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Applied Energy: K.J. Craig, M.A. Moghimi, A.E. Rungasamy, J. Marsberg, J.P. Meyer
Applied Energy: K.J. Craig, M.A. Moghimi, A.E. Rungasamy, J. Marsberg, J.P. Meyer
Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: The modelling of solar irradiation in concentrated solar power (CSP) applications is traditionally done
Received 15 March 2016 with ray-tracing methods, e.g. the Monte Carlo method. For the evaluation of CSP receivers, the results
Received in revised form 24 August 2016 from ray-tracing codes are typically used to provide boundary conditions to Computational Fluid
Accepted 26 August 2016
Dynamics (CFD) codes for the solution of conjugate heat transfer in the receivers. There are both advan-
tages and disadvantages to using separate software for the irradiation and heat transfer modelling. For
traditional ray-tracing methods, advantages are the cost-effectiveness of the Monte Carlo method in
Keywords:
modelling reflections from specular surfaces; the ability to statistically assign a sun shape to the rays;
Computational Fluid Dynamics
Radiative transport equation
the statistical treatment of reflectivity and optical errors (e.g. surface slope errors), to name a few.
Discrete ordinates method When considering a complex mirror field and a complex receiver with secondary reflective surfaces,
Ray tracing especially with selective coatings to enhance absorption and limit re-radiation losses, standard ray trac-
Ray effect ers may be limited in specifying emissivity and absorptivity, which are both specular and temperature
False scattering dependent, and are hence not suitable as radiation analysis tool. This type of scenario can be modelled
accurately using CFD, through the finite volume (FV) treatment of the radiative transfer equation (RTE)
and a banded spectrum approach at an increased computational cost. This paper evaluates the use of
CFD in the form of the commercial CFD code ANSYS Fluent v15 and v16 to model the reflection,
transmission and absorption of solar irradiation from diffuse and specular surfaces found in linear CSP
applications. 2-D CFD solutions were considered, i.e. line concentration. To illustrate and validate the
method, two sources were used. The first source was test cases from literature with published solutions
and the second a combined modelling approach where solutions were obtained using both FV and ray
tracing (with SolTrace). For all the test cases, good agreement was found when suitable modelling set-
tings were used to limit both ray-effect and false scattering errors.
Ó 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.apenergy.2016.08.154
0306-2619/Ó 2016 Elsevier Ltd. All rights reserved.
242 K.J. Craig et al. / Applied Energy 183 (2016) 241–256
CSP heat storage systems using CFD has been a recent develop- collimated radiation [22], radiation in a CSP biomass cavity [23],
ment, with Fornarelli et al. [5], Pointner et al. [6] and Xu et al. the LS-2 parabolic collector [24] and then two LFR models using
[7] being significant examples. In terms of using this modelling a mono-tube receiver with secondary reflector based on [25]. The
approach for solar power plants, Fasel et al. [8] applied CFD for first model has a mirror layout based on the FRESDEMO plant
the thermal and fluid flow modelling of a solar chimney power [25], while the second is an etendue-conserving compact linear
plant. For CSP plants this approach has been used successfully to Fresnel collector (CLFR) [26], which places flat mirrors along an
investigate thermal losses and to analyze the thermal efficiency etendue conservation curve and targets multiple angled mono-
of different receivers for Linear Fresnel, Parabolic Through and tube receivers. For the latter two cases, the Monte Carlo ray-
Solar Tower types (Facão and Oliveira [9], Lobón et al. [10] and Gar- tracing package, SolTrace [27] is used to generate the results used
brecht et al. [11]). Lobón et al. [10], together with Hachicha et al. for comparison. Conclusions from the work close the paper.
[12] are examples where CFD is being used for the advanced mod-
elling of complex physics not possible with simpler analysis codes. 2. Method for solving radiation in CFD software
Another complex physics example is the topic of this paper,
where the application of CFD is extended to not only provide an 2.1. Conservation equations
insight into conjugate heat transfer processes in solar thermal
receivers but also to include optical modelling. This has been per- When considering the modelling of solar radiation using an FV
formed by e.g. Martinek and Weimer [13] in the optical simulation CFD code, only the energy equation (Eq. (1)) needs to be considered
of a solar biomass reactor, but their results could not exactly cap- (considering two dimensions only), with the last term requiring
ture the circumferential heat flux trend around the tube absorbers. special attention:
Instead they rather focused on Monte Carlo ray tracing techniques
@ðqcp TÞ @ðqcp TÞ @ @T @ @T
which is the predominant approach used for optical simulation. In u þv ¼ k þ k þ q_ 000 ð1Þ
another example, Hachicha [14] used CFD to capture the optics of a @x @y @x @x @y @y radiation
parabolic trough but then linked this to a simplified thermal model where T is the temperature, k the thermal conductivity, q the den-
of the absorber. Several papers in the literature link a Monte Carlo sity, u and v the velocity components linked with the Cartesian
ray tracing-generated heat flux profile to a CFD model of the con-
directions x and y, and q_ 000
radiation a radiative term, which describes
jugate heat transfer (e.g., [15–17]).
the rate per unit volume of the net loss of radiative energy from a
This paper however proves that CFD can be used to provide
control volume from a physical viewpoint [28]. This term is equal
accurate optical modelling results and therefore opens up the pos-
to the emittance of energy from that volume minus the absorbed
sibilities of a comprehensive computational approach to study the
incident radiation to it. Therefore, the radiative transfer equation
combined optical and thermal performance of different solar
(RTE) should be considered in conjunction with the energy conser-
power plants.
vation equation in order to determine the radiative term, q_ 000
radiation . In
In doing so, this paper seeks to introduce the finite volume (FV)
this study, air is considered to be a radiatively transparent medium.
method into the optical modelling of line focusing CSP, first for test
When selective coatings or a glass window in front of a receiver
cases from literature and then for two linear Fresnel reflectors
aperture is used, at least two non-grey bands have to be considered
(LFRs). CFD provides the user with a more integrated environment
to model both the specular versus diffuse reflection from opaque
for subsequent studies where the optics are combined with conju-
surfaces due to surface roughness, as well as to model the
gate heat transfer and optimization techniques that also allows for
wavelength-dependent opaqueness of glass [29]. The non-grey radi-
spectrum-selective optical properties to be considered in the recei-
ation behaviour is then implemented by dividing the radiation
ver/absorber design.
spectrum into two wavelength bands with radiation properties
In order to model radiation accurately in the CFD environment,
remaining fixed in these bands. The bounds of these bands are then
[18] suggests the use of the SN or discrete ordinates (DO) method
defined based on typical glass absorption band definitions, e.g.
for solving the radiative transfer equation (RTE). This method is
0–4.25 lm and beyond 4.25 lm [30]. The RTE is defined as [28]:
the predominant approach because it is easy to implement and
Z 4p
the RTE can be solved simultaneously with energy, mass and ! ! ! ! ! rs ! ! ! !
r Ik ð r s Þ s þ b Ik ð r s Þ ¼ jk n2 Ibk þ Ik ð r s 0 Þ /ð s s 0 ÞdX0 :
momentum conservation equations in the CSP application. This 4p 0
provides a unique ability for the DO method to be applied to com- ð2Þ
plex geometries for different participating media such as non-grey,
anisotropically scattering, non-isothermal, absorbing and emitting In Eq. (2), the scattering coefficient rs, the scattering phase
media. However, the DO method has two major shortcomings due function / and the refractive index n are assumed to be indepen-
to the volumetric nature of the solver, namely the introduction of dent of wavelength. The terms on the right-hand side describe
ray effects and false scattering, which affects the accuracy of the emission and scattering, while the second term on the left-hand
results [19,20]. side accounts for the absorption of radiation intensity. Ik is the
The ‘‘ray effect” introduces numerical errors by approximating radiation intensity, jk is the absorption coefficient, b the combina-
the continuous angular nature of radiation beam propagation as tion of the absorption and scattering coefficients, and X0 the solid
discrete angular increments. This numerical error may ‘‘displace” angle. Ibk (the blackbody emission in the wavelength band per unit
heat flux peaks within the solution. ‘‘False scattering” is a diffusive solid angle) is defined as:
numerical error linked to the spatial discretisation of the domain
rT 4
that leads to smoothing of the radiation profiles. Several strategies Ibk ¼ ½Fð0 ! nk2 TÞ Fð0 ! nk1 TÞ n2 ð3Þ
as suggested by [21] to reduce these errors are applied in this p
paper to a variety of test cases. The commercial CFD code ANSYS where T is the local temperature, r the Stefan-Boltzmann constant
Fluent (v15 and v16) is used without any special user coding. and Fð0 ! nk2 TÞ is the fraction of radiant energy emitted by the
The paper first covers the background of the RTE and its solu- blackbody in the wavelength interval from 0 to k as defined by
tion using the DO method. Thereafter, brief mention is made of the Planck distribution function or blackbody radiation function
the Monte Carlo ray-tracing method that is used as validation in [31]. Under the grey assumption, the integral in Eq. (2) becomes a
the subsequent results. The test cases used to compare the FV solu- summation such that the net loss of radiative energy from a control
tion with Monte Carlo ray-tracing results are a test case of oblique volume is computed as follows:
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 243
Xnlast ! !
It should be mentioned that for a non-grey diffuse semi-
q_ 000
radiation ¼ jkk 4pIbkk ð r s Þ Gkk Dkk ð4Þ transparent wall, the heat flux on the two sides of a medium is cal-
k¼1
culated using Eqs. (9) and (10) for each medium, while the incident
where nlast is the last defined band number and Gkk is the incident intensity Iin is calculated from a complicated mathematical equa-
radiation function (the total intensity impinging on a point from tion (omitted for brevity [28]), which is related to the refractive
all sides), which is computed for each band as follows [28]: indices for the media.
Z
!
Gk ¼ Ik ð s 0 Þ dX0 : ð5Þ 2.3. Discrete ordinates method and SN approximation
4p
q00out;k
I0k ¼ : ð11Þ
p Dk Fig. 1. Definition of angular discretization and pixellation used in DO method for S2.
244 K.J. Craig et al. / Applied Energy 183 (2016) 241–256
0.15 0.15
0.1 0.1
0.05 0.05
0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Dimensionless length along x Dimensionless length along x
(c)
0.4 (d)
50*50_3*40_3*3_1st order 50*50_3*40_3*3_2nd order 0.4
Dimensionless surface incident radiation
0.25 0.25
0.2 0.2
0.15 0.15
0.1 0.1
0.05 0.05
0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Fig. 3. Variation of (a) angular discretisation, (b) mesh density, (c) discretisation order, (d) optimal combination of settings; for oblique collimated radiation test case, as
compared with Monte Carlo solution [22].
(3 40_3 3 for angular discretisation), but it does not perfectly peak value that is higher than that reported by [22] for the Monte
predict the Monte Carlo solution that exhibits a flat peak. Finally, Carlo method. This value remained fixed as the mesh was refined
by combining all of the above methods, the false scattering and further or the number of ordinate angles increased.
ray effect can be significantly reduced, with the discontinuity cap-
tured to some extent (Fig. 3d). 4.2. Test case 2: Tubes in biomass cavity
The effect of refining the mesh, the angular discretisation and
order of discretisation can be understood when viewing the inci- The second test case (reported by [13] as taken from [23]) con-
dent radiation contours for all the cases discussed in Fig. 3. Fig. 4 siders a more complex cavity geometry but still considers colli-
shows the progression in terms of incident radiation contours cor- mated radiation entering it. Fig. 8 [23] shows the cross-section of
responding to that displayed in Fig. 3. The minimisation of the ray the biomass cavity, which is modelled in ANSYS Fluent. [13]
effect with increasing angular discretisations is illustrated as the reports results for a reflective as well as an absorbing cavity. Since
beam shifts towards the correct location in Fig. 4a; the beam inten- the reflective cavity poses a more challenging environment for the
sity increases with a finer computational mesh in Fig. 4b, whilst FV method, and because the physical cavity tested by [23] had a
Fig. 4c shows that second-order discretisation leads to a sharper reflective cavity wall, only the reflective cavity will be considered
discontinuity. here. The boundary conditions can be summarised as follows:
Using a mesh that is aligned with the expected incident radia-
tion pattern (after [14]) does improve the accuracy for lower DO Collimated radiative heat flux (1 W/m2 to obtain a normalised
settings by virtue of the fact that false scattering due to a misa- value automatically) enters normally through the semi-
ligned mesh is largely removed. Fig. 5 shows this mesh. The inci- transparent wall at the aperture. Collimated radiation was
dent radiation contours in Fig. 6 confirm the reduction in beam obtained by specifying a beam width angle of 5e-6 for h and /
strength as the incident radiation is isotropically scattered and . Using the ANSYS Fluent-recommended values of 1e-6 led to
shows how the ray effect is removed with an increase in the angu- asymmetric results at lower DO settings. A full geometry model
lar discretisation intervals. The surface incident radiation on the was considered and not a half geometry model as solved by
lower surface as plotted in Fig. 7 confirms that for more than 10 [13]. The use of a full model was motivated by the interest in
control angles, the location of the step change is accurately cap- seeing whether a slightly asymmetric mesh would cause asym-
tured as the ray-effect error is reduced. The aligned mesh gives a metry in the results.
246 K.J. Craig et al. / Applied Energy 183 (2016) 241–256
(a)
Fig. 4. Incident radiation contours for variation of (a) angular discretisation (1st order), (b) mesh density (1st order), (c) discretisation order (1st and 2nd) and optimal
combination of settings; for oblique collimated radiation test case.
Fig. 6. Incident radiation contours for oblique collimated radiation test case as a function of DO angular discretisation on aligned mesh (edges have 100 elements each).
(a) (b)
Fig. 9. Illustration of SolTrace ray tracing for biomass cavity: (a) single pipe with reflective cavity wall, (b) five-pipe cavity with reflective cavity wall (1,000,000 desired ray
intersections). Concentrated incident radiation areas indicated by arrows.
(a) tribution of absorbed solar flux around the pipe as compared with
the results obtained by [45,14]. Refining the mesh (from 89 k to
Dimensionless absorbed radiation flux
1.2 338 k cells) did not have as large an effect as refining the DO dis-
FV 15x15 [13] cretisations (from 3 200 to 3 600) on the heat flux distribution.
1 Monte Carlo [13] The peak flux is underpredicted by about 4% at the highest mesh
320k mesh 3x50 and DO setting. Further refinement (not shown) did not result in
θ
0.8 any improvement. The extent of shadow effect calculated by [45]
80k mesh 3x50
was not captured. This was, however, also not captured by [14]
0.6 320k mesh 3x100
and the current results agree well with those obtained by [14] in
0.4
the shadow region (around 90° in Fig. 16).
0.2 4.4. Test case 4: Standard linear Fresnel reflector with mono-tube
cavity receiver
0
0 30 60 90 120 150 180
θ[°] A linear Fresnel reflector (LFR) mirror field and trapezoidal cav-
ity receiver were evaluated using FV CFD and SolTrace by [21], with
(b) the difference between the two solutions (average absorbed radia-
1.2 FV 15x15 [13] tion) reported to be 0.22%. The same mirror field (see Table 2 for
properties) is used in this test case, but the receiver is replaced
Dimensionless absorbed radiation flux
(a) (b)
Fig. 11. Incident radiation contours for one-pipe reflective cavity (320 k mesh) illustrating ray-effect error with DO setting (a) 3 5, (b) 3 100. High incident radiation areas
indicated by arrows.
(a) 4.5. Test case 5: Compact linear Fresnel receiver with etendue
1
Dimensionless absorbed radiation flux
Fig. 13. Incident radiation contours for five-pipe reflective cavity (89 k mesh) illustrating ray-effect error with DO setting (a) 3 5, (b) 3 20 and (c) 3 50.
Evacuated tube
DNI
Reflector
Symmetry
Fig. 14. Computational domain of LS-2 PTC with insert showing mesh in absorber tube region (338 k mesh case).
Table 1
Properties of SEGS LS-2 parabolic trough collector [24].
Collector aperture [m] 5 Focal distance [m] 1.84 Absorber pipe external diameter [m] 0.07 Glass external diameter [m] 0.115
Glass thickness [mm] 3 Receiver solar absorptance 0.96 Glass transmittance 0.95 Spectral reflectance of parabola 0.93
60000
Absorbed radiation flux [W/m2]
Cheng et al [45]
50000 Hachicha [14]
DO 3x200 Mesh 89k cells
40000 DO 3x600 Mesh 89k cells
DO 3x200 Mesh 338k cells
30000
DO 3x400 Mesh 338k cells
20000 DO 3x600 Mesh 338k cells
10000
0
-90 -60 -30 0 30 60 90
θ [°]
Table 2
Dimensions of LFR mirror field.
Number of primary mirrors 25 Solar field width (W [m]) 21 Primary mirror width (w [m]) 0.6 Receiver height (H [m]) 8
Semi-Transparent
Boundary
Mirror Field
Fig. 17. Computational domain of LFR mirror field and receiver with insert showing mesh in cavity receiver region.
Table 3
Material properties of LFR model materials.
Material Properties
Solid air in and around cavity Thermal conductivity = 0.0242 [W/m K], Specific heat = 1006.43 [J/kg K], Density = 1.225 [kg/m3], Refractive index = 1,
Absorption coefficient = 0 [1/m]
Semi-transparent glass Thermal conductivity = 1.5 [W/m K], Specific heat = 786 [J/kg K], Density = 2650 [kg/m3], Refractive index = 1.5,
Absorption coefficient = 0 [1/m]
Table 4
Boundary conditions for 2-D FV CFD simulation of optical domain.
Fig. 18. Incident radiation contours [W/m2] for mono-tube receiver above LFR (477 k mesh cells and 3 200 angular discretisation) at noon. See Fig. 23 for close-up of
receiver.
252 K.J. Craig et al. / Applied Energy 183 (2016) 241–256
Fig. 19. SolTrace results of converged case (1e6 rays) at noon. (a) Solar field and (b) cavity close-up.
25000 modelling in CFD. The extraction of these data from MCRT codes
in a format that is compatible as input to CFD codes may be
20000 cumbersome and require additional scripting and processing.
When using a single environment, this processing step is elim-
inated [21].
15000
7. The single software environment, at least as incorporated into
ANSYS WorkBench, allows easy parameterisation and optimiza-
10000 tion of a proposed CSP geometry [29].
Table 5
Comparison of ANSYS FLUENT CFD and SolTrace heat flux – standard LFR with mono-tube receiver.
Method Area weighted average Deviation percentage Total reflected Deviation percentage
of absorbed radiation of CFD result from radiation on of CFD result from
flux on pipe [W/m2] SolTrace result (%) secondary reflector [W] SolTrace result (%)
CFD (477 k mesh, DO 3 200) 16,767 0.56 6909 32.3
Ray tracing (2e6 rays) 16,674 0 5221 0
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 253
(a) (b)
(c)
Fig. 21. Incident radiation contours [W/m2] for mono-tube receiver above LFR at noon, (a) close-up for adapted mesh (602 k mesh with 3 300 DO), (b) main field (322 k
mesh cells and 3 400 angular discretisation), (c) close-up of mirror region (contours clipped at 5000 W/m2).
Table 6
Comparison of ANSYS Fluent CFD and SolTrace heat flux – Etendue-matched CLFR with mono-tube receiver.
Fig. 22. SolTrace results of converged case (1e6 rays) at noon. (a) Solar field and (b) cavity close-up with sample rays.
to Test case 4 in this paper. It required 3958 s to solve on 5 cores in limiting the ray-effect and false scattering errors for a speci-
of an i7 machine, increasing to 7700 s when increasing the fied accuracy. Computational power is however becoming less
counts to achieve 1% accuracy. In comparison, a 2-million ray expensive as the processor technology is constantly improving.
SolTrace run of Test case 4 required about 12 s on the same 2. Because of its high cost, it is recommended with current com-
machine. Apart from the run-time requirement, the CFD putational resources that CFD ray tracing only be used for line
approach also includes a considerable memory budget when concentration, i.e. 2-D applications of CSP. Point concentration
compared with MCRT. Associated with this cost is the cost of can be considered if the geometry is axi-symmetric, i.e. is mod-
conducting a mesh refinement and DO discretisation refine- elled using a 2-D mesh. But even here, the DO settings have to
ment study to determine the combination of these two factors
254 K.J. Craig et al. / Applied Energy 183 (2016) 241–256
Fig. 23. Radar plot comparison of absorbed heat flux distribution [W/m2] around left receiver absorber tube obtained by CFD and SolTrace (1 million rays) for an incoming
DNI of 1000 W/m2: (a) 322 k mesh, (DO 3 400), (b) 620 k cell adapted mesh, (DO 3 300).
be refined in both the h and / directions, with the result that ANSYS Fluent. The following conclusions can be drawn from the
while it is not as expensive as full 3–D ray tracing, it can still work:
lead to a high computational cost overhead.
In the five test cases supplied, which ranged from a simple cav-
6. Conclusions and recommendations ity to a tubular cavity to one parabolic trough and two linear
Fresnel reflector applications incorporating a mirror field and
The paper described the use of CFD as a ray-tracing tool using a a cavity receiver with a secondary reflector, the CFD result com-
finite volume implementation of the discrete ordinates solution of pared very well with Monte Carlo results, either obtained from
the radiative transfer energy equation in the commercial code literature or determined using SolTrace.
K.J. Craig et al. / Applied Energy 183 (2016) 241–256 255
Fig. 24. Iso-values of incident radiation in receiver [suns] – LFR test case. 1 sun = 1000 W/m2.
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