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Applied Energy 183 (2016) 241–256

Contents lists available at ScienceDirect

Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Finite-volume ray tracing using Computational Fluid Dynamics in linear


focus CSP applications
K.J. Craig ⇑, M.A. Moghimi, A.E. Rungasamy, J. Marsberg, J.P. Meyer
Department of Mechanical and Aeronautical Engineering, University of Pretoria, Pretoria 0002, South Africa

h i g h l i g h t s

 CFD is presented as a ray-tracing tool for linear focus CSP.


 Test cases from literature with Monte Carlo solutions are used as reference.
 Ray effect and false scattering errors are reduced with refinement.
 Refinement includes mesh refinement as well as discrete ordinates count.
 Linear Fresnel and parabolic trough test cases show good comparison.

a r t i c l e i n f o a b s t r a c t

Article history: The modelling of solar irradiation in concentrated solar power (CSP) applications is traditionally done
Received 15 March 2016 with ray-tracing methods, e.g. the Monte Carlo method. For the evaluation of CSP receivers, the results
Received in revised form 24 August 2016 from ray-tracing codes are typically used to provide boundary conditions to Computational Fluid
Accepted 26 August 2016
Dynamics (CFD) codes for the solution of conjugate heat transfer in the receivers. There are both advan-
tages and disadvantages to using separate software for the irradiation and heat transfer modelling. For
traditional ray-tracing methods, advantages are the cost-effectiveness of the Monte Carlo method in
Keywords:
modelling reflections from specular surfaces; the ability to statistically assign a sun shape to the rays;
Computational Fluid Dynamics
Radiative transport equation
the statistical treatment of reflectivity and optical errors (e.g. surface slope errors), to name a few.
Discrete ordinates method When considering a complex mirror field and a complex receiver with secondary reflective surfaces,
Ray tracing especially with selective coatings to enhance absorption and limit re-radiation losses, standard ray trac-
Ray effect ers may be limited in specifying emissivity and absorptivity, which are both specular and temperature
False scattering dependent, and are hence not suitable as radiation analysis tool. This type of scenario can be modelled
accurately using CFD, through the finite volume (FV) treatment of the radiative transfer equation (RTE)
and a banded spectrum approach at an increased computational cost. This paper evaluates the use of
CFD in the form of the commercial CFD code ANSYS Fluent v15 and v16 to model the reflection,
transmission and absorption of solar irradiation from diffuse and specular surfaces found in linear CSP
applications. 2-D CFD solutions were considered, i.e. line concentration. To illustrate and validate the
method, two sources were used. The first source was test cases from literature with published solutions
and the second a combined modelling approach where solutions were obtained using both FV and ray
tracing (with SolTrace). For all the test cases, good agreement was found when suitable modelling set-
tings were used to limit both ray-effect and false scattering errors.
Ó 2016 Elsevier Ltd. All rights reserved.

1. Introduction energy generation, especially Concentrated Solar Power (CSP), var-


ious research foci can be seen in the literature. For instance, Gadi
The use of simulation tools like Computational Fluid Dynamics [1] was one of the pioneering researchers using CFD commercial
(CFD) in the analyses of energy systems is widespread in the con- codes in thermal simulation of a solar water heater. In solar air
tinuous drive to improve the efficiency of energy production by heater applications, Yadav and Bhagoria [2] performed a review
understanding and reducing losses in energy generation. For solar of CFD as used for the analysis of solar air heaters. Allouche et al.
[3] simulated fluid flow in the steam ejector of a solar refrigeration
⇑ Corresponding author. system while enhanced heat transfer of parabolic trough absorber
E-mail address: ken.craig@up.ac.za (K.J. Craig). pipes are considered by Muñoz and Abánades [4]. The analysis of

http://dx.doi.org/10.1016/j.apenergy.2016.08.154
0306-2619/Ó 2016 Elsevier Ltd. All rights reserved.
242 K.J. Craig et al. / Applied Energy 183 (2016) 241–256

CSP heat storage systems using CFD has been a recent develop- collimated radiation [22], radiation in a CSP biomass cavity [23],
ment, with Fornarelli et al. [5], Pointner et al. [6] and Xu et al. the LS-2 parabolic collector [24] and then two LFR models using
[7] being significant examples. In terms of using this modelling a mono-tube receiver with secondary reflector based on [25]. The
approach for solar power plants, Fasel et al. [8] applied CFD for first model has a mirror layout based on the FRESDEMO plant
the thermal and fluid flow modelling of a solar chimney power [25], while the second is an etendue-conserving compact linear
plant. For CSP plants this approach has been used successfully to Fresnel collector (CLFR) [26], which places flat mirrors along an
investigate thermal losses and to analyze the thermal efficiency etendue conservation curve and targets multiple angled mono-
of different receivers for Linear Fresnel, Parabolic Through and tube receivers. For the latter two cases, the Monte Carlo ray-
Solar Tower types (Facão and Oliveira [9], Lobón et al. [10] and Gar- tracing package, SolTrace [27] is used to generate the results used
brecht et al. [11]). Lobón et al. [10], together with Hachicha et al. for comparison. Conclusions from the work close the paper.
[12] are examples where CFD is being used for the advanced mod-
elling of complex physics not possible with simpler analysis codes. 2. Method for solving radiation in CFD software
Another complex physics example is the topic of this paper,
where the application of CFD is extended to not only provide an 2.1. Conservation equations
insight into conjugate heat transfer processes in solar thermal
receivers but also to include optical modelling. This has been per- When considering the modelling of solar radiation using an FV
formed by e.g. Martinek and Weimer [13] in the optical simulation CFD code, only the energy equation (Eq. (1)) needs to be considered
of a solar biomass reactor, but their results could not exactly cap- (considering two dimensions only), with the last term requiring
ture the circumferential heat flux trend around the tube absorbers. special attention:
Instead they rather focused on Monte Carlo ray tracing techniques    
@ðqcp TÞ @ðqcp TÞ @ @T @ @T
which is the predominant approach used for optical simulation. In u þv ¼ k þ k þ q_ 000 ð1Þ
another example, Hachicha [14] used CFD to capture the optics of a @x @y @x @x @y @y radiation

parabolic trough but then linked this to a simplified thermal model where T is the temperature, k the thermal conductivity, q the den-
of the absorber. Several papers in the literature link a Monte Carlo sity, u and v the velocity components linked with the Cartesian
ray tracing-generated heat flux profile to a CFD model of the con-
directions x and y, and q_ 000
radiation a radiative term, which describes
jugate heat transfer (e.g., [15–17]).
the rate per unit volume of the net loss of radiative energy from a
This paper however proves that CFD can be used to provide
control volume from a physical viewpoint [28]. This term is equal
accurate optical modelling results and therefore opens up the pos-
to the emittance of energy from that volume minus the absorbed
sibilities of a comprehensive computational approach to study the
incident radiation to it. Therefore, the radiative transfer equation
combined optical and thermal performance of different solar
(RTE) should be considered in conjunction with the energy conser-
power plants.
vation equation in order to determine the radiative term, q_ 000
radiation . In
In doing so, this paper seeks to introduce the finite volume (FV)
this study, air is considered to be a radiatively transparent medium.
method into the optical modelling of line focusing CSP, first for test
When selective coatings or a glass window in front of a receiver
cases from literature and then for two linear Fresnel reflectors
aperture is used, at least two non-grey bands have to be considered
(LFRs). CFD provides the user with a more integrated environment
to model both the specular versus diffuse reflection from opaque
for subsequent studies where the optics are combined with conju-
surfaces due to surface roughness, as well as to model the
gate heat transfer and optimization techniques that also allows for
wavelength-dependent opaqueness of glass [29]. The non-grey radi-
spectrum-selective optical properties to be considered in the recei-
ation behaviour is then implemented by dividing the radiation
ver/absorber design.
spectrum into two wavelength bands with radiation properties
In order to model radiation accurately in the CFD environment,
remaining fixed in these bands. The bounds of these bands are then
[18] suggests the use of the SN or discrete ordinates (DO) method
defined based on typical glass absorption band definitions, e.g.
for solving the radiative transfer equation (RTE). This method is
0–4.25 lm and beyond 4.25 lm [30]. The RTE is defined as [28]:
the predominant approach because it is easy to implement and
  Z 4p
the RTE can be solved simultaneously with energy, mass and ! ! ! ! ! rs ! ! ! !
r  Ik ð r  s Þ s þ b Ik ð r  s Þ ¼ jk n2 Ibk þ Ik ð r  s 0 Þ /ð s  s 0 ÞdX0 :
momentum conservation equations in the CSP application. This 4p 0
provides a unique ability for the DO method to be applied to com- ð2Þ
plex geometries for different participating media such as non-grey,
anisotropically scattering, non-isothermal, absorbing and emitting In Eq. (2), the scattering coefficient rs, the scattering phase
media. However, the DO method has two major shortcomings due function / and the refractive index n are assumed to be indepen-
to the volumetric nature of the solver, namely the introduction of dent of wavelength. The terms on the right-hand side describe
ray effects and false scattering, which affects the accuracy of the emission and scattering, while the second term on the left-hand
results [19,20]. side accounts for the absorption of radiation intensity. Ik is the
The ‘‘ray effect” introduces numerical errors by approximating radiation intensity, jk is the absorption coefficient, b the combina-
the continuous angular nature of radiation beam propagation as tion of the absorption and scattering coefficients, and X0 the solid
discrete angular increments. This numerical error may ‘‘displace” angle. Ibk (the blackbody emission in the wavelength band per unit
heat flux peaks within the solution. ‘‘False scattering” is a diffusive solid angle) is defined as:
numerical error linked to the spatial discretisation of the domain
rT 4
that leads to smoothing of the radiation profiles. Several strategies Ibk ¼ ½Fð0 ! nk2 TÞ  Fð0 ! nk1 TÞ n2 ð3Þ
as suggested by [21] to reduce these errors are applied in this p
paper to a variety of test cases. The commercial CFD code ANSYS where T is the local temperature, r the Stefan-Boltzmann constant
Fluent (v15 and v16) is used without any special user coding. and Fð0 ! nk2 TÞ is the fraction of radiant energy emitted by the
The paper first covers the background of the RTE and its solu- blackbody in the wavelength interval from 0 to k as defined by
tion using the DO method. Thereafter, brief mention is made of the Planck distribution function or blackbody radiation function
the Monte Carlo ray-tracing method that is used as validation in [31]. Under the grey assumption, the integral in Eq. (2) becomes a
the subsequent results. The test cases used to compare the FV solu- summation such that the net loss of radiative energy from a control
tion with Monte Carlo ray-tracing results are a test case of oblique volume is computed as follows:
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 243

Xnlast  ! !
 It should be mentioned that for a non-grey diffuse semi-
q_ 000
radiation ¼  jkk 4pIbkk ð r  s Þ  Gkk Dkk ð4Þ transparent wall, the heat flux on the two sides of a medium is cal-
k¼1
culated using Eqs. (9) and (10) for each medium, while the incident
where nlast is the last defined band number and Gkk is the incident intensity Iin is calculated from a complicated mathematical equa-
radiation function (the total intensity impinging on a point from tion (omitted for brevity [28]), which is related to the refractive
all sides), which is computed for each band as follows [28]: indices for the media.
Z
!
Gk ¼ Ik ð s 0 Þ dX0 : ð5Þ 2.3. Discrete ordinates method and SN approximation
4p

The numerical procedure that was considered for solving RTE


2.2. Radiative surface properties inside the domain is the discrete ordinates (DO) method or SN
approximation as introduced by [28] and implemented in [34] as
In radiation analysis, four radiative properties (absorptance a, S2. The reason for choosing this method for solving the RTE was
emittance e, reflectance q and transmittance s) must be specified the capability of the DO method to model semi-transparent media.
for each surface. For local thermal equilibrium of a surface and ‘‘Ordinate” refers to a direction in hemispherical space. For each
the adjacent fluid layer, Kirchhoff’s law reduces the properties to ordinate passing in one direction, there will be another ordinate
three, because in each wavelength band in the opposite direction. For that reason, there will be an even
ak ¼ ek : ð6Þ number of directions in SN approximation.
In a 2-D simulation in ANSYS Fluent using the S2, each quadrant
Based on the definition of the radiative properties of a surface, of angular space is discretised into N h  N / of solid angles (control
in each wavelength band, the following relation holds: !
angles) with a fixed vector direction s in the global Cartesian sys-
ak þ qk þ sk ¼ 1: ð7Þ tem (see Fig. 1). For 1-D, 2  N h  N / directions of the RTE equa-
tions are solved, for 2-D, 4  N h  N / directions, while for 3-D,
The transmission into an opaque surface is zero by definition, 8  N h  N / directions are computed, implying that the computa-
implying that for an opaque wall: tional overhead and memory requirements increase linearly with
qk ¼ 1  ek : ð8Þ each angular discretisation division and that for each spatial
dimension that is added, the overhead doubles. These control
The reflected energy can be reflected either specularly (in one angles are then divided into subdivisions (pixellations). The DO
direction as for a mirror) or diffusely, due to surface roughness. method solves the RTE for a finite number of control angles while
Both types of reflections have the same amount of total reflected the incoming or outgoing radiation to each control angle face is
energy implying that the amount of diffuse reflection in any direc- computed by the energy contained in each pixel. In this study,
tion is less that the total specular amount. In radiation terminol- the RTE is uncoupled from the energy equation, implying that at
ogy, a rough surface is a surface of which the height of its each cell, the RTE and energy equation are solved sequentially with
roughness is much larger than the incident radiation wavelength. the two equations linked through a correction term in the latter
So, if the root mean square (RMS) surface roughness is less than (Eq. (1)). The DO thermal radiation model in ANSYS Fluent [34]
incident radiation wavelength, then the surface acts as specular can be used to model a solar irradiation source field by defining
[32], else it acts as diffuse. semi-transparent walls at the boundary of the computational
Opaque surfaces inside the receiver geometries are considered domain.
to reflect diffusely in the short-wavelength band and spectrally The DO method has two major shortcomings due to the volu-
in the long-wavelength band. The glass surface (when present) is metric nature of the solver, namely the introduction of ray effects
considered to be highly polished with a negligible surface rough- and false scattering, which affects the accuracy of the results
ness (RMS 0) [33], and hence spectral reflection is prescribed [19,20,35]. The ‘‘ray effect” (also known as ‘‘ray concentration”
on the glass walls for the whole wavelength domain. [13]) introduces numerical errors by approximating the continu-
Diffuse (non-specular) versus specular reflection is defined in ous angular nature of radiation beam propagation as discrete angu-
ANSYS Fluent using a diffuse fraction parameter fd for each band. lar increments [19]. This numerical error may ‘‘displace” heat flux
If fd equals one, it means purely diffuse reflection whereas a zero peaks in the solution and its effects can be reduced by choosing a
value implies pure specular reflection for that band.
For non-grey opaque walls, by combining Kirchoff’s law and the
radiative surface energy balance, the incident radiative heat flux
over a surface would be
Z 3×3 pixellation
! !
q00in;k ¼ Dk Iin;k s  n dX ð9Þ of subtended
s!  n! >0
solid angle
!
where n is the surface normal unit vector. The net radiative flux
leaving the surface in a band is

q00out;k ¼ f d ð1  ewk Þq00in;k þ ð1  f d Þð1  ewk Þq00in;k


þ ewk ½Fð0 ! nk2 TÞ  Fð0 ! nk1 TÞn2 rT 4w ð10Þ
where ewk is the wall emissivity in the band and n the refractive
index as first defined in Eq. (2). At the wall, the boundary intensity
for all outgoing directions in a specific band Dk is given by

q00out;k
I0k ¼ : ð11Þ
p Dk Fig. 1. Definition of angular discretization and pixellation used in DO method for S2.
244 K.J. Craig et al. / Applied Energy 183 (2016) 241–256

higher number of ordinate directions (high-order SN method),


effectively increasing the number of subdivisions (control angles),
i.e. minimising the solid angle extents [14,36]. ‘‘False scattering” Transparent
Cold and
(also known as ‘‘numerical smearing/scattering” or ‘‘false diffu- opaque
sion” [14,22,37]) is a diffusive numerical error linked to the spatial
discretisation of the domain. It leads to smoothing of the radiation
profiles and can be countered through refining the mesh used in
the model, using more accurate spatial discretisation schemes Pure
[14] or aligning the mesh with the direction of radiation beam isotropically
propagation [20,38]. scattering
Cold and
In order to counteract these shortcomings, practical strategies Cold and medium
opaque
were suggested by [21]: opaque σ s = 1 m-1

1. choosing a higher-order SN method (S4, S8, S16, . . .),


2. increasing the control angle count,
3. increasing the spatial mesh count, and;
4. using a higher-order spatial discretisation scheme for the DO
direction equations.
y Cold and opaque
Some of these options are available within open-source CFD or x
user-defined CFD codes, however, commercial CFD packages
restrict the user’s ability to change the order of the SN method. In
Fig. 2. Configuration of oblique collimated radiation case study.[22]
ANSYS Fluent, e.g. only S2 is provided and first- and second-order
discretisation of the DO equations are available.
means that false scattering in the computational domain is
3. Monte Carlo ray tracing (MCRT) expected.
The results are reported in Fig. 3 and are compared with the
For comparison, this paper uses SolTrace, a public domain Monte Carlo solution [22]. The following notation is used:
Monte Carlo ray tracer (MCRT) [27]. There are many ray tracers Nx  Ny Nh  N/ Pixelh
available either publicly (SolTrace, Tonatiuh [39], Tracer [40]) or
commercially (e.g., HFLCAL, SPRAY, SOLFAST [41]) based on MCRT  Pixel/ Order of spatial discretisation on Discrete Ordinates
technology as discussed by [42,43]. They can be used in isolation to
where the first two terms (Nx, Ny) are the number of cells along x-
evaluate the optical performance of receivers thereby providing
and y-directions respectively, the next four specify the angular dis-
the solar load distribution on a candidate absorber geometry.
cretisation and pixellation in the two angular coordinates and the
MCRT methodology consists of following stochastic paths of a large
last term specifies either first- or second-order discretisation as
number of rays as they interact with reflecting, absorbing or trans-
available in ANSYS Fluent.
mitting surfaces. Each ray carries the same amount of energy and
For this domain, the effect of varying the mesh density, then
has a specific direction determined from an appropriate probability
increasing the angular discretisation divisions, changing the dis-
density function based on the defined sun shape. The interaction of
cretisation order and lastly combining the optimal combination
each ray with surfaces depends on the transmissive, reflective and
of these settings is illustrated in Fig. 3 when using ANSYS Fluent.
absorptive behaviour of the surface, which is described by a set of
Note that the value of Nh needs only to be set to 3 in the second
statistical relationships [44]. Band-selective reflection, absorption
dimension if the 2-D coordinate system is appropriately chosen.
or emission and complex geometries require special treatment
In Fig. 3a, the ray effect due to an insufficient number of angular
and for these applications, CFD FV is preferred by the authors.
discretisations is obvious, as the focus of the incoming oblique
ray misses the intended target as illustrated by the comparative
4. Test cases accurate Monte Carlo ray-tracing solution. The ray-effect error
decreases with increasing Nh  N/ and the peak of each curve shifts
4.1. Test case 1: Oblique radiation into cavity towards the expected solution where, due to heat flux step change
(between x = 0.577 and x = 0.777), a peak in the curve is evident.
As a first illustration of the interaction between FV mesh den- Settings finer than N/ = 40 do not result in a change in the peak
sity and the angular discretisation of the DO in reducing both the location, implying that the ray-effect error is minimised at this set-
ray effect and false scattering, a test case from literature [22], with ting. It is, however, clear that some false scattering remains.
an available Monte Carlo ray-tracing result, is used. Symbols enumerated according to: N x  N y N h  N / Pixelh 
The domain (illustrated in Fig. 2) has oblique collimated radia- Pixel/ Order of spatial discretisation DO:
tion entering into a black square enclosure filled with a pure In order to reduce the false scattering error, the effects of refin-
isotropically scattering and homogeneous medium (rs = 1 m1, ing the spatial grid and using a more accurate spatial discretisation
j = 0 in Eq. (2)). The oblique angle is defined by h = 90°, / scheme for the sufficient ray-effect reduction case (N/ = 40) are
= 60° and enters through a transparent section of the top wall investigated separately in Fig. 3b and c respectively. The reduction
ð0 6 x 6 0:2Þ. The other walls of the enclosure are perfectly opaque in the smearing of the wave front is noted as the mesh is refined
and cold (0 K Temperature). The reason for choosing this case (Fig. 3b) but the sharp discontinuity in absorbed radiation is not
study was to see how well ANSYS Fluent deals with specular radi- captured, even for the finest mesh (eight-fold increase).
ation with discontinuities (the expected step change in heat flux on Second-order discretisation improves the smearing in a marked
the bottom wall). fashion. Fig. 3c shows that switching to second-order spatial dis-
A structured Cartesian mesh is used (as in [14]) in order to have cretisation sharpens the peak even for the coarsest mesh
an unaligned mesh with the incident radiation direction. This (50  50) for the case that reduced the ray-effect error
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 245

(a) (b) 0.4


0.4 50*50_3*40_3*3_1st order 100*100_3*40_3*3_1st order

Dimensionless surface incident radiation

Dimensionless surface incident radiation


50*50_3*3_3*3_1st order 50*50_3*5_3*3_1st order
0.35 200*200_3*40_3*3_1st order 400*400_3*40_3*3_1st order
50*50_3*10_3*3_1st order 50*50_3*40_3*3_1st order
0.35 Monte Carlo
50*50_3*100_3*3_1st order Monte Carlo
0.3
0.3
0.25
0.25
0.2
0.2

0.15 0.15

0.1 0.1

0.05 0.05

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Dimensionless length along x Dimensionless length along x

(c)
0.4 (d)
50*50_3*40_3*3_1st order 50*50_3*40_3*3_2nd order 0.4
Dimensionless surface incident radiation

Dimensionless surface incident radiation


400*400_3*40_3*3_2nd order Monte Carlo
0.35 Monte Carlo 0.35
0.3 0.3

0.25 0.25

0.2 0.2

0.15 0.15

0.1 0.1

0.05 0.05

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1

Dimensionless length along x Dimensionless length along x

Fig. 3. Variation of (a) angular discretisation, (b) mesh density, (c) discretisation order, (d) optimal combination of settings; for oblique collimated radiation test case, as
compared with Monte Carlo solution [22].

(3  40_3  3 for angular discretisation), but it does not perfectly peak value that is higher than that reported by [22] for the Monte
predict the Monte Carlo solution that exhibits a flat peak. Finally, Carlo method. This value remained fixed as the mesh was refined
by combining all of the above methods, the false scattering and further or the number of ordinate angles increased.
ray effect can be significantly reduced, with the discontinuity cap-
tured to some extent (Fig. 3d). 4.2. Test case 2: Tubes in biomass cavity
The effect of refining the mesh, the angular discretisation and
order of discretisation can be understood when viewing the inci- The second test case (reported by [13] as taken from [23]) con-
dent radiation contours for all the cases discussed in Fig. 3. Fig. 4 siders a more complex cavity geometry but still considers colli-
shows the progression in terms of incident radiation contours cor- mated radiation entering it. Fig. 8 [23] shows the cross-section of
responding to that displayed in Fig. 3. The minimisation of the ray the biomass cavity, which is modelled in ANSYS Fluent. [13]
effect with increasing angular discretisations is illustrated as the reports results for a reflective as well as an absorbing cavity. Since
beam shifts towards the correct location in Fig. 4a; the beam inten- the reflective cavity poses a more challenging environment for the
sity increases with a finer computational mesh in Fig. 4b, whilst FV method, and because the physical cavity tested by [23] had a
Fig. 4c shows that second-order discretisation leads to a sharper reflective cavity wall, only the reflective cavity will be considered
discontinuity. here. The boundary conditions can be summarised as follows:
Using a mesh that is aligned with the expected incident radia-
tion pattern (after [14]) does improve the accuracy for lower DO  Collimated radiative heat flux (1 W/m2 to obtain a normalised
settings by virtue of the fact that false scattering due to a misa- value automatically) enters normally through the semi-
ligned mesh is largely removed. Fig. 5 shows this mesh. The inci- transparent wall at the aperture. Collimated radiation was
dent radiation contours in Fig. 6 confirm the reduction in beam obtained by specifying a beam width angle of 5e-6 for h and /
strength as the incident radiation is isotropically scattered and . Using the ANSYS Fluent-recommended values of 1e-6 led to
shows how the ray effect is removed with an increase in the angu- asymmetric results at lower DO settings. A full geometry model
lar discretisation intervals. The surface incident radiation on the was considered and not a half geometry model as solved by
lower surface as plotted in Fig. 7 confirms that for more than 10 [13]. The use of a full model was motivated by the interest in
control angles, the location of the step change is accurately cap- seeing whether a slightly asymmetric mesh would cause asym-
tured as the ray-effect error is reduced. The aligned mesh gives a metry in the results.
246 K.J. Craig et al. / Applied Energy 183 (2016) 241–256

(a)

50×50_3×3_3×3 50×50_3×5_3×3 50×50_3×10_3×3 50×50_3×40_3×3


(b)

50×50_3×40_3×3 100×100_3×40_3×3 200×200_3×40_3×3 400×400_3×40_3×3


(c)

50×50_3×40_3×3 50×50_3×40_3×3 100×100_3×40_3×3 400×400_3×40_3×3


2nd order 2nd order 2nd order

Fig. 4. Incident radiation contours for variation of (a) angular discretisation (1st order), (b) mesh density (1st order), (c) discretisation order (1st and 2nd) and optimal
combination of settings; for oblique collimated radiation test case.

 Cavity walls are assumed to be mostly reflecting (absorptiv-


ity = 0.9) and specular (zero diffusion fraction).

A mesh refinement and DO discretisation sensitivity study was


conducted, of which sample results are presented below. It was
found that the DO settings used by [13] of 5  5 and 15  15 were
insufficient to accurately capture the surface incident radiation
profiles on the pipe and cavity wall. In addition, as reported else-
where in this paper, the number of DO discretisations (Nh) in the
one planar 2-D dimension needs only to be set to 3. It was found
that levels of 3  50, i.e., N/ = 50 and above were sufficient for
accurate answers depending on the mesh resolution. Second-
order discretisation of the DO equation is used in this and all sub-
sequent test cases.
Comparative results using SolTrace are displayed in Fig. 9 to
illustrate how the rays interact with the pipe(s). These plots allow
qualitative comparison with the CFD results presented below. For
the single pipe (Fig. 9a), a reflective pattern forms, which has
two peaks around the circumference of the cavity wall (from the
Monte Carlo results below). For the five-pipe case (Fig. 9b), note
that the incoming collimated rays should miss the front left and
front right pipes if there is no ray effect or false scattering present.
Fig. 5. Aligned mesh for oblique collimated radiation test case (edges have 100 Fig. 10 compares the normalised radiation heat flux distribu-
elements each). tions around the pipe and the cavity wall as calculated using
ANSYS Fluent with those obtained by [13]. Referring to Fig. 10a,
 All surfaces within the cavity are kept at 0 K to make re- the current results on the front of the pipe closely match the Monte
radiation effects negligible. Carlo results, while on the rear of the pipe, there is some flux
 Pipe walls have an absorptivity of 0.96 [13] and reflect diffusely absorbed because of ray-effect and false scattering errors of the
(diffuse fraction of one in ANSYS Fluent). reflected radiation. Increasing the mesh resolution improves the
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 247

3×5_3×3_2nd order 3×10_3×3_2nd order 3×40_3×3_2nd order

Fig. 6. Incident radiation contours for oblique collimated radiation test case as a function of DO angular discretisation on aligned mesh (edges have 100 elements each).

errors. One cannot distinguish between the two errors because


0.4
100*100_3x40_3*3_2nd order both false scattering and ray-effect errors lead to the beam enter-
Dimensionless surface incident radiation

ing the aperture propagating in the wrong direction when it passes


0.35 100*100_3x10_3*3_2nd order
the pipe. Once it hits the cavity wall behind the pipe, its reflection
100*100_3x5_3*3_2nd order directions are wrong and the whole domain experiences inaccurate
0.3
Monte Carlo [22] reflection and absorption patterns as illustrated in Fig. 10. The low
0.25 Expected step change
DO setting (Fig. 11a) clearly leads to an incorrect result when com-
pared with the SolTrace plot in Fig. 9a.
0.2 Fig. 12 compares the normalised radiation heat flux distribu-
tions around the right front and back pipes as calculated using
0.15
ANSYS Fluent with those obtained by [13]. Referring to Fig. 12a,
the impacting radiation on the rear pipe is accurately captured
0.1
with a DO setting of 3  50 and above. The right front pipe
0.05 (Fig. 12b) should not receive any direct radiation but only a back-
ground level of specular and diffuse radiation because of the
0 absorptivities of 0.9 and 0.04 on the cavity and pipe walls respec-
0 0.2 0.4 0.6 0.8 1
tively. The higher DO setting of 3  100 was required to match the
Dimensionless length along x current FV solution with the Monte Carlo data of [13].
Fig. 7. Variation of angular discretisation on aligned mesh for oblique collimated
The incident radiation contours in Fig. 13 illustrate how the CFD
radiation test case, as compared with Monte Carlo solution [22]. method’s ray effect and false scattering are decreased when the DO
discretisation is increased, eventually leading to negligible radia-
tion being absorbed by the front pipes and comparing favourably
with the SolTrace plot in Fig. 9b.

4.3. Test case 3: SEGS LS-2 parabolic trough collector

This test case considers a linear focus CSP application in the


form of the LS-2 parabolic trough collector (PTC) used in the SEGS
plant as tested at Sandia [24]. The Monte Carlo results of [45] are
used for comparison. Case 1 in that study has an incoming DNI of
933.7 W/m2, assumed to have an incidence angle of 0°. This value
is applied at the top surface and given a beam width of 9.3 mrad or
0.53°. A uniform sunshape profile is assumed. The geometric
details of the parabolic trough and its absorber tube are depicted
in the computational domain in Fig. 14 and Table 1. A symmetric
Fig. 8. Biomass receiver configuration for (a) one pipe, (b) five pipes [13] – half of a 2-D geometry is solved with an initial mesh count of
dimensions in inches.
89,613 cells. The mesh is clustered around the absorber to
improve the resolution of the incident radiation gradients in this
region.
comparison on the front and the back of the pipe. An increase in The absorber pipe is surrounded by an evacuated tube made of
the DO discretisation from 3  50 to 3  100 does not lead to a sig- glass with an absorptance of 0.05 (based on Table 1). The
nificant improvement in the comparison. For the cavity wall absorption coefficient of a semi-transparent participating medium
(Fig. 10b), the results are more interesting because of the complex relative to its absorption [28] is defined in Eq. (12):
reflection pattern. A DO setting of 3  50 is sufficient with a finer
mesh bringing a slight improvement in the first reflection (around ag ¼ 1  sg ¼ 1  ejg s ð12Þ
170°) peak prediction as well as in both side reflection peaks.
Fig. 11 shows incident radiation contours for DO settings of where ag and sg are the absorptivity and transmissivity at a specific
3  5 and 3  100 to illustrate the ray-effect and false scattering wavenumber respectively, s the thickness of the medium and jg the
248 K.J. Craig et al. / Applied Energy 183 (2016) 241–256

(a) (b)

Fig. 9. Illustration of SolTrace ray tracing for biomass cavity: (a) single pipe with reflective cavity wall, (b) five-pipe cavity with reflective cavity wall (1,000,000 desired ray
intersections). Concentrated incident radiation areas indicated by arrows.

(a) tribution of absorbed solar flux around the pipe as compared with
the results obtained by [45,14]. Refining the mesh (from 89 k to
Dimensionless absorbed radiation flux

1.2 338 k cells) did not have as large an effect as refining the DO dis-
FV 15x15 [13] cretisations (from 3  200 to 3  600) on the heat flux distribution.
1 Monte Carlo [13] The peak flux is underpredicted by about 4% at the highest mesh
320k mesh 3x50 and DO setting. Further refinement (not shown) did not result in
θ
0.8 any improvement. The extent of shadow effect calculated by [45]
80k mesh 3x50
was not captured. This was, however, also not captured by [14]
0.6 320k mesh 3x100
and the current results agree well with those obtained by [14] in
0.4
the shadow region (around 90° in Fig. 16).

0.2 4.4. Test case 4: Standard linear Fresnel reflector with mono-tube
cavity receiver
0
0 30 60 90 120 150 180
θ[°] A linear Fresnel reflector (LFR) mirror field and trapezoidal cav-
ity receiver were evaluated using FV CFD and SolTrace by [21], with
(b) the difference between the two solutions (average absorbed radia-
1.2 FV 15x15 [13] tion) reported to be 0.22%. The same mirror field (see Table 2 for
properties) is used in this test case, but the receiver is replaced
Dimensionless absorbed radiation flux

Monte Carlo [13]


θ
by a mono-tube with secondary reflector very similar to the FRES-
1 320k mesh 3x50
DEMO project [25,46].
80k mesh 3x50 The curves of the secondary reflector were approximated by
0.8 320k mesh 3x100 creating a curve fit through extracted points from the NOVATECH
cavity design [47]. The tube outer diameter was changed to
70 mm. A glass window is situated at the aperture of the cavity
0.6
to limit thermal re-radiation and the effects of forced and natural
convection. For comparison with SolTrace, no absorption is mod-
0.4 elled for the glass solid material as in [29], only refraction through
the glass. The computational domain, material properties and
0.2 boundary conditions are detailed in Fig. 17 and Tables 3 and 4,
respectively. A mesh and DO independence study yielded a
477,454 cell mesh and a 3  200 DO discretisation, while the ray
0
0 30 60 90 120 150 180 count sensitivity study in SolTrace required a minimum of a mil-
lion rays.
θ [°]
Fig. 18 shows the incident radiation contours and Fig. 19 the
Fig. 10. Normalised heat flux on pipe surface for a single pipe (a) pipe wall (b) SolTrace results, with the detailed absorbed and reflected radiation
cavity wall. Compared with Monte Carlo [13]. Current results on 3  50 with 80 k profiles detailed in Fig. 20 and integrated amounts in Table 5. The
and 320 k mesh counts on full geometry. [13] (D): 15  15 (83,700 mesh on half CFD solution yields reasonably accurate results when compared
geometry).
with SolTrace for the mono-tube with a secondary reflector cavity.
The deviation is partly due to rays not focussing on the tube but on
absorption coefficient [m1]. Hence the glass (with 3 mm thickness) the secondary reflector (see insert in Fig. 18) due to ray effect and
has an absorption coefficient of 17.10 m1. false scattering errors. This error is quantified in Fig. 20b where it
Fig. 15 shows the incident radiation contours in the computa- can be seen that the reflected radiation flux off the secondary
tional domain for a sample case and Fig. 16 the circumferential dis- reflector is overestimated in the CFD. Table 5 confirms that this
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 249

(a) (b)

Fig. 11. Incident radiation contours for one-pipe reflective cavity (320 k mesh) illustrating ray-effect error with DO setting (a) 3  5, (b) 3  100. High incident radiation areas
indicated by arrows.

(a) 4.5. Test case 5: Compact linear Fresnel receiver with etendue
1
Dimensionless absorbed radiation flux

conservation with mono-tube cavity receiver


0.9 Monte Carlo [13]
0.8 FV 15x15 [13] The final test case is that of an etendue-conserving compact lin-
0.7 ear Fresnel reflector (CLFR) field [26,46,48], which incorporates
89k mesh 3x50
0.6 multiple slanted receivers and flat mirrors placed along a curve
89k mesh 3x100 to minimise optical losses in the collector field. The mesh and DO
0.5
convergence studies yielded a 322,000 cell mesh and a 3  400
0.4
DO setting, with the same minimum requirement of a million rays
0.3 in SolTrace for a ray-independent solution.
0.2 The corresponding results are displayed in Figs. 21–23 with the
0.1 integrated values listed in Table 6. The receiver focal point and its
0 height are the same as above and the total mirror field width of
0 40 80 120 160 200 240 280 320 360 27.8 m implies that each receiver receives reflected radiation from
θ [°] about 21 m, the width used for the standard LFR field above. To
(b) improve the SolTrace comparison, a solution adaption strategy
0.1 was followed. This started off with a coarse mesh of 41 k cells,
Dimensionless absorbed radiation flux

0.09 and then adapting after convergence based on gradients of incident


0.08 Monte Carlo [13] radiation. The final result improved on the initial 4% deviation to
provide a value to within 2.5% of the SolTrace result (sample rays
0.07 FV 15x15 [13] depicted in Fig. 22). The detail distributions in Fig. 23 show that
0.06 the better agreement in average value is due to an improved cap-
89k mesh 3x50
0.05 ture of the radiation mainly on the front-facing portion of the tube.
89k mesh 3x100
0.04 Note how the refined mesh also captures the jagged nature of the
0.03 profile due to each individual flat mirror’s focus. The focal point of
all the mirrors is at the centre of the tube.
0.02
0.01
0 5. Discussion
0 40 80 120 160 200 240 280 320 360
θ [°] Based on the results of the test cases, the following advantages
and disadvantages of FV CFD ray tracing can be summarised in
Fig. 12. Normalised heat flux on right (a) back, (b) front pipe surface for a five-pipe
reflecting cavity compared with Monte Carlo (solid line) [13]. Current results: DO comparison with MRCT.
settings 3  50 and 3  100, 89 k mesh. [13] (D): 15  15 (80,789 mesh on
symmetric half model). 5.1. Advantages

1. The simulation of the optical performance is integrated into the


overestimation is around 32% but this error for the secondary same software environment as the conjugate heat transfer sim-
reflector only results in a 0.6% error in the tube absorbed radiation. ulation [21,49].
The higher percentage error of the CFD model’s integrated 2. The understanding that comes from the solution of incident
absorbed radiation value than that obtained by [21] for the trape- radiation contours aids in the development of improved recei-
zoidal cavity is likely due to the secondary’s additional concentrat- ver designs. As an example, Fig. 11b explains why the Monte
ing effect, which creates a higher accuracy requirement of the Carlo solution of Fig. 10b has the two peaks on the side of the
radiation model due to the directional complexity of the incoming cavity wall. Similar information can be extracted from a Monte
radiation. Carlo ray-tracing solution by specifying additional virtual
250 K.J. Craig et al. / Applied Energy 183 (2016) 241–256

Fig. 13. Incident radiation contours for five-pipe reflective cavity (89 k mesh) illustrating ray-effect error with DO setting (a) 3  5, (b) 3  20 and (c) 3  50.

Evacuated tube

DNI

Reflector
Symmetry

Fig. 14. Computational domain of LS-2 PTC with insert showing mesh in absorber tube region (338 k mesh case).

Table 1
Properties of SEGS LS-2 parabolic trough collector [24].

Collector aperture [m] 5 Focal distance [m] 1.84 Absorber pipe external diameter [m] 0.07 Glass external diameter [m] 0.115
Glass thickness [mm] 3 Receiver solar absorptance 0.96 Glass transmittance 0.95 Spectral reflectance of parabola 0.93

60000
Absorbed radiation flux [W/m2]

Cheng et al [45]
50000 Hachicha [14]
DO 3x200 Mesh 89k cells
40000 DO 3x600 Mesh 89k cells
DO 3x200 Mesh 338k cells
30000
DO 3x400 Mesh 338k cells
20000 DO 3x600 Mesh 338k cells

10000

0
-90 -60 -30 0 30 60 90
θ [°]

Fig. 16. Circumferential distribution of absorbed radiation flux: CFD vs MCRT


results of [45] and optical model of [14].

surfaces in the domain and performing ray counts and post-


2
process flux distributions on them, but this requires additional
Fig. 15. Incident radiation contours [W/m ] for a DO setting of 3  600, 89 k mesh.
effort that is not necessary with a CFD FV solution.
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 251

Table 2
Dimensions of LFR mirror field.

Number of primary mirrors 25 Solar field width (W [m]) 21 Primary mirror width (w [m]) 0.6 Receiver height (H [m]) 8

Semi-Transparent
Boundary

Mirror Field

Fig. 17. Computational domain of LFR mirror field and receiver with insert showing mesh in cavity receiver region.

Table 3
Material properties of LFR model materials.

Material Properties
Solid air in and around cavity Thermal conductivity = 0.0242 [W/m K], Specific heat = 1006.43 [J/kg K], Density = 1.225 [kg/m3], Refractive index = 1,
Absorption coefficient = 0 [1/m]
Semi-transparent glass Thermal conductivity = 1.5 [W/m K], Specific heat = 786 [J/kg K], Density = 2650 [kg/m3], Refractive index = 1.5,
Absorption coefficient = 0 [1/m]

Table 4
Boundary conditions for 2-D FV CFD simulation of optical domain.

Surface BC type Thermal Temperature Emissivity Others


condition [K]
Solar field top side Semi-transparent Constant temperature 1 1 Beam width h = 0.53° & / = 0.53°, Direct
irradiation = 1000 [W/m2] downwards
Solar field right side and Opaque and black body Constant temperature 1 1 –
gaps between mirrors
Mirrors Opaque and pure reflective Constant temperature 1 0 –
Solar field left side Symmetry – – – –
External surfaces of insulation Opaque Constant temperature 1 1 –
Cavity walls Opaque and reflective Constant temperature 1 0.05 –
Glass sides Semi-transparent Coupled – 0 –
Outer surface of pipes Opaque with selective coating Constant temperature 1 0.95 –

Fig. 18. Incident radiation contours [W/m2] for mono-tube receiver above LFR (477 k mesh cells and 3  200 angular discretisation) at noon. See Fig. 23 for close-up of
receiver.
252 K.J. Craig et al. / Applied Energy 183 (2016) 241–256

Fig. 19. SolTrace results of converged case (1e6 rays) at noon. (a) Solar field and (b) cavity close-up.

3. The plotting of iso-surfaces of incident radiation contours pro-


vides a visual representation of concentration ratio that could,
for instance, aid in the optimal design of an absorber geometry
(a)
that would have a uniform radiation distribution. This tech-
Outer surface of pipe
25000 nique could also find application in concentrated photovoltaic
CFD 477k mesh 3x200
20000
(CPV) implementations. As an example of this, consider
Soltrace 2e6 rays Fig. 24 where contours of iso-values of incident radiation are
15000 plotted. The dashed rectangle shown is located in a region of
10000 fairly constant and high concentration. An absorbing surface
in this region could be expected to have a more even incident
5000
radiation distribution than the current tube.
0 4. Not illustrated in this paper, but as shown by [21,49], band-
selective coatings and surface radiative properties can easily
be incorporated into the DO method using a multiple band or
wavelength approach. As shown in these studies, this approach
can also incorporate the wavelength-dependent absorption of a
glass cover to simulate the greenhouse effect afforded by cover-
ing a CSP receiver with a glass window.
5. The treatment of scattering semi-transparent media (e.g. falling
particle receivers) can be implemented using CFD.
(b) 30000 6. Most MCRT codes provide output data that can be used to cou-
CFD 47k mesh 3x200 SolTrace (2e6 rays)
ple their optical concentrator modelling with thermal receiver
Reflected radiation flux [W/m2]

25000 modelling in CFD. The extraction of these data from MCRT codes
in a format that is compatible as input to CFD codes may be
20000 cumbersome and require additional scripting and processing.
When using a single environment, this processing step is elim-
inated [21].
15000
7. The single software environment, at least as incorporated into
ANSYS WorkBench, allows easy parameterisation and optimiza-
10000 tion of a proposed CSP geometry [29].

5000 5.2. Disadvantages

0 1. The main disadvantage of the CFD approach is its cost compared


-0.150 -0.100 -0.050 0.000 with the MCRT method. Ref. [21] performed an extensive study
Horizontal position [m] of the influence of spatial mesh and control angle count on the
computing time and how these settings affect accuracy. E.g., a
Fig. 20. Comparison of heat flux distribution [W/m2] (a) absorbed around absorber
tube (Radar plot), (b) reflected off secondary reflector (versus horizontal coordinate) 3  100 angular discretisation for an 86,725 mesh count gave
obtained by CFD and SolTrace flux – standard LFR with mono-tube receiver. a 5% under-prediction of the total flux in an LFR test case similar

Table 5
Comparison of ANSYS FLUENT CFD and SolTrace heat flux – standard LFR with mono-tube receiver.

Method Area weighted average Deviation percentage Total reflected Deviation percentage
of absorbed radiation of CFD result from radiation on of CFD result from
flux on pipe [W/m2] SolTrace result (%) secondary reflector [W] SolTrace result (%)
CFD (477 k mesh, DO 3  200) 16,767 0.56 6909 32.3
Ray tracing (2e6 rays) 16,674 0 5221 0
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 253

(a) (b)

(c)

Fig. 21. Incident radiation contours [W/m2] for mono-tube receiver above LFR at noon, (a) close-up for adapted mesh (602 k mesh with 3  300 DO), (b) main field (322 k
mesh cells and 3  400 angular discretisation), (c) close-up of mirror region (contours clipped at 5000 W/m2).

Table 6
Comparison of ANSYS Fluent CFD and SolTrace heat flux – Etendue-matched CLFR with mono-tube receiver.

Method Area-weighted absorbed Deviation percentage of CFD


heat flux on pipe [W/m2] result from SolTrace result (%)
CFD (322 k mesh, DO 3  400) 17,275 4.0
CFD (adapted mesh of 602 k cells, DO 3  300) 18,457 +2.5
Ray tracing (1e6 rays) 18,000 0

Fig. 22. SolTrace results of converged case (1e6 rays) at noon. (a) Solar field and (b) cavity close-up with sample rays.

to Test case 4 in this paper. It required 3958 s to solve on 5 cores in limiting the ray-effect and false scattering errors for a speci-
of an i7 machine, increasing to 7700 s when increasing the fied accuracy. Computational power is however becoming less
counts to achieve 1% accuracy. In comparison, a 2-million ray expensive as the processor technology is constantly improving.
SolTrace run of Test case 4 required about 12 s on the same 2. Because of its high cost, it is recommended with current com-
machine. Apart from the run-time requirement, the CFD putational resources that CFD ray tracing only be used for line
approach also includes a considerable memory budget when concentration, i.e. 2-D applications of CSP. Point concentration
compared with MCRT. Associated with this cost is the cost of can be considered if the geometry is axi-symmetric, i.e. is mod-
conducting a mesh refinement and DO discretisation refine- elled using a 2-D mesh. But even here, the DO settings have to
ment study to determine the combination of these two factors
254 K.J. Craig et al. / Applied Energy 183 (2016) 241–256

Fig. 23. Radar plot comparison of absorbed heat flux distribution [W/m2] around left receiver absorber tube obtained by CFD and SolTrace (1 million rays) for an incoming
DNI of 1000 W/m2: (a) 322 k mesh, (DO 3  400), (b) 620 k cell adapted mesh, (DO 3  300).

be refined in both the h and / directions, with the result that ANSYS Fluent. The following conclusions can be drawn from the
while it is not as expensive as full 3–D ray tracing, it can still work:
lead to a high computational cost overhead.
 In the five test cases supplied, which ranged from a simple cav-
6. Conclusions and recommendations ity to a tubular cavity to one parabolic trough and two linear
Fresnel reflector applications incorporating a mirror field and
The paper described the use of CFD as a ray-tracing tool using a a cavity receiver with a secondary reflector, the CFD result com-
finite volume implementation of the discrete ordinates solution of pared very well with Monte Carlo results, either obtained from
the radiative transfer energy equation in the commercial code literature or determined using SolTrace.
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 255

Fig. 24. Iso-values of incident radiation in receiver [suns] – LFR test case. 1 sun = 1000 W/m2.

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