COURSE NO : IPE 4102 COURSE NAME : Machine Tools & Machining Sessional EXPERIMENT NO 205 EXPERIMENT NAME : STUDY OF GEAR INDEXING AND MANUFACTURING OF A HELICAL GEAR ON KNEE TYPE MILLING MACHINE Date of Performance : 26/08/2020 Date of Submission 01/09/2020 Submitted by- Year/Sem : 4/1 Group No : B11 Section :B1 ID: 16.02.07.070 16.02.07.072 16.02.07.075 16.02.07.079 Department of Mechanical & Production Engineering AHSANULLAH UNIVERSITY OF SCIENCE AND TECHNOLOGY Scanned with CamScannerStudent 1D: 44-03. fr 02+ ” 16.09.64 OF 9- s DATA SHEET . e: wenn matty Of Gear Indexing and Manufacturing of a Helical Gear Diameter F Cost inten - utting tool tag inan, Material of Cutter : vb aes reel. Cutting Environment D Ome 1 M47 Wel, gauib* 45 he set for the table is, » = eo 7 geen 8) o=arctan 7D - Sow => Pig = Jama deen Br => tombs): Prq a Pree 4 0 9» 569 Where, D= diameter of the work piece being cute 415 Nt @ =helix angle = qe Pens oU 4 Pig Lead of the helical groove= “43s 503! Novof teeth of usbrem wsnrel, 2249, Kinematic balance equation, ILL Pu=P, With Z=1, we obtain g, & , 1 4+ hy =P = a Pye th a TM A wt = IM 24.4 Where, bY Ry . P,, is the lead of work table lead screw, inch= 0°46 int « Z= no of starts= 4- ios 9, 60, Fe, 40” Available gears: 26 , 30, 851 40% 5°” 58, Again, a= (00 b= 60 c= to d= * So, Ago fo ou Gy . 2» — ' z= th ne ES » > y ' 1tPare Scanned with CamScannerAssignenart : - a why helical aes ame betlen than epure gen 2 LAs: Spun yeas and helical ears ane -loo of he | Most Common types of gears . The can often be used fore the same types of applications 3 Spure gears arco he most common type ope ceee are also the most Gable al (eve che es that ana produced parcallet the anis’ of he ar. Though pure aren arte highly effroient amd produce a lof of power bet Shey ane not enoon to be smoothest on qpiedest ears . They run well at. slow to moderate epeeds., bet ~4end -fo~ vibnate and become noisy at hjher speeds Helical qos have -leeth thet ana set on an anale can avis, Since the teeth engage mone +o the graeally: they have a smoother and quieter operation then Spur ees Helical garts also have greater tooth strength and a higher toad carrying cepacia furl hor hae gers can Aransmit power betoven . aith on poreallel on non- parrallel shatts, ohile spuat transfer power betmeon parallel | gers can 07 \y Scanned with CamScannersa shafts. A downcide -to helical” gear is thie produce an arial thrust that moods bo be accounted -forc ; sworthing not needed ath spare goat Consider all of hese, tH is said to that, helieal qrans ate better than spur qr Scanned with CamScanner| OZ. Ans 2 HOW You Gan 407 the helidal Jeatc in VemHeal milling rachine ? Helical fears aan be but In vereteal Milling machine. Bvt only Problem iif be he Set? of coting befeak feare on vertHtal milling? will 004 be as righ P= horigonfat milli Fort Th15 Proveeag the geut Ue lo he fl on % Shb arbour, Whiten fe tn a vertt{aal $06 Ker. while cutter fre. foe re rfl fable woves bf (ated Sys Jeelsuzex do fie fable . The ttofatfon Of foe kad eutew fe ASD Useo ~e Teftde (Ke. Mi lebieg het. Fore Saat suffer hos fo be at Tee helix anffe fe Hg Axis Of? fr Pexl Obese surface /o eer avg - Scanned with CamScannera7 * Wosiqneneet” ~o Nome rye ther racine exaeft rile Me wheh tobrl qe cow be cul’, > Gean th om nigottodt elemecd mrechowil powers Trowmueion ba mevtetured e mes pre? Aveh an citi, wills , hobbi beyin. AU here momufeclirisae have Shei own Inporlewee. Arveng Tore yan wig milling h prefered aod er feb: Bud there one ame other wees Hho ant. abo uncel fom oiling Choliey | qe They ont. : D Gear Robbing — D Gear olliig ola Aelhe cilf.ne amen y Geore hopr_ Scanned with CamScanner