ACCORDING TO H / R /
COVER HEAD: ASME V ART.7 AND QUALITY
45 OFMECO MT 010 MT REPORT
MT EXAMINATION CIRC.BEVELS ASME VIII DIV.1 CONTROL
APPENDIX 6
QUALITY H H SW /
SHELL
CONTROL
COVER HEAD TO FLANGE: OFMECO VT 012 AND ASME VIII DIV.1
46 WPS AND
CIRCUMFERENTIAL VISUAL FIT-UP WPS APPLICABLE
WELDING
AND TACK WELDS
TECHNOLOGY
SHELL ACCORDING TO H R R /
ASSEMBLING COVER HEAD: ASME V ART.7 AND QUALITY
47 OFMECO MT 010 MT REPORT
MT EXAMINATION ASME VIII DIV.1 CONTROL
CIRCUMFERENTIAL WELD APPENDIX 6
SHELL ACCORDING TO H R R /
ASSEMBLING COVER HEAD: ASME V ART.2 QUALITY
48 OFMECO RT 008 RT REPORT
RT EXAMINATION OF WELDS AND ASME VIII CONTROL
DIV.1 UW 51
SHELL H H W /
DIMENSIONAL QUALITY
49 INTERNAL VISUAL AND DWG OFMECO VT 012
REPORT CONTROL
DIMENSIONAL EXAMINATION
ACCORDING TO H R R /
SHELL ASME V ART.4-7
OFMECO MT 010 MT REPORT QUALYTY
50 MT-UT EXAM.ON THE BASE METAL AND ASME VIII
OFMECO UT 011 UT REPORT CONTROL
BEFORE LIFTUNG LUG WELDING DIV.1
APPENDIX 6 - 12
ABREVIATION: OFM = Ofmeco
INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 9 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

ACCORDING TO H R R /
SHELL CHECK OF QUALITY
51 HT 015 ASME VIII DIV:1
HEAT TREATMENT DIAGRAM CONTROL
UCS - 56
ACCORDING TO H R R /
OFMECO MT 010 MT REPORT
SHELL ASME VIII DIV.1 QUALITY
52 OFMECO UT 011 UT REPORT
NDT EXAMINATION P.W.H.T. APPENDIX 6 & 8 CONTROL
OFMECO RT 008 RT REPORT
AND UW-51
H / R /
BUNDLE INSERTION INTO SHELL QUALITY
53 / / /
CHECK OF OPERATION CONTROL

54 CHANNELL

H / / /
HEAT N°
CHANNEL BARREL MATERIAL TEST QUALITY
55 PLATE N°
CUTTING AND MARKING TRANSFER REPORT CONTROL
TEST N°

CHANNEL BARREL ACCORDING TO H / R /

MT EXAMINATION LONGITUDINAL ASME V ART 7 AND QUALITY
56 OFMECOMT 010 MT REPORT
AND CIRCUMFERENTIAL BEVELS ASME VIII DIV.1 CONTROL
APPENDIX 6
QUALITY H / SW /
CHANNEL BARREL CONTROL
OFMECO VT 012 AND ASME VIII DIV.1
57 LONGITUDINAL VISUAL FIT-UP AND WPS AND
WPS APPLICABLE
TACK WELDS WELDING
TECHNOLOGY
QUALITY H / R /
CHANNEL BARREL
CONTROL
LONGITUDINALS WELDING
58 WPS APPLICABLE WPS WPS AND
WELD TEST COUPON INCLUDED
WELDING
FOR CATEGORY A & B
TECHNOLOGY

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 10 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

ACCORDING TO H / R /
CHANNEL BARREL
ASME V ART.7 AND QUALITY
59 MT EXAMINATION LOGITUDINAL OFMECO MT 010 MT REPORT
ASME VIII DIV.1 CONTROL
WELD
APPENDIX 6
H R R /
ACCORDING TO
CHANNEL BARREL
ASME V ART.2 QUALITY
60 RT EXAMINATION OF LONGITUDINAL OFMECO RT 008 RT REPORT
AND ASME VIII CONTROL
WELD
DIV.1 UW-51
QUALITY H H SW /
CHANNEL ASSEMBLING TO
CONTROL
FLANGES OFMECO VT 012 AND ASME VIII DIV.1
61 WPS AND
CIRCUMFERENTIAL VISUAL FIT-UP WPS APPLICABLE
WELDING
AND TACK WELD
TECHNOLOGY
CHANNEL ASSEMBLING TO ACCORDING TO H / R /
FLANGES ASME V ART.7 AND QUALITY
62 OFMECO MT 010 MT REPORT
MT EXAMINATION ASME VIII DIV.1 CONTROL
CIRCUMFERENTIAL WELDS APPENDIX 6
H R R /
CHANNEL ASSEMBLING TO ACCORDING TO
FLANGES ASME V ART.2 QUALITY
63 RT REPORT
RT EXAMINATION OF OFMECO RT 008 REV.4 AND ASME VIII CONTROL
CIRCUMFERENTIAL WELDS DIV.1 UW-51

NOZZLES TO CHANNEL BARREL ACCORDING TO H H R /

-MT EXAMINATION OF OPENINGS OFMECO MT 010 ASME V ART 7 AND QUALITY
64 MT REPORT
AND BEVELS OFMECO VT 012 ASME VIII DIV.1 CONTROL
-VISUAL FIT-UP AND TACK WELD APPENDIX 6
ACCORDING TO H / R /
NOZZLES TO CHANNEL BARREL
OFMECO MT 010 ASME V ART.7 AND QUALITY
65 MT EXAMINATION ON NOZZLES TO MT REPORT
ASME VIII DIV.1 CONTROL
CHANNEL WELDS
APPENDIX 6
ACCORDING TO H / R /
NOZZLES TO CHANNEL BARREL
ASME V ART.2 AND QUALITY
66 UT EXAMINATION ON NOZZLES TO OFMECO UT 011 UT REPORT
ASME VIII DIV.1 CONTROL
CHANNEL WELDS
APPENDIX

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 11 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

QUALITY H / SW /
CHANNEL EXTERNAL CONTROL
OFMECO VT 012
67 ATTACHMENTS WPS WPS AND
WELDING BOOK
VISUAL FIT-UP AND TACK WELD WELDING
TECHNOLOGY
CHANNEL H H W /
DWG DWG DIMENSIONAL QUALITY
68 VISUAL AND DIMENSIONAL
REPORT CONTROL
EXAMINATION
ACCORDING TO H R R /
CHANNEL ASME V ART.4-7
OFMECO MT 010 MT REPORT QUALYTY
69 MT-UT EXAM.ON THE BASE METAL AND ASME VIII
OFMECO UT 011 UT REPORT CONTROL
BEFORE LIFTUNG LUG WELDING DIV.1
APPENDIX 6 - 12
ACCORDING TO H R R /
CHANNEL CHECK OF QUALITY
70 HT 015 ASME VIII DIV:1
HEAT TREATMENT DIAGRAM CONTROL
UCS - 56
ACCORDING TO H R R /
OFMECO MT 010 MT REPORT
CHANNEL ASME VIII DIV.1 QUALITY
71 OFMECO UT 011 UT REPORT
NDT EXAMINATION P.W.H.T. APPENDIX 6 & 8 CONTROL
OFMECO RT 008 RT REPORT
AND UW-51

72 TUBE BUNDLE

H / R /
TUBE SHEET QUALITY
73 ACCORDING TO ASTM SA 578 LEVEL S7 UT REPORT
UT EXAMINATION CONTROL

BUNDLE CAGE H / W /
DIMENSIONAL QUALITY
74 DIMENSIONAL CHECK BEFORE TUBE DWG DWG
REPORT CONTROL
INSERTION

TUBE BUNDLE H W / /
QUALITY
75 VISUAL EXAMINATION AFTER TUBE DWG DWG /
CONTROL
INSERTION

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 12 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

QUALITY H / / /
TUBE TO TUBESHEET JOINTS CONTROL
76 WPS APPLICABLE WPS /
STRENGTH WELD AND WELDING
TECHNOLOGY
ACCORDING TO H R R /
TUBE TO TUBESHEET JOINTS OFMECO PT 009 ASME V ART.6 AND QUALITY
77 PT REPORT
PT EXAMINATION ASME VIII DIV.1 CONTROL
APPENDIX 8
TUBE TO TUBESHEET JOINTS H / SW /
OFMECO TE 001 QUALITY
78 EXPANSION OF TUBE INTO DWG /
CONTROL
TUBESHEET

TUBE TO TUBESHEET JOINTS 10% OF TUBE TO H / SW /

EXPANSION QUALITY
79 CHECK OF EXPANSION OF TUBE OFMECO TE 001 TUBESHEET
REPORT CONTROL
INTO TUBESHEET JOINTS
H / SW /
TUBE TO TUBESHEET JOINTS ASME V ART.10 APP.1 AIR PRESSURE 1 AIR TEST QUALITY
80
AIR TEST OFMECO AT 16 BAR REPORT CONTROL

ASME V ART.10 APP.1 H / W /

TUBE TO TUBESHEET JOINTS QUALITY
81 AND IV OFMECO HE-LT 01 TEST REPORT
HELIUM TEST CONTROL
OFMECO HE-LT 01

82 FINAL TEST

H H H W
ASME VIII DIV1 OFMECO HR 014
HYDROTEST QUALITY
83 SHELL SIDE HYDROTEST DWG DURATION :
REPORT CONTROL
OFMECO HR 014 1 HOUR

H / / /
ASSEMBLING CHANNEL TO
84 DWG / / /
TUBESHEET

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc
 INSPECTION TEST PLAN PAGINA 13 DI 13
Client: PETROFAC E&C INTERNATIONAL LIMITED Item(s) 5-210D-HA-01 A/B/C/D NF 2604 / 2605 / 2606 / 2067
Final Client: / P.O. no.: JI-183-PPFM004 Dwg. N° 1427 QCP n° ITP – 1021 - 04
Ofmeco JOB
Project/Service: KPO B—KARACHAGANAK KHAZAKHSTAN n°.: 1021 Rev.: 3 Date: 21/01/2008

SUPPLIER’S OFMECO A.I. PETROFAC KPO

Pos. VERIFICATION
APPLICABLE ACCEPTANCE VERIFICATION
No. DESCRIPTION DOCUMENTS
DOCUMENTS CRITERIA PERSONNEL sign date sign date sign date sign date

OFMECO HR 014 H H H W
DWG HYDROTEST QUALITY
85 TUBE SIDE HYDROTEST DURATION :
OFMECO HR 014 REPORT CONTROL
1 HOUR
FINAL VISUAL AND DIMENSIONAL H H H W
CHECK DWG DIMENSIONAL QUALITY
86 DWG
INCLUDING BASELINE THICKNESS OFMECO VT 012 REPORT CONTROL
SURVEY
H / / /
NO WATER
87 DRAINING AFTER HYDROTEST / / /
CONTENT

ACCORDING TO SPEC. H / W /
PAINTING QUALITY
88 SANBLASTING AND PAINTING 4TPFC-00C-3PS-WX00- /
RECORD CONTROL
00002
H H H R
MANUFACTURE DOCUMENTATION MANUFACTURER QUALITY
89 / /
MRB REVIEW DATA BOOK CONTROL

H H R /
ASME CODE SYMBOL
90 ASME VIII DIV.1 / / /
STAMPING

R / H R
RELEASE NOTE
91 / / / RELEASE NOTE
INSPECTION RELEASE NOTE

ABREVIATION: OFM = Ofmeco

INSPECTION CODES: H = HOLD POINT SW = SPOT WITNESS W = WITNESS POINT C = CERTIFICATE REQUIRED M = MONITOR A = APPROVAL REQUIRED R = REVIEW OF DOCS.
Y:\ibassoli\COMMESSE\Commesse 2007\1021\5-210D-HA-01 A,B,C,D NF 2604-05-06-07\ITP Rev.3.doc